KitchenAid KPEC992MSS Installation Instruction

KitchenAid®Model KPEC992M
900 cfm (25.5 m3/m) Exterior Blower
Installation Instructions and Use and Care Guide
Your safety and the safety of others
We have provided many important safety messages in this manual and on your appliance.Always read and obey all safety messages.
This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING”.These words mean:
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
You can be killed or seriously injured if you don’t immediately follow instructions.
You can be killed or seriously injured if
you don’t follow
instructions.
WARNING
Before you start...

Electrical requirements

DANGER
IMPORTANT: READ AND SAVE THESE INSTRUCTIONS.
The installer must leave these instructions with the homeowner.The homeowner must keep these instructions for future reference and for local electrical inspectors use.
IMPORTANT: Obser ve all governing codes and ordinances.
It is the customer’s responsibility:
•To contact a qualified electrical installer.
•To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 — latest edition*, or CSA Standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.
If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path is adequate.
Do not ground to a gas pipe. Check with a qualified electrician if you
are not sure exterior blower is properly grounded.
Do not have a fuse in the neutral or ground circuit.
A.A 120-volt, 60-Hz, AC-only supply
wired for 15 amp service is required.
B.The blower motor must be
connected with copper wire only.
Copies of standards listed may be obtained from:
* National Fire Protection Association
One Batterymarch Park Quincy, Massachusetts 02269
** CSA International
8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575
Page 1
17-3/4"
(45.1 cm)
23-1/4"
(59.1 cm)
7-1/4"
(18.4 cm)
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRICAL SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING: Use this unit only in the manner intended by the manufacturer. If you have any questions, contact the manufacturer.
Before servicing or cleaning unit, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
CAUTION:For General Ventilating Use Only. Do Not Use To Exhaust Hazardous or Explosive Materials and Vapors.
IMPORTANT: Obser ve all governing codes and ordinances.
Proper installation is your responsibility. Make sure you have everything necessary for correct installation. It is the responsibility of the installer to comply with the clearances specified.
To avoid damage to motor bearings and impellers, keep drywall spray, construction dust, etc. away from the exterior blower.
IMPORTANT
Before installing exterior mounted blower, read the Installation Instructions for the vent system that will be used in conjunction with this exterior blower.
This fan is suitable for use with solid­state speed controls.

Venting requirements

Maximum length of vent system
Determine the length of vent system you need
WARNING — TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable Codes and Standards, including Fire Rated Construction. Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society of Heating Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
Ducted fans must always be vented to the outdoors.
WARNING — To reduce the risk of fire, use only metal ductwork.
This unit must be grounded.
C.The blower motor must be
connected to the vent system wiring as described in the vent system instructions for connecting the exterior blower motor wiring. Flexible armored or nonmetallic cable must be used. A 1/2" (12.7 cm) U.L./CSA-listed strain relief must be provided at each end of the power supply cable.
Wire sizes must conform to the requirements of the National Electrical Code ANSI/NFPA 70 — latest edition* or Canadian Electrical Code, C22.1 and C22.2 No.113-M1984 (or latest edition),** and all local codes and ordinances. 14 gauge wire (minimum) is recommended.
Copies of standards listed may be obtained from:
* National Fire Protection Association
One Batterymarch Park Quincy, Massachusetts 02269
** CSA International
8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575
90° elbow = 5 ft. (1.5 m)
1 ft. round = 1 ft. (0.3 m)
45° elbow =
2.5 ft. (0.8 m)
Recommended standard 10" (25.4 cm) fittings
Determine which venting method is best for your application.Vent system can extend either through the wall or the roof.
Locate the exterior blower so that the length of the vent system and the number of elbows is kept to a minimum to provide efficient performance. Where possible, exterior blower should be centered between wall studs or roof rafters.The size of the vent system should be uniform. Do not install two elbows together.Use duct tape to seal all joints in the vent system. Use caulking to seal exterior wall or floor opening around the cap.
Make sure there is proper clearance within the wall or ceiling for exhaust vent before making cutouts. Avoid pipes, wires, or other vent systems that may be running through the wall. Do not cut a joist or stud unless absolutely necessary. If a joist or stud must be cut, then a supporting frame must be constructed.
For use with KIRD series retractable Downdraft models:
• The plastic vent collar shipped in carton attaches to the front of the downdraft vent system plenum so that the 10" (25.4 cm) round vent can be attached to the downdraft vent system.
For use with KHLU series Hood Liner models:
• Discard plastic vent collar shipped in carton.
Make sure that there is enough space for any vent transitions that may be needed between the exterior blower and the connecting vent system.
For optimum performance, locate any necessary vent transitions nearest to the vent system that will be used with this power system.
This exterior blower requires a separate U.L./CSA approved wiring cable that should be installed at the same time the vent system is being installed.
Vent Length
10" (25.4 cm) round 55 ft. (16.8 m)
Vent length is given as a general reference only.For a longer vent run, or smaller vent system, contact a qualified and trained vent installer. Check with local codes for makeup air requirements, if any.
It is recommended that you use round vent instead of rectangular vent, especially if elbows are required. If rectangular vent is required, if should be transitioned to 10" (25.4 cm) round vent as soon as possible.
For best performance, use no more than three 90° elbows.If more than one elbow is used, make sure that there is a minimum of 24 inches (61 cm) of straight vent between any two elbows. Do not install two elbows together.
To calculate the length of system you need, add the equivalent feet (meters) from chart below for each vent piece that will be needed.
Page 2
Install this side of the fan facing an unoccupied space.
FIGURE 1
(for wall installations)
Now start...
Excessive Weight Hazard
Use two or more people to move and install external blower.
Failure to do so can result in back or other injury.
WARNING
1.
Discard any cardboard packaging
from the blower wheel.
2.Remove the back cover, wiring
box cover and electrical wiring knockout.
3.In the knockout, attach the
U.L./CSA-listed strain relief. Note: For most installations, it is
recommended that the strain relief be installed so that it can be tightened from inside the exterior blower housing.
4.Reattach the wiring box cover
loosely. It will be removed again in Step 2 of “Making electrical and vent connections.”
Follow the instructions for your type (wall or roof) installation.
WALL INSTALLATIONS
ROOF INSTALLATIONS
1.Choose a location on an outside
wall where no wall studs, wires, pipes, etc. run through the opening area. A minimum distance of 24" (61 cm) from exterior blower to ground may be required depending on local code. Make sure to leave room for anticipated snowfall in your region.
2.Drill the guide hole in the center
of the 11" (27.9 cm) diameter opening area.
3.Mark a 17-3/4" x 23-1/4" (45.2 x
59.0 cm) rectangle on wall as indicated in FIGURE 1.
4.Cut a rectangular hole in the
siding only. Do not cut sheathing. Nail down all siding ends.
5.Mark an 11" (27.9 cm) diameter
circle around Guide Hole as indicated in FIGURE 1. Mark center of the 1-1/4" (or
3.0 cm) diameter hole for electrical wiring as indicated in FIGURE 1.
6.Cut 11" (27.9 cm) diameter hole
in sheathing. Drill the 1-1/4" (or 3.0 cm) diameter electrical wiring hole.
7.Run a large bead of caulk on the
back side of the housing along the outer edge.
8.Center the exterior blower ring in
the 11" (27.9 cm) diameter hole, making sure that the 1-1/4" (or 3.0 cm) diameter electrical wiring hole lines up with the hole in the wiring box.
23-1/4"
(59.0 cm)
7-13/32"
(18.8 cm)
6-1/32"
(15.3 cm)
1-1/4" (3.0 cm) dia. hole
7-5/8"
(19.4 cm)
9-1/8"
(23.2 cm)
7-5/8"
(19.4 cm)
16-3/8"
(41.6 cm)
7-7/8"
(20.0 cm)
1-1/4"
(3.0 cm)
dia. hole
11" (27.9 cm)
dia. hole
guide
hole
guide
hole
11" (27.9 cm)
dia. hole
17-3/4" (45.2 cm)
9-3/16"
(23.3 cm)
15-1/4" (38.7 cm)
1.Choose location on rear slope of
roof that minimizes vent run. Avoid obstacles such as TV leads, electric lines, etc. If exterior blower top is level with roof peak, it will not be seen from street. Remember this location as you work from inside the attic.
2.Mark a point half-way between the
rafters and drill a guide hole at this point.
3.From the outside, using the guide
hole as a starting point, mark the rectangular cut-out as indicated in FIGURE 2. Remove only the shingles in this area.
4.Mark an 11" (27.9 cm) diameter
circle around guide hole as indicated in FIGURE 2. Mark center of the 1-1/4" (or
3.0 cm) diameter hole for the electrical wiring as indicated in FIGURE 2.
5.Cut out the roof boards along the
11" (27.9 cm) diameter circle. Drill the 1-1/4" (or 3.0 cm) diameter electrical wiring hole.
Page 3
9.Attach the exterior blower to wall
using screws appropriate for your installation. All four holes in the back panel must be filled to prevent moisture that may get inside the exterior blower housing from leaking into the home.
10.Seal all around the mounting
screw heads with caulk.
11.Go to "Making electrical and
vent connections", Page 4.
6-1/32"
(15.3 cm)
FIGURE 2
(for roof installations)

Making electrical and vent connections

If you are installing external blower on a flat roof:
Locate the 11" (27.9 cm) dia. hole between rafters.
Build a sloping base that will mount the exterior blower at a minimum pitch of 2-1/2" (6.4 cm).Weatherproof the base as required.
Locate the base so that the exterior blower's vent aligns with the 11" (27.9 cm) dia. hole and the blower sits evenly on the base with no gaps.
NOTE: Make sure that the discharge end of the exterior blower faces away from the direction of prevailing winds.
Use dimensions from either FIGURE 1 or 2 (Page 3) to locate the 1-1/4" (3.0 cm) dia. wiring hole.
23-1/4"
(59.1 cm)
2 x 4 framing
recommended
2"
(5.1 cm)
7"
(17.8 cm)
17-3/4"
(45.1 cm)
11" (27.9 cm)
dia. hole
discharge side
of blower
6.Remove roofing nails from the
upper two-thirds of the shingles to allow the back flashing sheet on the exterior blower housing to fit under them.
7.Center the exterior blower collar
in the 11" (27.9 cm) diameter hole, making sure that the 1-1/4" (or 3.0 cm) diameter electrical wiring hole lines up with the hole in the wiring box.
8.Attach the exterior blower to roof
or frame using screws appropriate for your installation. All four holes in the back panel must be filled to prevent moisture that may get inside the remote blower housing from leaking into the home.
Electrical Shock Hazard
Disconnect power before servicing.
Connect the ground wire to green ground screw in wiring box.
Failure to do so can result in death or electrical shock.
WARNING
1.Connect the vent work to the
exterior blower’s black plastic vent collar and seal connection securely with duct tape.
2.Remove the wiring box cover and
pull the 120-volt power supply cable through the strain relief.
9.Seal all the shingles around the
exterior blower housing or frame and flashing with roofing cement.
Note: If the top and sides of exterior blower are to be covered with trim:
• Make the electrical connections and check the blower operation first.
• Do not block vent grill opening with trim. Doing so will decrease blower performance.
10.Go to “Making electrical and
vent connections”, Page 4.
Page 4
3.Make the wiring connections.
(See FIGURE 3 and wiring diagram.)
• Using twist-on connectors:
• Connect white wires.
• Connect black wires.
• Connect the green power supply wire to the unused green ground screw.
• Securely tighten strain relief screws.
4.Replace the wiring box cover
and securely tighten the screws.Make sure that wires are not pinched under the cover.
5.Reinstall blower cover and
tighten screws securely.
6.Connect the vent work to the
hood liner or downdraft vent system installed.
7.Follow the Installation
Instructions that came with the hood liner or retractable downdraft vent installed and complete the wiring connections.
8.Turn on the power. Follow the
instructions in the “Check Operation” section of the Installation Instructions that came with the hood liner or retractable downdraft installed and make sure blower operates properly. Check that the damper, if used, operates freely.
green
ground
wire
green
ground
screw
motor wiring
white wires
black wires
twist-on
connectors
FIGURE 3
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