KitchenAid KGCP484KSS05, KGCP482KSS05, KGCP483KSS05, KGCP463KSS05, KGCP462KSS05 Installation Instructions Manual

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Kitchen/kid _

INSTALLATION INSTRUCTIONS

36" (91.4 CM) AND 48" (121.9 CM) COMMERCIAL STYLE

GAS COOKTOP

INSTRUCTIONS POUR D'INSTALLATION

TABLE DE CUISSON A GAZ DE 36" (91,4 CM) ET

48" (121,9 CM) - MODELE COMMERCIAL

Table of Contents/Table des matieres ............................................................................. 2

iMPORTANT:

Save for local electrical inspector's use. Installer: Leave installation instructions with the homeowner.

Homeowner: Keep installation instructions for future reference.

iMPORTANT :

,&,conserver pour consultation par I'inspecteur local des installations electriques. Installateur : Remettre les instructions d'installation au proprietaire.

Proprietaire : Conserver les instructions d'installation pour reference ulterieure.

9759405

TABLE OF CONTENTS

COOKTOP SAFETY ........................................................................ 3

INSTALLATION REQUIREMENTS ................................................ 4

Tools and Parts ............................................................................ 4

Location Requirements ................................................................ 4

Electrical Requirements ............................................................... 7

Gas Supply Requirements ........................................................... 7

INSTALLATION INSTRUCTIONS .................................................. 9

Install Cooktop ............................................................................. 9

Make Gas Connection ................................................................. 9

Install Grill ................................................................................... 10

Install Griddle ............................................................................. 11

Complete Installation ................................................................. 12

WIRING DIAGRAMS ..................................................................... 13

TABLE DES MATIERES

SECURITE DE LA TABLE DE CUISSON .................................... 15

EXIGENCES D'INSTALLATION ................................................... 16

Outillage et pieces ...................................................................... 16

Exigences d'emplacement ......................................................... 16

Specifications electriques .......................................................... 19

Specifications de I'alimentation en gaz ..................................... 19

INSTRUCTIONS D'INSTALLATION ............................................. 21

Installation de la table de cuisson .............................................. 21

Raccordement au gaz ................................................................ 21

Installation du gril ....................................................................... 22

Installation de la plaque & frire ................................................... 24

Achever I'installation .................................................................. 24

SCHEMAS DE CABLAGE ............................................................ 26

COOKTOP SAFETY

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety

messages.

This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others.

All safety messages will follow the safety alert symbol and either the word "DANGER" or "WARNING."

These words mean:

You can be killed or seriously injured if you don't immediately

follow instructions.

You can be killed or seriously injured if you don't follow instructions.

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.

i WARNING: For your safety, the information in this manual must be followed to minimize

the risk of fire or explosion, or to prevent property damage, personal injury, or death.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this

or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Clear the room, building, or area of all occupants.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's

instructions.

• If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

In the State of Massachusetts, the following installation instructions apply:

[] Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by

the State of Massachusetts. [] If using a ball valve, it shall be a T-handle type. [] A flexible gas connector, when used, must not exceed 3 feet.

IN STALLATION REQUIREMENTS

Gather the required tools and parts before starting installation. Read and follow the safety instructions provided with any tools

listed here.

Tools Needed

• Adjustable wrench

• Tape measure

• Marker or pencil

• Pipe wrench

• Flat-blade screwdriver

• 1¾6"combination wrench

• Channel lock pliers

• Pipe-joint compound resistant to LP gas

• Noncorrosive leak- detection solution

Parts supplied

Check that all parts are included.

• Gas pressure regulator

• Burner grates

• Burner caps

• Simmer plate

• Grill grate (on some models)

• Drip tray (on some models)

• Front spill guard (on some models)

• Wave tray (on some models)

• Wave plate (on some models)

• Backguard

• Island trim

Parts needed Check local codes and consult gas supplier. Check existing gas

supply and electrical supply. See "Electrical Requirements" and "Gas Supply Requirements" sections.

? ....

IMPORTANT: Observe all governing codes and ordinances. Do not obstruct flow of combustion and ventilation air.

It is the installer's responsibility to comply with installation clearances specified on the model/serial rating plate. The model/serial rating plate is located on the underside of the cooktop burner box.

• It is recommended that an overhead vent hood be used with this cooktop. For island installations, a 48" (122 cm) hood is

recommended.

• The cooktop should be installed in a location away from strong draft areas, such as windows, doors and strong heating vents or fans.

• All openings in the wall or floor where cooktop is to be installed must be sealed.

• Cabinet opening dimensions that are shown must be used. Given dimensions are minimum clearances.

• Grounded electrical supply is required. See "Electrical Requirements" section. Proper gas supply connection must be available. See "Gas Supply Requirements" section.

• The cooktop is designed to hang from the countertop by its side or rear flanges.

• The gas and electric supply should be located as shown in "Gas and Electric Connection Locations" section so that they are accessible without requiring removal of the cooktop.

• Provide cutout in left rear corner of cutout enclosure as shown to provide clearance for gas inlet, power supply cord,

and to allow the rating label to be visible.

IMPORTANT: To avoid damage, check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage.

Mobile Home - Additional Installation Requirements The installation of this cooktop must conform to the

Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD Part 280). When such standard is not applicable, use the Standard for Manufactured

Home Installations, ANSI A225.1/NFPA 501A or with local codes. In Canada, the installation of this cooktop must conform with the

current standards CAN/CSA-A240-1atest edition, or with local codes.

Product Dimensions

A, 36" (91.4 cm) cooktop: 35_" (91.1 cm)

48" (121.9 cm) cooktop: 47_" (121.6 cm)

B, 36" (91.4 cm) long 3 prong grounding-type

power supply cord

C, Model/serial rating plate

D. Backguard or island trim

E.For48" (121.9 cm) 8 burner model only." 6" (15.2 cm)

all ether models: 9" (22.9 cm)

F. 7½" (19.! cm)

G. 26 _" (66, 7 cm)

Side view of cooktop

< A

H-_

A. 26¼" (66,7cm)

B. For 48" (121,9 cm) 8 burner model only: 6" (15,2 cm)

all other models: 9" (22.9 cm) C. ,_" (9.5 mm) D. 7_" (18.! cm)

i c B

i D

i_--_ m eE F

E. Gas inlet is located 1_" (4.8 cm) from back of bumer box

and 4 _" (12.4 cm) in from left hand side of burner box,

F. ! _6" (30.2 mm) G, 22" (55.9 cm) H. 2_6" (55,6 mm)

L _" (22.2 mm)

Gas and Electric Connection Locations

A. 3 prong ground-type outlet should be located on

left hand side of cutout 8" (20.3 cm) max. from enclosure sidewall

B. 10" (25.4 cm) C. 14" (35.6 cm) D. Gas supply line should be located in this area on

rear or side walls, or the supply line can come up through the floor.

NOTE: Solid side and bottom of cutout enclosure not shown.

Installation Clearances

A. See chart. B. See chart. C. See chart D. See chart

E.See chart F. 18" (45.7 cm) min. clearance upper

cabinet to countertop G. _" (1.9 cm) H. 6_" (!6. ! cm)

L4¾" (12.1 cm)

J. 22 _" (56.5 cm)

K. 2" (5.1cm)

L. 12_6" (31.3 cm)

M. 24" (6! cm)

*B (rain.) E

size island trim backguard countertop only

38" (91.4 cm) 48" (121.9 cm)

48" (121.9 cm)

model

KGCP462K KGCP483K

KGCP467J

KGCP482K

KGCP483K

KGCP484K

KGCP487J

island trim

(12.7 cm)

(15.2 cm)

(12.7 cm)

6" (15.2 cm)

(12.7 cm)

backguard

13/4"

(4.4 cm)

1 3/4"

(4.4 cm)

5 II

(12,7 crn)

49" (124.5 cm)

48" 49"

(121.9 cm) (124.5 cm)

48"

(121.9 cm)

48" (121.9 cm)

backguard

opening

36"

(91.4 cm)

48"

(121.9 cm)

cabinet and

countertop

351/O

(89.5 crn)

47 1/O

(120.0 cm)

36" (91.4 cm) or 35 7/8" (91.1 crn)

for zero clearance fit

48" (121.9 cm) or 47%" (121.8 cm)

for zero clearance fit

*NOTES: Dimension "B" can be reduced by 6" (15.2 cm) when bottom of wood or metal cabinet is protected by not less than

0.25" (6.4 mm) flame retardant millboard covered with not less than No. 28 MSG sheet metal, 0.015" (0.4 mm) stainless steel,

0.024" (0.6 mm) aluminum or 0.020" (0.5 mm) copper. If installing a hood above the cooktop, follow the hood instructions for dimensional clearances above the cooktop surface.

Electrical Shock Hazard

Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter.

Do not use an extension cord. Failure to follow these instructions can result in death,

fire, or electrical shock.

IMPORTANT: The cooktop must be electrically grounded in

accordance with local codes and ordinances, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1.

This cooktop is equipped with an electronic ignition system that

will not operate if plugged into an outlet that is not properly polarized.

If codes permit and a separate ground wire is used, it is recommended that a qualified electrical installer determine that

the ground path is adequate. A copy of the above code standards can be obtained from:

National Fire Protection Association

One Batterymarch Park

Quincy, MA 02269

CSA International

8501 East Pleasant Valley Road

Cleveland, Ohio 44131-5575

• A 120 volt, 60 Hz, AC only, 15-amp, fused electrical circuit is required. A time-delay fuse or circuit breaker is also

recommended. It is recommended that a separate circuit serving only this cooktop be provided.

• Electronic ignition systems operate within wide voltage limits, but proper grounding and polarity are necessary. Check that

the outlet provides 120-volt power and is correctly grounded.

• The wiring diagrams are provided with this cooktop. See "Wiring Diagrams" section.

Explosion Hazard

Use a new CSA international approved gas supply line.

install a shut-off valve. Securely tighten all gas connections.

if connected to LP, have a qualified person make sure

gas pressure does not exceed 14" (36 cm) water column.

Examples of a qualified person include: licensed heating personnel,

authorized gas company personnel, and authorized service personnel,

Failure to do so can result in death, explosion, or fire.

Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes

and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 - latest edition or CAN/CGA B149 - latest

edition.

Type of Gas

Natural Gas: This cooktop is design-certified by CSA International for use with

Natural gas or, after proper conversion, for use with LP gas.

• This cooktop is factory-set for use with Natural gas. To convert to LP gas, see the Gas Conversion instructions provided in the literature package. The model/serial rating plate located on the underside of the burner box has information on the types of gas that can be used. If the types of gas listed do not include the type of gas available, check with the local gas supplier.

LP Gas conversion: Conversion must be done by a qualified service technician.

No attempt shall be made to convert the appliance from the gas specified on the model/serial rating plate for use with a different gas without consulting the serving gas supplier. See the Gas Conversion instructions provided in the literature package.

Gas Supply Line

Provide a gas supply line of 3/4"(1.9 cm) rigid pipe to the cooktop location. A smaller size pipe on longer runs may result in insufficient gas supply. Pipe-joint compounds that resist the action of LP gas must be used. Do not use TEFLON _ tape. With LP gas, piping or tubing size can be 1/2" minimum. Usually, LP gas suppliers determine the size and materials used in the system.

Flexible metal appliance connector:

• If local codes permit, use a %" flexible stainless steel tubing gas connector, designed by CSA to connect the cooktop to the rigid gas supply line.

• A r/2" (1.3 cm) male pipe thread is needed for connection to the female pipe threads of the inlet to the appliance

pressure regulator.

• Do not kink or damage the flexible metal tubing when moving the cooktop.

Rigid pipe connection:

The rigid pipe connection requires a combination of pipe fittings to obtain an in-line connection to the cooktop. The rigid pipe must be level with the cooktop connection. All strains must be removed from the supply and fuel lines so cooktop will be level and in line.

Must include a shutoff valve: The supply line must be equipped with a manual shutoff

valve. This valve should be located in the same room but external to the cooktop. It should be in a location that allows

ease of opening and closing. Do not block access to shutoff valve. The valve is for turning on or shutting off gas to the cooktop.

A. Gas supply line B. Shutoff valve "open" position C. To cooktop

Gas Pressure Regulator

The gas pressure regulator supplied with this cooktop must be used. The inlet pressure to the regulator should be as follows for proper operation:

Natural Gas:

Minimum pressure: 6" (15.2 cm) WCP Maximum pressure: 7" to 14" (17.8 cm to 35.5 cm) WCP

LP Gas:

Minimum pressure: 11" (27.9 cm) WCP Maximum pressure: 14" (35.5 cm) WCP Contact local gas supplier if you are not sure about the inlet

pressure.

Burner Input Requirements

Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m).

For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level (not

applicable for Canada).

Gas Supply Pressure Testing

Line pressure testing above 1/2psi gauge (14" WCP)

The cooktop and its individual manual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than r/2psi (3.5 kPa).

Line pressure testing at 1/2psi gauge (14" WCP) or lower

The cooktop must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure

testing of that system at test pressures equal to or less than r/2psi (3.5 kPa).

1-®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company.

INSTALLATION INSTRUCTIONS

Excessive Weight Hazard

Use two or more people to move and install cooktop. Failure to do so can result in back or other injury.

Write down the model and serial numbers before installing the cooktop. Both numbers are located on the left front underside of

the burner box.

Unpack the parts supplied with your cooktop. The parts shipped with the cooktop depend on your model ordered. See "Tools and Parts" section for a complete list parts supplied with your cooktop.

Decide on final location for the cooktop.

The pressure regulator and flexible stainless steel gas supply line

connector can be assembled to the cooktop now or after the cooktop is installed in the cutout. See "Make Gas Connection"

section.

To Install Backguard or Island Trim

Attach the backguard or island trim as required for your

installation. Attachment screws are in the literature package.

Backguard

Island Trim

On 48" (121.9 cm) models with both grill and griddle, use screws "A" and "B."

On 36" (91.4 cm) models with griddle only, use screws "A" and "C."

! ........

To Assemble Pressure Regulator:

1. Stand the cooktop on its side or back.

2. Connect the flexible stainless steel connector to the pressure regulator using a W' male pipe thread adapter.

A combination of pipe fittings must be used to connect the cooktop to the existing gas line. Shown following is a typical connection. Your connection may be different, according to the supply line type, size and location.

• On 48" (121.9 cm) models with both grill and griddle, use screws "A" and "B."

• On 36" (91.4 cm) models with griddle only, use screws "A" and "C."

• All other models use all 3 front screws.

• On 48" (121.9 cm) models, 3 rear screws are required (not shown).

• On 36" (91.4 cm) models, 2 rear screws are required (not shown).

A. Gas pressure regulator B. Regulator - Must be installed with arrow

pointing up to cooktop bottom

C. Adapter - Must have ½" male pipe thread D. CSA approved flexible stainless steel gas

supply line

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