Kleenmaid OCCTWB User Manual

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Page 1

Outdoor

Cooking Centres

Operating and assembly instructions

warranty details

Teppanyaki plate and wok burner

barbecue and pedestal

Only to be used outdoors.

FOR YOUR SAFETY

1. If you smell gas: Shut off gas to the

appliance, if possible. Extinguish any open flame. Open lid. If odour continues,

immediately call your gas supplier or fire department.

2. Do not store or use petrol or other flammable vapours and liquids in the vicinity of this or any other appliance.

3. A gas cylinder not connected for use must not be stored in the vicinity of this or any other appliance.

Model OCCTWB / OCCTWBNG

Page 2

the best you can own.

Congratulations on the purchase of your new Kleenmaid outdoor cooking centre. This appliance has been designed and manufactured to give you years of reliable performance.

the kleenmaid story.

More than one million Australians enjoy using Kleenmaid appliances daily. Selected because of their unique design, outstanding performance, excellent quality and unquestionable reliability, each one is value-for-money, 100 per-cent guaranteed and at the top of its class.

attention to detail.

We are proud of our reputation for product innovation and service excellence. By dealing direct, we can ensure that you consistently receive a high standard of customer service.

Free delivery, dedicated customer and after-sales service plus free kitchen design including planning seminars are just a few of the ways we are setting new benchmarks for customer service and experience.

satisfaction guaranteed.

Your new outdoor cooking centre is covered by a written five-year parts and labour warranty, no lemon guarantee and a unique best value guarantee.

best results.

For best results, carefully read the enclosed instructions on how to assemble your new barbecue. Correct assembly will avoid delays and unnecessary service calls.

This booklet provides you with comprehensive information to help you get to know the controls and the features of your new outdoor cooking centre.

congratulations

Page 3

GENERAL INFORMATION

The following minimum clearances from combustible materials must be maintained when the appliance is in use: top – 1000 mm, rear – 450 mm, sides – 250 mm.

Openings at the rear and sides of the appliance provide air for

combustion and must not be obstructed.

CLEARANCES

Height – lid closed 990 mm, lid open 1290 mm

Width – 665 mm

Depth – lid closed 585 mm, lid open 710 mm

OVERALL DIMENSIONS

Appliance specifications can be found on the data label attached to the side panel of the appliance body.

SPECIFICATIONS

Appliances for use with bottled gas are labelled ‘Universal LPG’ or ‘Propane’. Appliances for use with natural gas are labelled ‘Natural Gas’

and must be installed by an authorised person. Check the gas type sticker attached to the appliance.

Your Outdoor Range barbecue is preset at the factory to operate on

bottled gas only, unless specified otherwise.

• FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESULT IN A FIRE OR EXPLOSION WHICH COULD CAUSE SERIOUS BODILY INJURY, DEATH OR PROPERTY DAMAGE.

• ACCESSIBLE PARTS MAY BE VERY HOT.

• KEEP YOUNG CHILDREN AWAY.

• ANY MODIFICATION OF THIS APPLIANCE MAY BE DANGEROUS.

• DO NOT MOVE THIS APPLIANCE DURING USE.

• TURN OFF THE GAS SUPPLY AT THE GAS CYLINDER AFTER USE.

• READ THE INSTRUCTIONS BEFORE USING THE APPLIANCE.

• PARTS SEALED BY THE MANUFACTURER MUST NOT BE ALTERED IN ANY WAY.

• THIS APPLIANCE IS ONLY TO BE USED OUTDOORS.

Purchased from

Date purchased

Serial No.

NOTE: Sales docket must be kept as proof of purchase date.

FOR CUSTOMER REFERENCE

(Record and file in a safe place)

General Information 3 Safety 4-5 Outdoor Areas 6 Pre-Assembly 7 Assembly 8-10 Inspection 11 Assembly – General 12-13 Operation 14 Fault Finding 15 Maintenance 16-17 Parts Diagram/List 18-19

TABLE OF CONTENTS

The regulator and hose assembly supplied with the appliance are suitable for use with bottled gas.

This regulator is adjusted to have an outlet pressure of 2.75 kPa for connection to a gas cylinder only. The regulator and hose assembly supplied with the appliance must be used. Replacement regulator and hose assemblies must be those specified by the appliance manufacturer.

When connecting the hose and regulator assembly to the gas cylinder, take care to avoid unnecessary twisting of the flexible hose. Also, take care to avoid a loose connection with the gas cylinder. After the assembly has been secured, turn on the gas and check for leaks by brushing a soap and water solution over all visible and accessible gas line connections. Include checking those connections which were made by your supplier. The presence of bubbles will indicate a gas escape. DO NOT TEST FOR GAS ESCAPES WITH AN OPEN FLAME. If you are unable to correct the leak by tightening the connections, turn off the gas and contact your place of purchase immediately.

Always ensure the appliance is kept away from flammable materials and the gas cylinder clear of any heat source. When changing over from an empty gas cylinder to a full one, make sure this procedure is carried out in a flame free atmosphere.

Inspect the gas hose assembly when exchanging the gas cylinder, or at least once a year, whichever is more frequent. If the ‘O-Ring’ or PVC hose is cracked, cut, abraded or damaged in any way, the appliance must not be operated. The complete assembly must be replaced if damaged and when statutory conditions require it. Contact your place of purchase if uncertain.

HOSE AND REGULATOR SAFETY

NEVER OPERATE THIS APPLIANCE WITHOUT A REGULATOR.

This appliance is certified to AS 4557 by the Australian Gas Association. Refer to data label on the appliance for certificate number.

This appliance must be used in accordance with the installation requirements of your local gas supply authority, and the appropriate installation standard AS5601.

GAS INSTALLATION CODES

Page 4

SAFETY

FOR YOUR SAFETY:

• DO NOT STORE OR USE PETROL OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

• DO NOT STORE EMPTY OR FULL SPARE GAS CYLINDERS UNDER OR NEAR THIS OR ANY OTHER APPLIANCE.

• KEEP THE GAS HOSE AWAY FROM HOT SURFACES. PROTECT GAS HOSE FROM DRIPPING GREASE. AVOID UNNECESSARY TWISTING OF HOSE. VISUALLY INSPECT HOSE PRIOR TO EACH USE FOR CUTS, CRACKS, EXCESSIVE WEAR OR OTHER DAMAGE. REPLACE HOSE, IF NECESSARY.

• NEVER TEST FOR GAS LEAKS WITH A LIT MATCH OR OPEN FLAME.

• NEVER LIGHT APPLIANCE WITH LID CLOSED.

• NEVER LEAN OVER COOKING SURFACE WHILE LIGHTING APPLIANCE.

• USE GOOD QUALITY INSULATED OVEN MITTS WHEN OPERATING APPLIANCE.

• NEVER ALTER OR MODIFY THE REGULATOR OR GAS SUPPLY ASSEMBLY.

• THIS APPLIANCE MUST NOT BE USED INDOORS.

DANGER – IF YOU SMELL OR HEAR THE HISS OF ESCAPING GAS FROM THE GAS CYLINDER:

• KEEP CLEAR OF THE GAS CYLINDER.

• TURN ALL CONTROLS ON THE APPLIANCE TO ‘OFF’.

•

EXTINGUISH ANY OPEN FLAME.

•

REMOVE LID OR OPEN HOOD.

•

IF ODOUR CONTINUES, IMMEDIATELY CALL YOUR GAS SUPPLIER OR FIRE DEPARTMENT.

READ CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR OUTDOOR RANGE BARBECUE.

NEVER CONNECT AN UNREGULATED GAS CYLINDER TO THIS APPLIANCE.

• NEVER STORE YOUR

GAS CYLINDER INDOORS.

• FOR STORAGE AND CYLINDER

EXCHANGE, DISCONNECT HOSE AT THE CYLINDER ONLY – DO NOT DISCONNECT HOSE FROM THE APPLIANCE.

DO NOT use this appliance in garages, porches, breezeways, sheds or other enclosed areas. The Outdoor Range barbecue is to be used OUTDOORS ONLY. Refer to page 6. It is not intended to be installed in or used on recreational vehicles and/or boats and should not be placed under any surface that will burn. Do not obstruct the flow of combustion and ventilation air around the appliance housing while in use.

LOCATION OF YOUR OUTDOOR RANGE

Keep children away from this appliance during use and until it has cooled after you are finished. Do not allow children to operate appliance or to swing on handle.

PROTECT CHILDREN

The gas cylinder should be filled by a reputable gas dealer, or exchanged at a reputable gas cylinder exchange outlet. Gas cylinders should be visually inspected and re-qualified periodically.

Always keep gas cylinder in an upright position. Always close the

cylinder valve when the appliance is not in use.

Do not subject the gas cylinder to excessive heat.

If you store this appliance indoors, ALWAYS disconnect and remove gas cylinder FIRST, and store gas cylinder safely outside. Gas cylinders must be stored outdoors in a well ventilated area out of reach of children, and must not be stored in a building, garage or any other enclosed area.

This is a low pressure appliance and must only be used with the hose and regulator supplied.

This appliance is designed for use with a 9 kg gas cylinder. Ensure gas cylinder conforms to Australian Standard AS2469 and is less than 10 years old.

DO NOT CONNECT THIS APPLIANCE TO A GAS CYLINDER LESS THAN OR EXCEEDING THIS CAPACITY.

GAS CYLINDER USE AND APPLIANCE SAFETY

SERVICING

ANY OF THE FOLLOWING SIGNS MAY INDICATE THAT THE APPLIANCE IS NOT OPERATING PROPERLY AND MAY NEED SERVICING:

• EXCESSIVE YELLOW FLAME.

• IRREGULAR SIZE OF FLAME

ACROSS BURNER.

•‘POPPING’ OF FLAME.

• SOOTING.

• ABNORMAL NOISE(S).

• HISSING SOUND.

NOTE:

Before requesting service,

please refer to page 15 ‘Fault Finding’.

NEVER TEST FOR LEAKS WITH A FLAME.

Prior to first use, and at the beginning of each new season (or, if using bottled gas, whenever gas cylinder is changed), you must check for gas

leaks. Follow these steps:

1. Make soap solution by mixing one part liquid detergent and one

part water.

2. Turn burner control(s) to

‘OFF’, then turn on gas at source.

3. Apply the soap solution to all visible and accessible gas connections

including the gas cylinder. Bubbles will appear in the soap solution

if connections are not properly sealed. Tighten or rectify as necessary.

Refer to page 5 for further details.

4. If you have a gas leak you cannot rectify, turn off the gas at the

source. Contact the manufacturer for assistance.

Refer to back cover.

CHECKING FOR GAS LEAKS

Page 5

SAFETY

NEVER CHECK FOR LEAKS WITH A FLAME.

IF YOU HAVE A GAS LEAK YOU CANNOT RECTIFY, TURN OFF THE GAS AT THE SOURCE. CONTACT THE MANUFACTURER.

WHEN CHANGING THE GAS HOSE FOR ANY REASON, ALWAYS CHECK THE CONNECTION TO THE MANIFOLD FOR GAS LEAKS BEFORE OPERATING THE APPLIANCE.

ALWAYS CHECK FOR GAS LEAKS EACH TIME YOU USE YOUR OUTDOOR RANGE BARBECUE.

1. Make liquid detergent solution by mixing one (1) part liquid detergent and four (4) parts water.

2. Turn burner control knob(s) to

‘OFF’, then turn on gas at

source.

CHECKING FOR GAS LEAKS

You should follow this procedure after any of the following:

• Not having used the appliance for an extended period of time,

• Initial assembly of the appliance,

• Any disconnection and reconnection of hose assembly,

• Changing gas cylinder,

• Upon re-connecting gas cylinder after it has been disconnected for storage.

4 parts water

Gas cylinder connection

Manifold connection

Open

1 part liquid detergent

3. Apply the liquid detergent solution to all visible and accessible gas connections, including the connection to the gas cylinder. Bubbles will appear in the liquid detergent solution if connections are not properly sealed. Tighten or rectify as necessary.

OFF

IGN

Page 6

The following diagrams are examples of outdoor areas.

These same principles apply to canopy or shaded cloth areas.

THIS APPLIANCE SHALL ONLY BE USED IN AN ABOVE GROUND OPEN AIR SITUATION WITH NATURAL VENTILATION, WITHOUT STAGNANT AREAS, WHERE GAS LEAKAGE AND PRODUCTS OF COMBUSTION ARE RAPIDLY DISPERSED BY WIND AND NATURAL CONVECTION.

ANY ENCLOSURE IN WHICH THE APPLIANCE IS USED SHALL COMPLY WITH ONE OF THE FOLLOWING:

OUTDOOR AREAS

• AN ENCLOSURE WITH WALLS ON ALL SIDES, BUT AT LEAST ONE PERMANENT OPENING AT GROUND LEVEL AND NO OVERHEAD COVER

• WITHIN A PARTIAL ENCLOSURE THAT INCLUDES AN OVERHEAD COVER AND NO MORE THAN TWO WALLS

• WITHIN A PARTIAL ENCLOSURE THAT INCLUDES AN OVERHEAD COVER AND MORE THAN TWO WALLS, THE FOLLOWING SHALL APPLY:

(i) AT LEAST 25% OF THE TOTAL WALL AREA IS COMPLETELY OPEN: AND (ii) AT LEAST 30% OF THE REMAINING WALL AREA IS OPEN AND UNRESTRICTED

• IN THE CASE OF BALCONIES, AT LEAST 20% OF THE TOTAL OF THE SIDE, BACK AND FRONT WALL AREAS SHALL BE AND REMAIN OPEN AND UNRESTRICTED

• DO NOT USE THIS APPLIANCE IN GARAGES, PORCHES, BREEZEWAYS, SHEDS OR OTHER ENCLOSED AREAS.

THIS APPLIANCE IS TO BE USED OUTDOORS ONLY. Refer below.

• THE APPLIANCE IS NOT INTENDED TO BE INSTALLED IN OR USED ON RECREATIONAL VEHICLES AND/OR BOATS AND SHOULD NOT BE PLACED ADJACENT TO OR UNDER ANY SURFACE THAT WILL BURN.

• DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR AROUND THE APPLIANCE HOUSING WHILST IN USE.

Both ends open

30% or more in total of the remaining wall area is open and unrestricted

Open side at least 25% of total wall area

Page 7

PRE-ASSEMBLY

Standard Phillips-head screwdriver. Adjustable spanner

(open-end shifter).

TOOLS YOU WILL NEED

Description Qty

Trolley side panel – right 1

Trolley side panel – left 1

Trolley rear panel 1

Castor seat

– 1 x left rear, 1 x left front, 1 x right rear, 1 x right front

Castors 4

Bottom shelf 1

Trolley bracket – front 1

Gas cylinder pull-out tray 1

Body support bracket 2

Trolley separation panel 1

Doors 2

Body assembly 1

Hardware pack 1

Hot plate 1

Pot support 1

Door hinge

– 1 x top left, 1 x top right

Door guide 1

Grease tray 1

Grease drain tube 1

Towel rack 1

Spice rack 1

CARTON CONTENTS

Before attempting to assemble your barbecue, check that all the necessary parts have been included using the parts list opposite. Inspect barbecue and trolley parts as you proceed.

Contact your place of purchase for assistance regarding replacement of any damaged or missing parts. Supplier contact details are on the back cover of the instruction manual.

Do not assemble or operate a barbecue that appears damaged.

Check that the barbecue supplied is correct for the gas type being used. There is a label on the side panel of the barbecue above the gas connection. Barbecues for use with gas cylinders are labelled

‘Universal LPG’. Barbecues for use with natural gas

are labelled

‘Natural Gas’.

CHECK BARBECUE FOR ANY DAMAGE

While it is possible for one person to assemble the barbecue, we recommend asking for the assistance of another person when manoeuvring some of the larger or heavier pieces.

GENERAL

1. Flatten cardboard packaging and use this as a protective

work surface to assemble upon.

2. Some protective coating may need to be removed from

components prior to assembly.

3. Tighten screws and nuts unless otherwise specified.

4. Pre-screwing of connection points for securing the side

shelves will assist in securing shelves smoothly.

ASSEMBLY TIPS

Page 8

ASSEMBLY

LEFT

SIDE

Phillips flat-head screw 1/4" x 1/2" Qty: 4

Phillips flat-head screw 3/16" x 3/8" Qty: 4

Attach side panels to bottom shelf.

Phillips-head screw 1/4" x 1/2" Qty: 16

Attach castor seats to side panels.

NOTE: Castor seats are labelled for

correct location

Repeat for right side.

Door magnets

to front

Attach castor wheels to castor seat.

Attach door guide

Phillips-head screw 3/16" x 3/8" Qty: 2

Door guide

Page 9

ASSEMBLY

Phillips-head screw 3/16" x 3/8" Qty: 12

Flange nut 3/16" Qty: 12

Phillips-head screw 1/4" x 1/2" Qty: 4

Rear panel

Attach the trolley bracket front and rear panel.

Attach gas cylinder tray.

TIGHTEN ALL SCREWS.

RIGHT

SIDE

Phillips-head screw

/16" x 3/8"

Qty: 6

Flange nut 3/16" Qty: 6

Screw

Attach body support brackets and trolley

separation panel.

Trolley bracket front. NOTE:

Door magnets to bottom

Nut x3

Door hinge bracket,

top left

Door hinge bracket,

top left

Page 10

A S S E M B L Y

Phillips-head screw 1/4" x 13/16" Qty. 4

Attach barbecue body to trolley.

NOTE:

Release regulator from underneath the body by cutting the cable tie. Feed regulator through the hole in the trolley separation panel. After assembly is complete close the hatch (located underneath) around the gas hose.

Refer to page 13 for installation of grease tray and grease tube.

Phillips-head screw

/16" x 1/4"

Qty: 4

Phillips-head screw

/16" x 3/8"

Qty: 4

Attach top right and left door hinges / doors. Insert the bottom door hinge pin into the lower door hinge bracket holes. Depress the spring loaded top door hinge pin and line up with the top hinge bracket holes, and release the pin.

Attach door handles and towel rack to the inside panel

of the left door.

Towel rack

Locate spice rack into slots inside left door

Note: Change of screws for securing Towel Rack:

4 x self tapping screws have been attached to original hardware pack to replace original 4 x metal threaded 3/16” screws. Please use self tappers to secure towel rack. Original screws may still be enclosed in hardware pack and will remain after assembly.

Page 11

INSPECTION

Ensure gas source is turned off or is disconnected and all burner control knobs are set to

‘OFF’. Open the lid and remove the hot

plate. Push the electronic igniter. You should hear a ‘clicking’ sound. You should see a blue spark within the gas collector box. If a spark is present the electrode tips are properly positioned.

If no spark is seen, the spark gap needs to be adjusted as follows:

• Using an adjustable spanner, loosen the inside nut until the gas collector box can be turned upward. If the gap between the spark electrode tip and receiver is more than 4 - 5 mm use long nose pliers to gently squeeze the gas collector box to narrow gap. Return the gas collector box to its original position, secure the inside nut and try the electrode check again.

• CHECK PERFORMANCE OF BURNERS PRIOR TO INSTALLING HOT PLATE COMPONENTRY. Refer to page 14 for lighting instructions.

• DO NOT SMOKE WHEN ATTEMPTING TO IGNITE APPLIANCE.

• NEVER USE VOLCANIC ROCK, HEAT BEADS OR OTHER MATERIAL.

• ALWAYS USE PROTECTIVE GLOVES WHEN HANDLING HOT COMPONENTS.

• Open pot burner lid.

• Push electronic ignition button. Look for a spark between tip

of electrode and burner.

• If you don't see a spark from pot burner electrode, adjust gap between electrode and burner surface to 4 - 5 mm.

ELECTRODE CHECK – POT BURNER

This test will ensure the spark electrode tips are correctly positioned so the appliance lights easily and properly.

ELECTRODE CHECK – HOT PLATE BURNER

4-5 mm spark gap

Gas collector box

Spark

electrode tip

Spark

receiver

Inside

nut

• Unscrew igniter cap from control panel.

• Place supplied AA battery into the igniter slot with positive

pole facing you.

• Position the cap and spring over the AA battery and tighten onto control panel.

INSTALL IGNITER BATTERIES

AA battery

Spring

Igniter cap

Contact

Page 12

ASSEMBLY– GENERAL

TEST FOR LEAKS WITH A SOAP SOLUTION, NEVER WITH AN OPEN FLAME (Refer to pages 4 and 5).

CONNECTING TO, AND DISCONNECTING FROM GAS SOURCE

CONNECTING TO GAS SOURCE

1. Place gas cylinder into the gas cylinder tray and face the gas cylinder valve to the left rear corner. Secure with wing bolt.

2. Attach cylinder connection device of regulator and hose assembly to cylinder valve outlet.

Tighten firmly.

3. Open gas cylinder valve fully to allow gas to flow.

4. Leak test all accessible connections thoroughly using a soapy water solution prior to lighting the appliance.

Refer to Safety information, pages 4 and 5.

5. If a leak is found, turn gas cylinder valve off and do not use appliance until repairs or replacement can be made.

DISCONNECTING FROM GAS SOURCE

1. Turn burner control ‘OFF’.

2. Turn gas cylinder valve off fully.

Detach regulator assembly from gas cylinder

valve.

This appliance is also certified for use on natural gas. Contact the manufacturer for advice in relation to using this appliance on natural gas.

Refer to back cover.

Appliances for use on natural gas must be installed by an

authorised person.

NATURAL GAS INSTALLATION

IMPORTANT:

Before connecting and disconnecting appliance to gas source, ensure burner controls are in ‘OFF’ position.

NOTE:

The ‘OFF’ position on the control panel is identified by either a small black dot / a short vertical black line / or the word ‘OFF’.

When the marking, or the word ‘OFF’ printed on the control knob, aligns with the printed marking on the control panel, then the burner is in the fully off position.

CAUTION:

When the appliance is not in use, the gas

must be turned off at the gas cylinder

Familiarise yourself with the general information and safety guidelines located at the front of this booklet. Check to see that gas cylinder is filled and that end of each burner tube is properly located over each valve orifice. Set burner controls to

‘OFF’

position.

ENSURING BURNER CONTROLS ARE OFF

• DISCONNECT AND REMOVE GAS CYLINDER WHEN MANOEUVRING APPLIANCE OVER UNEVEN SURFACES OR CARRYING UP AND DOWN STAIRS.

• IF THIS INFORMATION IS NOT FOLLOWED EXACTLY, A FIRE CAUSING DEATH OR SERIOUS INJURY MAY OCCUR!

• DO NOT STORE A SPARE GAS CYLINDER UNDER OR NEAR THIS APPLIANCE.

• THIS APPLIANCE IS ONLY TO BE USED OUTDOORS.

Direction for tightening

Page 13

Before first use and at the beginning of each season:

1. Please read Safety, Lighting and Operating instructions

carefully.

2. Check gas valve orifices, burner tubes and burner ports for any obstructions.

eg. spiders, webs, insects.

3. Check and ensure gas cylinder is full.

4. Ensure all connections are securely tightened. Check for gas leaks.

Refer to pages 4 and 5.

NOW YOUR OUTDOOR RANGE APPLIANCE IS READY TO USE

ASSEMBLY– GENERAL

NOTE: Side shelves are supplied separately.

The side shelves may be installed to any of the Modular Outdoor Kitchen modules, Modular barbecue, Outdoor Range module and Sink / Workstation module, depending on the configuration preferred.

Refer to the instructions included in the ‘Side Shelf’ pack.

INSTALL SIDE SHELVES

• Slide grease tray into position as shown in diagram.

• Remove the hot plate and position

the grease tube in the slot at the front of the fire box.

INSTALL GREASE TRAY AND GREASE TUBE

Grease tube

Page 14

‘HI’ setting – Use this setting only for warm up, for searing steaks and chops, and for burning food residue from the grill plates after the cooking is over. Rarely, if ever, do you use the

‘

HI’ setting for extended cooking.

‘MED’ setting (mid-way between ‘HI’ and ‘LO’). Use this setting

for most grilling, and for cooking hamburgers and vegetables.

‘LO’ setting – Use this setting when cooking very lean cuts such as fish.

Actual cooking surface temperatures vary with outside temperature and the wind conditions.

COOKING TEMPERATURES

If igniters fail to produce a spark at the electrode, burners can be lit with a match.

HOT PLATE BURNER

Turn right burner control to ‘HI’ position then position match into lighting tube provided at the rear of cooking surface. The burner will light immediately.

POT BURNER

Turn left burner control to ‘HI’ position then light burner directly with a match.

MANUAL LIGHTING

NOTE: Burners are fitted with a thermal shut-off feature. After ignition, the control knob must continue to be depressed at the ‘HI’ position. Refer to step 5.

1. Open the lid before attempting to light burners.

2. Set burner control knobs to

‘OFF’

and open the gas cylinder valve.

3. Push and turn required burner control knob to

‘IGN’.

4. Push the control knob in and hold to ignite the burner.

5. Once the burner is ignited, continue to depress the control knob and rotate to

‘HI’ position.

Hold for 10 seconds to bypass the thermal shut-off.

6. If burner does not light, turn burner control knob to

‘OFF’, wait 5 minutes

for gas to clear, then retry.

7. Adjust burner control knobs to

the

desired cooking temperature.

8. If ignition cannot be achieved, perform electrode check procedure.

Refer to page 11.

HOT PLATE / POT BURNER IGNITION

• THE POT BURNER IS DESIGNED FOR USE WITH A WOK UP TO 360 mm DIAMETER AND COOKING POTS UP TO 200 mm DIAMETER.

• USE OF VERY LARGE POTS MAY RESULT IN DISCOLOURATION OF THE SURFACE FINISH, OR CAUSE POOR COMBUSTION.

Match

OPERATION

• THE LID MUST BE IN THE OPEN POSITION FOR LIGHTING.

• DO NOT SMOKE AT ALL TIMES WHEN ATTEMPTING TO IGNITE THE APPLIANCE.

• CAUTION:

DO NOT MOVE TROLLEY

WHILE APPLIANCE IS IN OPERATION.

• CAUTION:

DO NOT LEAVE THIS APPLIANCE UNATTENDED WHEN BURNER/S IS ALIGHT.

LIGHTING PROCEDURES

BURN-OFF

Before cooking on your Outdoor Range for the first time, burn-off any residual oils or foreign matter from the cooking plate. ENSURE THE LID IS OPEN, and operate at ‘HI’ setting for approximately 15 minutes. Allow to cool then wash plate thoroughly with soap suds and scrubbing brush. Rinse thoroughly and wipe clean with a cloth. Your plate is ready to use.

PREHEATING

It is necessary to preheat the plate before cooking. Operate the burner under the cooking surface to be used at

‘HI’ for approximately

10 minutes before cooking.

OPERATING PROCEDURE

Lighting tube

OFF

IGN

OFF

Page 15

FAULT FINDING

• SHOULD A FLASHBACK FIRE OCCUR IN OR AROUND BURNER TUBES, FOLLOW THE INSTRUCTIONS BELOW. FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESULT IN

• A FIRE OR EXPLOSION THAT COULD CAUSE SERIOUS BODILY INJURY, DEATH, OR PROPERTY DAMAGE.

• SHUT OFF GAS SUPPLY TO APPLIANCE.

• TURN THE CONTROL KNOBS TO OFF POSITION.

• OPEN THE APPLIANCE LID. PUT OUT ANY FLAME WITH A FIRE EXTINGUISHER.

• ONCE THE APPLIANCE HAS COOLED DOWN, CLEAN THE BURNER TUBES AND BURNERS ACCORDING TO THE CLEANING INSTRUCTIONS IN THIS OPERATION MANUAL.

1. Turn gas off at source and turn burner control knobs to

‘OFF’. Wait at least five (5) minutes for gas to clear, then retry.

2. If your Outdoor Range barbecue still fails to light, check gas supply and connections.

3. Repeat lighting procedure. If the appliance still fails to operate, turn the gas off at source, turn the control knobs to ‘OFF’, then check the following:

•

MISALIGNMENT OF BURNER TUBES OVER ORIFICES

Correction: Reposition burner tubes over orifices.

•

OBSTRUCTION IN GAS LINE

Correction: Remove fuel line from appliance. Do not smoke! Open gas supply for one second to clear any obstruction from fuel line. Close off gas supply at source and reconnect fuel line.

•

PLUGGED ORIFICE

Correction: Remove burners. Carefully lift each burner up and away from gas valve orifice. Remove the orifice from gas valve and gently clear any obstruction with a fine wire. Then reinstall all orifices, burners and cooking components.

If an obstruction is suspected in gas valves or manifold, contact your place of purchase or manufacture.

•

OBSTRUCTION IN BURNER TUBES

Correction: Follow burner tube cleaning procedure on page 18 of this operation manual.

•

MISALIGNMENT OF IGNITER ON BURNER

Correction: Check for proper position of electrode tip as shown on page 11. The gap between spark electrode tip and spark receiver should be approximately 4 - 5 mm. Adjust if necessary. With gas supply closed and all control knobs set to

‘OFF’ press the electric igniter cap and check

for the presence of a spark at electrode.

•

DISCONNECTED ELECTRIC WIRES

Correction: Inspect the igniter junction box found behind the control panel. Connect loose electric wires to junction box and try to light appliance.

•

WEAK AA BATTERY

Correction: Unscrew igniter cap and replace battery.

IF THIS APPLIANCE FAILS TO LIGHT

CAUTION:

If burners go out during operation, close gas supply at source, and turn all gas valves off. Open lid and wait 5 minutes before re-attempting to light (this allows accumulated gas fumes to clear).

CAUTION:

Should grease fire occur, close gas supply at source, turn off all burners and remove food until fire is out.

KEEP THE VENTILATION OPENINGS OF THE CYLINDER ENCLOSURE FREE AND CLEAR FROM DEBRIS.

Page 16

MAINTENANCE

Before initial use and periodically, wash the cooking plates in a mild soap and warm water solution. You can use a wash cloth or vegetable brush to clean the cooking plates.

It is recommended cooking plates be coated with a thin layer of cooking oil on a regular basis to prevent rusting. Slight rusting can be removed with a scrubbing brush before use.

CLEANING THE COOKING PLATE

Proper care and maintenance will keep your Outdoor Range in top operating condition and prolong its life. Follow these cleaning procedures on a timely basis and your Outdoor Range will stay clean and operate with minimum effort.

CAUTION: Be sure your Outdoor Range is off and cool before cleaning.

CLEANING AND MAINTENANCE

Before initial use and periodically thereafter we suggest you wash your Outdoor Range using a mild soap and warm water solution. You can use a wash cloth or sponge for this process. Do not use a stiff wire or brass brush. These will scratch stainless steel and chip painted surfaces

(varies by model) during the cleaning

process.

CLEANING EXTERIOR SURFACES

To reduce the chance of fire, the grease receptacle should be visually inspected before each appliance use. Remove any grease and wash grease receptacle with a mild soap and warm water solution.

NOTE: Grease fires are not covered by warranty.

CLEANING THE GREASE TRAY RECEPTACLE

FAILURE TO READ AND FOLLOW THE ‘USE AND CARE INSTRUCTIONS’ COULD RESULT IN A FIRE OR EXPLOSION THAT COULD CAUSE SERIOUS BODILY INJURY, DEATH OR PROPERTY DAMAGE.

Stainless steel over time will be affected by ‘tea staining’ (the brown discolouration of some stainless steel)

Tea staining can be reduced by washing the surface with mild detergent and warm water and then rinsing with clean cold water. We recommend the surface be wiped dry with a clean cloth.

CARE FOR STAINLESS STEEL

IN COASTAL AREAS, FREQUENT CLEANING AND THE USE OF A COVER IS RECOMMENDED TO PROLONG THE LIFE OF THE APPLIANCE. SALTY AIR WILL ADVERSELY AFFECT EXPOSED PARTS.

DO NOT USE OVEN CLEANER TO CLEAN THE OUTDOOR RANGE. SOME PROPRIETORY BARBECUE CLEANERS MAY AFFECT / DAMAGE SOME OF THE SURFACE COATINGS USED ON THIS APPLIANCE. READ THE CLEANER INSTRUCTIONS CAREFULLY. IT IS RECOMMENDED TO TEST FIRST IN AN INCONSPICUOUS PLACE. GENERALLY WE RECOMMEND ONLY WARM SOAPY WATER FOR CLEANING THIS APPLIANCE.

Page 17

• KEEP APPLIANCE AREA CLEAR AND FREE FROM COMBUSTIBLE MATERIALS, GASOLINE AND OTHER FLAMMABLE VAPOURS AND LIQUIDS.

• DO NOT OBSTRUCT FLOW OF AIR FOR COMBUSTION AND VENTILATION.

• KEEP VENTILATION OPENINGS OF CYLINDER ENCLOSURE CABINET FREE AND CLEAR OF DEBRIS.

• VISUALLY CHECK BURNER FLAMES OCCASIONALLY TO ENSURE PROPER FLAME PATTERN AS SHOWN BELOW.

• FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN A HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, MAY RESULT IN INJURY.

Magnified view of burner flame through lighting hole

General cleaning of the Outdoor Range barbecue will keep it ready for instant use, however, depending on how much it is used you must thoroughly clean the entire appliance to minimise risk of grease fire and keep the appliance in top condition.

these steps:

1. Turn all burner valves to full ‘OFF’ position.

2. Turn LP gas cylinder valve to full

‘OFF’ position.

3. Disconnect regulator from gas cylinder. Inspect hose with regulator assembly for cracking, cuts or any other damage, and replace as necessary.

Refer to Parts List in this operation

manual, pages 20 - 21.

4. Remove and clean cooking plates and burners.

5. Cover each gas valve orifice with aluminum foil.

6. Brush inside and bottom of the Outdoor Range barbecue with a fibre pad or nylon brush and wash with a mild soap and warm water solution. Rinse thoroughly and let dry.

7. Remove aluminum foil from orifices and check each orifice for obstruction.

8. Check each spark electrode, adjusting as needed. The space between the spark electrode tip and spark receiver should be approximately 4 - 5 mm.

9. Replace the burner and adjust the gas collector box. The edge of collector box should be overlapping the burner port.

10. Reconnect gas source and observe burner flame for correct operation.

11. Replace flame tamers and cooking plates.

ANNUAL CLEANING OF THE APPLIANCE INTERIOR

MAINTENANCE

• BEWARE OF SPIDERS. BURNER TUBES SHOULD BE INSPECTED AND CLEANED PERIODICALLY.

• SPIDERS AND SMALL INSECTS CAN OCCASIONALLY SPIN WEBS OR MAKE NESTS IN BURNER TUBES. THESE WEBS CAN LEAD TO A GAS FLOW OBSTRUCTION WHICH COULD RESULT IN A FIRE IN AND AROUND THE BURNER TUBES.

• THIS TYPE OF FIRE IS KNOWN AS ‘FLASH-BACK’ AND CAN CAUSE

SERIOUS DAMAGE TO APPLIANCE AND CREATE AN UNSAFE OPERATING CONDITION FOR THE USER.

• ALTHOUGH AN OBSTRUCTED BURNER TUBE IS NOT THE ONLY CAUSE OF ‘FLASH-BACK’ IT IS THE MOST COMMON CAUSE AND FREQUENT INSPECTION AND CLEANING OF THE BURNER TUBES IS NECESSARY.

We recommend that you minimise the exposure of the Outdoor Range to the elements.

High moisture content in the air (rain, mist, salt spray etc.)

can affect metal components and lead to material breakdown. If left in an area subjected to high moisture content, we strongly recommend that you observe the cleaning procedure on a regular basis and cover the appliance whilst not in use.

Material breakdown from high moisture conditions can be avoided if the appliance is well protected from the weather and regular cleaning is performed.

STORAGE

Page 18

Gas valve assembly Orifice Burner tube

To reduce risk of FLASHBACK FIRE you must clean the burner tubes as follows at least once a month in summer and autumn or whenever spiders are active in your area, and if the appliance has not been used for an extended period of time.

1. Turn all burner valves to full

‘OFF’ position.

2. Turn LP gas cylinder valve to full

‘OFF’ position.

3. Detach LP gas regulator assembly from gas cylinder.

4. Remove cooking plates and grease tray.

5. Remove screw from rear of each burner using a Phillips-head

screwdriver.

6. Carefully lift each burner up and away from gas valve orifice.

7. Check and clean burner/venturi tubes for insects and insect

nests. A clogged tube can lead to a fire beneath the appliance.

8. Refer to diagram 1 and perform one of these three cleaning

methods:

METHOD 1: Bend a stiff wire or wire coat hanger into a small hook as shown and run the hook through burner tube and inside burner several times to remove debris.

METHOD 2: Use a bottle brush with a flexible handle and run through the burner tube and inside burner several times to remove any debris.

METHOD 3: Use an air hose to force air through each burner tube. The forced air should pass debris or obstructions through burner and out the ports.

Regardless of which burner cleaning procedure you use, we recommend you also complete the following steps to help prolong burner life.

1. Use a fibre pad or nylon brush to clean the entire outer surface of each burner until free of food residue and dirt.

2. Clean any clogged ports with a stiff wire, such as an open paper clip.

3. Inspect each burner for damage

(cracks or holes) and if

such damage is found, order and install a new burner. After installation, check to ensure the gas valve orifices are correctly placed inside the ends of the burner tubes. Also check position of your spark electrode.

CLEANING BURNER TUBES AND BURNER PORTS

FOR SAFE OPERATION ENSURE GAS VALVE ASSEMBLY ORIFICE IS INSIDE BURNER TUBE BEFORE USING YOUR APPLIANCE. See diagram. IF ORIFICE IS NOT INSIDE BURNER TUBE, LIGHTING THE BURNER MAY CAUSE EXPLOSION AND / OR FIRE RESULTING IN SERIOUS BODILY INJURY AND / OR PROPERTY DAMAGE.

Diagram 1.

To clean burner tube, insert hook as indicated by the arrow.

MAINTENANCE

181819

Page 19

Page 20

This diagram is provided to assist you identify parts if replacement is necessary.

Contact the place of purchase or manufacture

to enquire about parts, availability and / or service.

Items included in Outdoor Range barbecue specification may differ from parts list, depending on region or specific dealer specification.

28a

35b

PARTS DIAGRAM

Page 21

PARTS LIST

Ref Description Part # Qty Ref Description Part # Qty

1 Lid P0014605AY 1

1a Lid bracket P03304030C 2

2 Hot plate P05702020E 1

3 Hot plate handle P00203021H 2

4 Hot plate burner P02008027B 1

5 Hot plate burner mounting bracket P03327031C 1

6 Side burner body P01106040B 1

7 Grease tube P02721042B 1

8 Side burner frame P01903003B 1

9 Hot plate frame P0071325FC 1

10 Hot plate bracket P03328041C 4

11 Lighting tube P05507004A 1

12 Bowl panel – top P0073941DC 1

13 Pot support P00815013D 1

14 Side burner P02004036B 1

15 Side burner cap P02013057E 1

16 Side burner bracket P03327032C 1

17 Bowl panel – left P0072075DC 1

18 Bowl panel – right P0072175DC 1

19 Bowl panel – rear P0072575DC 1

20 Control panel bracket – left P03328039C 1

21 Control panel bracket – right P03328040C 1

22 Control panel – upper P02907871S 1

23 Control panel – lower, with screen print P02907886A 1

24 Control knob P03419413J 2

25 Control knob seat P03415014S 2

26 Electric igniter – 2P P02502172C 1

27 Manifold heat shield assembly –

LP Y0060396 1

27 Manifold heat shield assembly – NG Y0060422 1

27a Manifold P05001292G 1

27b Gas valve heat shield P03007163B 1

27c Jet – main burner, propane P06525004A 1

Jet – main burner, NG P06525005A 1

27d Jet – side burner, propane P06525006A 1

Jet – side burner, NG P06525007A 1

27e

Hot plate burner gas valve – LP, without jet

P03218111A 1

Hot plate burner gas valve – NG, without jet

P03218113A 1

27f Side burner gas valve – LP, without jet P03218110A 1

Side burner gas valve – NG, without jet P03218112A 1

28 Side burner electrode P02606016A 1

28a Electric wire set – 2 contact P02615104A 1

29 Gas collector box – with wire P02610036A 1

31 Thermocouple for hot plate burner P05305013A 1

32 Thermocouple for side burner P05305020A 1

33 Regulator P03603004A 1

34 Grease draining tray P02717447C 1

35 Grease tray handle P00213011B 1

35b Wheel for grease tray P05354002A 4

36 Trolley panel – top P01001054L 1

37 Trolley panel cap P05535003P 1

38 Bowl support bracket – left P01301007B 1

39 Bowl support bracket – right P01302007B 1

40 Door top support P01303006B 1

41 Door support bracket – upper left P03302033A 1

42 Door support bracket – upper right P03302034A 1

43 Castor seat – left front P05327021T 1

44 Castor seat – right front P05327023T 1

45 Trolley side panel – left P07614011A 1

46 Trolley side panel – right P07615011A 1

47 Trolley side panel – rear P07701048A 1

48 Door panel – left P04302043A 1

49 Door panel – right P04303043A 1

50 Door handle P00214004A 2

51 Spice rack P05204011B 1

52 Towel rack P05212003B 1

53 Trolley bottom shelf P01006006C 1

54 Castor seat – right rear P05327024T 1

55 Castor seat – left rear P05327022T 1

56 Castor 21/2" P05110004D 4

57 Door guide plate P05510024A 1

58 Door magnet P05523001K 4

59 Name plate P00410040G 1

60 Gas cylinder pull-out tray Y0340048 1

61 Wing bolt S233G05591 1

Hardware pack P06003072A 1

Page 22

Page 23

Warranty Period

Kleenmaid Professional Series Outdoor Cooking Centres

emitefiLStainless Steel Frames

emitefiLsrenruB leetS sselniatS

sraeY 5sevlaV sraeY 5 metsyS noitingI

sraeY 5strap rehto llA

emitefiLRoasting Hood

emitefiL

Pedestal

Should any part fail due to defective workmanship or faulty materials within the specified period from the date of purchase, Kleenmaid will repair or replace the defective part free of charge.

LP Gas Tank

The cylinder manufacturer is responsible for the materials, workmanship and performance of the cylinder. Contact your dealer or the cylinder manufacturer.

Warranty Administration

Warranty is administered by Kleenmaid.

Domestic Warranty

In addition to all statutory rights which you, the consumer, have under the relevant laws in respect to this appliance, during the first five years of ownership as the original purchaser of this Kleenmaid appliance, we guarantee that any fault caused by faulty material or workmanship becoming apparent will be rectified free of charge for parts and labour, provided that all service is performed during normal working hours by Kleenmaid or their designated agents.

Storage

Exposure of the barbecue appliance to the elements should be minimised. Once the unit has cooled and is cleaned, store the barbecue under cover. Polyester/Vinyl covers are an optional accessory that will ensure years of trouble free operation.

This warranty does not cover the purchaser or any other person for damage, malfunction or loss due to the following:

• Commercial use of the barbecue.

• Lack of maintenance, abuse, neglect, misuse, accident or improper installation of this appliance.

• Scratches, dents, corrosion or discolouring caused by heat, abrasive or chemical cleaners or chipping on porcelain parts.

• Corrosion or damage caused by exposure to the elements, grease fires, insects, weather or hail. Barbecues must be covered when not in use.

• Cleaning and normal wear and tear. Service calls of this nature are chargeable.

• Cooktops must be covered when not in use.

• Unauthorised repairs during the warranty period.

• Removal or re-installation costs.

• We are not responsible for any consequential damages from any malfunction.

Conditions of Warranty

Service Assistance

1. The consumer, must make the appliance available for servicing and shall bear any costs incurred for any de-installation and /or re-installation required to make the appliance available for servicing. Kleenmaid are not liable for any consequential damage incurred during de-installation and/or re-installation.

2. The appliance is delivered to the Kleenmaid service department or authorised service agent and freight charges both ways are paid by the owner. No liability is accepted for loss or damage during transit.

3. The appliance is installed by a qualified person and operated and maintained in accordance with the instructions supplied. Repairs or service must be carried out by an authorised person.

4. Installation must conform to the standards laid down by the local codes or, in the absence of local codes, with AGA code AG:601 AS:5601:2002

5. No alterations or repairs have been carried out without obtaining Kleenmaid’s prior consent. Such repair or any replacement does not extend the warranty period.

6. Where this warranty is inconsistent with any state laws, the statutory rights or the purchaser shall prevail.

7. Parts installed from other manufacturers products will nullify this warranty.

To assist you when phoning our After Sales Service Number to arrange a service call, please complete the following details and have them ready when you call.

Model Number Serial Number

Kleenmaid store purchased from

Date of Purchase

Gas type: LPG NG

KLEENMAID AFTER SALES SERVICE: 1300 652 100

Date of Installation

TERMS OF WARRANTY

Page 24

appliances available

in the Kleenmaid range

P80140160A 02/2007

the best products we can find.

We search the globe for products that meet our high standards of functionality, style and quality and are proud of our innovative range sourced from countries throughout the world.

This outstanding appliance from our professional series is proudly handed crafted in Italy.

Washing Machines

Dryers

Dishwashers

Ovens

Cooktops

Outdoor Cooking Centres

Built-In Coffee Machines

Rangehoods

Freestanding Ovens and Cooktops

Sinks

Waste Disposals

Taps

Cookware

Refrigerators

Wine Cellars

Vacuum Cleaners

To find your nearest Kleenmaid Showroom

telephone 13 13 08.

Technical specifications and product sizes can be varied by the manufacturer without notice.

Any cutouts for appliances should only be physical measurements. Drawings are not to scale.

All information supplied is for general reference purposes only and is on the understanding that Kleenmaid Pty Limited will not be liable for any loss, liability or damage whatsoever arising as a result of reliance of such information.