KitchenAid KPED892K Installation Instructions

Model KPED892K Exterior Blower
Installation Instructions and Use and Care Guide
Your safety and the safety of
others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
potential hazards that can kill
or hurt you and others. All safety messages will follow the safety
alert symbol and either the word “DANGER” or “WARNING”. These words mean:
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
You can be killed or seriously injured if you don’t immediately
follow instructions.
You can be killed or seriously injured if you don’t follow instructions.
WARNING
Before you start...

Electrical requirements

DANGER
IMPORTANT: READ AND SAVE THESE INSTRUCTIONS.
The installer must leave these instructions with the homeowner.The homeowner must keep these instructions for future reference and for local electrical inspectors use.
Proper installation is your responsibility. Make sure you have everything necessary for correct installation. It is the responsibility of the installer to comply with the clearances specified.
To avoid damage to motor bearings and impellers, keep drywall spray, construction dust, etc. away from the exterior blower.
Important: Observe all governing codes and ordinances.
Important: Observe all governing codes and ordinances.
It is the customer’s responsibility:
•To contact a qualified electrical installer.
•To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 — latest edition*, or CSA Standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.
If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path is adequate.
Do not ground to a gas pipe. Check with a qualified electrician if
you are not sure exterior blower is properly grounded.
Do not have a fuse in the neutral or ground circuit.
IMPORTANT
Before installing exterior mounted blower, read the installation instructions for the Kitchen downdraft system of range hood that will be used in conjunction with this power system.
The exterior blower is factory set at 900 cfm (424.7 l/s).
This fan is suitable for use with solid­state speed controls.
A. A 120-volt, 60-Hz, AC-only supply
wired for 15 amp service is required.
B.The blower motor must be
connected with copper wire only.
Copies of standards listed may be obtained from:
* National Fire Protection Association
One Batterymarch Park Quincy, Massachusetts 02269
** CSA International
8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575
Page 1
Care of your exterior blower
Disconnect power supply and lock out service panel before cleaning or servicing.
To clean, remove cover and vacuum blower and housing, being careful not to damage blower wheel.
The motor is permanently lubricated. Do not oil or disassemble.

Venting requirements

Maximum length of vent system
Determine the length of vent system you need
WARNING — TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable Codes and Standards, including Fire Rated Construction. Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society of Heating Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
Ducted fans must always be vented to the outdoors.
WARNING — To reduce the risk of fire, use only metal ductwork.
This unit must be grounded.
C.The blower motor must be
connected to the downdraft vent system wiring as described in the downdraft vent system instructions for connecting the exterior blower motor wiring. Flexible armored or nonmetallic cable must be used. A U.L./CSA-listed strain relief must be provided at each end of the power supply cable.
Wire sizes must conform to the requirements of the National Electrical Code ANSI/NFPA 70 — latest edition* or Canadian Electrical Code, C22.1 and C22.2 No.113-M1984 (or latest edition),** and all local codes and ordinances. 14 gauge wire (minimum) is recommended.
Copies of standards listed may be obtained from:
* National Fire Protection Association
One Batterymarch Park Quincy, Massachusetts 02269
** CSA International
8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575
90° elbow = 5 ft. (1.5 m)
1 ft. round = 1 ft. (0.3 m)
45° elbow =
2.5 ft. (0.8 m)
Recommended standard 10" (25.4 cm) fittings
Determine which venting method is best for your application.Vent system can extend either through the wall or the roof.
Locate the exterior blower so that the length of the vent system and the number of elbows is kept to a minimum to provide efficient performance. Where possible, exterior blower should be centered between wall studs or roof rafters.The size of the vent system should be uniform. Do not install two elbows together.Use duct tape to seal all joints in the vent system. Use caulking to seal exterior wall or floor opening around the cap.
Flexible vent is not recommended. It creates back pressure/air turbulence and greatly reduces performance.
Make sure there is proper clearance within the wall or floor for exhaust vent before making cutouts. Avoid pipes, wires, or other vent systems that may be running through the wall. Do not cut a joist or stud unless absolutely necessary. If a joist or stud must be cut, then a supporting frame must be constructed.
The exterior blower carton contains a black plastic vent collar and a vent collar plate.
• The black plastic vent collar attaches to the exterior blower using four screws provided.The 10" (25.4 cm) round vent system attaches to this collar.
• The vent collar plate attaches to the front of the downdraft vent system plenum so that the 10" (25.4 cm) round vent can be attached to the downdraft vent system.
Make sure that there is enough space for any vent transitions that may be needed between the exterior blower and the connecting vent system.
For optimum performance, locate any necessary vent transitions nearest to the rangehood or downdraft that will be used with this power system.
This exterior blower requires a separate U.L./CSA approved wiring cable that should be installed at the same time the vent system is being installed.
Vent Length
10" (25.4 cm) round 55 ft. (16.8 m)
Vent length is given as a general reference only. For a longer vent run, or smaller vent system, contact a qualified and trained vent installer. Check with local codes for makeup air requirements, if any.
It is recommended that you use round vent instead of rectangular vent, especially if elbows are required. If rectangular vent is required, if should be transitioned to 10" (25.4 cm) round vent as soon as possible.
For best performance, use no more than three 90° elbows.If more than one elbow is used, make sure that there is a minimum of 24 inches (61 cm) of straight vent between any two elbows. Do not install two elbows together.
To calculate the length of system you need, add the equivalent feet (meters) from chart below for each vent piece that will be needed.
Page 2
install this side of the fan facing an unoccupied space.
Now start...
Excessive Weight Hazard
Use two or more people to move and install external blower.
Failure to do so can result in back or other injury.
WARNING
1.
Discard any cardboard packaging
from the blower wheel.
2.
Remove wiring box cover and
screws.
3.
Attach an appropriate U.L./CSA­listed strain relief in the hole at the rear of the wiring box.
Follow the instructions for your type of installation.
WALL INSTALLATIONS
ROOF INSTALLATIONS
1.Choose a location on an outside
wall where no wall studs, wires, pipes, etc. run through the opening area. A minimum distance of 24" (61 cm) from exterior blower to ground may be required depending on local code. Make sure to leave room for anticipated snowfall in your region.
2.Drill the guide hole in the center
of the 11" (27.9 cm) diameter opening area.
3.Mark a 27-1/2" x 34" (69.9 x
86.4 cm) rectangle on wall as indicated in FIGURE 1.
4.
Cut a rectangular hole in the siding only. Do not cut sheathing. Nail down all siding ends.
5.
Mark an 11" (27.9 cm) diameter circle around Guide Hole as indicated in FIGURE 1. Mark center of the 1-1/4" (or 3.0 cm) diameter hole for electrical wiring as indicated in
FIGURE 1.
6.
Cut 11" (27.9 cm) diameter hole in sheathing. Drill the 1-1/4" (or 3.0 cm) diameter electrical wiring hole.
7.
Run a large bead of caulk on the back side of the housing along the outer edge.
8.
Center the exterior blower ring in the 11"
(27.9 cm) diameter hole, making
sure that the 1-1/4" (or 3.0 cm) diameter electrical wiring hole lines up with the hole in the wiring box.
9.
Attach the exterior blower to wall using screws appropriate for your installation. All four holes in the back panel must be filled to prevent moisture that may get inside the
exterior
blower
housing from leaking into the home.
10.
Seal all around the mounting
screw heads with caulk.
FIGURE 1 FIGURE 2
34"
(86.4 cm)
15"
(38.1 cm)
10-5/8"
(27 cm)
1-1/4"
(3.0 cm)
dia. hole
9-3/8"
(23.8 cm)
14"
(35.6 cm)
9-3/8"
(23.8 cm)
23"
(58.4 cm)
12-3/4"
(32.4 cm)
10-5/8" (27 cm)
1-1/4"
(3.0 cm)
dia. hole
11" (27.9 cm)
dia. hole
guide
hole
guide
hole
11" (27.9 cm)
dia. hole
27-1/2" (69.9 cm)
13-3/4"
(34.9 cm)
25" (63.5 cm)
1.
Choose location on rear slope of roof that minimizes vent run. Avoid obstacles such as TV leads, electric lines, etc. If
exterior
blower top is level with roof peak, it will not be seen from street. Remember this location as you work from inside the attic.
2.
Mark a point half-way between the rafters and drill a guide hole at this point.
3.
From the outside, using the guide hole as a starting point, mark the rectangular cut-out as indicated in FIGURE 2. Remove ONLY the shingles inTHIS AREA.
4.
Mark an 11" (27.9 cm) diameter circle around guide hole as indicated in FIGURE 2. Mark center of the 1-1/4" (or 3.0 cm) diameter hole for the electrical wiring as indicated in
FIGURE 2.
5.
Cut out the roof boards along the 11" (27.9 cm) diameter circle. Drill the 1-1/4" (or 3.0 cm) diameter electrical wiring hole.
Page 3
11.
Go to "Making electrical and
vent connections", Page 4.

Making electrical and vent connections

If you are installing external blower on a flat roof:
FIGURE 3
Locate the 11" (27.9 cm) dia. hole between rafters.
Build a sloping base that will mount the exterior blower at a minimum pitch of 2-1/2" (6.4 cm).Weatherproof the base as required.
Locate the base so that the exterior blower's vent aligns with the 11" (27.9 cm) dia. hole and the blower sits evenly on the base with no gaps. Note: Make sure that the discharge end of the exterior blower faces away from the direction of prevailing winds.
Use dimensions from either FIGURE 1 or 2 (Page 3) to locate the 1-1/4" (3.0 cm) dia. wiring hole.
33-1/2"
(85.1 cm)
2 x 4 framing
recommended
2"
(5.1 cm)
7"
(17.8 cm)
27"
(68.6 cm)
11" (27.9 cm)
dia. hole
discharge side
of blower
6.
Remove roofing nails from the upper two-thirds of the shingles to allow the back flashing sheet on the exterior blower housing to fit under them.
7.
Center the exterior blower ring in the 11" (27.9 cm) diameter hole, making sure that the 1-1/4" (or 3.0 cm) diameter electrical wiring hole lines up with the hole in the wiring box.
8.
Attach the exterior blower to roof or frame using screws appropriate for your installation.All four holes in the back panel must be filled to prevent moisture that may get inside the remote blower housing from leaking into the home.
9.
Seal all the shingles around the exterior blower housing, flashing sheet, and mounting screw heads or frame with
Electrical Shock Hazard
Disconnect power before making electrical connections.
Connect the ground wire to green ground screw in wiring box.
Failure to do so can result in death or electrical shock.
WARNING
1.
Remove the cover from the exterior
blower.Then remove the wiring box cover.
2.
Pull electrical wiring through the hole in the blower base and secure it according to local codes.
3.
Attach the black plastic vent collar to the exterior blower with the four screws provided. Connect the vent system to this collar and seal the connection securely with duct tape.
4.
Make the electrical connections. (See FIGURE 3 and wiring diagram.)
Connect the white and black wires of the power supply cable wire to the white and black wires in the wiring box with twist-on connector.
Connect the green power supply ground wire to the green ground screw.
5.
Replace the wiring box cover and screws taking care not to pinch the wiring under the wiring box cover.
6.
Turn on power (See Use and Care Guide that came with your vent hood system). Check operation of blower and make sure damper is opening freely.
7.
Reinstall exterior blower housing.
120 VA C
line in
green ground
wires
white wires
wiring
box
cover
black wires
WIRING DIAGRAM
roofing cement. Top and side flanges of the back plate
may be covered with trim. It is recommended that electrical connection be made and checked first.Do not block the vent grill opening at the bottom of the trim. Doing so will decrease blower performance.
Page 4
BLK
UP N.C.
SWITCH
.
BLK
PUSH
SWITCH
BUTTON
DOWN N.C
N.O.
M
~
REMOTE BLOWER
GRN
WHT
GRN
BLU WHT
BLK
WHT BLK
WHT BLK
WIRING BOX
LINE IN 120 VAC 60 Hz
GEAR
MOTOR
SWITCH
FAN N.O.
SWITCH
FILTER N.O.
BLK BLK
WHT BLK
WHT
BLK
BLK
BLK
OL
SPEED CONTR
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