Klever X SPEED, X SPEED LTD User Manual

Range
User manual
models:
X SPEED X SPEED LTD
Klever X Speed
km/h
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Index
Contents:
. QuickStart .............................................................................................................................. 
. Introduction ........................................................................................................................... 
. Type approval and EC Certificate of Conformity CoC ............................................................... 
. Getting started and safety check............................................................................................. 
. Behaviour in road trac ........................................................................................................ 
. The Klever Mobility propulsion  the BIACTRON system ........................................................... 
. Sensors and their function .................................................................................................... 
. Levels of pedal assistance ..................................................................................................... 
. The battery pack .................................................................................................................. 
.. Charging of the battery ..................................................................................................... 
.. Range .............................................................................................................................. 
.. Removing the battery from its docking and putting it back.................................................. 
.. Transport of the battery .................................................................................................... 
. Diagnostics and troubleshooting ......................................................................................... 
. The Speed Pedelec ................................................................................................................. 
. Type approval vehicle with dedicated equipment ................................................................... 
.. Horn ................................................................................................................................ 
.. Brake light ....................................................................................................................... 
.. Wing mirror ..................................................................................................................... 
. Saddle and handlebar adjustment ........................................................................................ 
. Headset .............................................................................................................................. 
. Rigid and suspension front fork ............................................................................................ 
. Disc brakes ......................................................................................................................... 
. Drive train and gearshift ...................................................................................................... 
. Lighting .............................................................................................................................. 
. Wheels and tyres ................................................................................................................. 
. Luggage carrier and the transport of luggage ........................................................................ 
. Lock and theft protection ................................................................................................... 
. Accessories ....................................................................................................................... 
. Transport of your X Speed ...................................................................................................... 
. Maintenance, care and storage ............................................................................................... 
. Disposal and transportation ................................................................................................ 
. Technical data ..................................................................................................................... 
. Product liability and warranty .............................................................................................. 
. Intended use of your X Speed ................................................................................................ 
. Wear ................................................................................................................................... 
. Legal requirements for participation in trac on public roads ................................................. 
. Regular maintenance and inspection .................................................................................... 
. FAQ’s ................................................................................................................................... 
. Bicycle passport .................................................................................................................. 
19. Inspection plan .....................................................................................................................52
20. Appendix ..............................................................................................................................53
21. Imprint ..................................................................................................................................55
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Quickstart
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Quickstart
1. QuickStart
Dear customer,
On the first pages of this comprehensive instruction manual you will find this QuickStart guide, which gives you a quick overview of the main features of the Speed Pedelec. For further information please read the additional instructions on the following pages.
There you will find all the important technical issues and details and further relevant information. Should you have any further questions, please ask one of our authorised dealers or contact our technical hotline, whose contact details are at the end of the manual.
Enjoy your Speed Pedelec and we wish you a lot of fun.
The Klever Mobility team.
Image 2
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Quickstart
Security check:
Before starting the bike please always check the operation of the brakes and the tyre pressure.
Launch of the electric drive
To start the propulsion system the display must be mounted in the bracket. There are two ways to activate the system:
1. Press and hold for 1 second the start button (Image 3) – the system runs for 3 sec through a systems check - now the system is activated.
or
2. When You start pedalling the system will wake up automatically. After 3 sec. of system check, the electrical drive will support you.
Use the + (top left) and - (bottom left) buttons to select the desired level of support. The support level is indicated by the 3 horizontal bars at the top of the display.
0 bar UL (Ultra Low) No support; system is
activated
1 bar L (Low) Low support
2 bars M (Medium) Medium support
3 bars H (High) High support
The Walk/Turbo(á) button has 3 functions:
1. Walk-assist when walking next to your Speed Pedelec.
2. Turbo WITHOUT pedalling of the cyclist
3. Turbo WITH pedalling of the cyclist
1. Actuate the Walk/Turbo (á) button when walking next to your vehicle. The maximum speed depends on the selected support rate in your display. Therefore, we recommend to use the Walk-assist mode only when you selected the L support rate.
< 4 km/h Pushing aid while
taking your Speed Pedelec by the hand
2. Turbo mode WITHOUT pedalling of the cyclist. The maximum speed depends on the selected support rate in your display.
At L < 4 km/h At M < 12 km/h At H < 18 km/h
Additional support at standstill or in case you do not want to pedal
3. Turbo mode WITH pedalling of the cyclist. When actuating while riding in L support rate When actuating while riding in M support rate When actuating while riding in H support rate
L < 45 km/h H (High) H (High) Not applicable
Additional support while riding hills or strong headwinds
Caution! We recommend that you use the Walk-assist mode only in case you also selected the L support rate.
+
_
MENU
TURBO
km
/h
Image 3
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Quickstart
In case you preselected the M or H support rate, then the maximum speed of the vehicle is too high to be able to walk comfortably and safely alongside the X Speed.
Charging the battery:
Caution! The battery should only be charged with the appropriate, supplied charger (Image 4).
The battery can be charged on (image 7a) and o bike (image 7b). For removal of the battery see section 6.3.3.
Connect the charger with the power cable and the power plug to the wall socket. If the LED on the charger shows constant red light, the charger is ready for use (image 6).
Connect the charger plug from the charger to the charging socket on the battery (images 5 + 6 + 7a/7b).
The charging process starts automatically. Once the LED on the charger constantly lights green the operation is complete and the battery is charged. Unplug from wall first, then remove the charger lead from the battery charger.
Charging status
Indicator LED Charger Indicator LED Battery Remark
Flashing red Error Check connections
Steady red Charger is ready 0% Flashing yellow Flashing red Capacity very low; charging starts <35% Steady yellow Flashing red Normal charging 35 – 75% Steady yellow Flashing yellow Normal charging 75 – 90% Steady yellow Flashing green Normal charging >90% Flashing green Flashing green Final charging 100 % Steady green No LED colour
Fully charged
The charging of an empty rechargeable battery of 570 Wh (from 0% to 96%) will take about 2.3 hours with a quick charger. For an 850 Wh battery the process will take about 3.5 hours.
Charging socket
LED
Power cable
Power plug
Charger
Image 4
Image 5
Image 6
Image 7AImage 7B
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Introduction
2. Introduction
Congratulations
With the purchase of a Pedelec of Klever Mobility you have made the right purchase decision and you got a high­quality product with what you will have much pleasure in everyday life.
Technically and functionally up to date, it is carefully manufactured using the highest quality materials and components. An excellent design and excellent value for money distinguishes this Speed Pedelec.
For a trouble free, pleasurable riding experience with the new product, please read this manual carefully.
Everything you need to know in terms of technical specifications, operation, maintenance and care, have been carefully compiled in this manual .
Please note the additional information in the instructions supplied with the components.
Pay particular attention to sections in bold which are additionally marked with "Caution". The most important information is again summarised. It should be observed to avoid possible accidents and danger to your life and limb.
Bold sections marked with this symbol contain information about the X Speed and its accessories and its handling.
Operations marked with this sign are to be performed by an authorised Klever dealer. They require a lot of experience and special tools.
Furthermore, if you need any further information or advice, please contact our technical hotline at ++49 (0)223-4933420 (Monday-Friday from 8-17 clock), or contact an authorised retailer.
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Introduction
The latest available information on our products and other technical information and videos can be found on our website: www.klever-mobility.com.
Your pedelec is equipped according to EC Type Approval Regulation 168/2013 and rated as a vehicle in category L1e-B. You can use it safely on public roads.
The Speed Pedelec must be equipped with a well audible horn, a wing mirror (LH-side), a lighting system with quality marks for the head light and the tail light with integrated brake light, reflectors and with 2 sets of brakes independently actuating the front and rear wheel.
The additional electric drive is limited to max. 45 km/h, and thus complies with the statutory requirements for an L1e-B vehicle.
Due to the fact that the X Speed is a type approval vehicle in the L1e-B category it must be registered at your national road safety authority (e.g. KBA in Germany, DIV in Belgium, RDW in the Netherlands, DREAL in France or DVSA in the United Kingdom). In addition, you will need a license plate (as proof of your local registration and your liability insurance), an insurance and a driving license. Moreover, you will need to wear an approved Speed Pedelec helmet as well.
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Certificate of Conformity
3. Type approval and EC Certificate of Conformity (CoC)
The Manufacturer:
Klever Mobility Inc. No. 8, Ln.76, Sec.3, Zhongyang Rd., Tucheng Dist.; New Taipei City 236 Taiwan
Represented in Eurobe by: Klever Mobility Europe GmbH Dieselstr. 8 D-50859 Köln Tel.: +49 2234 93342 0 info@klever-mobility.com www.klever-mobility.com
Represented in
Benelux
by: Klever Mobility NL b.v. Afslag 8 3981 PD Bunnik Tel.: +31 30 210 2905 infoNL@klever-mobility.com
Hereby confirms for the product: X Speed model year 2018 conformity with the applicable European Regulation EC 168/2013. Your X Speed comes with a Klever Certificate of Conformity (CoC) with which your vehicle can be registered.
Klever will register your X Speed at your local road safety authority (e.g. KBA in Germany, DIV in Belgium, RDW in the Netherlands, DREAL in France or DVSA in the United Kingdom). After registration, your Klever dealer will receive the license plate and the code for the name of the registrant. Your dealer will then assemble the license plate and ascribe the vehicle to your name and to your liability insurance. With the code for the name of the registrant you can organise the assignment to your name and insure yourself as well.
Please note! With a maximum speed of 45 km/h. the X Speed is NOT a regular electric bicycle, but it is a so-called Speed Pedelec. According to the Type approval Regulation it is an L1e-B vehicle and therefore it has to comply with dierent road trac regulations and it has a dierent position and dierent place within the trac. Make sure you understand the local road trac and safety regulations in your country. Also, you will need a license plate (as proof of your local registration and your liability insurance), Insurance and a driving license. Moreover, you will need to wear an approved Speed Pedelec helmet as well.
Technical documentation by:
Klever Mobility Europe GmbH - Manager Techniek Dieselstr. 8 D-50859 Köln
*** The image of the Certificate of Conformity (CoC) of the X Speed (45 km/h.) Please see page 54 of this manual for the full size image.
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Getting started - Safety check
4. Getting started - Safety check
Although your X Speed has been subjected to a final check during assembly and by the dealer, the transport and the time may have caused changes.
Therefore, before your first ride, and every ride, you should consider some important things and check the vehicle.
1. Make yourself intensely familiar with the Speed Pedelec and the functioning of the electric drive, before the first ride in public trac.
2. Check the correct setting of the saddle and the handlebars (see section 7.1).
3. Check the correct function of the brakes
4. Check the air pressure and the profile depth of the tyres.
5. Check the lighting system for proper operation.
6. Check the tightness of the bolts and nuts of the wheels.
7. Check the minimum insertion of the seat post.
Caution: Do not start when you identify deficiencies in one of these points. While riding a defective Speed Pedelec this can cause serious accidents and endanger your live. If in doubt, please contact your dealer or our technical hotline.
Your bike suers wear and tear in everyday riding through extreme weather and road bumps. Through constant dynamic loads all parts of the bike experience material fatigue and wear. Therefore, examine your bike regularly for wear of the components and other changes such as scratches, cracks or discoloration. These symptoms may be signs of damage and a future failure of the accessory. Bring your bike to your dealer regularly and comply with the plan of inspection, so he can fix or replace these parts.
Please note! The everchanging road and weather conditions will constantly fatigues the X Speed and its components and parts. This may cause fatigue and wear. Therefore, it is recommended to inspect your Speed Pedelec on a regular basis and look for wear of parts and changes in scratches or cracks, or the discolouring of parts. These could possibly indicate damage of the part. Following the inspection plan in section 19, you best bring your X Speed to your Klever dealer for inspection, service, maintenance and repair.
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Getting started - Safety check
Please note! be sure to only use original Klever spare parts. In case you are not sure whether to use certain spare parts or not, please contact your ocial Klever dealer or otherwise call our technical hotline.
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Behavior in road traffic
5. Behaviour in road trac
Due to the electric auxiliary propulsion you reach high speeds and accelerate much faster than you are used to with a regular bike. Therefore, you should intensively familiarise yourself with the Speed Pedelec only on a trac free road before you go in public trac. During riding on the road, you should follow these tips:
• Always wear a helmet during riding.
• Make yourself familiar with the trac rules and stick to
the rules.
• Be ready to brake at any time and expect misconduct of
others.
• Ride defensively and be considerate to other road users.
• Always keep your bike in a perfect condition.
• Use your bike only in accordance with its intended purpose
(see chapter 13."normal use").
• Don't use a mobile phone nor a headset while riding.
• Be sure to observe the maximum weight of 150 kg of the
bicycle (see chapter 11. Technical Data).
• Please have your Speed Pedelec checked regularly by an
authorised Klever dealer, according to the recommended service intervals.
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The Klever Mobility propulsion
6. The Klever Mobility propulsion – the BIACTRON system
You have purchased a Speed Pedelec that helps you improve your day to day mobility, with its electric propulsion system. Slopes can be better managed and the wind resistance can be better overcome.
This electric auxiliary drive consists of the following components: 1. Battery; 2. Motor; 3. Control unit/Display; 4. Motor controller; 5. Torque sensor ; 6. Pedal Sensor ; 7. Charger (Image 8a).
Once you have turned on the system and you start pedalling the motor will support you as long as you pedal, up to a max. speed of 45 km/h.
Due to its maximum speed, the X Speed is no longer considered as a normal bicycle. It is obliged to be insured and does need a license. Likewise, it is compulsory to wear a helmet and we strongly recommend it for your own safety.
The five (dierent) levels of support you can select according to the external circumstances (e.g. level four (high level) on climbing uphill or headwind) or your personal preferences.
Image 8A
Image 8
3. Display/ dashboard
1. Battery
2. Motor
4. Motor controller
6. Pedal sensor
5. Torque sensor
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The Klever Mobility propulsion
Please note that a high level of support also means a higher consumption of current and reduces the range of the system and the battery.
When you ride faster than 55 km/h., the automatic energy recovery (technical recuperation) is activated. The motor operates as a generator and re-charges the battery. In case the technical recuperation has been activated, you will hear an acoustic signal. During the process of recuperation the bars on the display representing the battery state of charge will start to flash and the LED light on the battery will once flash red, yellow and green consecutively.
6.1. Sensors and function
The Speed Pedelec is equipped with a torque sensor in the dropout, and it is electronically controlled. This sensor accurately measures the change in chain force at every pedal stroke (left or right) and informs the system about the force you exert during pedalling. A computer in the control unit then calculates these values, and manages precisely the amount of support from the motor, hence generating a perfect synergy between the cyclist and the X Speed.
During pedalling, the torque and the pedal sensor measure very sensitively and exactly the rider’s input and enable the motor controller to operate the additionally support of the motor tailored to the needs and riding conditions of the cyclist.
You can also define the amount of motor support by yourself choosing between the five levels of support (Turbo, High, Medium, Low, Ultra Low).
This makes the system very ecient and economic, saving power consumption and maximizing range. The additional speed sensor sets the power of the electric motor to zero once you have reached 45 km/h. Above 45 km/h. speed, the Speed Pedelec works like a conventional bicycle, the only way to maintain the propulsion of the vehicle is by pedalling solely.
The electric motor will only activate if you pedal, therefore, from a standstill, to start, either you have to pedal, or actuate the Walk/Turbo button. Without pedalling, by pressing the Walk/turbo button, the electric motor support will take you to a maximum speed of 18 km/h. The Walk/ Turbo button was designed as an aid when starting uphill or in case the bike has to be pushed.
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6.2 Levels of support
The propulsion system provides five levels of support. Depending on topography, weather conditions and your own preferences, you can choose the motor support using the plus (+) and minus (-) keys and the boost button on the control panel (see the separate manual of the LCD-display).
System Level Support
Driving situation (recommended)
UL (Ultra Low) No support, system is
activated
Downhill
L (low) Low support On the plain
M (medium) Medium support Slight hill / headwind
H (High) Strongest support Steep hill / fierce headwinds
T (High) while pedalling < 45 km/h
Strongest support Steep ramps / violent gusts
T (High) without pedalling < 18 km/h
Strongest support Starts on hill / pushing uphill
T (High) walking with the X Speed < 4 km/h
Walk assist (á) While walking with your X Speed
or pushing out of your garage.
Please note! In case you actuate the Turbo button (á), there are 3 options depending on the situation:
1. You walk alongside the X Speed and/or you push it out of your garage. Make sure the support level you select is L. While pushing the Walk/Turbo
(á)
button you will activate the Walk-assist mode and you will trigger a moderate electric motor power up to 4 km/h. In this way you can walk with your vehicle comfortably and easily. Warning: In case you preselected the M or H support levels, then the maximum speed of the vehicle will be too high to be able to walk comfortably and safely alongside the X Speed
.
2. You are sitting on your X Speed and intend to start from standstill on a ramp without pedalling. Push the Turbo button (á) and you will get the strongest support up to 18 kph/. provided you preselected the M or H level.
3. You are sitting on your X Speed and you are pedalling with for instance M level support and you need strongest support momentarily. Push the Turbo button (á) while pedalling and you will trigger the strongest support regardless your speed (from 0 to 45 km/h).
The Klever Mobility propulsion
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Please note! These 3 options will only function while you keep the Turbo button pushed. As soon as you release the Turbo button, the electric power support will stop. Except in the case of pedalling: in that case after releasing the Turbo button the level of electric power support will go back to the preselected level (level M as the example in option 3).
In order to save battery power, the support level will automatically be limited to the M level when the battery capacity drops to 10%. When the battery capacity drops to 5% the support level will be limited to the L level and in the case of a battery capacity of 2% or less the level will be UL.
6.3 Rechargeable battery
Your Pedelec has a high-quality lithium-ion battery of the newest generation. For technical details, please refer to section 11 Technical data.
The status of the battery can always be checked through the LED light button, next to the charging socket of the battery (image 9). If you press the button, the LED will shine either red, yellow or green. If light stays o, then the battery could be broken. Please have your local dealer check the battery.
red capacity <35%, battery should be charged
yellow capacity 35 - 75%; battery can be charged
green capacity> 75% battery can be charged
The battery is automatically protected from overheating, overcharging and deep discharging. It is very user-friendly, very practical, very easy and simple to handle.
Nevertheless, you should consider some important things in order to maximise the life and performance of the battery.
Since the lithium ion battery has no memory eect, you can charge it at any time, even if it is not completely discharged. In practice, it has been shown that it is even better to charge it again after short distances.
Your battery has a lifetime of 700 charging cycles. One charging cycle means a full charge of the battery (0-100% capacity). Partial loads can be done more often.
When the battery is not being used for a long time (more than 2 months) is not used, it should be recharged as a low self-discharge is normal. Store the battery, if possible, in a dry, cool and dark place. The ideal storage temperature is between 5-20° C.
The Klever Mobility propulsion
Charging socket
LED
Image 9
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