Kleenmaid OCCDB User Manual

Outdoor

Cooking Centres

Operating and assembly instructions

warranty details

Designer barbecue

and pedestal

Only to be used outdoors.

FOR YOUR SAFETY

.

1. If you smell gas:
Shut off gas to the

appliance, if possible.
Extinguish any open flame.
Open hood.
If odour continues,

immediately call your gas
supplier or fire department.

2. Do not store or use
petrol or other flammable
vapours and liquids in the
vicinity of this or any other
appliance.

3. A gas cylinder not
connected for use must not
be stored in the vicinity of
this or any other appliance.

Model OCCDB / OCCDBNG

the best you can own.

Congratulations on the purchase of your new Kleenmaid outdoor cooking centre. This
appliance has been designed and manufactured to give you years of reliable performance.

the kleenmaid story.

More than one million Australians enjoy using Kleenmaid appliances daily. Selected because of
their unique design, outstanding performance, excellent quality and unquestionable reliability,
each one is value-for-money, 100 per-cent guaranteed and at the top of its class.

attention to detail.

We are proud of our reputation for product innovation and service excellence. By dealing direct, we
can ensure that you consistently receive a high standard of customer service.

Free delivery, dedicated customer and after-sales service plus free kitchen design including
planning seminars are just a few of the ways we are setting new benchmarks for customer service
and experience.

satisfaction guaranteed.

Your new outdoor cooking centre is covered by a written five-year parts and labour warranty,
no lemon guarantee and a unique best value guarantee.

best results.

For best results, carefully read the enclosed instructions on how to assemble your new barbecue.
Correct assembly will avoid delays and unnecessary service calls.

This booklet provides you with comprehensive information to help you get to know the controls and
the features of your new outdoor cooking centre.

congratulations

GENERAL INFORMATION

3

3

The following minimum clearances from combustible materials must be
maintained when the appliance is in use:
top – 1000 mm, rear – 450 mm, sides – 250 mm.

Openings at the rear and sides of the appliance provide air for

combustion and must not be obstructed.

CLEARANCES

Height – hood closed 1235 mm, hood open 1605 mm
Width – 665 mm (without shelves)
Depth – hood closed 660 mm, hood open 715 mm

OVERALL DIMENSIONS

Appliance specifications can be found on the data label attached to the
side panel of the appliance body.

SPECIFICATIONS

Appliances for use with bottled gas are labelled ‘Universal LPG’ or
‘Propane’. Appliances for use with natural gas are labelled ‘Natural Gas’

and must be installed by an authorised person. Check the gas type sticker
attached to the appliance.

Your Outdoor Range barbecue is preset at the factory to operate on

bottled gas only, unless specified otherwise.

• FAILURE TO COMPLY WITH THESE
INSTRUCTIONS COULD RESULT IN A
FIRE OR EXPLOSION WHICH COULD
CAUSE SERIOUS BODILY INJURY,
DEATH OR PROPERTY DAMAGE.

• ACCESSIBLE PARTS MAY BE
VERY HOT.

• KEEP YOUNG CHILDREN AWAY.

• ANY MODIFICATION OF THIS
APPLIANCE MAY BE DANGEROUS.

• DO NOT MOVE THIS APPLIANCE
DURING USE.

• TURN OFF THE GAS SUPPLY AT THE
GAS CYLINDER AFTER USE.

• READ THE INSTRUCTIONS BEFORE
USING THE APPLIANCE.

• PARTS SEALED BY THE
MANUFACTURER MUST NOT BE
ALTERED IN ANY WAY.

• THIS APPLIANCE IS ONLY TO BE
USED OUTDOORS.

Purchased from

Date purchased

Serial No.

NOTE:

Sales docket must be kept as proof of purchase date.

FOR CUSTOMER REFERENCE

(Record and file in a safe place)

General Information 3
Safety 4
Outdoor Areas 5
Pre-Assembly 6
Assembly 7-10
Inspection 11
Assembly – General 12
Operation 13-15
Fault Finding 16
Maintenance 17-19
Parts Diagram/List 21-22

TABLE OF CONTENTS

The regulator and hose assembly supplied with the appliance are suitable
for use with bottled gas.

This regulator is adjusted to have an outlet pressure of 2.75 kPa for
connection to a gas cylinder only. The regulator and hose assembly supplied
with the appliance must be used. Replacement regulator and hose
assemblies must be those specified by the appliance manufacturer.

When connecting the hose and regulator assembly to the gas cylinder,
take care to avoid unnecessary twisting of the flexible hose. Also, take
care to avoid a loose connection with the gas cylinder. After the assembly
has been secured, turn on the gas and check for leaks by brushing a
soap and water solution over all visible and accessible gas line connections.
Include checking those connections which were made by your supplier.
The presence of bubbles will indicate a gas escape. DO NOT TEST FOR
GAS ESCAPES WITH AN OPEN FLAME. If you are unable to correct the
leak by tightening the connections, turn off the gas and contact your place
of purchase immediately.

Always ensure the appliance is kept away from flammable materials
and the gas cylinder clear of any heat source. When changing over from
an empty gas cylinder to a full one, make sure this procedure is carried
out in a flame free atmosphere.

Inspect the gas hose assembly when exchanging the gas cylinder,
or at least once a year, whichever is more frequent. If the ‘O-Ring’ or PVC
hose is cracked, cut, abraded or damaged in any way, the appliance must
not be operated. The complete assembly must be replaced if damaged
and when statutory conditions require it. Contact your place of purchase
if uncertain.

HOSE AND REGULATOR SAFETY

NEVER OPERATE THIS APPLIANCE
WITHOUT A REGULATOR.

This appliance is certified to AS 4557 by the Australian Gas Association.
Refer to data label on the appliance for certificate number.

This appliance must be used in accordance with the installation
requirements of your local gas supply authority, and the appropriate
installation standard AS5601.

GAS INSTALLATION CODES

SAFETY

4

4

FOR YOUR SAFETY:

• DO NOT STORE OR USE PETROL OR
OTHER FLAMMABLE VAPOURS AND
LIQUIDS IN THE VICINITY OF THIS OR ANY
OTHER APPLIANCE.

• DO NOT STORE EMPTY OR FULL SPARE
GAS CYLINDERS UNDER OR NEAR THIS
OR ANY OTHER APPLIANCE.

• KEEP THE GAS HOSE AWAY FROM HOT
SURFACES. PROTECT GAS HOSE FROM
DRIPPING GREASE.
AVOID UNNECESSARY TWISTING OF
HOSE. VISUALLY INSPECT HOSE PRIOR TO
EACH USE FOR CUTS, CRACKS, EXCES­SIVE WEAR OR OTHER DAMAGE.
REPLACE HOSE, IF NECESSARY.

• NEVER TEST FOR GAS LEAKS WITH A LIT
MATCH OR OPEN FLAME.

• NEVER LIGHT APPLIANCE WITH LID
CLOSED.

• NEVER LEAN OVER COOKING
SURFACE WHILE LIGHTING APPLIANCE.

• USE GOOD QUALITY INSULATED OVEN
MITTS WHEN OPERATING APPLIANCE.

• NEVER ALTER OR MODIFY THE
REGULATOR OR GAS SUPPLY ASSEMBLY.

• THIS APPLIANCE MUST NOT BE USED
INDOORS.

DANGER – IF YOU SMELL OR HEAR
THE HISS OF ESCAPING GAS FROM
THE GAS CYLINDER:

• KEEP CLEAR OF THE GAS CYLINDER.

• TURN ALL CONTROLS ON THE
APPLIANCE TO ‘OFF’.

•

EXTINGUISH ANY OPEN FLAME.

•

REMOVE LID OR OPEN HOOD.

•

IF ODOUR CONTINUES, IMMEDIATELY
CALL YOUR GAS SUPPLIER OR FIRE
DEPARTMENT.

READ CAREFULLY BEFORE
ASSEMBLING AND OPERATING
YOUR OUTDOOR RANGE BARBECUE.

NEVER CONNECT AN UNREGULATED
GAS CYLINDER TO THIS APPLIANCE.

• NEVER STORE YOUR

GAS CYLINDER INDOORS.

• FOR STORAGE AND CYLINDER

EXCHANGE, DISCONNECT HOSE AT THE
CYLINDER ONLY –
DO NOT DISCONNECT HOSE FROM
THE APPLIANCE.

DO NOT use this appliance in garages, porches, breezeways, sheds or
other enclosed areas. This barbecue is to be used OUTDOORS ONLY.
Refer to page 5. It is not intended to be installed in or used on recreational
vehicles and/or boats and should not be placed under any surface that
will burn. Do not obstruct the flow of combustion and ventilation air
around the appliance housing while in use.

LOCATION OF YOUR OUTDOOR RANGE

Keep children away from this appliance during use and until it has cooled
after you are finished. Do not allow children to operate appliance or to
swing on handle.

PROTECT CHILDREN

The gas cylinder should be filled by a reputable gas dealer, or exchanged at
a reputable gas cylinder exchange outlet. Gas cylinders should be
visually inspected and re-qualified periodically.

Always keep gas cylinder in an upright position. Always close the

cylinder valve when the appliance is not in use.

Do not subject the gas cylinder to excessive heat.

If you store this appliance indoors, ALWAYS disconnect and remove gas
cylinder FIRST, and store gas cylinder safely outside. Gas cylinders
must be stored outdoors in a well ventilated area out of reach of children,
and must not be stored in a building, garage or any other enclosed area.

This is a low pressure appliance and must only be used with the hose and
regulator supplied.

This appliance is designed for use with a 9 kg gas cylinder. Ensure
gas cylinder conforms to Australian Standard AS2469 and is less than 10
years old.

DO NOT CONNECT THIS APPLIANCE TO A GAS
CYLINDER LESS THAN OR EXCEEDING THIS CAPACITY.

GAS CYLINDER USE AND APPLIANCE SAFETY

SERVICING

ANY OF THE FOLLOWING SIGNS MAY
INDICATE THAT THE APPLIANCE IS NOT
OPERATING PROPERLY AND MAY NEED
SERVICING:

• EXCESSIVE YELLOW FLAME.

• IRREGULAR SIZE OF FLAME

ACROSS BURNER.

•‘POPPING’ OF FLAME.

• SOOTING.

• ABNORMAL NOISE(S).

• HISSING SOUND.

NOTE:

Before requesting service,

please refer to page 16 ‘Fault Finding’.

NEVER TEST FOR LEAKS WITH A FLAME.

Prior to first use, and at the beginning of each new season (or, if using
bottled gas, whenever gas cylinder is changed), you must check for gas

leaks. Follow these steps:

1. Make soap solution by mixing one part liquid detergent and one

part water.

2. Turn burner control(s) to

‘OFF’, then turn on gas at source.

3. Apply the soap solution to all visible and accessible gas connections

including the gas cylinder. Bubbles will appear in the soap solution

if connections are not properly sealed. Tighten or rectify as necessary.

4. If you have a gas leak you cannot rectify, turn off the gas at the

source. Contact the manufacturer for assistance.

Refer to back cover.

CHECKING FOR GAS LEAKS

The following diagrams are examples of outdoor areas.

These same principles apply to canopy or shaded cloth areas.

THIS APPLIANCE SHALL ONLY BE USED IN AN ABOVE GROUND OPEN AIR SITUATION WITH NATURAL
VENTILATION, WITHOUT STAGNANT AREAS, WHERE GAS LEAKAGE AND PRODUCTS OF COMBUSTION
ARE RAPIDLY DISPERSED BY WIND AND NATURAL CONVECTION.

ANY ENCLOSURE IN WHICH THE APPLIANCE IS USED SHALL COMPLY WITH ONE OF THE FOLLOWING:

OUTDOOR AREAS

5

5

• AN ENCLOSURE WITH WALLS
ON ALL SIDES, BUT AT LEAST
ONE PERMANENT OPENING AT
GROUND LEVEL AND NO
OVERHEAD COVER

• WITHIN A PARTIAL
ENCLOSURE THAT INCLUDES
AN OVERHEAD COVER AND NO
MORE THAN TWO WALLS

• WITHIN A PARTIAL
ENCLOSURE THAT INCLUDES
AN OVERHEAD COVER AND
MORE THAN TWO WALLS, THE
FOLLOWING SHALL APPLY:

(i) AT LEAST 25% OF THE TOTAL
WALL AREA IS COMPLETELY
OPEN: AND
(ii) AT LEAST 30% OF THE
REMAINING WALL AREA IS
OPEN AND UNRESTRICTED

• IN THE CASE OF BALCONIES,
AT LEAST 20% OF THE TOTAL
OF THE SIDE, BACK AND FRONT
WALL AREAS SHALL BE AND
REMAIN OPEN AND
UNRESTRICTED

• DO NOT USE YOUR BARBECUE
IN GARAGES, PORCHES,
BREEZEWAYS, SHEDS OR
OTHER ENCLOSED AREAS.

YOUR BARBECUE IS TO BE
USED OUTDOORS ONLY.
Refer below.

• THE BARBECUE IS NOT
INTENDED TO BE INSTALLED IN
OR USED ON RECREATIONAL
VEHICLES AND/OR BOATS AND
SHOULD NOT BE PLACED
ADJACENT TO OR UNDER ANY
SURFACE THAT WILL BURN.

• DO NOT OBSTRUCT THE FLOW
OF COMBUSTION AND
VENTILATION AIR AROUND
THE BARBECUE HOUSING
WHILST IN USE.

Both ends
open

30% or more in total of
the remaining wall area
is open and unrestricted

30% or more in total of
the remaining wall area
is open and unrestricted

Open side at
least 25% of total
wall area

Open side at
least 25% of total
wall area

PRE-ASSEMBLY

6

6

Before attempting to assemble your barbecue, check that all the
necessary parts have been included using the parts list opposite.
Inspect barbecue and trolley parts as you proceed.

Contact your place of purchase for assistance regarding
replacement of any damaged or missing parts. Supplier contact
details are on the back cover of the instruction manual.

Do not assemble or operate a barbecue that appears damaged.

Check that the barbecue supplied is correct for the gas type
being used. There is a label on the side panel of the barbecue
above the gas connection. Barbecues for use with gas cylinders
are labelled

‘Universal LPG’ or ‘Propoane’. Barbecues for use

with natural gas are labelled

‘Natural Gas’.

CHECK BARBECUE FOR ANY DAMAGE

While it is possible for one person to assemble the barbecue,
we recommend asking for the assistance of another person when
manoeuvring some of the larger or heavier pieces.

GENERAL

Standard Phillips-head screwdriver.
Adjustable spanner

(open end shifter).

TOOLS YOU WILL NEED

1. Flatten cardboard packaging and use this as a protective

work surface to assemble upon.

2. Some protective coating may need to be removed from

components prior to assembly.

3. Tighten screws and nuts unless otherwise specified.

4. Pre-screwing of connection points for securing the side

shelves will assist in securing shelves smoothly.

ASSEMBLY TIPS

• PARTS AND COMPONENTS MUST
NOT BE MODIFIED OR ALTERED IN
ANY WAY. THIS COULD LEAD TO A
HAZARDOUS SITUATION.

• MODIFYING OR ALTERING ANY PARTS
OR COMPONENTS WILL VOID THE
WARRANTY.

NOTE: Includes barbecue and trolley packs.

Description Qty

Side panel – right 1
Side panel – left 1
Bottom shelf 1
Castor seat

– 1 x left rear, 1 x left front, 1 x right rear, 1 x right front 4
Castors 4
Bottom shelf 1
Trolley bracket – front 1
Gas cylinder pull-out tray 1
Body support bracket 2
Doors 2
Hardware pack 1
Towel rack 1
Spice rack 1
Trolley separation panel 1
Door hinge – 1 x top left, 1 x top right 2

Barbecue body assembly 1
Grill plates 5
Savor plates® 5

CARTON CONTENTS

ASSEMBLY

7

7

Phillips flat-head screw 1/4" x 1/2"
Qty: 2

Phillips flat-head screw 3/16" x 3/8"
Qty: 4

Attach side panels to bottom shelf.

2

Phillips-head screw 1/4" x 1/2"
Qty: 16

Attach castor seats to side panels.

NOTE: Castor seats are labelled for
correct location

Repeat for right side.

1

Door magnets

to front

Attach castor wheels to castor seat.
Attach door guide

3

Phillips-head screw 3/16" x 3/8"
Qty: 2

Door guide

A

B

A

B

B

A

LEFT

SIDE

LF

LR

B

B

A

ASSEMBLY

8

8

Phillips-head screw 3/16" x 3/8"
Qty: 12

Flange nut 3/16"
Qty: 12

Phillips-head screw 1/4" x 1/2"
Qty: 4

Rear panel

Attach the trolley bracket front and rear panel.

4

Attach gas cylinder tray.

TIGHTEN ALL SCREWS.

5

RIGHT

SIDE

Phillips-head screw

3

/16" x 3/8"

Qty: 6

Flange nut 3/16"
Qty: 6

Screw

Attach body support brackets and
trolley separation panel.

6

Trolley bracket front.
NOTE:

Door magnets to bottom

Nut x3

Door hinge bracket,

top left

Door hinge bracket,

top left