Klimaire KM14B1041 User Manual
Table of Contents
1. Precaution
2. Part Names And Functions
3. Dimension
4. Refrigerant Cycle Diagram
5. Printed Circuit Board Connector Wiring Diagram of
Outdoor unit
6. Installation Details
7. Operation Characteristics
8. Electronic Function
9. Troubleshooting
10. Disassembly Instructions
SERVICE MANUAL
WARNING
Installation MUST conform with local building codes or, in the absence of local
Ÿ
codes, with th e National Electrical Code NFPA70/ANSI C1-1993 or current
edition and Canadian Electrical Code Part1 C. C.22.1.
The information contained in he manual is intended for use by a qualified service
Ÿ
technician f amiliar voith safety procedures and equipped with the piper tools and
test instruments.
Installation or repairs made by unqualified persons can result in hazards to you
Ÿ
and others.
Failure to carefully read and follow all instructions in this manual can result in
Ÿ
equipment malt unction, property damage, personal injury and/or death.
This service is only for service engineer to use.
Ÿ
CONTENTS
1. Precaution ................................................................................................................................................... 1
1.1 Safety Precaution ..................................................................................................................... 1
1.2 Warning .................................................................................................................................... 1
2. Part Names And Functions ........................................................................................................................ 4
2.1 Model Names of Indoor/Outdoor units ...................................................................................... 4
2.2 Part names of Indoor/Outdoor units .......................................................................................... 5
3. Dimension ................................................................................................................................................... 6
3.1 Indoor Unit ................................................................................................................................ 6
3.2 Outdoor Unit ............................................................................................................................. 9
4. Refrigerant Cycle Diagram ...................................................................................................................... 10
5. Wiring Diagram ......................................................................................................................................... 12
6 Installation Details ..................................................................................................................................... 12
6.1 Wrench torque sheet for installation ........................................................................................ 12
6.2 Connecting the cables ............................................................................................................ 12
6.3 Pipe length and the elevation .................................................................................................. 12
6.4 Installation for the first time ..................................................................................................... 12
6.5 Adding the refrigerant after running the system for many years ............................................... 14
6.6 Re-installation while the indoor unit need to be repaired ......................................................... 14
6.7 Re-installation while the outdoor unit need to be repaired ....................................................... 15
7. Operation Characteristics........................................................................................................................ 17
8. Electronic Function .................................................................................................................................. 18
8.1 Abbreviation .............................................................................. Error! Bookmark not defined.
8.2 Display function ......................................................................... Error! Bookmark not defined.
8.3 Main Protection ......................................................................... Error! Bookmark not defined.
8.4 Operation Modes and Functions ................................................ Error! Bookmark not defined.
9. Troubleshooting ....................................................................................................................................... 26
9.1 Indoor Unit Error Display ........................................................................................................ 27
9.2 Outdoor unit error display ....................................................................................................... 28
9.3 Diagnosis and Solution ........................................................................................................... 28
10 Disassembly Instructions ............................................................................. Error! Bookmark not defined.
10.1 Indoor unit ............................................................................... Error! Bookmark not defined.
10.2 Outdoor unit............................................................................. Error! Bookmark not defined.
1
1. Precaution
1.1 Safety Precaution
To prevent injury to the user or other
people and property damage, the following
instructions must be followed.
Incorrect operation due to ignoring
instruction will cause harm or damage.
Before service the unit, be sure to
read this service manual at first.
1.2 Warning
Installation
Do not use a defective or underrated
circuit breaker. Use this appliance on a
dedicated circuit.
There is risk of fire or electric shock.
For electrical work, contact the dealer,
seller, a qualified electrician, or an
authorized service center.
Do not disassemble or repair the product,
there is risk of fire or electric shock.
Always ground the product.
There is risk of fire or electric shock.
Install the panel and the cover of
control box securely.
There is risk of fire of electric shock.
Always install a dedicated circuit and
breaker.
Improper wiring or installation may cause
electric shock.
Use the correctly rated breaker of
fuse.
There is risk of fire or electric shock.
Do not modify or extend the power
cable.
There is risk of fire or electric shock.
Do not install, remove, or reinstall the
unit by yourself (customer).
There is risk of fire, electric shock, explosion,
or injury.
Be caution when unpacking and
installing the product.
Sharp edges could cause injury, be especially
careful of the case edges and the fins on the
condenser and evaporator.
For installation, always contact the
dealer or an authorized service center.
Do not install the product on a
defective installation stand.
Be sure the installation area does not
deteriorate with age.
If the base collapses, the air conditioner could
fall with it, causing property damage, product
failure, and personal injury.
Do not let the air conditioner run for a
long time when the humidity is very high
and a door or a window is left open.
Take care to ensure that power cable
could not be pulled out or damaged during
operation.
There is risk of fire or electric shock.
Do not place anything on the power
cable.
There is risk of fire or electric shock.
Do not plug or unplug the power
supply plug during operation.
There is risk of fire or electric shock.
Do not touch (operation) the product
with wet hands.
Do not place a heater or other
appliance near the power cable.
There is risk of fire and electric shock.
Do not allow water to run into
electrical parts.
It may cause fire, failure of the product, or
electric shock.
Do not store or use flammable gas or
combustible near the product.
There is risk of fire or failure of product.
Do not use the product in a tightly
closed space for a long time.
Oxygen deficiency could occur.
When flammable gas leaks, turn off
the gas and open a window for ventilation
before turn the product on.
If strange sounds or smoke comes
from product, turn the breaker off or
disconnect the power supply cable.
There is risk of electric shock or fire.
2
Stop operation and close the window
in storm or hurricane. If possible, remove
the product from the window before the
hurricane arrives.
There is risk of property damage, failure of
product, or electric shock.
Do not open the inlet grill of the
product during operation. (Do not touch the
electrostatic filter, if the unit is so equipped.)
There is risk of physical injury, electric shock,
or product failure.
When the product is soaked, contact
an authorized service center.
There is risk of fire or electric shock.
Be caution that water could not enter
the product.
There is risk of fire, electric shock, or product
damage.
Ventilate the product from time to
time when operating it together with a stove
etc.
There is risk of fire or electric shock.
Turn the main power off when
cleaning or maintaining the product.
There is risk of electric shock.
When the product is not be used for a
long time, disconnect the power supply plug
or turn off the breaker.
There is risk of product damage or failure, or
unintended operation.
Take care to ensure that nobody
could step on or fall onto the outdoor unit.
This could result in personal injury and
product damage.
CAUTION
Always check for gas (refrigerant)
leakage after installation or repair of
product.
Low refrigerant levels may cause failure of
product.
Install the drain hose to ensure that
water is drained away properly.
A bad connection may cause water leakage.
Keep level even when installing the
product.
It can avoid vibration of water leakage.
Do not install the product where the
noise or hot air from the outdoor unit could
damage the neighborhoods.
It may cause a problem for your neighbors.
Use two or more people to lift and
transport the product.
Do not install the product where it will
be exposed to sea wind (salt spray) directly.
It may cause corrosion on the product.
Corrosion, particularly on the condenser and
evaporator fins, could cause product
malfunction or inefficient operation.
Operational
Do not expose the skin directly to
cool air for long time. (Do not sit in the
draft).
Do not use the product for special
purposes, such as preserving foods, works
of art etc. It is a consumer air conditioner,
not a precision refrigerant system.
There is risk of damage or loss of property.
Do not block the inlet or outlet of air
flow.
Use a soft cloth to clean. Do not use
harsh detergents, solvents, etc.
There is risk of fire, electric shock, or damage
to the plastic parts of the product.
Do not touch the metal parts of the
product when removing the air filter. They
are very sharp.
Do not step on or put anything on the
product. (outdoor units)
Always insert the filter securely.
Clean the filter every two weeks or more
often if necessary.
A dirty filter reduces the efficiency of the air
conditioner and could cause product
malfunction or damage.
Do not insert hands or other objects
through air inlet or outlet while the product
is operated.
Do not drink the water drained from
the product.
Use a firm stool or ladder when
3
cleaning or maintaining the product.
Be careful and avoid personal injury.
Replace the all batteries in the remote
control with new ones of the same type. Do
not mix old and new batteries or different
types of batteries.
There is risk of fire or explosion.
Do not recharge or disassemble the
batteries. Do not dispose of batteries in a
fire.
They may burn of explode.
If the liquid from the batteries gets
onto your skin or clothes, wash it well with
clean water. Do not use the remote of the
batteries have leaked.
4
2. Part Names And Functions
Capacity
Voltage
Klimaire Indoor units
Klimaire Outdoor units
9k
115V
KSIR009-H117-I
KSIR009-H117-O
12k
115V
KSIR012-H117-I
KSIR012-H117-O
9k
208-230V
KSIR009-H217-I
KSIR009-H217-O
12k
208-230V
KSIR012-H217-I
KSIR012-H217-O
18k
208-230V
KSIR018-H217-I
KSIR018-H217-O
24k
208-230V
KSIR024-H217-I
KSIR024-H217-O
30k
208-230V
KSIR030-H215-I
KSIR030-H215-O
36k
208-230V
KSIR036-H215-I
KSIR036-H215-O
9k
115V
KSIE009-H121-I
KSIE009-H121-O
12k
115V
KSIE012-H120-I
KSIE012-H120-O
9k
208-230V
KSIE009-H221-I
KSIE009-H221-O
12k
208-230V
KSIE012-H220-I
KSIE012-H220-O
18k
208-230V
KSIE018-H220-I
24k
208-230V
KSIE024-H220-I
2.1 Model Names of Indoor/Outdoor units
KSIE018-H220-O
KSIE024-H220-O
5
2.2 Part names of Indoor/Outdoor units
6
Model
W x D x H (mm)
W x D x H (inch)
Mounted plate
KSIR009-H117-I
KSIR009-H217-I
722 x 187 x 290
28.43 x 7.36 x 11.42
A
KSIR012-H117-I
KSIR012-H217-I
KSIE009-H121-I
KSIE012-H120-I
KSIE009-H221-I
KSIE012-H220-I
802 x 189 x 297
31.57 x 7.44 x 11.69
B
KSIR018-H217-I
965 x 215 x 319
37.99 x 8.46 x 12.56
C
KSIR024-H217-I
KSIE018-H220-I
KSIE024-H220-I
1080 x 226 x 335
42.52 x 8.90 x 13.19
D
KSIR030-H215-I
KSIR036-H215-I
1259 x 282 x 362
49.57 x 11.10 x 14.25
E
3. Dimension
3.1 Indoor Unit
7
For Mounted plate A，
For Mounted plate B，
For Mounted plate C，
8
For Mounted plate D，
For Mounted plate E，
9
More than 60cm(23.6in)
More than 70cm(27.6in)
More than 30cm(11.8in)
More than 60cm(23.6in)
(Service space)
Fence or
obstacles
More than 30cm(11.8in)
Model
W D H
W1 A B
KSIR009-H117-O
KSIR012-H117-O
KSIR009-H217-O
KSIR012-H217-O
KSIE009-H121-O
KSIE009-H221-O
770(mm)
300(mm)
555(mm)
823(mm)
530(mm)
290(mm)
30.31(inch)
11.81(inch)
21.85(inch)
32.40 (inch)
20.87(inch)
11.42 (inch)
KSIR018-H217-O
KSIE012-H120-O
KSIE012-H220-O
800(mm)
333(mm)
554(mm)
823(mm)
530(mm)
290(mm)
31.50(inch)
13.11(inch)
21.81(inch)
32.40 (inch)
20.87 (inch)
11.42(inch)
KSIE018-H220-O
845(mm)
363(mm)
702(mm)
874(mm)
549(mm)
325(mm)
33.27(inch)
14.29(inch)
27.64(inch)
34.41 (inch)
21.61 (inch)
12.80 (inch)
KSIR030-H215-O
KSIR036-H215-O
KSIE024-H220-O
946(mm)
420(mm)
810(mm)
1030(mm)
673(mm)
403(mm)
37.24(inch)
16.54(inch)
31.89(inch)
40.55(inch)
26.50(inch)
15.87(inch)
3.2 Outdoor Unit
Note: The above drawing is only for reference. The appearance of your units may be different.
10
LIQUID SIDE
GAS SIDE
HEAT
EXCHANGE
(EVAPORATOR)
HEAT
EXCHANGE
(CONDENSER)
COMPRESSOR
2-WAY VALVE
3-WAY VALVE
4-WAY VALVE
COOLING
HEATING
T2 Evaporator
temp. sensor
T1 Room temp.
sensor
ACCUMULATOR
INDOOR OUTDOOR
CHECK VALVE
(Heating Model only)
CAPILIARY TUBE
4. Refrigerant Cycle Diagram
KSIR009-H117-I, KSIR012-H117-I, KSIR009-H217-I, KSIR012-H217-I, KSIR018-H217-I,
KSIR024-H217-I, KSIE009-H121-I, KSIE012-H120-I.
11
LIQUID SIDE
GAS SIDE
HEAT
EXCHANGE
(EVAPORATOR)
HEAT
EXCHANGE
(CONDENSER)
Compressor
2-WAY VALVE
3-WAY VALVE
4-WAY VALVE
COOLING
HEATING
T2 Evaporator
temp. sensor
T1 Room temp.
sensor
T3 Condenser
temp. sensor
T5 Discharge
temp. sensor
T4 Ambient
temp. sensor
INDOOR OUTDOOR
Electronic
expansion valve
CAPILIARY TUBE
Accumulator
CAPILIARY TUBE
KSIE009-H221-I, KSIE012-H220-I, KSIE018-H220-I, KSIE024-H220-I, KSIR030-H215-I,
KSIR036-H215-I.
12
Outside diameter
Torque
Additional tightening
torque
6.35mm
1/4in
1500N.cm(153kgf.cm)
1600N.cm(163kgf.cm)
9.52mm
3/8in
2500N.cm(255kgf.cm)
2600N.cm(265kgf.cm)
12.7mm
1/2in
3500N.cm(357kgf.cm)
3600N.cm(367kgf.cm)
15.9mm
5/8in
4500N.cm(459kgf.cm)
4700N.cm(479kgf.cm)
19mm
3/4in
6500N.cm(663kgf.cm)
6700N.cm(683kgf.cm)
Appliance Amps
AWG Wire Size
10
18
13
16
18
14
25
12
30
10
Models
Pipe size
Gas
Liquid
9K
3/8in
(9.52mm)
1/4in
(6.35mm)
12K,18K
1/2in
(12.7mm)
1/4in
(6.35mm)
24K,30K,36K
5/8in (15.9mm)
3/8in
(9.52mm)
Models
Standard length
Max.
Elevati
on
Max.
Length
A
Additional
refrigerant
9K,12K
7.5m
(24.6ft)
10m
(32.8ft)
25m
(82.0ft)
15g/m
(0.16oz/ft)
18K
7.5m
(24.6ft)
20m
(65.6ft)
30m
(98.4ft)
15g/m
(0.16oz/ft)
24K
7.5m
(24.6ft)
20m
(65.6ft)
30m
(98.4ft)
30g/m
(0.32oz/ft)
30K
7.5m
(24.6ft)
25m
(82.0ft)
50m
(164ft)
30g/m
(0.32oz/ft)
36K
7.5m
(24.6ft)
30m
(82.0ft)
65m
(213ft)
30g/m
(0.32oz/ft)
5. Wiring Diagram
(Pls refer the wiring diagram on the unit)
6 Installation Details
6.1 Wrench torque sheet for
installation
6.3 Pipe length and the elevation
6.2 Connecting the cables
The power cord should be selected according
to the following specifications sheet.
The cable size and the current of the fuse or
switch are determined by the maximum
current indicated on the nameplate which
located on the side panel of the unit. Please
refer to the nameplate before selecting the
cable, fuse and switch.
6.4 Installation for the first time
Air and moisture in the refrigerant system have
undesirable effects as below:
● Pressure in the system rises.
● Operating current rises.
● Cooling or heating efficiency drops.
● Moisture in the refrigerant circuit may
freeze and block capillary tubing.
● Water may lead to corrosion of parts in the
refrigerant system.
Therefore, the indoor units and the pipes
13
between indoor and outdoor units must be leak
tested and evacuated to remove gas and
moisture from the system.
Gas leak check (Soap water method):
Apply soap water or a liquid neutral
detergent on the indoor unit connections or
outdoor unit connections by a soft brush to
check for leakage of the connecting points of
the piping. If bubbles come out, the pipes have
leakage.
1. Air purging with vacuum pump
7) Turn the flare nut of the 3-way valves about
45° counterclockwise for 6 or 7seconds
after the gas coming out, then tighten the
flare nut again. Make sure the pressure
display in the pressure indicator is a little
higher than the atmosphere pressure. Then
remove the charge hose from the 3 way
valve.
8) Fully open the 2 way valve and 3 way valve
and securely tighten the cap of the 3 way
valve.
2. Air purging by refrigerant
1) Completely tighten the flare nuts of the
indoor and outdoor units, confirm that both
the 2-way and 3-way valves are set to the
closed position.
2) Connect the charge hose with the push pin
of handle lo to the 3-way valves gas service
port..
3) Connect the charge hose of handle hi
connection to the vacuum pump.
4) Fully open the handle Lo of the manifold
valve.
5) Operate the vacuum pump to evacuate.
6) Make evacuation for 30 minutes and check
whether the compound meter indicates
-0.1Mpa(14.5Psi). If the meter does not
indicate -0.1Mpa(14.5Psi) after pumping 30
minutes, it should be pumped 20 minutes
more. If the pressure can’t achieve
-0.1Mpa(14.5Psi) after pumping 50 minutes,
please check if there are some leakage
points. Fully close the handle Lo valve of the
manifold valve and stop the operation of the
vacuum pump. Confirm that the gauge
needle does not move (approximately 5
minutes after turning off the vacuum pump).
Procedure:
1). Confirm that both the 2-way and 3-way
valves are set to the closed position.
2). Connect the charge set and a charging
cylinder to the service port of the 3-way valve.
3). Air purging.
Open the valves on the charging cylinder and
the charge set. Purge the air by loosening the
flare nut on the 2-way valve approximately 45’
for 3 seconds then closing it for 1 minute; repeat
3 times.
After purging the air, use a torque wrench to
tighten the flare nut on the 2-way valve.
4). Check the gas leakage.
Check the flare connections for gas leakage.
5). Discharge the refrigerant.
Close the valve on the charging cylinder and
discharge the refrigerant by loosening the flare
nut on the 2-way valve approximately 45’ until
the gauge indicates 0.3Mpa(43.5Psi) to 0.5
Mpa(72.5Psi).
6). Disconnect the charge set and the charging
14
cylinder, and set the 2-way and 3-way valves to
the open position.
Be sure to use a hexagonal wrench to operate
the valve stems.
7). Mount the valve stems nuts and the service
port cap.
Be sure to use a torque wrench to tighten the
service port cap to a torque 18N·m.
Be sure to check the gas leakage.
6.5 Adding the refrigerant after running
the system for many years
before disconnecting the hose.
7). Mount the valve stem caps and the service
port
Use torque wrench to tighten the service port
cap to a torque of 18N.m.
Be sure to check for gas leakage.
6.6 Re-installation while the indoor unit
need to be repaired
1. Collecting the refrigerant into the outdoor
unit
Procedure
1). Connect the charge hose to the 3-way
service port, open the 2-way valve and the
3-way valve.
Connect the charge hose to the valve at the
bottom of the cylinder. If the refrigerant is
R410A, make the cylinder bottom up to ensure
liquid charge.
2). Purge the air from the charge hose.
Open the valve at the bottom of the cylinder
and press the check valve on the charge set to
purge the air (be careful of the liquid
refrigerant).
3) Put the charging cylinder onto the electronic
scale and record the weight.
4) Operate the air conditioner at the cooling
mode.
5) Open the valves (Low side) on the charge set
and charge the system with liquid refrigerant.
6).When the electronic scale displays the
proper weight (refer to the gauge and the
pressure of the low side), disconnect the charge
hose from the 3-way valve’s service port
immediately and turn off the air conditioner
Procedure
1). Confirm that both the 2-way and 3-way
valves are set to the opened position
Remove the valve stem caps and confirm that
the valve stems are in the opened position.
Be sure to use a hexagonal wrench to operate
the valve stems.
2). Connect the charge hose with the push pin
of handle lo to the 3-way valves gas service
port.
3). Air purging of the charge hose.
Open the handle Lo valve of the manifold valve
slightly to purge air from the charge hose for 5
seconds and then close it quickly.
4). Set the 2-way valve to the close position.
5). Operate the air conditioner at the cooling
cycle and stop it when the gauge indicates
0.1Mpa(14.5Psi).
6). Set the 3-way valve to the closed position
immediately
Do this quickly so that the gauge ends up
indicating 0.3Mpa(43.5Psi) to 0.5 Mpa(72.5Psi).
Disconnect the charge set, and tighten the
2-way and 3-way valve’s stem nuts.
Use a torque wrench to tighten the 3-way valves
15
service port cap to a torque of 18N.m.
Be sure to check for gas leakage.
2. Air purging by the refrigerant
Procedure:
1). Confirm that both the 2-way and 3-way
valves are set to the closed position.
2). Connect the charge set and a charging
cylinder to the service port of the 3-way valve
Leave the valve on the charging cylinder closed.
3). Air purging.
Open the valves on the charging cylinder and
the charge set. Purge the air by loosening the
flare nut on the 2-way valve approximately 45’
for 3 seconds then closing it for 1 minute; repeat
3 times.
After purging the air, use a torque wrench to
tighten the flare nut on the 2-way valve.
4). Check the gas leakage
Check the flare connections for gas leakage.
5). Discharge the refrigerant.
Close the valve on the charging cylinder and
discharge the refrigerant by loosening the flare
nut on the 2-way valve approximately 45’ until
the gauge indicates 0.3Mpa(43.5Psi) to 0.5
Mpa(72.5Psi).
6). Disconnect the charge set and the charging
cylinder, and set the 2-way and 3-way valves to
the open position
Be sure to use a hexagonal wrench to operate
the valve stems.
7). Mount the valve stems nuts and the service
port cap
Be sure to use a torque wrench to tighten the
service port cap to a torque 18N.m.
Be sure to check the gas leakage.
6.7 Re-installation while the outdoor
unit need to be repaired
1. Evacuation for the whole system
Procedure:
1). Confirm that both the 2-way and 3-way
valves are set to the opened position.
2). Connect the vacuum pump to 3-way valve’s
service port.
3). Evacuation for approximately one hour.
Confirm that the compound meter indicates
-0.1Mpa(14.5Psi).
4). Close the valve (Low side) on the charge set,
turn off the vacuum pump, and confirm that the
gauge needle does not move (approximately 5
minutes after turning off the vacuum pump).
5). Disconnect the charge hose from the
vacuum pump.
2. Refrigerant charging
Procedure:
1). Connect the charge hose to the charging
cylinder, open the 2-way valve and the 3-way
valve
Connect the charge hose which you
disconnected from the vacuum pump to the
valve at the bottom of the cylinder. If the
refrigerant is R410A, make the cylinder bottom
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