Kleenmaid BBQ3BF User Manual
Outdoor Cooking Centres
Assembly, Installation & Operating Instructions
IMPORTANT:
• Kleenmaid Professional Series barbecues, roasting hoods, side
burners and trolleys are approved for OUTDOOR USE ONLY.
• Some optional products shown in these instructions may not
be included with your barbecue. Check with your Kleenmaid
dealer for confirmation of inclusions.
• Please read instructions thoroughly before assembling and
operating the barbecue, roasting hood, side burner and
trolley.
• Save this manual for future reference.
• Accessible parts may be very hot, keep young children away.
• Some foods produce flammable fats and juices. Regular
cleaning is essential. Attend an operating barbecue at all
times. Fat & grease fires are not covered by warranty.
• To ensure the maximum life of your appliance it must be kept
clean, dry and covered when not in use. Polyester barbecue
covers are an optional accessory that will ensure years of
trouble free operation.
For Your Safety
If you smell gas:
1. Shut off gas to the appliance
2. Extinguish any open flame.
3. Open lid.
4. If odour continues, immediately
call your gas supplier or your fire
department.
For Your Safety
1. Do not store or use gasoline or other
flammable vapours or liquids in the
vicinity of this or any other appliance.
2. An LPG cylinder not connected for use
shall not be stored in the vicinity of
this or any other appliance.
Table of Contents
Page Number Section Title
3 Precautions and Warnings
6 Assembly Instructions
26 Operating Instructions
31 Cleaning and Maintenance
34 Specifications
37 Warranty Information
Guide to Symbols
Safety Warnings
Important information regarding your safety
Assembly Instructions
Operation Instructions
2 Kleenmaid Professional - Outdoor Cooking Centres
Cleaning and Maintenance
Tech Support
Help Guide
Dimensions and Specifications
12
Replacement Parts
Gas Cylinder Information
Section 1 - Precautions and Warnings
We want you to enjoy your barbecuing
experience:-
Failure to follow the instructions and
observe the warnings provided in this
operating manual could result in serious
bodily injury or damage to property.
Note to Installer: This manual must remain
with the owner for future reference.
Precautions and Warnings
Kleenmaid Professional - Outdoor Cooking Centres 3
Precautions and Warnings
Important
• Some foods produce flammable fats and juices.
Regular cleaning is essential.
• Attend an operating barbecue at all times. Damage
caused by fat & grease fires is not covered by
warranty.
• When not in use keep Barbecue and Side Burner dry
and covered.
• Polyester covers are an optional accessory that will
ensure years of trouble free operation.
Caution: Electrical Warning
If your barbecue incorporates an electrical component,
such as a rotisserie, then it must be electrically
grounded in accordance with local codes. The electric
cord must be equipped with a three-prong (grounding)
plug for your protection against shock hazard and
should be plugged directly into a properly grounded
three-prong receptacle. Do not cut or remove the
grounding prong from this plug. Keep any electrical
supply cord and the fuel supply hose away from any
heated surfaces.
If an external electrical source is utilised, this outdoor
cooking appliance, when installed, must be electrically
grounded in accordance with the local codes or, in the
absence of local codes with the following:
AUST: Australian Standard AS: 5601
Warning
Contact your local municipality for any building
codes regulating the installation of outdoor barbecue
appliances. Outdoor installations must conform to
local codes or, in the absence of local codes, with the
following.
When using an LPG supply system in an enclosure,
ventilation must be provided. Gas vapour is highly
explosive and can cause serious bodily injury or
damage to property if allowed to accumulate in a
confined space and ignited.
This appliance must not be installed under or on
any combustible material. Minimum clearance from
combustible materials to all sides of the appliance is
450mm (18”).
The tempered glass viewing window is an optional
extra. Do not use window hood in the rain.
Kleenmaid Professional Series roasting hoods have
been designed and approved to have no more than
two burners operating on high. Exceeding this limit
will void the warranty.
For Your Safety
If you smell gas:
1. Shut off gas to the appliance
2. Extinguish any open flame.
3. Open lid.
4. If odour continues, immediately call your
gas supplier or your fire department.
For Your Safety
1. Do not store or use gasoline or other flammable
vapours or liquids in the vicinity of this or any
other appliance.
2. An LPG cylinder not connected for use shall not be
stored in the vicinity of this or any other appliance.
Important Lifting Instructions For Roasting
Hood
1. Lift the hood up into the upright position
2. With both hands placed approximately 150mm (6”)
in from the ends of the hood, grip the top of the
hood base section and pull the base upward and
forward (to disengage the rear hood tabs) See Fig
1.
3. Lift the base section up slightly then away from the
barbecue. See Fig 1A.
4. Bring your arms close to your body (to centralise
the weight)
5. Place the hood down on a clean surface.
When lifting heavy items - Always keep your back
straight and lift by bending your knees. Always
bring the weight of the item being lifted as close to
you body as possible.
Fig 1
Fig 2
4 Kleenmaid Professional - Outdoor Cooking Centres
Precautions & Warnings
Do Not
• Lean over barbecue when lighting.
• Leave cooking food unattended.
• Delay lighting burners after turning gas on.
• Spray or store aerosols in vicinity of barbecue
whilst in operation.
• Store combustible materials, gasoline or flammable
liquids or vapours within 450mm (18”) of barbecue.
• Use caustic based cleaning agents on the barbecue.
• Operate barbecue with any cover on.
• Use plastic or glass utensils on the barbecue.
• Operate barbecue in strong winds.
• Attempt to dismantle control valves.
• Attempt to dismantle or adjust regulator.
• Test for gas leaks with a naked flame.
• Store gas cylinder indoors, or in any enclosed area.
• Lay the gas cylinder down. (Always keep it upright)
• Use barbecues indoors.
• Expose hose to direct sunlight.
• Modify the construction of this appliance or the
size of any burner or valve orifice .
• Move the appliance during use.
• Obstruct any ventilation of barbecue or the
cylinder.
• Allow the flexible gas supply hose or any electrical
cord to come in contact with any heated surface of
the appliance.
• Allow children to operate this appliance.
• Operate Window - Roasting Hoods in the rain.
• Use charcoal or any other solid fuel in this
appliance.
• Disconnect any gas fittings while the appliance is
operating.
• Use a rusty or dented gas cylinder or cylinder with
a damaged gas valve.
• Fill the gas cylinder beyond 80% capacity.
Do
• Spanner tighten all gas fittings as per instructions.
• Check all gas hoses and line connections for
damage, cuts or cracks each time the appliance
is to be used. Always leak test with a solution of
soapy water.
• Check main opening, throat and venturi to each
burner and pilot flame tube regularly for insect
nests (eg. wasp, ants or spiders). Nests are
dangerous and must be cleaned out thoroughly.
• Visually check burner flames to confirm lighting.
• Clean glass window of roasting hood model
regularly.
• Use your barbecue only on a level surface.
• Attend barbecue whilst cooking food.
• Preheat the barbecue for up to 10 minutes.
• After cooking turn barbecue to high for up to 10
minutes to burn off excess grease.
• Let the barbecue cool before replacing any lid or
cover.
• Regularly replace foil material in Grease/Drip tray.
• Keep children away from barbecue at all times.
Accessible parts may be hot.
• Have the gas cylinder filled by an authorised LPG
supplier.
• Refer to this instruction manual if in doubt
concerning assembly, installation, or operation.
• Use protective gloves when handling hot
components.
• Close the gas cylinder valve after each use.
• Clean the grease/drip tray regularly and clean the
appliance at least twice annually.
• Always fully open the roasting hood or remove the
metal lid of the appliance before lighting.
• Carefully follow the instructions relating to the
hose/regulator connection.
• Keep the barbecue area free from combustible
materials, gasoline, flammable liquids or vapours.
• Should the appliance go out for any reason, turn off all control knobs and the cylinder gas valve. Wait
5 minutes before attempting to relight the appliance.
• If a grease or fat fire should occur, immediately turn off all control knobs and the gas cylinder valve
until the fire is out. Remove all food from the appliance.
• A leak test must be carried out prior to using the appliance for the first time and whenever the gas
cylinder is refilled or whenever the gas hose and regulator have been disconnected from the gas
cylinder or appliance.
Kleenmaid Professional - Outdoor Cooking Centres 5
Assembly Instructions
Section 2 - Assembly Instructions
2.1 Tools Required.
2.2 Gas Cylinder Safety, Connection And Gas Leak Testing Procedure.
2.3 Barbecue Assembly.
2.4 Side Burner Assembly.
2.5 Roasting Hood Assembly.
2.6 Optional Rotisserie Assembly
2.7 Stainless Steel Pedestal Trolley Assembly
2.8 Stainless Steel Cart Assembly
Care should be taken to assemble all body panels on a piece of cardboard or carpet to avoid
scratching the trolley panel surfaces. Remove protective plastic film from all surfaces before
assembling and using the appliance.
Before any assembly or installation is attempted check for damage. Your dealer or the distributor
must be notified of any problems immediately before proceeding.
6 Kleenmaid Professional - Outdoor Cooking Centres
Assembly Instructions
Tools Required
You will need the following tools to assemble
your barbecue.
10mm
10mm Spanner - M6 body nuts
13mm
13mm Spanner - castor bolts - Pedestal trolley
17mm
17mm Spanner - M8 body nuts & bolts on Pedestal trolley
19mm
Important:
Always check the gas label on the appliance to
ensure that you have the correct gas configuration
Fig 1
GAS AUTHORITY FOR CONFIRMATION OF GAS
NATURAL
GAS
REFER TO LOCAL
GAS AUTHORITY FOR CONFIRMATION OF GAS
LP
PROPANE
REFER TO LOCAL
For Your Safety
If you smell gas:
1. Shut off gas to the appliance
2. Extinguish any open flame.
3. Open lid.
4. If odour continues, immediately call your gas
supplier or your fire department.
GAS
T
Y
PE IF IN
D
OU
BT
T
Y
PE IF IN
D
OU
BT
19mm Spanner - Gas Inlet Connection
Medium Phillips Head Screwdriver
Small Phillips Head Screwdriver
- Towel rack and grease tray fascia
Pliers - Fitting circlips and burner retaining clips
Allen Key - 4mm - Supplied
M6 Mush Head Screws
For Your Safety
1. Do not store or use gasoline or other flammable
vapours or liquids in the vicinity of this or any
other appliance.
2. An LPG cylinder not connected for use shall not be
stored in the vicinity of this or any other appliance.
Note:
Always use the correct size spanner (wrench) to
tighten gas fittings. Ensure that all gas fittings
are spanner tightened and then leak tested before
continuing with operation of the appliance.
Fig 2
Kleenmaid Professional - Outdoor Cooking Centres 7
Quick Assembly Reference
Important: Read Instructions Thoroughly
Before Commencing Assembly.
These products are part of a modular range. Some
options and assembly procedures will vary depending
on the model you have purchased. The ‘Quick
Assembly Reference’ will assist you in determining
the correct assembly procedure. Read the detailed
assembly instructions for each component thoroughly
before proceeding with assembly.
Professional Series 5 Burner Barbecue
Stainless Steel Trolley (Cart), Stainless Steel Roasting
Hood And Stainless Steel Side Burner.
1. Assemble the stainless steel trolley (cart).
2. Remove the short gas hose from the side burner
carton and fit to the gas inlet on the right hand
side of the barbecue.
3. Fit the barbecue frame to the stainless steel trolley.
Ensure that the short gas hose is fed through the
40mm hole in the side of the trolley.
4. Fit the side burner to the barbecue and connect the
short gas hose to the left-hand gas outlet of the
side burner.
5. Connect the long gas hose and regulator to the gas
inlet on the right hand side of the side burner.
6. Fit the burners, reflectors, vaporisers, and cooking
plates & grills to the barbecue.
7. Assemble the roasting hood.
8. Fit the roasting hood to the barbecue.
Professional Series 3 & 4 Burner Barbecue
Stainless steel pedestal trolley, stainless steel roasting
hood and stainless steel side burner.
1. Assemble the pedestal trolley.
2. Remove the short gas hose from the side burner
carton and fit to the gas inlet on the right hand
side of the barbecue.
3. Fit the barbecue frame to the cradle on the
pedestal trolley.
4. Fit the side burner to the barbecue and connect the
short gas hose to the left-hand gas outlet of the
side burner.
5. Connect the long gas hose and regulator to the gas
inlet on the right hand side of the side burner.
6. Fit the side shelf to the left - hand side of the
barbecue.
7. Fit the burners, reflectors, vaporisers, and cooking
plates & grills to the barbecue.
8. Assemble the roasting hood.
9. Fit the roasting hood to the barbecue.
8 Kleenmaid Professional - Outdoor Cooking Centres
Assembly Instructions
Gas Cylinder Safety Information
This appliance is designed to be used with a gas
cylinder not exceeding 10 kg.
The Gas cylinder must be constructed and marked in
accordance with specifications for LP Gas Cylinders.
The gas cylinder supply valve must be turned off when
the appliance is not in use.
Gas cylinders must be stored outdoors, out of reach
of children and must not be stored in a building,
garage or any other enclosed area.
The gas cylinder used must incorporate a safety collar
to protect the valve assembly.
Important:
When disconnecting and removing the gas cylinder for
the purpose of refilling, always observe the following
procedure.
Ensure that all gas control valves on the appliance and
the gas cylinder are turned off before disconnecting
the gas line from the cylinder.
Do not smoke or use a naked flame near the appliance
or gas cylinder while disconnecting the gas line
between the appliance and gas cylinder.
Remove the gas cylinder from the enclosure before
disconnecting the gas line from the appliance.
Tighten all connections before placing the gas cylinder
back in its enclosure.
The Gas Leak Testing Procedure should be conducted
every time the gas cylinder is refilled and reconnected
to the appliance - before using the appliance.
Regulator Connection (Fig 3 & 4)
1. Check that all control knobs are in the Off position.
2. Make sure the cylinder valve is off by turning the
valve knob clockwise.
3 Remove the protective cap from the cylinder if
present.
4. Leak test the connection with a soapy water
solution. (See Gas Leak Testing Procedure)
Hose and Regulator replacement must be a genuine
part specified for this appliance and is obtainable
from your nearest stockist.
Fig. 3
Fig. 4
Gas Leak Test Procedure
Use the following procedure to check for gas leaks.
Never use a naked flame to check for gas leaks.
1. In a small container, mix up a solution of water
and detergent or soap. Mix the solution well.
2. For LPG make sure that the gas supply valve on the
gas cylinder is turned on. For NG make sure that
the gas line is correctly fitted to the appliance.
3. Make sure that the gas control valves on the
appliance are all turned off.
4. Using a brush or spray bottle apply the solution to
the gas line and each join in the gas line including
the hose and regulator connection.
5. Bubbling of the solution will indicate that there is a
leak present.
6. Re-tighten or re-seal any joints that are leaking.
7. If a leak persists then contact your distributor or
the manufacturer for assistance. See Fig 5
Fig. 5
Forming bubbles indicate
that a leak is present
Kleenmaid Professional - Outdoor Cooking Centres 9
Assembly Instructions
Assembly Notes
Before any assembly or installation is attempted it is
important that you check for damage or missing parts.
Your dealer or the manufacturer must be notified of
any problems immediately before proceeding.
The main frame of the barbecue has been factory
assembled requiring only the following simple steps
for completion. Check the “Gas Type “ label attached to
barbecue and side burner to be certain this Gas Type
is the one required for your use eg. Propane / LPG or
Natural Gas. See Fig 2
Trolleys, roasting hoods and side burners are optional
so read this manual in conjunction with the manual
that comes with each accessory. Assemble the trolley
first before attaching any other components. Attach
the roasting hood last of all.
Assembly Procedure
Heat Reflectors, Burners And Vaporizers
The modular Vaporizer Grid system has been designed
to maximise the performance of your barbecue.
The reflectors fit between each burner. They reflect
heat from the burners, upwards to the cooking
surfaces.
The Vaporisers are designed to vaporise fats and
juices from the meat. One Vaporizer is fitted over
each burner that is located under the grill. The
Vaporizers reduce flare-ups and help to add that great
barbecue flavour.
slots. The vaporizers should be fitted to the same side
of the barbecue to which the grill is to be placed (they
will not work if fitted under the plate). If slots are
partially covered with enamel, work the tabs until the
enamel clears. See Fig 11 & 12.
How Many Vaporisers & Reflectors Are There
Model Vaporiser Reflector
3 Bnr 2 2
4 Bnr 3 3
5 Bnr 4 4
Fig 6
Fig 7
Fitting The Heat Reflectors
Completely remove all of the plastic film from the
Reflectors. The tabbed ends of the heat reflectors
face forward to the front of the barbecue frame. The
tabs fit into the slots in the front end of the barbecue
(behind the control fascia). Key the tabs of the
Vaporizers into the lower slots (between the burners).
Key the tabs of each reflector into the slots. If slots are
partially covered with enamel, work the tabs until the
enamel clears. See Fig 8.
Fitting The Burners
Remove the retaining clips from the burners, then
fit the burners - open end first, over the brass stem
of the control valves at the front of the barbecue,
allowing the rear burner lug to locate into the crosslighting channel and corresponding hole in the
support panel at the rear or the barbecue. To secure
burners fit retaining clips (“R” shape) into burner lugs.
See Fig 9 & 10.
Fitting The Vaporizers
Remove the protective plastic film from each
Vaporizer and then fit the Vaporizers to the barbecue.
The tabbed ends of the Vaporizers face forward to the
front of the barbecue frame. The tabs fit into the slots
in the front end of the barbecue (behind the control
fascia). Key the tabs of the Vaporizers into the upper
Fig 8
Fig 6
Fig 11
Fig 12
10 Kleenmaid Professional - Outdoor Cooking Centres
Assembly Procedure (Continued)
Fitting The Cooking Plates And Grills
We recommend fitting the plate to the left-hand side
of the barbecue frame (with the drain hole to the
extreme left). The grill(s) can be fitted to the right
hand side of the barbecue frame. (The grill(s) must always
be positioned over the Vaporizer grids). See Fig 14.
Kleenmaid Professional Series 3 burner barbecues
come standard with 1/2 plate and 1/2 grill and are
approved for use with a maximum of 50% plate over
the entire cooking area. Do not replace the grill with
another plate as this will cause severe heat damage to
the appliance.
Kleenmaid Professional Series 4 & 5 burner barbecues
come standard with 1/3 Plate and 2/3 grill and are
approved for use with a maximum of 2/3 Plate. Do
not cover the entire surface of the barbecue frame
with plates as this will cause severe heat damage to
the appliance.
Assembly Instructions
Fig. 12
Rear of Barbecue
Fig. 14
Grease drain hole
Fig. 13
Rear of Barbecue
Fig. 15 Fig. 16
Fig. 17 Fig. 18
Fitting The Grease Tray
Neatly line the drip tray with a couple of sheets of
aluminium foil. See Fig. 15. Cut the foil to shape and
make sure that the foil sits on the bottom of the tray.
Fold over any overhanging edges or corners of the
foil so that it does not foul in the tray sliders on the
bottom of the barbecue frame. The foil will aid in
clean up & help reduce leakage.
Fill the tray with a 6mm (1/4”) layer of noncombustible absorbent material. See Fig. 16, 17 and
18. We recommend BBQXSORB available by phoning
the nearest Kleenmaid store on 13 13 08. Change the
foil and absorbent material regularly. This will reduce
the likelihood of a drip tray fire. DO NOT USE kitty
litter or similar products as they will cause drip tray
fires.
Kleenmaid Professional - Outdoor Cooking Centres 11
Assembly Instructions
Important
This appliance must be installed in accordance with
the installation requirements of the LOCAL GAS and
ELECTRICITY supply authority, or the appropriate
installation code issued by the A.G.A. and the
A.L.P.G.A. Servicing should only be carried out by an
authorised person.
This appliance
• Must have a minimum clearance from combustible
materials of all sides of the barbecue of 450 mm.
• Should not be installed under or on any
combustible surface.
• Must be tested for safe and proper operation on
completion of installation and prior to leaving the
site.
Keep ventilation opening of any cylinder enclosure
clear and free of any debris.
Check ‘gas type’ label & data plate attached to right
side of barbecue
LP Gas
A. Fit the regulator to the LPG cylinder, see Regulator
Connection page 2, Fig 1.
B. Connect the regulator to the gas inlet at the R.H.
hose supplied. Gas inlet of barbecue is 3/8 SAE M
Flare. Do not subject the hose to twisting.
C. Secure all joints spanner (wrench) tight but do
not over-tighten. Check for leaks after turning on
gas supply by brushing onto all joints a solution
of water and detergent. Bubbling of the solution
will indicate leaks. Re-tighten or reseal any leaking
joints. If leaks persist turn off the gas supply and
consult the manufacturer or dealer.
D. Following operating instructions light each burner
and check for a clear blue flame with just a tip of
yellow. Excess yellow tipping can be adjusted using
the screw the screw on the side of the burner. Turn
the screw in an anti-clockwise rotation to remove
the yellow.
E. For mobile trolley installations, when using a
flexible hose to a fixed fuel source, a chain or
similar restraining device must be fitted to prevent
strain on the gas supply hose or accidental
uncoupling. Do not subject the hose to twisting.
F. For build-in situations allow adequate ventilation
for the barbecue and cylinder. Keep the cylinder
away from heat and allow clear access to the gas
supply hose and regulator.
Recommended minimum LPG cylinder capacity for
use with this appliance is 4kg. Maximum LPG cylinder
capacity for use with this appliance is 10 kg.
Do not install the gas cylinder beneath the barbecue
unless in conjunction with approved trolley - keep the
cylinder away from heat.
Natural Gas
(Natural Gas installation should be carried out by a
qualified gas fitter)
A. Kleenmaid Professional Series Natural Gas
barbecues are designed as a low- pressure
barbecue (4.0” WC, 1.00KPa) to be used as
freestanding, trolley mounted, or built into
brickwork.
B. Fit the natural gas regulator supplied directly to the
gas inlet via hard plumbing and install a shutoff
valve within easy reach in the gas line. Secure all
joints spanner tight but do not over-tighten. Check
for leaks after turning on gas supply by brushing
onto all joints a solution of water and detergent.
Bubbling of the solution will indicate leaks. Retighten or reseal any leaking joints. If leaks
persist turn off the gas supply and consult the
manufacturer or dealer.
C. Test gas pressure by removing the last burner from
the left hand side of the barbecue and attaching
a hose and pressure gauge to the end of the gas
valve. Turn on 2 burners and check the pressure.
Inlet pressure should be 4.0” WC or 1.00 KPa.
D. Following operating instructions light each burner
and check for a clear blue flame with just a tip of
yellow. Avoid excess yellow tipping by adjusting
the screw on the side of the burner, anti-clockwise
rotation removes yellow.
E. For mobile trolley installations a chain or similar
restraining device must be fitted to prevent strain
or accidental uncoupling of the gas supply line.
F. For build-in situations allow adequate ventilation
for the barbecue.
The barbecue appliance must be isolated from the gas
supply piping system by closing its manual shutoff
valve during any pressure testing of the gas supply
piping system.
Fig. 19
Installation to Natural Gas must be
carried out by an authorised person
Right Wrong
WARNING
The flexible PVC hose assembly supplied
must not be exposed to temperatures in
excess of 60°C (140°F). DO NOT expose to
the sun’s direct heat and DO NOT allow
the hose to come in contact with the hot
surface of the barbecue body.
12 Kleenmaid Professional - Outdoor Cooking Centres
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