KitchenAid KUDS35FXWH1, KUDS35FXSS1, KUDS35FXBL1, KUDS30SXSS0, KUDS30SXBL0 Installation Guide

...
Kitch__id ®
iNSTALLATiONiNSTRUCTiONS
UNDERCOUNTER DISHWASHER iNSTRUCTiONSD'INSTALLATION
LAVE-VAISSELLESOUS PLAN DE TRAVAIL
Table of Contents ................................... 2
Table des matieres .................................. 28
W10321585A
Dishwasher Safety ................................. 2
Installation Requirements ........................... 3
Tools and Parts ................................... 3
Location Requirements ............................ 4
Drain Requirements ............................... 6
Water Supply Requirements ........................ 6
Electrical Requirements ............................ 6
Installation instructions ............................. 7
Prepare Cabinet Opening--Existing Utilities ........... 7
Prepare Cabinet Opening--New Utilities .............. 7
Prepare and Route Water Line ...................... 8
install Drain Hose ............................... 10
Install Moisture Barrier ........................... 11
Prepare Dishwasher ............................. 11
Make Power Supply Cord Connection ............... 12
Determine Cabinet Opening ....................... 13
installation instructions (cent,}
Install the Door Handle ........................... 14
Custom Panel Dimensions ........................ 14
Install Custom Panel ............................. 15
Choose Attachment Option ........................ 17
Move Dishwasher Into Cabinet Opening ............. 17
Connect to Water Supply ......................... 19
Connect to Drain ................................ 20
Make Direct Wire Electrical Connection .............. 20
Secure Dishwasher in Cabinet Opening ............. 22
Bottom Sound Pad installation ..................... 23
Complete installation ............................. 23
Check Operation ................................. 25
If Dishwasher Does Not Operate ................... 25
Additional Tips .................................. 25
DISHWASHER SAFETY
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word "DANGER" or "WARNING." These words mean:
You can be killed or seriously injured if you don't immediately follow instructions.
You can be killed or seriously injured if you don't follow
instructions.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
You Need to:
, Slowly open dishwasher door while someone grasps the
rear of the dishwasher. Remove shipping materials, drain hose and lower rack. Close dishwasher door until latched.
, Observe all governing codes and ordinances. , Install this dishwasher as specified in these instructions. , Installation should be performed by a qualified service
Tip Over Hazard
Do not use dishwasher until completely installed. Do not push down on open door.
Doing so can result in serious injury or cuts.
technician. The dishwasher must be installed to meet all
electrical and plumbing national and local codes and ordinances.
2
iNSTALLATiON REQUIREMENTS
Tools and Parts
Gather the recommended tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.
All Installations Tools needed:
_,. _ z_..--_ Flat-blade r,,ers I screwdriver
5 1
_e and ¼ _,,_ UL L sted/CSA nut drivers or _Jf Approved twist-on _
hex sockets _ wire connectors* v
10" adjustable wrench_ %" chert-end
that opens to _f_'-_' wrench _f-_-_'_
1 "
1V_ (2.9 cm) _.
If installing custom front panels, ..._-J
Torx ®tT15 screwdriver
-Must be the proper size to connect _'our household wiring to 16-gauge wiring in dishwasher
Other useful items you may need:
F ash ight _ Batht0we _
Supplied in Kit: 4 Plastic studs (attached to each other by runners)
4 Short screws (10-16 hex head screw) 4 Long screws (8-18 Torx ®thead screws)
1 Template (located inside Use and Care Guide bag
assembly)
1 Instruction sheet (located inside Use and Care Guide bag
assembly)
NOTE: The screws supplied are used for only 3/4"thick wooden panel. If the wooden panel is less than 3/4"thick, customer must purchase screws locally.
Other parts you may also need:
1V2 -2 Masking or Moisture
(3.81-5 cm)duct tape barrier tape J_,_
screw4ype i i (Part Number/_/
clamps(3 maximum)[ ] 4396277)i
NOTE: Moisture barrier tape is recommended when installing a dishwasher under a wood countertop.
NOTE: Parts available for purchase in plumbing supply stores. Check local codes. Check existing electrical supply. See
"Electrical Requirements" section. It is recommended that electrical connections be made by a licensed electrical installer.
In addition, for first=time installations
Tools needed:
Cordless drill with 1/2";¾"
and 11/2'' hole saw bits
Parts supplied:
Drain hose Drain hose #10 x 1/2" (lalampS(a2)nd ,_ Pehia_ps-
lsma _ _ screws (2)
Parts needed:
3 " 3 " " "
Comprx 3A hosefittLng
For part or k!t, see local retailer or call Whirlpool
Parts: 1-800_442'9991. Part Number WI0273460
4 #10 x 1/2"wood screws (if installing custom front panels)
2 - under- counter mounting
brackets (top)
Parts needed:
Copper tubing (%" see "Electrical Requirements,, SeCtion: O.D.suggested)0r
flexible braided For Direct wire: For Pewer supply Watersuauv ne use UL Listed/ Cord: useUL
CSA Approved Listed/CSA
_,,f'--_._,_\ I strain _elief Approved power
(.[.[._\_-_ _)_9.)))_ to fit% (2.2cm) supp!yCord kit
marked for uSe With
dishWaSher
Additional parts supplied with top-venting models only:
2#8xlY8 TorX T15screwS 4#!0x y8 hex-head screws
Additional parts supplied with certain models only:
i B0tt0m sound pad
(located in lower rack) J
Make sure all these parts are included in the literature package.
If parts are not included, call 1-800-422-1230.
TORX is a registered trademark of Saturn Fasteners, Inc.
3
Location Requirements
Grounded electrical supply required. Do not run drain lines, water lines or electrical wiring where
they can interfere with or contact dishwasher motor or legs. The location where the dishwasher will be installed must
provide clearance between motor and flooring. Motor should not touch the floor.
Do not install dishwasher over carpeted flooring. Shelter dishwasher and water lines leading to dishwasher
against freezing. Damage from freezing is not covered by the warranty.
A side panel kit is available from your dealer for installing your dishwasher at the end of your cabinetry.
A moisture barrier accessory (Part Number 4396277) is available from your dealer for installing underneath the countertops. Call 1-800-422-1230 to order.
Check location where dishwasher will be installed. The
location must provide:
easy access to water, electricity and drain. convenient access for loading and unloading dishes.
Corner locations require a 2" (5.1 cm) minimum clearance between the side of the dishwasher door
and the wall or cabinet.
square opening for proper operation and appearance. cabinet front perpendicular to floor.
level floor. (If floor at front of opening is not level with floor at rear of opening, shims may be needed to level
dishwasher.)
Helpful Tip: Be sure to accurately measure dimensions and ensure dishwasher is level if the floor in the
dishwasher opening is uneven (example: Flooring extends only partway into opening).
NOTE: To avoid shifting during dishwasher operation,
shims must be securely attached to the floor.
If dishwasher will be left unused for a period of time or in a location where it may be subject to freezing, have it
winterized by authorized service personnel.
Make sure pipes, wires and drain hose are within the
shaded area shown in the "Product and Cabinet Opening Dimensions" section.
4
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Product and Cabinet Opening Dimensions
B. For panel ready models, dishwasher
depth is 24" (60 cm) qot including the _/4"(1.g cm) custom door panel
C. For Pro Line _ handle, depth is 28"
(70 cm).
A. Insulation may
be compressed.
(not used on all models)
31/_'' - 4W'
(8.8 cm -10.6 cm)
For 4" (10 cm) toe
kick, height of cabinet (9.,
opening is 341/2" (86.3 cm)
NOTE: Shaded areas of cabinet walls show where utility connections may be installed.
D. Measured from the lowest point on the
underside of countertop. May be reduced
to 33%'" (86 cm) by removing wheels from dishwasher, or 333/4'' (85.7 cm) by removing wheels AND perforated section in the insulation
blanket.
E. Minimum, measured from narrowest point of opening.
J
Check that all surfaces
have no protrusions that would prohibit dishwasher installation.
p
Drain Requirements
Eiecfrical Requiremenfs
, A new drain hose is supplied with your dishwasher.
If drain hose is not long enough, use a new drain hose with a maximum length of 12' (3.7 m) (Part Number
3385556) that meets all current AHAM/IAPMO test standards, is resistant to heat and detergent, and fits the 1" (2.5 cm) drain connector of the dishwasher.
Make sure to connect drain hose to waste tee or disposer inlet above drain trap in house plumbing and 20" (50.8 cm) minimum above the floor. It is recommended
that the drain hose either be looped up and securely
fastened to the underside of the counter, or be connected
to an air gap.
Be sure that the electrical connection and wire size are
adequate and in conformance with the National Electrical Code, ANSI/NFPA 70 - latest edition and all local codes and
ordinances. A copy of the above code standards can be obtained from:
National Fire Protection Association 1 Batterymarch Park
Quincy, MA 02269 You must have:
120-volt, 60 Hz, AC-only, 15- or 20-amp, fused electrical supply.
Copper wire only.
We recommend:
A time-delay fuse or circuit breaker. A separate circuit.
if connecting dishwasher with a power supply cord:
. Use UL Listed power supply cord kit (Part Number
4317824) marked for use with dishwasher. Power supply cord must plug into
a grounded 3 prong outlet, located in
the cabinet next to the dishwasher
opening. Outlet must meet all local
codes and ordinances.
Make sure to use an air gap if the drain hose is connected
to house plumbing lower than 20" (50.8 cm) above
subfloor or floor. Use 1/2"minimum I.D. drain line fittings.
If required, the air gap, should be installed in accordance with the air gap installation instructions. When you are connecting the air gap, a rubber hose (not provided) will
be needed to connect to the waste tee or disposer inlet.
Water Supply Requiremenfs
A hot water line with 20 to 120 psi (138 to 862 kPa) water
pressure can be verified by a licensed plumber.
120°F (49°C) water at dishwasher.
3/8"O.D. copper tubing with compression fitting or
flexible braided water supply line (Part Number
4396897RP)
NOTE:1/2"minimum plastic tubing is not recommended.
A 90 ° elbow with 3/4"hose connection with rubber
washer
Do not solder within 6" (15.2 cm) of the water inlet valve.
if connecting dishwasher with direct wiring:
* Use flexible, armored
or nonmetallic sheathed, copper wire
with grounding wire that meets the wiring requirements for your home and
local codes and ordinances.
* Use a UL Listed!CSA Approved strain relief.
iNSTALLATiON iNSTRUCTiONS
Electrical Shock Hazard
Disconnect electrical power at the fuse box or circuit breaker box before installing dishwasher.
Failure to do so can result in death or electrical shock.
D,_c0n_eCt electr'C a' power at the fuSe b0X oi Circu,t i
breaker b0x bef°re !nsta!!!ng dishwash
Prepare Cabinet OpeningmExisfing Utilities
If the water line and the cable extend to the locations shown, proceed to the "Install Drain Hose" section. If they
do not reach far enough, follow the instructions in the "Prepare Cabinet Opening--New Utilities" section.
Prepare Cabinet OpeningmNew Utilities
Yes _F011ow instructions in the "Prepa[e cabinet
Opening_Existing utilities,, section:
NO _FolloW instrUCti0nS inthe ,,Prepare Cabinet ....
Open!ng_New Ut!!it!es'! section:
E :isting g L ity hookups
Water line
Prepare and route the electrical supply
What type of electrical
connection will you use? L
Direct Wire: F011ow opti0n B inst[uctionS
Option A, Power Supply Cord:
NOTE: A grounded 3 prong outlet is required inside a
cabinet next to the dishwasher cabinet opening.
Drill a 11/2'' (3.8 cm) hole in cabinet side or rear. See product and cabinet opening dimensions.
7
Woodcabinet:Sandtheholeuntilsmooth. Metalcabinet:Coverholewithgrommetincludedwith
powersupplycordkit.
OptionB, Direct Wire:
Helpful Tip: Wiring the dishwasher will be easier if you
route the cable into the cabinet opening from the right-hand
side.
Drill a ¾" (1.9 cm) hole in right-hand cabinet side or rear. See product and cabinet opening dimensions.
Route cable from power supply through cabinet hole (cable
must extend to the right front side of cabinet opening). Tape cable to the floor in area shown. This will prohibit cable from moving when dishwasher is moved into cabinet opening.
Prepare and Roule Waler Line
Helpful Tip: Routing the water line through the left side of cabinet opening will make water connection easier.
Drill hole
Preferred locations
j
i
Wood cabinet: Sand the hole until smooth.
Metal cabinet: Cover hole with grommet (Part Number
302797 - not provided).
8
Drill a V2"(1.3 cm) hole in the cabinet side or rear.
Measure overall length of copper tubing or flexible braided water supply line. Attach to the hot water line using a connection configuration that is in compliance
with local codes and ordinances. The water line to the
dishwasher should have a manual shutoff valve.
Slowlyroutewatersupplylinethroughholeincabinet. (Ifusingcoppertubing,itwill bendandkinkeasily,sobe gentle.)Itshouldbefarenoughintothecabinetopening
toconnectittothedishwasherinletonthefrontleft
sideofthedishwasher.
Slowlyturnwatershutoffvalveto "ON"position.Flush waterintoashallowpanuntilcleartogetridofparticles
thatcouldclogtheinletvalve.Turnshutoffvalveto
"OFF"position.
Coppertubingonly:Slidenut,thenferrule,about1" (2.5cm)ontocoppertubing.
NOTE:Toavoidvibrationduringoperation,routethe watersupplylinesothatitdoesnottouchthe dishwasherbase,frameormotor.
Connectthe3/8"compressionfittingtothewatersupply
linepriortoinstallingtheunitintothecabinetopening.
Attachsuchthatthe3/4"connectionisfacingupwardas
shownabove.
Coppertubingonly:Putthetubingintothe90° elbow
fittingasfarasitwillgo(thecoppertubingbendsand
kinkseasily).Slidethenutandferruleforwardandstart thenutontotheelbowthreads.
Flexiblebraidedconnection:Securenuttoelbowusing
%"openendedwrenchoradjustablewrench.
NOTE:DonotuseTeflon®ttapewithcompression
fittings.
Teflon is a registered trademark of E.I. Du Pont de Nemours and
Company,
9
InsfallDrain Hose
IMPORTANT: Always use a new drain hose. Check local codes to determine whether an air gap is required.
If needed, drill a 11/2"(3.8 cm) diameter hole in cabinet wall
or side of the opening closest to the sink.
Option A, Waste disposer - no air gap
1. Using a hammer and screwdriver, knock plug into disposer.
2. Use needle-nose pliers to remove plug.
3. Attach drain hose to disposer inlet
with large silver drain hose clamp
(provided). Use pliers to squeeze
clamp open and move into position.
Route drain hose as shown through hole in cabinet to the
front center of opening where drain connection will be
made. Tape drain hose to the floor in area shown. This will prohibit it from moving when dishwasher is moved into
cabinet opening.
31Connect drain hose
Con nect d raJn hoSe tO waste tee or Waste disposer
using one of the following options:
option A, Waste disposer _ no air gap
, opti0n B,NO Waste dispOser _no air gap
option C, Waste disposer Jwith air gap OPtion D, No waste disposer _with air gap
IMPORTANT: The drain hose connection of the disposer or a waste tee must be made before the drain trap and at least 20" (50.8 cm) above the floor where the dishwasher
will be installed.
Helpful Tip: To reduce vibration of the hose, keep the hose away from the floor.
Option B, No waste disposer - no air gap
1. Connect black end of of drain hose to waste tee and cut if needed.
(Do not cut ribbed section.)
2. Attach black end of drain hose to waste tee with a large silver drain hose clamp
(provided). Use pliers to squeeze clamp open and move into position. If the drain
hose was cut, use a 1W' to 2" (3.8 to 5 cm) screw-type clamp (not provided).
10
Option C, Waste disposer - with air gap
1. Using a hammer and screwdriver, knock plug into disposer.
2. Use needle-nose pliers to remove plug.
3. Connect black end of drain hose to air gap and cut if needed. (Do not cut
ribbed section.)
4.
Attach drain hose to air gap with large silver drain hose clamp (provided). Use pliers to squeeze clamp open and move into position. If the drain hose was cut, use a 11/2'' to 2" (3.8 to 5 cm) screw-type clamp (not provided).
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InstallMoisture Barrier
(undera wood countertop)
Drain trap
1. Make sure the area under the cabinet is clean and dry
for installation of the moisture barrier.
2. Remove the backing of the moisture barrier and apply to underside of the countertop along the front edge of
the counter.
Prepare Dishwasher
5. Use a rubber hose (not provided) with screw-type clamps (not provided) to connect from air gap to disposer inlet.
Option D, No waste disposer - with air gap
Connect black end of drain hose to air gap and cut if needed. (Do not cut
ribbed section.)
2.
Attach drain hose to air gap with large silver drain hose clamp (provided).
Use pliers to squeeze clamp open and move into position. If the drain hose
was cut, use a 11A'' to 2" (3.8 to 5 cm) screw-type clamp (not provided).
Tip Over Hazard
Do not use dishwasher until completely installed. Do not push down on open door.
Doing so can result in serious injury or cuts.
Excessive Weight Hazard
Use two or more people to move and install dishwasher.
Failure to do so can result in back or other injury.
Put dishwasher on its __
3.
Use a rubber hose (not provided) with
screw-type clamps (not provided) to connect from waste tee to air gap,
11
Helpful Tip: Place cardboard under dishwasher until installed in cabinet opening to avoid damaging floor covering. Do not use door panel as a worktable without first covering with a
towel to avoid scratching the door panel.
Using two or more people, grasp sides of dishwasher door
frame and place dishwasher on its back.
Using a 1/4"hex head socket, nut driver or Phillips screwdriver, remove 2 screws attaching access panel and lower panel to dishwasher. Do not remove tech sheet from access panel.
NOTE: If using Option B, proceed to "Determine Cabinet Opening," to continue with the installation of your
dishwasher.
Make Power Supply Cord Connecfion
Option A, Power Supply Cord:
Using a 1/4"hex head socket, nut driver or Phillips screwdriver, remove terminal box cover. Retain for later use.
Install a UL Listed/CSA Approved strain relief. Make sure
screwheads are facing to the left when tightening conduit
nut. Strain relief is provided with the power supply cord kit.
12
Route cord so that it does not touch dishwasher motor to lower part of dishwasher tub. Pull cord through strain
relief in terminal bow. Take notice when installing or removing the dishwasher in order to reduce the chance of
damaging the power supply cord. Select UL Listed/CSA Approved twist-on wire connectors
(included with power supply cord kit) rated to connect your power supply cord to 16-gauge dishwasher wiring.
ElectricalShock Hazard
Electrically ground dishwasher.
Connect ground wire to green ground connector in terminal box.
Do not use an extension cord. Failure to follow these instructions can result in
death, fire, or electrical shock.
--" Connect ground wire |
--_.
Tighten strain relief screws to secure cord.
Remove the green grounding screw and place through the ring terminal of the green ground wire. Reattach and tighten the green screw.
NOTE: Twist on wire connector. Gently tug on wires to be
sure both are secured.
Connect wires black to black and white to white, using UL Listed!CSA Approved twist-on wire connectors (included
with power supply cord kit).
P0wei Supp!y wire: Terminal box Wire:
.... white _ white I
black _ b!ack i
g[ound w!re _ ground connector
If needed, see website for animated representation of this step. Visit www.kitchenaid.eom under FAQ tab.
0
Place wires inside terminal box. Insert tabs on left side of cover. Make sure wires are tucked inside
box. Close cover ensuring wires are not pinched. Use 1/4" nut driver and previously removed screw to secure cover.
NOTE: Do not plug into outlet until instructed to do so.
Defermine Cabinef Opening
Measure height of cabinet opening from underside of
countertop to floor where dishwasher will be installed
(you will need to measure the lowest point on the
underside of the countertop and the highest point on the floor). Refer to "Dishwasher Height Adjustment Chart" for wheel position and the number of turns needed.
13
Dishwasher Height Adjustment Cha
Minimum, Wheel Number of turns ' Perforation
cutout height position on front leg on blanket
33si4,,(85:7cm) ' remove ' all the way up I remove:
I ! I
337A" (86 cm)remove all the way up keep
341/2,(87i6Ore)
NOTE: If the mimmum cabinet opening height is less than 34" (86.4 cm), the rear wheels can be removed for
additional clearance. This will allow the dishwasher to fit into a 337/8.' (86 cm) high cabinet opening, but the
dishwasher will be more difficult to move. (Measurements are approximate. Wheels and legs are preset at the
factory for 341/2.' [87.6 cm].) If the minimum cabinet opening height is 33s/4" (85.7 cm), a section in the insulation blanket can be removed by cutting along the perforation.
Adjust wheels and legs
Built-up floors: If the kitchen floor is higher than the cabinet opening's floor - for example, the kitchen floor tile
does not extend into the cabinet opening - add shims as needed in the area shown to bring the dishwasher up to
34" (86.4 cm) below the countertop. NOTE: Shims must be securely attached to floor to avoid
movement when the dishwasher is in use.
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Insfall the Door Handle
(on some models)
Mounting stud
Handle
Setscrew (in bottom of handle)
Hex key
IMPORTANT: Do not scratch the front panel during this procedure.
Remove the door handle and hardware bag containing the setscrews and hex key from the cardboard box. Setscrews are already installed in the handle. Place handle on
mounting studs with the setscrews facing down. Push the door handle tightly against the door. Insert the short end
of the hex key into the setscrews. Tighten the setscrews 1/4 turn past snug.
Retain hex key with Installation Instructions.
Turn both leveler legs to the same height. Put wheels in the required position determined from "Dishwasher
Height Adjustment Chart."
Cusfom Panel Dimensions
'gSto '¸';ons D;shwas
with control panel on the top
23%" --'_ _'-_
(60 cm) *292%2'' (76 cm)
*This dimension is for 4" (10.2 cm) toe kick. If the
installation needs a higher toe kick, adjust the height of the wood panel accordingly. Not recommended for
toe kicks greater than 6" (15.2 cm). ,,
14
InstallCustom Panel
Follow steps below: A customer supplied panel must weigh no more than
16 Ibs (7.3 kg) and must be made to specific dimensions.
It is recommended that a cabinetmaker cut the customer panel because of the precise dimensions needed.
NOTES:
The handle for the custom panel is not included.
All mounting hardware supplied is for a 3/4"(19.1 cm)
thick wood panel. If a thinner wood panel or materials other than wood are used, it is the customer's
responsibility to obtain the proper length screws and
adjust the pilot holes accordingly.
iMPORTANT: Use a moisture resistant sealer on both sides and all edges of the panel to avoid damage from
moisture.
Excessive Weight Hazard
Use two or more people to move and install
dishwasher.
Failure to do so can result in back or other injury.
Attach handle
Install the custom hardware handle(s) on the front of the
wooden panel inside dotted line.
iMPORTANT: If the handle is attached from the back of
the custom panel, the screw holes should be countersunk for the screws heads to be flush with the
panel. If the handle is attached to the front of the custom panel, the screw lengths cannot exceed the panel
thickness.
i T°P Of Panel
Tapa del panel
Dessu_ de panneau
Using 2 or more people, stand the dishwasher up.
NOTE: Do not install kickplate until instructed to do so.
l_Custom panel installatio
"-:J Dishwashers with control /
/
panel on the top |:
23%" /_
(60 cm) I *292%2" (76 cm)
Cent_rline
Pilot!ole_
Using the template provided attached it to the backside
of the custom panel with tape. Make sure that the center of the template is aligned with the center of the wooden
panel and top of the template is aligned to the top face
of the wooden panel.
3/4"(19.1 mm)
*This dimension is for 4" (10.2 cm) toe kick. If the
installation needs a higher toe kick, adjust the height of the wood panel accordingly. Not recommended for toe kicks greater than 6" (15.2 cm).
NOTE: Do not drill deeper then %" to keep from drilling
through panel. Pilot hole depths given are for 3/4"thick
panel. Mark 4 pilot holes on the wooden panel using the
template provided. Predrill 4 pilot holes using a 3/32"drill
bit. Use tape to mark the drill bit to gauge hole depth. Drill pilot holes approximately %" into the custom panel.
15
Visibleside
Customer-supplied
panel
Remove 2 short screws
and replace with long
screws provided.
Drill through
these holes.
Attachthe4plasticstudstothewoodenpane usingthe4shorthexhead(sAc")screws_ "
Attach custom tape
Check custom tape alignment with metal door slots; verify tape is right-side up, and that the tape does not overhang the
metal door on the top, bottom or side interfaces. Remove the backing from the custom tape by pulling straight down on
the liner. Align the custom tape to the keyhole slots on the
metal door (see image) and apply. Repeat steps for one side
and then the other.
NOTE: The adhesive on the tape is aggressive, so proper
alignment and attachment to the metal door needs to occur on the first try.
Open the door and align top edges. Predrill 2 pilot holes using a 3/32"drill bit. Use tape to mark the drill bit to gauge hole depth. Drill pilot holes approximately 11/2.' (12.7 mm) into the top corners of the door using hole in liner as a guide.
Install custom panel'S: .......................................................
top
edges
these holes
Customer-supplied
panel
Install 2 long screws supplied in top corners to secure custom wood panel in place,
gh
Remove the short screws
Wooden panel
assembly
Align the studs on the custom wood panel to the keyhole slots on the door assembly. Ensure that all 4 plastic studs are
engaged in the keyhole slots. Slide wood panel down until the top surface of the wooden panel is flush with the top of
the door.
16
edges
Remove 2short Customer-supplied
and replace with long panel
screws provided.
Remove the short screws (3rd from top) on either side of
the inner door panel. Predrill 2 pilot holes using a 3/32"drill
bit. Use tape to mark the drill bit to gauge the hole depth. Drill pilot holes approximately 11/2.' using the door liner hole as a guide into the panel. Install the 2 remaining long
screws.
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