KitchenAid KGCP484KSS User Manual

INSTALLATION INSTRUCTIONS
36" (91.4 CM) AND 48" (121.9 CM) COMMERCIAL STYLE
GAS COOKTOP
INSTRUCTIONS D’INSTALLATION
TABLE DE CUISSON À GAZ DE 36" (91,4 CM) ET
48" (121,9 CM) - MODÈLE COMMERCIAL
Table of Contents/Table des matières.............................................................................2
IMPORTANT:
Save for local electrical inspector's use.
IMPORTANT :
À conserver pour consultation par l'inspecteur local des installations électriques.
9759405C
TABLE OF CONTENTS
TABLE DES MATIÈRES
COOKTOP SAFETY........................................................................3
INSTALLATION REQUIREMENTS................................................4
Tools and Parts ............................................................................4
Location Requirements................................................................4
Electrical Requirements ...............................................................7
Gas Supply Requirements...........................................................7
INSTALLATION INSTRUCTIONS..................................................9
Install Cooktop ............................................................................. 9
Make Gas Connection .................................................................9
Install Grill...................................................................................10
Install Griddle .............................................................................11
Complete Installation .................................................................12
WIRING DIAGRAMS.....................................................................13
SÉCURITÉ DE LA TABLE DE CUISSON ....................................15
EXIGENCES D'INSTALLATION...................................................16
Outillage et pièces......................................................................16
Exigences d'emplacement.........................................................16
Spécifications électriques ..........................................................19
Spécifications de l'alimentation en gaz .....................................19
INSTRUCTIONS D'INSTALLATION.............................................21
Installation de la table de cuisson..............................................21
Raccordement au gaz................................................................21
Installation du gril .......................................................................22
Installation de la plaque à frire ...................................................24
Achever l'installation ..................................................................24
SCHÉMAS DE CÂBLAGE ............................................................26
2
COOKTOP SAFETY
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.”
These words mean:
You can be killed or seriously injured if you don't immediately
DANGER
WARNING
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
follow instructions.
can be killed or seriously injured if you don't
You instructions.
follow
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions. If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or
the gas supplier.
WARNING: Gas leaks cannot always be detected by smell. Gas suppliers recommend that you use a gas detector approved by UL or CSA. For more information, contact your gas supplier. If a gas leak is detected, follow the “What to do if you smell gas” instructions.
In the State of Massachusetts, the following installation instructions apply:
Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by
the State of Massachusetts.
If using a ball valve, it shall be a T-handle type.
A flexible gas connector, when used, must not exceed 3 feet.
3
INSTALLATION REQUIREMENTS
Tools and Parts
Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.
Tools Needed
Adjustable wrench
Tape measure
Marker or pencil
Pipe wrench
Flat-blade screwdriver
Parts Supplied
Check that all parts are included.
Gas pressure regulator
Burner grates
Burner caps
Simmer plate
Grill grate (on some models)
Drip tray (on some models)
Front spill guard (on some models)
Wave tray (on some models)
Wave plate (on some models)
Backguard
Island trim
Parts Needed
Check local codes and consult gas supplier. Check existing gas supply and electrical supply. See “Electrical Requirements” and “Gas Supply Requirements” sections.
¹⁵⁄₁₆" combination wrench
Wrench or pliers
Pipe-joint compound
resistant to LP gas
Noncorrosive leak-
detection solution
Location Requirements
IMPORTANT: Observe all governing codes and ordinances. Do not obstruct flow of combustion and ventilation air.
It is the installer’s responsibility to comply with installation
clearances specified on the model/serial rating plate. The model/serial rating plate is located on the underside of the cooktop burner box.
It is recommended that an overhead vent hood be used with
this cooktop. For island installations, a 48" (122 cm) hood is recommended.
The cooktop should be installed in a location away from
strong draft areas, such as windows, doors and strong heating vents or fans.
All openings in the wall or floor where cooktop is to be
installed must be sealed.
Cabinet opening dimensions that are shown must be used.
Given dimensions are minimum clearances.
Grounded electrical supply is required. See “Electrical
Requirements” section. Proper gas supply connection must be available. See “Gas Supply Requirements” section.
The cooktop is designed to hang from the countertop by its
side or rear flanges.
The gas and electric supply should be located as shown in
“Gas and Electric Connection Locations” section so that they are accessible without requiring removal of the cooktop.
Provide cutout in left rear corner of cutout enclosure as
shown to provide clearance for gas inlet, power supply cord, and to allow the rating label to be visible.
IMPORTANT: To avoid damage, check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage.
Mobile Home - Additional Installation Requirements
The installation of this cooktop must conform to the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD Part 280). When such standard is not applicable, use the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A or local codes.
In Canada, the installation of this cooktop must conform with the current standards CAN/CSA-A240-latest edition, or with local codes.
4
Product Dimensions
D
A. 36" (91.4 cm) cooktop: 35
B. 36" (91.4 cm) long 3 prong grounding-type
C. Model/serial rating plate (located on the
Side View of Cooktop
C
B
48" (121.9 cm) cooktop: 47
power supply cord
underside of the cooktop burner box)
A
⁷⁄₈
" (91.1 cm)
⁷⁄₈
" (121.6 cm)
E
F
G
D. Backguard or island trim
E. For 48" (121.9 cm) 8 burner model only: 6" (15.2 cm)
all other models: 9" (22.9 cm)
F. 7
¹⁄₂
" (19.1 cm)
¹⁄₄
" (66.7 cm)
G. 26
A
C
B
I
G
H
A. 26
¹⁄₄
" (66.7 cm)
B. For 48" (121.9 cm) 8 burner model only: 6" (15.2 cm)
all other models: 9" (22.9 cm)
³⁄₈
" (9.5 mm)
C.
¹⁄₈
" (18.1 cm)
D. 7
D
E
F
E. Gas inlet is located 1
⁷⁄₈
" (12.4 cm) in from left-hand side of burner box.
and 4
F. 1
³⁄₁₆
" (30.2 mm)
G. 22" (55.9 cm)
³⁄₁₆
" (55.6 mm)
H. 2
I.
⁷⁄₈
" (22.2 mm)
⁷⁄₈
" (4.8 cm) from back of burner box
5
Gas and Electric Connection Locations
A. Grounded 3-prong outlet should be located on
A
B
C
left-hand side of the cutout 8" (20.3 cm) max. from enclosure sidewall
B. 10" (25.4 cm) min. clearance from countertop
to top of the outlet C. 14" (35.6 cm) countertop to the gas supply line D. Gas supply line should be located in this area
on rear or side walls, or the supply line can
come up through the floor.
NOTE: Solid side and bottom of cutout enclosure not shown.
D
Cabinet Requirements
O
N
E
Size Model
36" (91.4 cm)
48" (121.9 cm)
KGCP462K KGCP463K
KGCP467J KGCP482K
KGCP483K
KGCP484K
KGCP487J
C
F
C
D
J
G
H
A
I
K
*B min.
L
M
D
E
*B (min.)
48" (121.9 cm)
49" (124.5 cm)
48"
48" (121.9 cm)
Backguard
49"
(124.5 cm)
48"
(121.9 cm)
Island trim
5"
(12.7 cm)
6"
(15.2 cm)
5"
(12.7 cm)
6" (15.2 cm)
5"
(12.7 cm)
A
Backguard
1 ³⁄₄"
(4.4 cm)
1 ³⁄₄"
(4.4 cm)
5"
(12.7 cm)
Island trim
(121.9 cm)
A. See chart. B. See chart. C. See chart. D. See chart. E. See chart.
F. 18" (45.7 cm) min. clearance upper
cabinet to countertop
G.
³⁄₄
" (1.9 cm) back of cabinet cutout to gas
opening cutout
H.
6⁷⁄₈
" (16.1 cm) gas opening cutout depth
³⁄₄
" (12.1 cm) gas opening cutout width
I. 4
¹⁄₄
" (56.5 cm) cabinet cutout depth
J. 22
K. 2" (5.1 cm) cabinet side to gas cutout
L. 12
⁵⁄₁₆
" (31.3 cm) min. distance on both sides of the cooktop to the side wall or other combustible material above cooking surface
M. 24" (61.0 cm) cabinet depth
¹⁄₄
" (18.4 cm) cabinet depth to countertop
N. 7 O. Notch to be equal on both sides
CD
Backguard
opening
(91.4 cm)
(121.9 cm)
36"
48"
Cabinet and
countertop
35 ¹⁄₄"
(89.5 cm)
47 ¹⁄₄"
(120.0 cm)
for zero clearance fit
for zero clearance fit
E
Countertop only
36" (91.4 cm) or 35 ⁷⁄₈" (91.1 cm)
48" (121.9 cm) or 47 ⁷⁄₈" (121.6 cm)
*NOTES: Dimension “B” can be reduced by 6" (15.2 cm) when bottom of wood or metal cabinet is protected by not less than
0.25” (6.4 mm) flame retardant millboard covered with not less than No. 28 MSG sheet metal, 0.015" (0.4 mm) stainless steel,
0.024" (0.6 mm) aluminum or 0.020" (0.5 mm) copper.
If installing a hood above the cooktop, follow the hood instructions for dimensional clearances above the cooktop surface.
6
Electrical Requirements
Gas Supply Requirements
WARNING
Electrical Shock Hazard Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter. Do not use an extension cord. Failure to follow these instructions can result in death,
fire, or electrical shock.
IMPORTANT: The cooktop must be electrically grounded in accordance with local codes and ordinances, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1.
This cooktop is equipped with an electronic ignition system that will not operate if plugged into an outlet that is not properly polarized.
If codes permit and a separate ground wire is used, it is recommended that a qualified electrical installer determine that the ground path is adequate.
A copy of the above code standards can be obtained from:
National Fire Protection Association
One Batterymarch Park
Quincy, MA 02269
CSA International
8501 East Pleasant Valley Road
Cleveland, Ohio 44131-5575
A 120 volt, 60 Hz, AC only, 15-amp, fused electrical circuit is
required. A time-delay fuse or circuit breaker is also recommended. It is recommended that a separate circuit serving only this cooktop be provided.
Electronic ignition systems operate within wide voltage limits,
but proper grounding and polarity are necessary. Check that the outlet provides 120-volt power and is correctly grounded.
The wiring diagrams are provided with this cooktop. See
“Wiring Diagrams” section.
WARNING
Explosion Hazard Use a new CSA International approved gas supply line. Install a shut-off valve. Securely tighten all gas connections. If connected to LP, have a qualified person make sure
gas pressure does not exceed 14" (36 cm) water column.
Examples of a qualified person include: licensed heating personnel,
authorized gas company personnel, and authorized service personnel.
Failure to do so can result in death, explosion, or fire.
Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes
and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 - latest edition or CAN/CGA B149 - latest edition.
IMPORTANT: Leak testing of the cooktop must be conducted according to the manfacturer’s instructions.
Type of Gas
Natural Gas:
This cooktop is design-certified by CSA International for use with Natural gas or, after proper conversion, for use with LP gas.
This cooktop is factory-set for use with Natural gas. To
convert to LP gas, see the Gas Conversion instructions provided in the literature package. The model/serial rating plate located on the left underside of the burner box has information on the types of gas that can be used. If the types of gas listed do not include the type of gas available, check with the local gas supplier.
LP Gas conversion:
Conversion must be done by a qualified service technician. No attempt shall be made to convert the cooktop from the gas
specified on the model/serial rating plate for use with a different gas without consulting the serving gas supplier. See the Gas Conversion instructions provided in the literature package.
7
Gas Supply Line
Gas Pressure Regulator
Provide a gas supply line of ³⁄₄" (1.9 cm) rigid pipe to the
cooktop location. A smaller size pipe on longer runs may result in insufficient gas supply. Pipe-joint compounds that resist the action of LP gas must be used. Do not use TEFLON
®†
tape. With LP gas, piping or tubing size can be ½" minimum. Usually, LP gas suppliers determine the size and materials used in the system.
Flexible metal appliance connector:
If local codes permit, use a ⁵⁄₈" flexible stainless steel
tubing gas connector, designed by CSA to connect the cooktop to the rigid gas supply line.
A ½" (1.3 cm) male pipe thread is needed for connection
to the female pipe threads of the inlet to the appliance pressure regulator.
Do not kink or damage the flexible metal tubing when
moving the cooktop.
Rigid pipe connection: The rigid pipe connection requires a combination of pipe
fittings to obtain an in-line connection to the cooktop. The rigid pipe must be level with the cooktop connection. All strains must be removed from the supply and fuel lines so cooktop will be level and in line.
Must include a shutoff valve:
The supply line must be equipped with a manual shutoff valve. This valve should be located in the same room but external to the cooktop. It should be in a location that allows ease of opening and closing. Do not block access to shutoff valve. The valve is for turning on or shutting off gas to the cooktop.
B
The gas pressure regulator supplied with this cooktop must be used. The inlet pressure to the regulator should be as follows for proper operation:
Natural Gas:
Minimum pressure: 6" (15.2 cm) WCP Maximum pressure: 7" to 14" (17.8 cm to 35.5 cm) WCP
LP Gas:
Minimum pressure: 11" (27.9 cm) WCP Maximum pressure: 14" (35.5 cm) WCP Contact local gas supplier if you are not sure about the inlet
pressure.
Burner Input Requirements
Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m).
For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level (not applicable for Canada).
Gas Supply Pressure Testing
Line pressure testing above ½ psi gauge (14" WCP)
The cooktop and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi (3.5 kPa).
Line pressure testing at ½ psi gauge (14" WCP) or lower
The cooktop must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 kPa).
A
C
A. Gas supply line B. Shutoff valve “open” position C. To cooktop
†®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company.
8
INSTALLATION INSTRUCTIONS
Install Cooktop
Island Trim
WARNING
Excessive Weight Hazard
Use two or more people to move and install cooktop.
Failure to do so can result in back or other injury.
Write down the model and serial numbers before installing the cooktop. Both numbers are located on the left front underside of the burner box.
Unpack the parts supplied with your cooktop. The parts shipped with the cooktop depend on your model ordered. See “Tools and Parts” section for a complete list parts supplied with your cooktop.
Decide on final location for the cooktop. The pressure regulator and flexible stainless steel gas supply line
connector can be assembled to the cooktop now or after the cooktop is installed in the cutout. See “Make Gas Connection” section.
To Install Backguard or Island Trim
Attach the backguard or island trim as required for your installation. Attachment screws are in the literature package.
Backguard
A
B
C
On 48" (121.9 cm) models with both grill and griddle, use
screws “A” and “B.”
On 36" (91.4 cm) models with griddle only, use screws “A”
and “C.”
Make Gas Connection
To Assemble Pressure Regulator:
1. Using 2 or more people, stand the cooktop on its side or
back.
2. Connect the flexible stainless steel connector to the pressure
regulator using a ¹⁄₂" male pipe thread adapter. A combination of pipe fittings must be used to connect the
cooktop to the existing gas line. Shown following is a typical connection. Your connection may be different, according to the supply line type, size and location.
A
B
C
On 48" (121.9 cm) models with both grill and griddle, use
screws “A” and “B.”
On 36" (91.4 cm) models with griddle only, use screws “A”
and “C.”
All other models use all 3 front screws.
On 48" (121.9 cm) models, 3 rear screws are required (not
shown).
On 36" (91.4 cm) models, 2 rear screws are required (not
shown).
A
B
C
D
A. Gas pressure regulator B. Regulator - Must be installed with arrow
pointing up to cooktop bottom C. Adapter - Must have D. CSA approved flexible stainless steel gas
supply line
¹⁄₂
" male pipe thread
9
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