Klimaire KSIH024H220SW User Manual

Page 1
Model Numbers:
KSIH009-H225-IW KSIH012-H222-IW KSIH018-H220-IW KSIH024-H220-IW
KSIH MINI- Split Hyper DC
Inverter Air Conditioner
SERVICE MANUAL
1. Precaution
2. Part Names And Functions
3. Dimension
4. Refrigerant Cycle Diagram
5. Wiring Diagram
6. Installation Details
7. Operation Characteristics
8. Electronic Function
9. Troubleshooting
10. Disassembly Instructions
Page 2
CONTENTS
1. Precaution .................................................................................................................................................. 1
1.1 Safety Precaution ..................................................................................................................... 1
1.2 Warning .................................................................................................................................... 1
2. Part Names And Functions ....................................................................................................................... 4
2.1 Model Names of Indoor/Outdoor units ...................................................................................... 4
2.2 Part names of Indoor/Outdoor units ................................................................ .......................... 5
3. Dimension ................................................................................................................................................... 6
3.1 Indoor Unit ............................................................................................................................... 6
3.2 Outdoor Unit ............................................................................................................................. 8
4. Refrigerant Cycle Diagram ........................................................................................................................ 9
5. Wiring Diagram......................................................................................................................................... 10
6 Installation Details .................................................................................................................................... 10
6.1 Wrench torque sheet for installation ........................................................................................ 10
6.2 Connecting the cables ............................................................................................................ 10
6.3 Pipe length and the elevation ................................................................................................. 10
6.4 Installation for the first time ..................................................................................................... 10
6.5 Adding the refrigerant after running the system for many years ...............................................11
6.6 Re-installation while the indoor unit need to be repaired ................................ ......................... 12
6.7 Re-installation while the outdoor unit need to be repaired ....................................................... 12
7. Operation Characteristics ....................................................................................................................... 14
8. Electronic Function .................................................................................................................................. 15
8.1 Abbreviation ........................................................................................................................... 15
8.2 Display function ...................................................................................................................... 15
8.3 Main Protection ...................................................................................................................... 16
8.4 Operation Modes and Functions ............................................................................................. 17
9. Troubleshooting ....................................................................................................................................... 22
9.1 Indoor Unit Error Display ........................................................................................................ 23
9.2 Outdoor unit error display ....................................................................................................... 24
9.3 Diagnosis and Solution ........................................................................................................... 28
10 Disassembly Instructions ....................................................................................................................... 57
10.1 Indoor unit ............................................................................................................................ 57
10.2 Outdoor unit ......................................................................................................................... 61
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1
1. Precaution
1.1 Safety Precaution
To prevent injury to the user or other
people and property damage, the following
instructions must be followed.
Incorrect operation due to ignoring
instruction will cause harm or damage.
Before service the unit, be sure to
read this service manual at first.
1.2 Warning
Installation
Do not use a defective or underrated
circuit breaker. Use this appliance on a
dedicated circuit.
There is risk of fire or electric shock.
For electrical work, contact the
dealer, seller, a qualified electrician, or an
authorized service center.
Do not disassemble or repair the product, there is risk of fire or electric shock.
Always ground the product.
There is risk of fire or electric shock.
Install the panel and the cover of
control box securely.
There is risk of fire of electric shock.
Always install a dedicated circuit and
breaker.
Improper wiring or installation may cause electric shock.
Use the correctly rated breaker of
fuse.
There is risk of fire or electric shock.
Do not modify or extend the power
cable.
There is risk of fire or electric shock.
Do not install, remove, or reinstall the
unit by yourself (customer).
There is risk of fire, electric shock, explosion, or injury.
Be caution when unpacking and
installing the product.
Sharp edges could cause injury, be especially careful of the case edges and the fins on the condenser and evaporator.
For installation, always contact the
dealer or an authorized service center.
Do not install the product on a
defective installation stand.
Be sure the installation area does not
deteriorate with age.
If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury.
Do not let the air conditioner run for
a long time when the humidity is very high
and a door or a window is left open.
Take care to ensure that power cable
could not be pulled out or damaged during
operation.
There is risk of fire or electric shock.
Do not place anything on the power
cable.
There is risk of fire or electric shock.
Do not plug or unplug the power
supply plug during operation.
There is risk of fire or electric shock.
Do not touch (operation) the product
with wet hands.
Do not place a heater or other
appliance near the power cable.
There is risk of fire and electric shock.
Do not allow water to run into
electrical parts.
It may cause fire, failure of the product, or electric shock.
Do not store or use flammable gas or
combustible near the product.
There is risk of fire or failure of product.
Do not use the product in a tightly
closed space for a long time.
Oxygen deficiency could occur.
When flammable gas leaks, turn off
the gas and open a window for ventilation
before turn the product on.
If strange sounds or smoke comes
from product, turn the breaker off or
disconnect the power supply cable.
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2
There is risk of electric shock or fire.
Stop operation and close the window
in storm or hurricane. If possible, remove the product from the window before the
hurricane arrives.
There is risk of property damage, failure of product, or electric shock.
Do not open the inlet grill of the
product during operation. (Do not touch the electrostatic filter, if the unit is so
equipped.)
There is risk of physical injury, electric shock, or product failure.
When the product is soaked, contact
an authorized service center.
There is risk of fire or electric shock.
Be caution that water could not enter
the product.
There is risk of fire, electric shock, or product damage.
Ventilate the product from time to
time when operating it together with a stove
etc.
There is risk of fire or electric shock.
Turn the main power off when
cleaning or maintaining the product.
There is risk of electric shock.
When the product is not be used for
a long time, disconnect the power supply
plug or turn off the breaker.
There is risk of product damage or failure, or unintended operation.
Take care to ensure that nobody
could step on or fall onto the outdoor unit.
This could result in personal injury and product damage.
CAUTION
Always check for gas (refrigerant)
leakage after installation or repair of
product.
Low refrigerant levels may cause failure of product.
Install the drain hose to ensure that
water is drained away properly.
A bad connection may cause water leakage.
Keep level even when installing the
product.
It can avoid vibration of water leakage.
Do not install the product where the
noise or hot air from the outdoor unit could
damage the neighborhoods.
It may cause a problem for your neighbors.
Use two or more people to lift and
transport the product.
Do not install the product where it
will be exposed to sea wind (salt spray)
directly.
It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation.
Operational
Do not expose the skin directly to
cool air for long time. (Do not sit in the
draft).
Do not use the product for special
purposes, such as preserving foods, works of art etc. It is a consumer air conditioner,
not a precision refrigerant system.
There is risk of damage or loss of property.
Do not block the inlet or outlet of air
flow.
Use a soft cloth to clean. Do not use
harsh detergents, solvents, etc.
There is risk of fire, electric shock, or damage to the plastic parts of the product.
Do not touch the metal parts of the
product when removing the air filter. They
are very sharp.
Do not step on or put anything on the
product. (outdoor units)
Always insert the filter securely.
Clean the filter every two weeks or more
often if necessary.
A dirty filter reduces the efficiency of the air conditioner and could cause product malfunction or damage.
Do not insert hands or other objects
through air inlet or outlet while the product
is operated.
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Do not drink the water drained from
the product.
Use a firm stool or ladder when
cleaning or maintaining the product.
Be careful and avoid personal injury.
Replace the all batteries in the
remote control with new ones of the same type. Do not mix old and new batteries or
different types of batteries.
There is risk of fire or explosion.
Do not recharge or disassemble the
batteries. Do not dispose of batteries in a
fire.
They may burn of explode.
If the liquid from the batteries gets
onto your skin or clothes, wash it well with clean water. Do not use the remote of the
batteries have leaked.
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Series
Capacity
Indoor units
Outdoor units
Inverter
9k
KSIH009-H225-IW
KSIH009-H225-O
12k
KSIH012-H222-IW
KSIH012-H222-O
18k
KSIH018-H220-IW
KSIH018-H220-O
24k
KSIH024-H220-IW
KSIH024-H220-O
2. Part Names and Functions
2.1 Model Names of Indoor/Outdoor units
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5
2.2 Part names of Indoor/Outdoor units
Page 8
6
Model W D
H
KSIH009-H225-IW
32.9 in (835 mm)
7.8 in (198 mm)
11.0 in (280 mm)
KSIH012-H222-IW
39.0 in (990 mm)
8.6 in (218 mm)
12.4 in (315 mm)
KSIH018-H220-IW
KSIH024-H220-IW
46.7 in (1186 mm)
10.2 in (258 mm)
13.5 in (343 mm)
W D
3. Dimension
3.1 Indoor Unit
Page 9
7
For KSIH009-H225-IW
For KSIH012-H222-IW, KSIH018-H220-IW
For KSIH024-H220-IW
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Model
W in
(mm)
D in
(mm)
H in (mm)
W1 in (mm)
A in
(mm)
B in
(mm)
KSIH009-H225-O
31.5
(800)
13.11 (333)
21.81 (554)
34.25
(870)
20.24 (514)
13.39 (340)
KSIH012-H222-O
KSIH018-H220-O
33.27 (845)
14.29 (363)
27.64 (702)
35.98 (914)
21.26 (540)
13.78 (350)
KSIH024-H220-O
37.24 (946)
16.14 (410)
31.89 (810)
40.55
(1030)
26.50 (673)
15.87 (403)
More than 60cm(23.6in)
More than 70cm(27.6in)
More than 30cm(11.8in)
More than 60cm(23.6in) (Service space)
Fence or
obstacles
More than 30cm(11.8in)
3.2 Outdoor Unit
Note: The above drawing is only for reference. The appearance of your units may be different.
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LIQUID SIDE
GAS SIDE
HEAT EXCHANGE (EVAPORATOR)
HEAT EXCHANGE (CONDENSER)
Compressor
2-WAY VALVE
3-WAY VALVE
4-WAY VALVE
COOLING HEATING
T2 Evaporator temp. sensor
T1 Room temp. sensor
T3 Condenser temp. sensor
Accumulator
TP Discharge temp. sensor
T4 Ambient temp. sensor
INDOOR OUTDOOR
Electronic expansion valve
CAPILLARY tube
4. Refrigerant Cycle Diagram
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Outside diameter
Torque
Additional tightening
torque
Ф6.35mm
1/4in
1500N.cm(153kgf.cm)
1600N.cm(163kgf.cm)
Ф9.52mm
3/8in
2500N.cm(255kgf.cm)
2600N.cm(265kgf.cm)
Ф12.7mm
1/2in
3500N.cm(357kgf.cm)
3600N.cm(367kgf.cm)
Ф15.9mm
5/8in
4500N.cm(459kgf.cm)
4700N.cm(479kgf.cm)
Ф19mm
3/4in
6500N.cm(663kgf.cm)
6700N.cm(683kgf.cm)
Appliance Amps
AWG Wire Size
10
18
13
16
18
14
25
12
30
10
Models
Pipe size
Gas
Liquid
KSIH009-H225-IW + KSIH009-H225-O
3/8in (9.52 mm)
1/4in (6.35 mm)
KSIH012-H222-IW + KSIH012-H222-O
1/2in (12.7 mm)
1/4in (6.35 mm)
KSIH018-H220-IW + KSIH018-H220-O
KSIH024-H220-IW +
5/8in (15.9 mm)
3/8in (9.52 mm)
Models
Standard
Max.
Max.
Additional
Length
Elevation
Length
Refrigerant
KSIH009-H225-IW+ KSIH009-H225-O
24.6 ft
(7.5m)
32.8 ft (10m)
82.0 ft (25m)
0.16 oz/ft
(15g/m)
KSIH012-H222-IW+ KSIH012-H222-O
KSIH018-H220-IW+ KSIH018-H220-O
24.6 ft (7.5m)
65 ft
(20m)
98 ft
(30m)
0.16oz/ft (15g/m)
KSIH024-H220-IW+ KSIH024-H220-O
24.6 ft (7.5m)
82 ft
(25m)
164 ft (50m)
0.32oz/ft (30g/m)
5. Wiring Diagram
(Pls refer the wiring diagram on the unit)
6 Installation Details
6.1 Wrench torque sheet for nstallation
6.2 Connecting the cables
The power cord should be selected according to the following specifications sheet.
The cable size and the current of the fuse or switch is determined by the maximum current indicated on the nameplate which located on the side panel of the unit. Please refer to the nameplate before selecting the cable, fuse and switch.
6.4 Installation for the first time
Air and moisture in the refrigerant system have undesirable effects as below:
Pressure in the system rises.
Operating current rises.
Cooling or heating efficiency drops.
Moisture in the refrigerant circuit may
freeze and block capillary tubing.
Water may lead to corrosion of parts in the refrigerant system.
Therefore, the indoor units and the pipes between indoor and outdoor units must be leak tested and evacuated to remove gas and moisture from the system.
Gas leak check (Soap water method):
Apply soap water or a liquid neutral detergent on the indoor unit connections or outdoor unit connections by a soft brush to check for leakage of the connecting points of the piping. If bubbles come out, the pipes have leakage.
6.3 Pipe length and the elevation
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1. Air purging with vacuum pump
1) Completely tighten the flare nuts of the
indoor and outdoor units, confirm that both the 2-way and 3-way valves are set to the closed position.
2) Connect the charge hose with the push pin
of handle lo to the 3-way valves gas service port.
3) Connect the charge hose of handle hi connection to the vacuum pump.
4) Fully open the handle Lo of the manifold valve.
5) Operate the vacuum pump to evacuate.
6) Make evacuation for 30 minutes and check
whether the compound meter indicates -
0.1Mpa(14.5Psi). If the meter does not indicate -0.1Mpa(14.5Psi) after pumping 30 minutes, it should be pumped 20 minutes more. If the pressure can’t achieve -
0.1Mpa(14.5Psi) after pumping 50 minutes, please check if there are some leakage points. Fully close the handle Lo valve of the manifold valve and stop the operation of the vacuum pump. Confirm that the gauge needle does not move (approximately 5 minutes after turning off the vacuum pump).
7) Turn the flare nut of the 3-way valves about
45° counterclockwise for 6 or 7seconds after the gas coming out, then tighten the flare nut again. Make sure the pressure display in the pressure indicator is a little higher than the atmosphere pressure. Then remove the charge hose from the 3-way valve.
8) Fully open the 2-way valve and 3-way valve
and securely tighten the cap of the 3-way
valve.
6.5 Adding the refrigerant after
running the system for many years
Procedure
1). Connect the charge hose to the 3-way service port, open the 2-way valve and the 3­way valve. Connect the charge hose to the valve at the bottom of the cylinder. If the refrigerant is R410A, make the cylinder bottom up to ensure liquid charge.
2). Purge the air from the charge hose. Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air (be careful of the liquid refrigerant).
3) Put the charging cylinder onto the electronic scale and record the weight.
4) Operate the air conditioner at the cooling mode.
5) Open the valves (Low side) on the charge set and charge the system with liquid refrigerant.
6). When the electronic scale displays the proper weight (refer to the gauge and the pressure of the low side), disconnect the charge hose from the 3-way valve’s service port immediately and turn off the air conditioner before disconnecting the hose.
7). Mount the valve stem caps and the service port Use torque wrench to tighten the service port cap to a torque of 18N.m. Be sure to check for gas leakage.
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6.6 Re-installation while the indoor
unit need to be repaired
1. Collecting the refrigerant into the outdoor
unit
2.Air purging with vacuum pump
Procedure
1). Confirm that both the 2-way and 3-way
valves are set to the opened position Remove the valve stem caps and confirm that the valve stems are in the opened position. Be sure to use a hexagonal wrench to operate the valve stems.
2). Connect the charge hose with the push pin
of handle lo to the 3-way valves gas service port.
3). Air purging of the charge hose.
Open the handle Lo valve of the manifold valve slightly to purge air from the charge hose for 5 seconds and then close it quickly.
4). Set the 2-way valve to the close position.
5). Operate the air conditioner at the cooling
cycle and stop it when the gauge indicates
0.1Mpa(14.5psi).
6). Set the 3-way valve to the closed position
immediately Do this quickly so that the gauge ends up indicating 0.3Mpa (43.5Psi) to 0.5 Mpa (72.5psi). Disconnect the charge set and tighten the 2­way and 3-way valve’s stem nuts. Use a torque wrench to tighten the 3-way valves service port cap to a torque of 18N.m. Be sure to check for gas leakage.
1) Completely tighten the flare nuts of the indoor and outdoor units, confirm that both the 2-way and 3-way valves are set to the closed position.
2) Connect the charge hose with the push pin of handle lo to the 3-way valves gas service port.
3) Connect the charge hose of handle hi connection to the vacuum pump.
4) Fully open the handle Lo of the manifold valve.
5) Operate the vacuum pump to evacuate.
6) Make evacuation for 30 minutes and check whether the compound meter indicates -0.1Mpa (14.5psi). If the meter does not indicate -
0.1Mpa (14.5psi) after pumping 30 minutes, it should be pumped 20 minutes more. If the pressure can’t achieve -0.1Mpa (14.5psi) after pumping 50 minutes, please check if there are some leakage points. Fully close the handle Lo valve of the manifold valve and stop the operation of the vacuum pump. Confirm that the gauge needle does not move (approximately 5 minutes after turning off the vacuum pump).
7)Turn the flare nut of the 3-way valves about 45° counterclockwise for 6 or 7seconds after the gas coming out, then tighten the flare nut again. Make sure the pressure display in the pressure indicator is a little higher than the atmosphere pressure. Then remove the charge hose from the 3-way valve.
8) Fully open the 2-way valve and 3-way valve
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and securely tighten the cap of the 3-way valve.
6.7 Re-installation while the outdoor
unit need to be repaired
1. Evacuation for the whole system
Procedure:
1). Confirm that both the 2-way and 3-way valves
are set to the opened position.
2). Connect the vacuum pump to 3-way valve’s
service port.
3). Evacuation for approximately one hour.
Confirm that the compound meter indicates -
0.1Mpa (14.5Psi).
4). Close the valve (Low side) on the charge
set, turn off the vacuum pump, and confirm that the gauge needle does not move (approximately 5 minutes after turning off the vacuum pump).
5). Disconnect the charge hose from the
vacuum pump.
2. Refrigerant charging
Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the cylinder. If the refrigerant is R410A, make the cylinder bottom up to ensure liquid charge.
2). Purge the air from the charge hose Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air (be careful of the liquid refrigerant).
3) Put the charging cylinder onto the electronic scale and record the weight.
4). Open the valves (Low side) on the charge set and charge the system with liquid refrigerant If the system cannot be charge with the specified amount of refrigerant or can be charged with a little at a time (approximately 150g each time), operating the air conditioner in the cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then repeat the procedure.
5). When the electronic scale displays the proper weight, disconnect the charge hose from the 3-way valve’s service port immediately If the system has been charged with liquid refrigerant while operating the air conditioner, turn off the air conditioner before disconnecting the hose.
6). Mount the valve stem caps and the service port. Use torque wrench to tighten the service port cap to a torque of 18N.m. Be sure to check for gas leakage.
Procedure:
1). Connect the charge hose to the charging
cylinder, open the 2-way valve and the 3-way valve
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Temperature
Mode
Cooling operation
Heating operation
Drying operation
Room temperature
17℃~32
(62℉~90)
0℃~30
(32℉~86℉)
10℃~32
(50℉~90℉)
Outdoor temperature
KSIH009-H225-IW KSIH012-H222-IW KSIH018-H220-IW KSIH024-H220-IW
-30°C50°C
(-22°F122°F)
-30°C30°C
(-22°F86°F)
0°C50°C
(32°F122°F)
7. Operation Characteristics
󰇛󰇜
󰇛󰇜 
CAUTION:
1. If the air conditioner is used beyond the above conditions, certain safety protection features may come
into operation and cause the unit to operate abnormally.
2. The room relative humidity should be less than 80%. If the air conditioner operates beyond this figure,
the surface of the air conditioner may attract condensation. Please set the vertical air flow louver to its maximum angle (vertically to the floor) and set HIGH fan mode.
3. The optimum performance will be achieved during this operating temperature zone.
+32
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ION indication lamp (optional function) This lamp illuminates when Clean Air feature is activated.
DEFROST indication lamp (For cooling & heating models only): Lights up when the air conditioner starts defrosting automatically or when the warm air control feature is activated in heating operation.
OPERATION indication lampThis lamp illuminates when the air conditioner is in operation.
TIMER indication lampLights up during Timer operation.
Temperature indicatorDisplays the temperature settings when the air
conditioner is operational. Displays the malfunction code.
8. Electronic Function
8.1 Abbreviation
T1: Indoor room temperature T2: Coil temperature of evaporator T3: Coil temperature of condenser T4: Outdoor ambient temperature TP: Compressor discharge temperature
8.2 Display function
8.2.1 Icon explanation on indoor display board.
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8.3 Main Protection
8.3.1 Three minutes delay at restart for
compressor
Less than 1-minute delay for the 1st time stand­up and 3 minutes delay for others.
8.3.2 Temperature protection of compressor
top
The unit will stop working when the compressor top temp. protector cut off and will restart after the compressor top temp. protector restart.
8.3.3 Temperature protection of compressor
discharge
Compressor discharge temp. TP>115 (239°F) for 5s, compressor stops.
8.3.4 Fan speed is out of control
When Indoor fan speed keeps too low (300RPM) or too high(1500RPM) for certain time, the unit will stop and the LED will display the failure
8.3.5 Inverter module protection
The Inverter module has a protection function about current, voltage and temperature. If these protections happen, the corresponding code will display on indoor unit and the unit will stop working.
8.3.6 Indoor fan delayed open function
When the unit starts up, the louver will be active immediately and the indoor fan will open 10s later. If the unit runs in heating mode, the indoor fan will be also controlled by anti-cold wind
function.
8.3.7 Compressor preheating functions
Preheating permitting condition: When T4(outdoor ambient temperature) 3°C (37.4°F), the preheating function will be activated
8.3.8 Zero crossing detection error
protection
If AC detects time interval is not correct for continuous 240s, the unit will stop and the LED will display the failure. The correct zero crossing signal time interval should be between 6-13ms.
8.3.9 Sensor protection at open circuit and
breaking disconnection.
When there’s only one temperature sensor in malfunction, the air conditioner will keep working but show the error code, in case of any emergency use. When there’s more than one temperature sensor in malfunction, the air conditioner will stop working
8.3.10 Refrigerant leakage detection
This function is only active in cooling mode. It can better prevent the compressor being damaged by refrigerant leakage or compressor overload. Open condition: When compressor is active, the value of the Coil temperature of evaporator T2 has no change or very little change.
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Setting fan
speed
Actual fan speed
H+(H+=H+G) A H(=H) B C
M+(M+=M+Z) D M(M=M) E F
L+(L+=L+D) G L(L=L) H I
T1-Td (°F)
L
L-(L-=L-D)
H
H-(H-=H-G)
M
M-(M-=M-Z)
a
b
c
d
T1
e
T4
A+
A
B
C
D E
a
b
c
d
T1
e
T3
Resume
Off
Decrease
Hold
8.4 Operation Modes and Functions
8.4.1 Fan mode
(1) Outdoor fan and compressor stop. (2) Temperature setting function is disabled, and no setting temperature is displayed. (3) Indoor fan can be set to high/med/low/auto. (4) The louver operates same as in cooling mode. (5) Auto fan:
8.4.2 Cooling Mode
8.4.2.1 Compressor running rules
When T1-Ts<-2(28.4°F), the compressor will stop, when T1TS>-0.5(31.1°F),the compressor will be activated. When the AC run in mute mode, the compressor will run with low frequency. When the current is more than setting value, the current protection function will be activated, and the compressor will stop.
8.4.2.2 Outdoor fan running rules
The outdoor unit will be run at different fan speed according to T4.
For different outdoor units, the fan speeds are different
the speed can be selected as high, medium, low and auto. When the setting temp. is reached, if the compressor stops running, indoor fan motor will run in Minimum speed or setting speed. The indoor fan is controlled as below:
The auto fan acts as below rules:
8.4.2.3 Condenser temperature protection
When condenser temperature temp. is more than setting value, the compressor will stop.
8.4.2.3 Indoor fan running rules
In cooling mode, indoor fan runs all the time and
8.4.2.5 Evaporator temperature protection
When Evaporator temperature temp.is less than setting value, the compressor will stop
8.4.3 Heating Mode
8.4.3.1 Compressor running rules
When T1-Ts>-ΔT, the compressor will stop, when T1-T
<ΔT-1.5the compressor will be on.
S
ΔT is the programmed parameter of temperature compensation.
Page 20
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Setting fan
speed
Actual fan speed
H=H
H+(H+=H+G)
M(M=M)
M+(M+=M+Z)
L(L=L)
L+(L+=L+D)
H-(H-=H-G)
M-(M-=M-Z)
L-(L-=L-D)
T1-Td
LHM
T4
E
D
C
B
A A+
T1-Td+¦ ¤T
Resume
Off
Decrease
Hold
When the AC run in mute mode, the compressor will run with low frequency. When the current is more than setting value, the current protection function will be activated and the compressor will stop.
8.4.3.2 Outdoor fan running rules
The outdoor unit will be run at different fan speed according to T4.
For different outdoor units, the fan speeds are different
8.4.3.3 Indoor fan running rules When the compressor is on, the indoor fan can be set to high/med/low/auto/mute. When indoor unit coil temp. is low, the anti-cold air function will start and indoor fan motor will run at low speed, the speed can’t be changed, when the temp. is lower than setting value, the indoor fan motor will stop. When the indoor temp reaches the setting temp., the compressor will stop, the indoor fan motor will run at the minimum speed or setting speed. (The anti-cold air function is valid). The indoor fan is controlled as below:
8.4.3.4 Defrosting mode
AC will enter the defrosting mode according to the value of temp. of T3 and the value range of temp. change of T3 and also the compressor running time. During the defrosting mode, the compressor keeps running, indoor and outdoor motor will stop, defrost lamp of the indoor unit will be
lighted “ .” Will be displayed.
8.4.3.5 Evaporator coil temperature protection
Auto fan action in heating mode:
When evaporator temperature temp. is more than the setting protection value, the compressor will stop.
8.4.4 Auto-mode
This mode can be chosen with remote controller and the setting temperature can be changed between 17°C(62.6°F) ~30°C(86°F). In auto mode, the machine will choose cooling, heating or fan-only mode according to ΔT (ΔT =T1-Ts).
Page 21
19
T1-Ts
Cooling
Heating*
Fan only
Heating*: For cooling only models, they will run at fan speed
Indoor fan will run at auto fan of the relevant mode. The louver operates same as in relevant mode. If the machine switches mode between heating and cooling, the compressor will keep stopping for certain time and then choose mode according to T1-Ts. If the setting temperature is modified, the machine will choose running function again.
8.4.5 Drying mode
8.4.5.1 Indoor fan speed is fixed at breeze and can’t be changed. The louver angle is the same as in cooling mode.
8.4.5.2 Low indoor room temperature protection In drying mode, if room temperature is lower than 10°C (50°F), the compressor will stop and not resume until room temperature exceeds 12°C (53.6°F).
8.4.5.3 Evaporator anti-freezing protection, condenser high temperature protection and outdoor unit frequency limit are active and the same as that in cooling mode.
8.4.5.4 The outdoor fan operates the same as in cooling mode.
8.4.6 Forced operation function
8.4.6.1 Enter forced operation function: When the machine is off, pressing the touch button will carry the machine to forced auto mode. If pressing the button once again within 5 seconds, the machine will turn into forced cooling mode. In forced auto, forced cooling or any other operation mode, pressing touch button will turn
off the machine.
8.4.6.2 In forced operation mode, all general protections and remote control are available.
8.4.6.3 Operation rules: Forced cooling mode: The compressor runs at F2 frequency and indoor fan runs as breeze. After running for 30 minutes. the machine will turn to auto mode as 24°C (75.2°F) setting temperature. Forced auto mode: The action of forced auto mode is the same as normal auto mode with 24°C (75.2°F) setting temperature.
8.4.7 Auto-Restart function
The indoor unit is equipped with auto-restart function, which is carried out through an auto­restart module. In case of a sudden power failure, the module memorizes the setting conditions before the power failure. The unit will resume the previous operation setting (not including swing function) automatically after 3 minutes when power returns. If the memorization condition is forced cooling mode, the unit will run in cooling mode for 30 minutes and turn to auto mode as 24°C (75.2°F) setting temp. If AC is off before power off and AC is required to start up now, the compressor will have 1-minute delay when power on. Other conditions, the compressor will have 3 minutes delay when restarts.
8.4.8 Refrigerant Leakage Detection
With this new technology, the display area will show “EC” when the outdoor unit detects refrigerant leakage.
8.4.9 8°C Heating(optional)
When the compressor is running, the indoor fan motor will run without anti-cold air function. When the compressor is off, the indoor fan motor is off
Page 22
20
Enquiry information
Displaying code
Meaning
T1
T1
T1 temp.
T2
T2
T2 temp.
T3
T3
T3 temp.
T4
T4
T4 temp.
T2B
Tb
T2B temp.
TP
TP
TP temp.
TH
TH
TH temp.
Targeted Frequency
FT
Targeted Frequency
Actual Frequency
Fr
Actual Frequency
Indoor fan speed
IF
Indoor fan speed
Outdoor fan speed
OF
Outdoor fan speed
EXV opening angle
LA
EXV opening angle
Compressor continuous running time
CT
Compressor continuous running time
Causes of compressor stop.
ST
Causes of compressor stop.
Reserve
A0
Reserve
A1 Reserve
0 Reserve
1 Reserve
2
Reserve
3
Reserve
4
Reserve
5
Reserve
6 Reserve
L Reserve
A Reserve
U Reserve
T
8.4.10 Point check function
Press the LED DISPLAY or LED or MUTE button of the remote controller three times, and then press the
AIR DIRECTION or SWING button three times in ten seconds, the buzzer will keep ring for two seconds.
The air conditioner will enter into the information enquiry status. You can press the LED DISPLAY or AIR DIRECTION button to check the next or front item’s information.
When the AC enter the “information enquiry” status, it will display the code name in 2 seconds, the details
are as follows.
When the AC enter into the information enquiry status, it will display the code value in the next 25s, the
details are as follows.
Page 23
21
Enquiry information
Display value
Meaning
Remark
T1, T2, T3, T4, T2B, TP, TH, Targeted Frequency, Actual Frequency
-1F,-1E,-1d,-1c,­1b,-1A
-25,-24,-23,-22,-21,­20
1. All the displaying temperature is actual
value.
2. All the temperature is °C no matter what kind of remote controller is used.
3. T1, T2, T3, T4, T2B display range : ­25~70, TP display range: -20~130.
4. Frequency display range: 0~159Hz.
5. If the actual value exceeds the range, it will display the maximum value or minimum value.
-1999
-1999
A0,A1,A9
100,101,109
b0,b1,b9
110,111,119
c0,c1,c9
120,121,129
d0,d1,d9
130,131,139
E0,E1,E9
140,141,149
F0,F1,F9
150,151,159
Indoor fan speed /Outdoor fan speed
0
OFF
1,2,3,4
Low speed, Medium speed, High speed, Turbo
For some big capacity motors.
14-FF
Actual fan speed=Display value turns to decimal value and then multiply 10. The unit is RPM.
For some small capacity motors, display value is from 14-FF(hexadecimal), the corresponding fan speed range is from 200-2550RPM.
EXV opening angle
0-FF
Actual EXV opening value=Display value turns to decimal value and then multiply 2.
Compressor continuous running time
0-FF
0-255 minutes
If the actual value exceeds the range, it will display the maximum value or minimum value.
Causes of compressor stop.
0-99
For the detailed meaning, please consult with engineer
Decimal display
Reserve
0-FF
Page 24
22
9. Troubleshooting
Safety
Electricity power is still kept in capacitors even the power supply is shut off. Do not forget to discharge the electricity power in capacitor.
Electrolytic Capacitors
(HIGH VOLTAGE! CAUTION!)
For other models, please connect discharge resistance (approx.100Ω 40W) or soldering iron (plug) between +, ­terminals of the electrolytic capacitor on the contrary side of the outdoor PCB.
Note: The picture above is only for reference. The plug of your side may be different.
Page 25
23
Operation
lamp
Timer lamp
Display
LED STATUS
1 time
X
E0
Indoor unit EEPROM parameter error
2 times
X
E1
Indoor / outdoor units communication error
3 times
X
E2
Zero-crossing signal detection error
4 times
X
E3
Indoor fan speed has been out of control
5 times
X
E4
Indoor room temperature sensor T1 open circuit or short circuit
6 times
X
E5
Evaporator coil temperature sensor T2 open circuit or short circuit
7 times
X
EC
Refrigerant leakage detection
1 times
O
F0
Overload current protection
2 times
O
F1
Outdoor ambient temperature sensor T4 open circuit or short circuit
3 times
O
F2
Condenser coil temperature sensor T3 open circuit or short circuit
4 times
O
F3
Compressor discharge temperature sensor TP open circuit or short circuit
5 times
O
F4
Outdoor unit EEPROM parameter error
6 times
O
F5
Outdoor fan speed has been out of control
1 times
P0
IPM malfunction or IGBT over-strong current protection
2 times
P1
Over voltage or over low voltage protection
3 times
P2
High temperature protection of IPM module
5 times
P4
Inverter compressor drive error
7 times
P6
Low pressure protection (Only for 36K)
9.1 Indoor Unit Error Display
Olight Xoff ☆(flash
Trouble shooting:
Use the remote controller. If the unit does not respond to the remote, the indoor PCB needs to be replaced; if the unit does respond, then the display board needs to be replaced.
Page 26
24
No.
Problems
LED3 (Green)
LED2 (Red)
IU display
1
Standby for normal
O
X
2
Operation normally
X
O
3
IPM malfunction or IGBT over-strong current protection
☆ X P0
4
Over voltage or too low voltage protection
O O P1
5
EEPROM parameter error
O ☆ E5
6
Inverter compressor drive error
X ☆ P4 7 Inverter compressor drive error
☆ O P4 8 Inverter compressor drive error
☆ ☆ P4
Suction
Exhaust
+
17122200000309
HuiQi
TestPort
1
1
HEAT
4-WAY
W
BLUE
BLACK
RED
V
U
TPT3T4
No
NO
NO YES
Low-Fre
No
Have
YES
Have
Temp-Pro
Rdi
Ripm
11
PMV
44
15V17V
[V1.8] 2015-01-16
7815
22
1
34
REACTOR
311 TEST
7805
N- IN
DC- FAN AC- FAN
L-I N
S
KFR-72W/BP2-(311+0515+6061HD+PSS30S92F6-AG+6822+HEAT).D.13.WP2.1
12V 5V
CN3
DSA1
K
A
K
D5
R18
R46
R107A
R515A
R316A
R18A
IC403
D4
C21
R54
R55
R68
R69
R56
R90
C14
J4
R16
R52
J5
+
LED1
R78
R142
R141
R155
R154
R153
R152
R151
R150
C3
R108
R107
RC2
RC4
RC1
RC3
C1
FUSE1
65T 250V30A
ZR1
ZR2
CN30
R109
R58
R61
R60
R59
C301
C76
C312
R315
C83
C85
C86
C91
R156R158
R169
R170
R171
R172
IC34
D11
R157
R159
C310
C306
C308
C311
C307
C309
R110
E305
C302
+
DZ301
Q3
R75
R84
C103
CN28
CN29
CN6-1
CN6
CN13
CN12
CN2
CN8
CN7
CN22
DR
CN21
DR
R102
J6
PTC1
CN414
R127
C105
+
E5
IPM2
C501
C503
C507
C508
C509
C510
C511
C512
C517
+
DZ501
R501
R502
R503
R504
R505
R506
R509
R510
R511
R512
R513
R514
R523
C502
C505
+
DZ502
R515
R522
+
DZ504
C504
R316
~ ~
IN
AC
- +
R101 R100
R71
C42
CN20
RY5
CN16
CN18
NTC4
C8
C513
C514
C515
C516
R516 R517
R518 R519
R520
R521
C27
IC7
24LC512
33
49
17
1
IC9
R53
IC101
R160
+
E4
+
E3
R83
R82R81
R80
R79
R50
C47
C20
R322
R321
R320
Q2
IC405
+
E10
R120
R167
R166
R32
+
E1
R12
+
LED3
R412
R413
R414
R415
Rdi
Ripm
R13
CN24
R72
R8
R87
R74
J3
IC17
+
E24
D2
R124
C2
J2
J1
C77
AC AC
+
-
BR1
C13
D3
R7
RY3
RY4
RY2
CN5
R23
R24
R25
R26
R27
C74
C75
RY1
+
E14
C9
C17
C18
C19
C23
C24
C26
C32
C33
C35
C36
C37
C39
C43
C48
C49
C52
C65C67
C78
C87
C89
C90
C92
C147
C153
C25
CN9
CN23
CN39
+
E17
+
E23
+
E28
IC8
24LC08
IC12
24LC08
IC14
+
LED2
OSC1
R5
R30
R31
R40
R41
R42
R48
R49
R62
R64
R65 R66
R70
R73
R76
R77
R86
R92
R97
R161
R162
R163
R164
R165
R176
R177
R419
X1
C58
+
+
E405
IC404
R45
Q1
C15
C22
R21
R22
R28
R29
R33
+
E22
R3
R4
R121
C5
+
E6
R10
C28
C4
CN38
IC10
C79
C80
D7
C6
R148
R63
C506
R507
R508
+
E11
R106
C73
IC21
PC817
IC31
PC817
R175
R178
C409
IC402
C403
IC11
+
E402
D401
C401
R403
C411
C40
C50
D403
R401
R405
R406
R404
+
E404
D402
D404
C408
C402
+
E403
R407
R408
C404
C110
+
E409
+
E401
R402
C405
10
9
7
6
5
4
3
1
T401
C406
C407
D13
D14
+
E406
+
E407
+
E408
+
E502
+
E503
+
E504
+
DZ503
CN25
R6
R9
CN60
IC406
IC407
C7
D1
R1
R137
IC2
PC851
IC1 PC817
R2
R126
R125
R123 R122
R119
R118 R117
R15
R14
C99
C98
C97
C96 C95
C94
C93
C66
D20
R17
CN17
CN10
CN1
C41
R38
C45
C44
R136
R135
R134
R104
D12
D10
C54
+
D8
D9
R57
R20
C242
C243C244
R89
E2
R67
C84
C10
C11
IC4
C12
C38
R34
R47
R88
IC32
R39
R35
R36
R19
+
DZ6
R37
C46
C51
C53
CN19
+
DZ2
+
E27
IC3
PC817
IC5
PC817
Q8
R43
R44
R85
R91
R93
R95 R96
R99
D15
R51
+
E410
+
E8
C60
C61
E302
E303
E304
C62
VN1
VP1
U
P
VUB
U+
W
V+
V
W+
U-
VVB
VWB
FO W-
V-
NV
NW
NU
VNC CIN
IPM1
+
DZ304
+
DZ303
+
DZ302
C314
C316
C318
C30
C34
C31
ZR3
ZR4
C82
L1
R11
R140
CN27
E301
R168
IGBT1
connect to the DR module
connect to earth
fuse 250V 30A
connect to reactance
290-330VDC standby 210-300VDC running
power supply 208-230V AC connect to the terminal
connect to 4-way val ve when 4-way is on, output 208-230V AC
AC FAN mototr
connect to compressor heater when heater is on, output 208-230V AC
1 low speed 2 hign speed 3 ground
external drive motor connect to DC motor 0V AC standby 10~200V AC running
U V
W
connect to electric expansion valve
6 5 4 3 2 1
+12VDC
+12VDC +12V DC pulse wave between( +4)-GND +12V DC pulse wave between( +3)-GND +12V DC pulse wave between( +2)-GND
+12V DC pulse wave between( +1)-GND
EEPROM Programmer Port
reserve
test port
Connect to PC communication
V
U
W
connect to PC communication
test port
LED2 red&LED3green: status light combination LED2 and LED3 show errors
refer to the attechment Word )
LED: status lightyellow slow flickerstandby0.5Hz quick flickererror 2Hz continuous light: running
internal drive motor
6 5 4 3 1
rotate speed feedback signal
0-15V square signal
drive power voltage: +15VDC
DC negative pole: GND
DC positive pole P: 315VDC
exhaust temp. sensor
pipe temp.sensor& room temp. sensor
TP T4 T3
7 6 5 4 3 2 1
RT
+5V DC
RT
RT
+5V DC
+5V DC
CN5/CN4 connect to chassis heater
when heater is on, output 208-230V AC
connect to DC motor
0V AC standby
10~200V AC running
bridge
IGBT
fast recovery diode (FRD)
IPM for compressor
IPM for DC FAN
reserve
P
N
9.2 Outdoor unit error display
For KSIH009-H225-O, KSIH012-H222-O, KSIH018-H220-O
After power on, LED3(Green color) and LED2(Red color) will be flash if the unit has some
problems.
Olight Xoff ☆(2.5Hz flash
Page 27
26
N
L
SHOW/ SW
EARTH
[1.4]2014.06.26
EU-KFR105W/ BP3T5N1-350S. D.13.WP1-1
L-OUT
N-OUT
CONNECT TO INVERTER driver
HI GHLOW
T2B- E
T2B- D
T2B- C
T2B- BT2B-A
TP
T4
T3
S- E
S- D
S- C
S- B
S- A
FAN_OUT
FAN_IN
AB
C
D
E
202302141206
CN19
CN10
N
CN9
S
CN44
HEAT2
CN43
FAN
CN42 C
CN41 C
CN40
HEAT1
CN34
CN33
CN30
CN29
CN28
CN27
CN26
CN22 4-WAY
CN20
CN18
CN17
CN16
CN14
CompTop
CN12
CN11
CN8
CN6
CN5
CN4
N
CN3
N
CN2
N-I N
CN1
L-I N
CN23
CN7
CN13
P-1
CN35
N
CN37
FAN- L
CN36
FAN-H
CN21
Electric Expansion Value B
Electric Expansion Value E
Electric Expansion Value D
Electric Expansion Value C
Electric Expansion Value A
485
communication
testPort connect to detector
external drive DC fan motor input terminal
external drive DC fan motor ouput terminal
current loop communication A
current loop communication B
current loop communication C
current loop communication D
current loop communication E
digital display
Fuse T30A/250V
connect to high and low pressure sensor
connect to trmp. sensor
Fuse 5A/250V
connect to earth
CN23 reserve
digital display button
test report connect to detector
CN43-5,CN43-1/CN41,CN42 AC fan motor capacitor connector
CN43-4/CN37 CONNECT TO AC FAN MOTOR(LOW SPEED)
CN43-3/CN36 AC fan motor low speed connector CN43-2/CN35 AV fan motor N phase
current loop communication C
Signal wire
24VDC Pulse wave
connect to the terminal
connect to the terminal
208-230V AC
power supply
room temp sensor
pipe temp sensor
(3.3V)
(3.3V)
high pressure sensor
low pressure sensor
Connect to the Indoor evap.pipe
out temp. sensor
T2B-A、T2B-B、T2B-C、T2B-D、T2B-E
+12V DC pulse wave between (+1)-GND
+12V DC pulse wave between (+2)-GND
+12V DC pulse wave between (+3)-GND
+12V DC pulse wave between (+4)-GND
+12V DC
+12V DC
6 5 4 3 2 1
when 4-way is ON, output 208-230VAC
connect to the 4-WAY
when heater is ON, output 208-230V AC
connect to compressor heater
CN44 L CN10 N
CN40 L CN4 N
CN22 L CN3 N
connect to exhaust temp. sensor
connect to the terminal
208-230V AC
external drive DC fan motor connector
T3
T4
electric heater1
electric
heater 2
For KSIH024-H220-O
Page 28
27
202302141237
PFC- L2
[ 1. 6]2014.10. 16
EU- KFR105W/ BP2T3N1- 350(767). D.13. MP2-1
PFC-L1
EARTH
+
CN55
TO-MAIN
W
V
U
I PM2
I PM1
I C1424C08
CN54
L-I N2
N-I N2
OUTFAN( DC)
I C1
CN53
power supply
connect to t he t er mi nal
208-230V AC
CN54
CN51CN52
PFC inductance terminal
CN58
EATTH
­+
210-300VDC ( Runni ng)
CAPACI TOR Vol t age 290-330VDC ( st andby)
CN55
TO MAIN
CN19
connect to DC fan motor
U
V
W
10-200VAC (runni ng)
0VAC (st andby)
connect to t he compressor
U
V
W
10-200VAC (runni ng)
0VAC (st andby)
CN57 Debug
IPM board
Page 29
28
Error Code
E0/F4
Malfunction decision conditions
Indoor or outdoor PCB main chip does not receive feedback from EEPROM chip.
Supposed causes
Installation mistake
PCB faulty
Yes
Replace the indoor/outdoor
main PCB.
Power off, then restart the
unit 2 minutes later.
Indoor PCB
Outdoor PCB
Note: The two photos above are only for reference, it’s may be not same totally with the ones on your side.
9.3 Diagnosis and Solution
9.3.1 EEPROM parameter error diagnosis and solution(E0/F4)
Trouble shooting:
EEPROM: a read-only memory whose contents can be erased and reprogrammed using a pulsed voltage. For the location of EEPROM chip, please refer to the below photos.
Page 30
29
Error Code
E1
Malfunction decision conditions
Indoor unit does not receive the feedback from outdoor unit during 110 seconds and this condition happens four times continuously.
Supposed causes
Wiring mistake
Indoor or outdoor PCB faulty
Measure Vs. Is the voltage moving
alternately between -25V to 25V?
Measure Vs. Is the voltage moving
alternately between -25V to 25V?
Yes
Power off, then restart the unit 2 minutes later.
Is the error extinguished?
Power off, then restart the unit 2 minutes later.
Is the error extinguished?
No
Replace the outdoor main PCB.
Power on. Is the error
extinguished?
Replace the outdoor main PCB.
Power on. Is the error
extinguished?
Check the outdoor wiring connection
Is the wiring correctly?
Check the outdoor wiring connection
Is the wiring correctly?
Replace the indoor main PCB.
Power on. Is the error
extinguished?
Replace the indoor main PCB.
Power on. Is the error
extinguished?
Yes
Replace the outdoor main PCB.
Replace the outdoor main PCB.
No
Replace the indoor main PCB.
Replace the indoor main PCB.
No
Check the indoor wiring connection
Is the wiring correctly?
Check the indoor wiring connection
Is the wiring correctly?
Yes
No
Check whether reactor is normal?
Check whether reactor is normal?
Yes
Replace the reactor
Replace the reactor No
9.3.2 Indoor / outdoor unit’s communication diagnosis and solution(E1)
Trouble shooting:
Page 31
30
Remark:
Use a multimeter to test the DC voltage between 2 port and 3 port of outdoor unit. The red pin of multimeter connects with 2 port while the black pin is for 3 port.
When AC is normal running, the voltage will move alternately between -25V to 25V.
If the outdoor unit has malfunction, the voltage will move alternately with positive value.
While if the indoor unit has malfunction, the voltage will be a certain value.
Remark:
Use a multimeter to test the resistance of the reactor which does not connect with capacitor. The normal value should be around zero ohm. Otherwise, the reactor must have malfunction.
Page 32
31
Error Code
E2
Malfunction decision conditions
When PCB does not receive zero crossing signal feedback for 4 minutes or the zero-crossing signal time interval is abnormal.
Supposed causes
Connection mistake
PCB faulty
Check if the connections and
power supply is normal?
Correct the connections. Turn on the unit when the power supply is good.
No
Yes
Indoor main PCB is
defective. Replace indoor
main PCB.
9.3.3 Zero crossing detection error diagnosis and solution (E2)
Trouble shooting:
Page 33
32
Error Code
E3/F5
Malfunction decision conditions
When indoor fan speed keeps too low (300RPM) for certain time, the unit will stop and the LED will display the failure.
Supposed causes
Wiring mistake
Fan assembly faulty
Fan motor faulty
PCB faulty
Power off, then restart the
unit 2 minutes later
Shut off the power supply, Rotate the fan by hand.
The unit operates normally.
Find out the cause and have
it solved
Check the wiring of fan
motor
No
Yes
No
Correct the connections.
No
NoReplace the fan motor
Yes
Yes
Measure the voltage for the
fan motor from the main
PCB refer to the
Appendix 1
Yes
Replace the main PCBNo
9.3.4 Fan speed has been out of control diagnosis and solution(E3)
Trouble shooting:
Page 34
33
NO.
Color
Signal
Voltage
1
Red
Vs/Vm
280V~380V
2
---
---
---
3
Black
GND
0V
4
White
Vcc
14-17.5V
5
Yellow
Vsp
0~5.6V
6
Blue
FG
14-17.5V
NO.
Color
Signal
Voltage
1
Red
Vs/Vm
140V~190V
2
---
---
---
3
Black
GND
0V
4
White
Vcc
14-17.5V
5
Yellow
Vsp
0~5.6V
6
Blue
FG
14-17.5V
Index 1: 1: Indoor or Outdoor DC Fan Motor (control chip is in fan motor)
Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor
connector. If the value of the voltage is not in the range showing in below table, the PCB must has problems and need to be replaced.
DC motor voltage input and output (voltage: 220-240V~)
DC motor voltage input and output(voltage :115V~)
2. Outdoor DC Fan Motor (control chip is in outdoor PCB) Power on, and check if the fan can run normally, if the fan can run normally, the PCB must have problems
and need to be replaced, If the fan can’t run normally, measure the resistance of each two pins. If the
resistance is not equal to each other, the fan motor must have problems and need to be replaced, otherwise the PCB must have problems and need to be replaced.
3. Indoor AC Fan Motor
Power on and set the unit running in fan mode at high fan speed. After running for 15 seconds, measure
the voltage of pin1 and pin2. If the value of the voltage is less than 100V (208~240V power supply) or 50V (115V power supply), the PCB must have problems and need to be replaced.
Page 35
34
Error Code
E4/E5/F1/F2/F3
Malfunction decision conditions
If the sampling voltage is lower than 0.06V or higher than 4.94V, the LED will display the failure.
Supposed causes
Wiring mistake
Sensor faulty
Check the connection
between temperature
sensor and PCB.
Correct the connectionNo
Yes
Replace indoor or outdoor
main PCB
Measure the resistance
value of the sensor
Repalce the sensorNo
Yes
9.3.5 Open circuit or short circuit of temperature sensor diagnosis and solution (E5)
Trouble shooting:
Page 36
35
Error Code
EC
Malfunction decision conditions
Define the evaporator coil temp. T2 of the compressor just starts running as Tcool. In the beginning 5 minutes after the compressor starts up, if T2 Tcool2°C(Tcool35.6°F) does not keep continuous 4 seconds
and this situation happens 3 times, the display area will show “EC”
and AC will turn off.
Supposed causes
T2 sensor faulty
Indoor PCB faulty
System problems, such as leakage or blocking.
Is there cool air blowing out from indoor air outlet?
Yes
Yes
Check if T2 sensor is well
fixed. Correct the installation
or replace T2 sensor. Does the problem remain again?
No
Is there any leakage? Especially the connection parts, such as the gas valve and the liquid valve.
No
Shut off the power supply and turn it on 2 minutes later. Is it still displaying the error code?
Replace indoor PCB.
Yes
Repair the leakage and
recharge the refrigerant.
Yes
Clear the blocking.
Yes
Is there any block i n g ? (Such as the capillary or the welded points of the pipes.)
9.3.6 Refrigerant Leakage Detection diagnosis and solution (EC)
Trouble shooting:
Page 37
36
Error Code
F0
Malfunction decision conditions
An abnormal current rise is detected by checking the specified current detection circuit.
Supposed causes
Power supply problems.
System blockage
PCB faulty
Wiring mistake
Compressor malfunction
Check the power supply. Is it
normal?
Check the connections and wires .Is it well connection?
Stop the unit. Check the power
supply
No
Yes
No
Correct the connections or
replace the wires.
Yes
Replace the outdoor main PCB
Yes
Check the reactor .Is it
normal?
No
Replace the reactor
Is there any blocking?
No
Yes Clear the blockage
Check the compressor
resistance values refer to the
[Compressor checking]. Is it
normal?
Yes
No Replace the compressor
9.3.6 Overload current protection diagnosis and solution(F0)
Trouble shooting:
Page 38
37
Error Code
P0
Malfunction decision conditions
When the voltage signal that IPM send to compressor drive chip is abnormal, the display LED will show “P0” and AC will turn off.
Supposed causes
Wiring mistake
IPM malfunction
Outdoor fan assembly faulty
Compressor malfunction
Outdoor PCB faulty
Check if the wiring between main PCB and compressor . If the wires and connectors are broken?
Correct the connection or replace
the wires and connectors.
Yes
No
IPM continuity check. Check if the IPM terminal resistance values are uniform.
Replace the IPM board or replace the
main PCB if the IPM board and main
PCB are integrated together.
No
Check if the outdoor fan runs
properly or the outdoor unit
ventilation is good.
Yes
No
Please refer to the solution of Fan Speed Has Been
Out Of Controlmalfunction
Yes
Check if the compressor resistance
values are uniform .
No Replace the compressor.
Yes
Replace the outdoor main PCB if the
main PCB and IPM are separate.
9.3.7 IPM malfunction or IGBT over-strong current protection diagnosis and solution (P0)
Trouble shooting: For 9K~18K:
Page 39
38
P-U
P-V
Note: The photos below are only for reference, it’s may be not same totally with the ones on your side.
For example:
Page 40
39
P-W
N-U
Page 41
40
N-V
N-W
Page 42
41
Yes
Check whether the power voltage
is normal.
Check whether the power voltage
is normal.
Measure whether outdoor terminal
voltage is normal
Measure whether outdoor terminal
voltage is normal
Restart the unit when the power supply
gets normal
Restart the unit when the power supply
gets normal
No
Yes
No
Reconnect it well
Reconnect it well
Yes
Measure whether the voltage between L and N is normal
Measure whether the voltage between L and N is normal
Yes
Measure whether input voltage of
bridge rectifier is normal
Measure whether input voltage of
bridge rectifier is normal
No
No
Check the wiring of
power wires well or
correctly
Check the wiring of power wires well or
correctly
Reconnect it well
Reconnect it well
Check the wiring of L
and N well or correctly
Check the wiring of L
and N well or correctly
Reconnect it well
Reconnect it well
Check the wiring of
bridge rectifier well or
correctly
Check the wiring of
bridge rectifier well or
correctly
No
Yes
Replace the PFC module(If has)
Replace the PFC module(If has)
No
Measure whether the voltage
between P and N is normal
refer to the Appendix 4
Measure whether the voltage
between P and N is normal
refer to the Appendix 4
Replace the bridge rectifier
Replace the bridge rectifierNo
Check whether bridge
rectifier is normal
Check whether bridge
rectifier is normal
Check the wiring of reactor
or inductance
Check the wiring of reactor
or inductance
Reconnect the wiring
Reconnect the wiring No
Check whether reactor or
inductance is normal
Check whether reactor or
inductance is normal
Yes
Replace reactor or
inductance
Replace reactor or
inductance
No
Check whether the connecting
wire between main board and the
IPM board is connected tightly
Check whether the connecting
wire between main board and the
IPM board is connected tightly
Reconnect it well
Reconnect it well
No
Check if the outdoor unit
ventilation is good
Check if the outdoor unit
ventilation is good
Yes
Make the outdoor unit ventilate well
Make the outdoor unit ventilate well
Check whether the refrigerant system is ok
Check whether the refrigerant system is ok
No
Check if the outdoor fan runs
properly
Check if the outdoor fan runs
properly
please refer to the solution of [fan speed
has been out of control malfunction] .
Find out the cause and have it solved.
please refer to the solution of [fan speed
has been out of control malfunction] .
Find out the cause and have it solved.
No
Yes
No
Yes
Yes
Check the compress is
normal
Check the compress is
normal
Yes
Replace the compressor
Replace the compressorNo
Replace IPM board
Replace IPM board
Replace the outdoor main PCB
Replace the outdoor main PCB
No
Check whether the connecting
wire of the compressor is
connected correctly or tightly
Check whether the connecting
wire of the compressor is
connected correctly or tightly
Reconnect it well
Reconnect it well
No
Yes
Yes
For 24K:
At first test the resistance between every two ports of U, V, W of IPM and P, N. If any result of them is 0 or close to 0, the IPM is defective. Otherwise, please follow the procedure below:
Page 43
42
Error Code
P1
Malfunction decision conditions
An abnormal voltage rise or drop is detected by checking the specified voltage detection circuit.
Supposed causes
Power supply problems.
System leakage or block
PCB faulty
Check the power supply
Check the connections and wires
Stop the unit
No
Yes
No
Correct the connections or
replace the wires.
Yes
Replace the reactor
Yes
No
Replace the IPM board
Check the voltage between P
and N
Check the reactor
Yes
No
Replace outdoor main PCB
Remark: Measure the DC voltage between P and N port. The normal value should be around 310V.
P
N
9.3.8 Over voltage or too low voltage protection diagnosis and solution (P1)
Trouble shooting:
Page 44
43
Error Code
P2
Malfunction decision conditions
If the sampling voltage is not 5V, the LED will display the failure. Supposed causes
PCB faulty
Yes
Tighten the screws and apply
silicon grease.
Tighten the screws and apply
silicon grease.
Replace the outdoor control PCB.
Replace the outdoor control PCB.
No
Check if the fastening screws
on the PCB and IPM radiator
are fixed tightly.
Check if the fastening screws
on the PCB and IPM radiator
are fixed tightly.
9.3.9 High temperature protection of IPM module diagnosis and solution (P2)
Trouble shooting:
Page 45
44
Error Code
P4
Malfunction decision conditions
An abnormal inverter compressor drive is detected by a special detection circuit, including communication signal detection, voltage detection, compressor rotation speed signal detection and so on.
Supposed causes
Wiring mistake
IPM malfunction
Outdoor fan assembly faulty
Compressor malfunction
Outdoor PCB faulty
Check if the wiring between main PCB and compressor connected well?
Correct the connection or
replace the wires and
connectors.
No
Check if the IPM installed correctly.
Correct the installation,
tighten the screws and
apply silicon grease.
No
IPM continuity check. Check if the IPM terminal resistance values are uniform.
Yes
Replace the IPM board or replace
the main PCB if the IPM board and
main PCB are integrated together.
No
Check if the outdoor fan runs
properly or the outdoor unit
ventilation is good.
Yes
No
Please refer to the solution of Fan
Speed Has Been Out Of Control
malfunction
Yes
Check if the compressor resistance
values are uniform .
No Replace the compressor.
Yes
Replace the outdoor main PCB if the
main PCB and IPM are separate.
Check the reactor or
Inductance .Is it normal?
No
Replace the reactor or
Inductance
Yes
Yes
9.3.10 Inverter compressor drive error diagnosis and solution (P4)
Trouble shooting: For 9K~18K:
Page 46
45
Digital tester
Normal resistance value
Digital tester
Normal resistance value
(+) Red
(-) Black
(Several MΩ)
(+) Red
(-) Black
(Several MΩ)
P
N
U N U V V W W
(+) Red
IPM continuity check
Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the IPM. Use a digital tester to measure the resistance between P and UVWN; UVW and N.
Page 47
46
Yes
Check whether the power voltage
is normal.
Check whether the power voltage
is normal.
Measure whether outdoor terminal
voltage is normal
Measure whether outdoor terminal
voltage is normal
Restart the unit when the power supply
gets normal
Restart the unit when the power supply
gets normal
No
Yes
No
Reconnect it well
Reconnect it well
Yes
Measure whether the voltage between L and N is normal
Measure whether the voltage between L and N is normal
Yes
Measure whether input voltage of
bridge rectifier is normal
Measure whether input voltage of
bridge rectifier is normal
No
No
Check the wiring of
power wires well or
correctly
Check the wiring of power wires well or
correctly
Reconnect it well
Reconnect it well
Check the wiring of L
and N well or correctly
Check the wiring of L
and N well or correctly
Reconnect it well
Reconnect it well
Check the wiring of
bridge rectifier well or
correctly
Check the wiring of
bridge rectifier well or
correctly
No
Yes
Replace the PFC module(If has)
Replace the PFC module(If has)
No
Measure whether the voltage
between P and N is normal
refer to the Appendix 4
Measure whether the voltage
between P and N is normal
refer to the Appendix 4
Replace the bridge rectifier
Replace the bridge rectifierNo
Check whether bridge
rectifier is normal
Check whether bridge
rectifier is normal
Check the wiring of reactor
or inductance
Check the wiring of reactor
or inductance
Reconnect the wiring
Reconnect the wiring No
Check whether reactor or
inductance is normal
Check whether reactor or
inductance is normal
Yes
Replace reactor or
inductance
Replace reactor or
inductance
No
Check whether the connecting
wire between main board and the
IPM board is connected tightly
Check whether the connecting
wire between main board and the
IPM board is connected tightly
Reconnect it well
Reconnect it well
No
Check if the outdoor unit
ventilation is good
Check if the outdoor unit
ventilation is good
Yes
Make the outdoor unit ventilate well
Make the outdoor unit ventilate well
Check whether the refrigerant system is ok
Check whether the refrigerant system is ok
No
Check if the outdoor fan runs
properly
Check if the outdoor fan runs
properly
please refer to the solution of [fan speed
has been out of control malfunction] .
Find out the cause and have it solved.
please refer to the solution of [fan speed
has been out of control malfunction] .
Find out the cause and have it solved.
No
Yes
No
Yes
Yes
Check the compress is
normal
Check the compress is
normal
Yes
Replace the compressor
Replace the compressorNo
Replace IPM board
Replace IPM board
Replace the outdoor main PCB
Replace the outdoor main PCB
No
Check whether the connecting
wire of the compressor is
connected correctly or tightly
Check whether the connecting
wire of the compressor is
connected correctly or tightly
Reconnect it well
Reconnect it well
No
Yes
Yes
For 24K:
At first test the resistance between every two ports of U, V, W of IPM and P, N. If any result of them is 0 or close to 0, the IPM is defective. Otherwise, please follow the procedure below:
Page 48
47
Error Code
P6
Malfunction decision conditions
When the pressure of system reaches a certain value, the low­pressure protector will switch off. After the pressure resume to normal, the protection code will disappear.
Supposed causes
Wiring mistake
Pressure protector faulty
Fan motor faulty
PCB faulty
System problems.
Whether the wiring
between the low pressure protector and main control board is connected well or
correctly
Whether the wiring
between the low pressure
protector and main control board is connected well or
correctly
Method: Disconnect the
plug. Measure the
resistance of the low
pressure protector. If the
protector is normal the value
is o
Method: Disconnect the
plug. Measure the
resistance of the low
pressure protector. If the
protector is normal the value
is o
Yes
Yes
Connect it well
Connect it well
Replace outdoor main board
Replace outdoor main board
No
Replace low pressure protector
Replace low pressure protector
No
Whether the low
pressure protector
is broken
Whether the low
pressure protector
is broken
Check whether the outdoor
ambient temperature is too
low
Check whether the outdoor ambient temperature is too
low
No
Stop the unit
Stop the unit
Yes
Open fully valve core of high
pressure valve
Open fully valve core of high
pressure valve
No
Check whether valve core of
high pressure valve is
opened
Check whether valve core of
high pressure valve is
opened
Check if the indoor fan runs
properly in cooling mode
Check if the indoor fan runs
properly in cooling mode
please refer to the solution of [fan
speed has been out of control
malfunction]. Find out the cause and
have it solved.
please refer to the solution of [fan
speed has been out of control
malfunction]. Find out the cause and
have it solved.
No
Yes
Yes
No
Check whether the
refrigerant system is ok
Check whether the
refrigerant system is ok
Refrigerant is not enough add the
refrigerant
Refrigerant is not enough add the
refrigerant
No
9.3.11 Low pressure protection diagnosis and solution(P6)
Trouble shooting:
Page 49
48
Main parts check
1. Temperature sensor checking
Disconnect the temperature sensor from PCB, measure the resistance value with a tester.
Temperature sensors. Room temp.(T1) sensor, Indoor coil temp.(T2) sensor, Outdoor coil temp.(T3) sensor, Outdoor ambient temp.(T4) sensor, Compressor discharge temp.(TP) sensor. Measure the resistance value of each winding by using the multi-meter.
Page 50
49
°C
°F
K Ohm
°C
°F
K Ohm
°C
°F
K Ohm
°C
°F
K Ohm
-20
-4
115.266
20
68
12.6431
60
140
2.35774
100
212
0.62973
-19
-2
108.146
21
70
12.0561
61
142
2.27249
101
214
0.61148
-18 0 101.517
22
72
11.5
62
144
2.19073
102
216
0.59386
-17 1 96.3423
23
73
10.9731
63
145
2.11241
103
217
0.57683
-16 3 89.5865
24
75
10.4736
64
147
2.03732
104
219
0.56038
-15 5 84.219
25
77
10
65
149
1.96532
105
221
0.54448
-14 7 79.311
26
79
9.55074
66
151
1.89627
106
223
0.52912
-13 9 74.536
27
81
9.12445
67
153
1.83003
107
225
0.51426
-12
10
70.1698
28
82
8.71983
68
154
1.76647
108
226
0.49989
-11
12
66.0898
29
84
8.33566
69
156
1.70547
109
228
0.486
-10
14
62.2756
30
86
7.97078
70
158
1.64691
110
230
0.47256
-9
16
58.7079
31
88
7.62411
71
160
1.59068
111
232
0.45957
-8
18
56.3694
32
90
7.29464
72
162
1.53668
112
234
0.44699
-7
19
52.2438
33
91
6.98142
73
163
1.48481
113
235
0.43482
-6
21
49.3161
34
93
6.68355
74
165
1.43498
114
237
0.42304
-5
23
46.5725
35
95
6.40021
75
167
1.38703
115
239
0.41164
-4
25
44
36
97
6.13059
76
169
1.34105
116
241
0.4006
-3
27
41.5878
37
99
5.87359
77
171
1.29078
117
243
0.38991
-2
28
39.8239
38
100
5.62961
78
172
1.25423
118
244
0.37956
-1
30
37.1988
39
102
5.39689
79
174
1.2133
119
246
0.36954
0
32
35.2024
40
104
5.17519
80
176
1.17393
120
248
0.35982
1
34
33.3269
41
106
4.96392
81
178
1.13604
121
250
0.35042
2
36
31.5635
42
108
4.76253
82
180
1.09958
122
252
0.3413
3
37
29.9058
43
109
4.5705
83
181
1.06448
123
253
0.33246
4
39
28.3459
44
111
4.38736
84
183
1.03069
124
255
0.3239
5
41
26.8778
45
113
4.21263
85
185
0.99815
125
257
0.31559
6
43
25.4954
46
115
4.04589
86
187
0.96681
126
259
0.30754
7
45
24.1932
47
117
3.88673
87
189
0.93662
127
261
0.29974
8
46
22.5662
48
118
3.73476
88
190
0.90753
128
262
0.29216
9
48
21.8094
49
120
3.58962
89
192
0.8795
129
264
0.28482
10
50
20.7184
50
122
3.45097
90
194
0.85248
130
266
0.2777
11
52
19.6891
51
124
3.31847
91
196
0.82643
131
268
0.27078
12
54
18.7177
52
126
3.19183
92
198
0.80132
132
270
0.26408
13
55
17.8005
53
127
3.07075
93
199
0.77709
133
271
0.25757
14
57
16.9341
54
129
2.95896
94
201
0.75373
134
273
0.25125
15
59
16.1156
55
131
2.84421
95
203
0.73119
135
275
0.24512
16
61
15.3418
56
133
2.73823
96
205
0.70944
136
277
0.23916
17
63
14.6181
57
135
2.63682
97
207
0.68844
137
279
0.23338
18
64
13.918
58
136
2.53973
98
208
0.66818
138
280
0.22776
19
66
13.2631
59
138
2.44677
99
210
0.64862
139
282
0.22231
Appendix 1 Temperature Sensor Resistance Value Table for T1,T2,T3,T4 (°C--K)
Page 51
50
°C
°F
K Ohm
°C
°F
K Ohm
°C
°F
K Ohm
°C
°F
K Ohm
-20
-4
542.7
20
68
68.66
60
140
13.59
100
212
3.702
-19
-2
511.9
21
70
65.62
61
142
13.11
101
214
3.595
-18
0
483
22
72
62.73
62
144
12.65
102
216
3.492
-17
1
455.9
23
73
59.98
63
145
12.21
103
217
3.392
-16
3
430.5
24
75
57.37
64
147
11.79
104
219
3.296
-15
5
406.7
25
77
54.89
65
149
11.38
105
221
3.203
-14
7
384.3
26
79
52.53
66
151
10.99
106
223
3.113
-13
9
363.3
27
81
50.28
67
153
10.61
107
225
3.025
-12
10
343.6
28
82
48.14
68
154
10.25
108
226
2.941
-11
12
325.1
29
84
46.11
69
156
9.902
109
228
2.86
-10
14
307.7
30
86
44.17
70
158
9.569
110
230
2.781
-9
16
291.3
31
88
42.33
71
160
9.248
111
232
2.704
-8
18
275.9
32
90
40.57
72
162
8.94
112
234
2.63
-7
19
261.4
33
91
38.89
73
163
8.643
113
235
2.559
-6
21
247.8
34
93
37.3
74
165
8.358
114
237
2.489
-5
23
234.9
35
95
35.78
75
167
8.084
115
239
2.422
-4
25
222.8
36
97
34.32
76
169
7.82
116
241
2.357
-3
27
211.4
37
99
32.94
77
171
7.566
117
243
2.294
-2
28
200.7
38
100
31.62
78
172
7.321
118
244
2.233
-1
30
190.5
39
102
30.36
79
174
7.086
119
246
2.174
0
32
180.9
40
104
29.15
80
176
6.859
120
248
2.117
1
34
171.9
41
106
28
81
178
6.641
121
250
2.061
2
36
163.3
42
108
26.9
82
180
6.43
122
252
2.007
3
37
155.2
43
109
25.86
83
181
6.228
123
253
1.955
4
39
147.6
44
111
24.85
84
183
6.033
124
255
1.905
5
41
140.4
45
113
23.89
85
185
5.844
125
257
1.856
6
43
133.5
46
115
22.89
86
187
5.663
126
259
1.808
7
45
127.1
47
117
22.1
87
189
5.488
127
261
1.762
8
46
121
48
118
21.26
88
190
5.32
128
262
1.717
9
48
115.2
49
120
20.46
89
192
5.157
129
264
1.674
10
50
109.8
50
122
19.69
90
194
5
130
266
1.632
11
52
104.6
51
124
18.96
91
196
4.849
12
54
99.69
52
126
18.26
92
198
4.703
13
55
95.05
53
127
17.58
93
199
4.562
14
57
90.66
54
129
16.94
94
201
4.426
15
59
86.49
55
131
16.32
95
203
4.294
16
61
82.54
56
133
15.73
96
205
4.167
17
63
78.79
57
135
15.16
97
207
4.045
18
64
75.24
58
136
14.62
98
208
3.927
19
66
71.86
59
138
14.09
99
210
3.812
Appendix 2 Temperature Sensor Resistance Value Table for TP (°C --K)
Page 52
51
°C
°F
°C
°F
°C
°F
°C
°F
°C
°F
-5
23
21
69.8
51
123.8
82
179.6
113
235.4
-4
24.8
22
71.6
52
125.6
83
181.4
114
237.2
-3
26.6
23
73.4
53
127.4
84
183.2
115
239
-2
28.4
24
75.2
54
129.2
85
185
116
240.8
-1
30.2
25
77
55
131
86
186.8
117
242.6 0 32
25.5
77.9
56
132.8
87
188.6
118
244.4
0.5
32.9
26
78.8
57
134.6
88
190.4
119
246.2 1 33.8
27
80.6
58
136.4
89
192.2
120
248
1.5
34.7
28
82.4
59
138.2
90
194
121
249.8 2 35.6
29
84.2
60
140
91
195.8
122
251.6
2.5
36.5
30
86
61
141.8
92
197.6
123
253.4
3
37.4
31
87.8
62
143.6
93
199.4
124
255.2
3.5
38.3
32
89.6
63
145.4
94
201.2
125
257
4
39.2
33
91.4
64
147.2
95
203
126
258.8
4.5
40.1
34
93.2
65
149
96
204.8
127
260.6
5
41
35
95
66
150.8
97
206.6
128
262.4
6
42.8
36
96.8
67
152.6
98
208.4
129
264.2 7 44.6
37
98.6
68
154.4
99
210.2
130
266 8 46.4
38
100.4
69
156.2
100
212
131
267.8 9 48.2
39
102.2
70
158
101
213.8
132
269.6
10
50
40
104
71
159.8
102
215.6
133
271.4
11
51.8
41
105.8
72
161.6
103
217.4
134
273.2
12
53.6
42
107.6
73
163.4
104
219.2
135
275
13
55.4
43
109.4
74
165.2
105
221
136
276.8
14
57.2
44
111.2
75
167
106
222.8
137
278.6
15
59
45
113
76
168.8
107
224.6
138
280.4
16
60.8
46
114.8
77
170.6
108
226.4
139
282.2
17
62.6
47
116.6
78
172.4
109
228.2
140
284
18
64.4
48
118.4
79
174.2
110
230
141
285.8
19
66.2
49
120.2
80
176
111
231.8
142
287.6
20
68
50
122
81
177.8
112
233.6
143
289.4
Appendix 3:
Page 53
52
Normal voltage of P and N
208-240V (1-phase, 3-phase)
380-420V (3-phase)
In standby
around 310VDC
around 530VDC
In operation
With passive
PFC module
With partial
active PFC
module
With fully
active PFC
module
/
>200VDC
>310VDC
>370VDC
>450VDC
Appendix 4
Page 54
53
Position
Resistance Value
ASM98D32UFZ
ATM115D43UFZ2
ATM150D23UFZ
ATF235D22UMT
ATF250D22UMT
Blue –
Red
2.25Ω
(20°C
/68°F)
1.87Ω
(20°C
/68°F)
1.72Ω (20°C /68°F)
0.75Ω
(20°C
/68°F)
0.75Ω
(20°C
/68°F)
Blue -
Black
Red –
Blue
2.Compressor checking
Measure the resistance value of each winding by using the tester.
Page 55
54
Digital tester
Normal resistance value
Digital tester
Normal resistance value
(+) Red
(-) Black
(Several MΩ)
(+) Red
(-) Black
(Several MΩ)
P
N
U N U V V W W
(+) Red
Position
Resistance Value
RPG13B
RPG50B(YKFG-50-4-1)
Black - Red
100.5Ω±8% (20°C /68°F) (Brand: Weiling)
100Ω±8%
(20°C /68°F)
(Brand: Dayang)
82.2Ω±8%
(20°C /68°F)
(Brand: Weiling)
85Ω±8%
(20°C /68°F)
(Brand: Dayang)
White - Black
64.5Ω±8%
(20°C /68°F)
(Brand: Weiling)
68.5Ω±8%
(20°C /68°F)
(Brand: Dayang)
72.3Ω±8%
(20°C /68°F)
(Brand: Weiling)
57.8Ω±8%
(20°C /68°F)
(Brand: Dayang)
3. IPM continuity check
Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the IPM. Use a digital tester to measure the resistance between P and UVWN; UVW and N.
4: Indoor AC Fan Motor
Measure the resistance value of each winding by using the tester.
Page 56
55
°F(° C)
ODT
IDT
75
(23.89)
85
(29.44)
95
(35)
105
(40.56)
115
(46.11)
BAR
70/59
8.2
7.8
8.1
8.6
10.1
BAR
75/63
8.6
8.3
8.7
9.1
10.7
BAR
80/67
9.3
8.9
9.1
9.6
11.2
°F(° C)
ODT
IDT
75
(23.89)
85
(29.44)
95
(35)
105
(40.56)
115
(46.11)
PSI
70/59
119
113
117
125
147
PSI
75/63
124
120
126
132
155
PSI
80/67
135
129
132
140
162
°F(° C)
ODT
IDT
75
(23.89)
85
(29.44)
95
(35)
105
(40.56)
115
(46.11)
MPA
70/59
0.82
0.78
0.81
0.86
1.01
MPA
75/63
0.86
0.83
0.87
0.91
1.07
MPA
80/67
0.93
0.89
0.91
0.96
1.12
5: Pressure on Service Port
Cooling chart:
Page 57
56
Heating Chart:
°F
(°C)
ODT
IDT
57/53
(13.89/11.67)
47/43
(8.33/6.11)
37/33
(2.78/0.56)
27/23
(-2.78/-5)
17/13
(-8.33/-10.56)
BAR
55
30.3
28.5
25.3
22.8
20.8
BAR
65
32.5
30.0
26.6
25.4
23.3
BAR
75
33.8
31.5
27.8
26.3
24.9
°F
(°C)
ODT
IDT
57/53
(13.89/11.67)
47/43
(8.33/6.11)
37/33
(2.78/0.56)
27/23 (-
2.78/-5)
17/13
(-8.33/-10.56)
PSI
55
439
413
367
330
302
PSI
65
471
435
386
368
339
PSI
75
489
457
403
381
362
°F
(°C)
ODT
IDT
57/53
(13.89/11.67)
47/43
(8.33/6.11)
37/33
(2.78/0.56)
27/23 (-
2.78/-5)
17/13
(-8.33/-10.56)
MPA
55
3.03
2.85
2.53
2.28
2.08
MPA
65
3.25
3.00
2.66
2.54
2.33
MPA
75
3.38
3.15
2.78
2.63
2.49
Page 58
57
10 Disassembly Instructions
No.
Parts name
Procedures
Remarks
1
Front panel
How to remove the front panel.
1) Pull the below side of the panel and release the clips. Then remove the front panel.
2) Remove the filter
and
horizontal louver.
3) Remove the four fixing screws.
4) Remove the cover (one screw).
5) Lift the panel frame and release the connector of display assembly connectors. Then remove the panel frame assembly.
Overview:
Connector for display ass’y
Clip
One screw fixing the cover
Clip
Panel
Filter
Four screws
Note: This part is for reference, the photos may have slight difference with your machine.
10.1 Indoor unit
Page 59
58
2
Electrical parts
How to remove the electrical parts.
1) After remove the front panel from procedure 1, pull out the room temp. sensor and evaporator coil sensor. Remove the grounding screws.
2) Pull out the clip toward the left side and open the cover.
3) Remove the fixing screw and open the electrical box cover. .
4) Pull out the connectors of the swing motor and fan motor.
5) Remove the fixing screw and then remove the electronic control box and air outlet assembly.
Fixing screw
Swing motor
Fan motor connector
and swing motor
Clip for electronic control box cover
Grounding screws
Evaporator coil temp. sensor
Room temp. sensor
Page 60
59
3
Evaporator
How to remove the evaporator.
1) After remove the front panel assembly and electrical parts following procedure 1 and procedure 2, remove the pipe holder at the rear side of the unit.
2) Remove the two screws on the evaporator at the base bearing side.
3) Remove two screws on the evaporator at the fixed plates and then lift the evaporator assembly.
Two screws at the base bearing side
Two
screws at
the fixed plates
Page 61
60
4
Fan and motor
How to remove the fan and motor.
1) After remove the evaporator assembly following procedure 1, procedure 2 and procedure 3, remove the three screws fixing the cover
2) Remove the screw fixing the motor and then pull out the motor.
Three screws
One screw
Page 62
61
10.2 Outdoor unit
No.
Part name
Procedures
Remarks
Panel plate
How to remove the panel plate.
1) Stop operation of the air conditioner and turn “OFF” the power breaker.
3) Remove the big
handle first, and then
remove the top panel (3 screws).
3) Remove the screws of front panel (6 screws)
(4) Remove the screws of the right-side panel (8 screws)
Screws of top panel (3 screws, 1 screw is under the big handler)
3 screws
of the big
handler
6 screws of front panel
KSIH009-H225-O, KSIH012-H222-O
2
4
3
Page 63
62
2
Fan assembly
How to remove the fan assembly.
1) After remove the
panel plate following
procedure 1, remove
the hex nut fixing the
fan and then remove
the fan.
2) Unfix the hooks and
then open the electronic control box cover.
compressor
T3,T4,T5 sensor
Motor
Electronic expansion valve
4 way valve
1
2
Page 64
63
3) Disconnect the
connector for fan motor
from the electronic control board.
4) Remove the four fixing
screws of the fan motor.
Then remove the fan
motor.
3
Electrical parts
How to remove the electrical parts.
1) After finish work of
item 1 and item 2, remove
the connectors for the compressor.
2) Pull out the two blue
wires connected with the four-way valve.
4
3
1
2
Page 65
64
3) Pull out connectors of
the condenser coil temp.
sensor(T3), outdoor
ambient temp. sensor
(T4) and discharge temp. sensor (TP).
4) disconnect the
electronic expansion valve wire
5) Remove the grounding screw.
6) Remove the wires
(1,2,3) then remove the electronic control box.
3
4
5
6
Page 66
65
4
Four-way valve
How to remove the four­way valve.
1) Perform work of
Item 1,3.
2) Recover refrigerant
from the refrigerant circuit.
3) Remove the screw of the coil and then remove the coil.
4) Detach the welded parts of four-way valve and pipe.
1) Then the four-way valve assembly can be removed
The picture of four-way valve may be different from the one on your side.
5
Compressor
How to remove the compressor.
1) After perform work of
Item 1,3. Recover
refrigerant from the refrigerant circuit.
2) Remove the discharge pipe and suction pipe with a burner.
3) Remove the hex nuts and washers fixing the compressor on bottom plate.
4) Lift the compressor from the base pan assembly.
3
2
4
3
Page 67
66
KSIH018-H220-O
No.
Part name
Procedures
Remarks
Panel plate
How to remove the panel plate.
1) Stop operation of the air conditioner and turn OFF the power breaker.
2) Remove the top panel (3 screws).
3) Remove the screws of front panel (9 screws)
4) Remove the screws of the right-side panel (8 screws)
3 screws of top panel
9 screws of front panel
3 screws of
big handle
2
4
3
Page 68
67
2
Fan assembly
How to remove the fan assembly.
1) After remove the panel
plate following procedure
1, remove the hex nut
fixing the fan and then remove the fan.
2) After remove the top cover. Unfix the hooks and
then open the electronic control box cover.
T3,T4,T5 sensor wire
Motor wire
Electronic expansion valve
Compressor wire 4 -way valve wire
Electric pipe heater and Crankcase electric heater
1
2
Page 69
68
3) Disconnect the
connector for fan motor
from the electronic control
board.
4) Remove the four fixing screws of the fan motor.
Then remove the fan motor.
3
Electrical parts
How to remove the electrical parts.
1) After finish work of
item 1 and item 2, remove
the connectors for the compressor and reactor.
4
3
1
Page 70
69
2) Pull out the two blue
wires connected with the four-way valve.
3) Pull out connectors of
the condenser coil temp.
sensor(T3), outdoor
ambient temp. sensor(T4)
and discharge temp. sensor (TP).
4) disconnect the electronic expansion valve wire
,
3
2
3
4
Page 71
70
5) remove the electric heaters.
6) Remove the grounding screw.
7) Remove the
Wires (1,2,3 or L1, L2, S). Then remove the electronic control box.
5
7
Page 72
71
4
Four-way valve
How to remove the four­way valve.
1) Perform work of
Item 1, 3.
2) Recover refrigerant from the refrigerant circuit.
3) Remove the screw of the coil and then remove the coil.
4) Detach the welded parts of four-way valve and pipe.
2) Then the four-way valve assembly can be removed
The picture of four-way valve may be different from the one on your side.
5
Compressor
How to remove the compressor.
1) After perform work of
Item 1, 3 recover
refrigerant from the refrigerant circuit
2) Remove the discharge pipe and suction pipe with a burner.
3) Remove the hex nuts and washers fixing the compressor on bottom plate.
4) Lift the compressor from the base pan assembly.
3
2
3
Page 73
72
KSIH024-H220-O
No.
Part name
Procedures
Remarks
1
Panel plate
How to remove the panel plate.
1) Stop operation of the
air conditioner and turn “OFF” the power breaker.
2) Remove the big handle first, then remove the top cover (7 screws)
3) Remove the screws
of front panel (11
screws)
(4) Remove the screws of
the right-side panel (13 screws)
Screws of front panel(11 screws)
Screws of top panel(3screws,1screws is under the big handle)
4 screws of big handle
2
4
3
Page 74
73
2
Fan assembly
How to remove the fan assembly.
1) After remove the panel
plate following procedure 1
2) Remove the nut fixing
the fan and remove the fan.
3) Unfix the hooks and
remove the screws, then
open the electronic control box cover.
fan
Electronic control box
compressor
2
3
Page 75
74
4) Disconnect the
connector for fan motor
from the electronic control board.
5) Remove the four fixing screws of the fan motor,
then remove the motor.
,
5
T3,T4,T5,sensor
Pressure switch
Compressor wire
Electronic expansion
4 way valve
Motor wire
4
5
Page 76
75
3
Electrical parts
How to remove the electrical parts.
1) After finish work of
item 1 and item 2, remove
the connector for the compressor
2) Pull out the two blue
wires connected with the four-way valve.
3) Pull out connectors of
the, condenser coil temp.
sensor (T3), outdoor
ambient temp. sensor (T4)
and discharge temp. sensor (TP).
1
2
3
Page 77
76
4)Disconnect the pressure
switch connector.
5) Disconnect the electronic expansion valve
wire from the control
board
6) Remove the ground wires.
7) Remove the wires (1, 2,
3 or L1, L2, S). Then
remove the electronic control box.
or!
5
6
7
Page 78
77
4
Four-way valve
How to remove the four­way valve.
1) Perform work of item 1,3.
2) Recover refrigerant from the refrigerant circuit.
3) Remove the screw of the coil and then remove the coil.
4) Detach the welded parts of four-way valve and pipe.
5) Then the four-way valve assembly can be removed
The picture of four-way valve may be different from the one on your side.
5
Compressor
How to remove the compressor.
1) After perform work of item1, 3 recover refrigerant from the refrigerant circuit.
2) Remove the discharge pipe and suction pipe with a burner.
3) Remove the hex nuts and washers fixing the compressor on bottom plate.
4) Lift the compressor from the base pan assembly.
3
2
4
Page 79
The Klimaire logo is a registered Trademark of Klimaire Products inc.
Copyright 2018
Klimaire Products inc.
2190 NW 89 Place, Doral, FL 33172 - USA
Tel: (305)594-4972 Fax (305) 499 4378
www.klimaire.com sales@klimaire.com
The design and specifications are subject to change without prior notice for product improvement.Consult with the sales agency or manufacturer for details
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