KitchenAid KGCC506RWW05, KGCC506RBL05 Installation Guide
INSTALLATION INSTRUCTIONS 30" (76.2 CM)
IMPORTANT:
Installer:
Homeo
IMPOR
Installateur
Pr
.
AND 36" (91.4 CM) GAS BUILT-IN COOKTOP
INSTRUCTIONS D’INSTALLATION DE LA TABLE DE
CUISSON À GAZ ENCASTRÉE DE 30" (76,2 CM)
ET 36" (91,4 CM)
Table of Contents/Table des matières
COOKTOP SAFETY ........................................................................2
INSTALLATION REQUIREMENTS .................................................3
Tools and Parts .............................................................................3
Location Requirements ................................................................3
Electrical Requirements ...............................................................5
Gas Supply Requirements ...........................................................5
INSTALLATION INSTRUCTIONS ...................................................7
Prepare Cooktop for Installation ..................................................7
Install Cooktop .............................................................................7
Make Gas Connection .................................................................8
Attach Cooktop to Countertop ....................................................9
Complete Installation .................................................................10
WIRING DIAGRAMS .....................................................................11
SÉCURITÉ DE LA TABLE DE CUISSON .....................................12
EXIGENCES D’INSTALLATION ...................................................13
Outillage et pièces ......................................................................13
Exigences d’emplacement .........................................................13
Spécifications électriques ..........................................................15
Spécifications de l’alimentation en gaz .....................................15
INSTRUCTIONS D’INSTALLATION .............................................17
Préparation de la table de cuisson pour l’installation................17
Installation de la table de cuisson ..............................................17
Raccordement au gaz ................................................................19
Fixation de la table de cuisson au plan de travail......................20
Achever l’installation ..................................................................21
SCHÉMAS DE CÂBLAGE ............................................................22
opriétaire : Conserver les instructions d'installation pour référence ultérieure
W11100530A
Leave installation instructions with the homeowner.
wner: Keep installation instructions for future reference.
TANT :
: Remettre les instructions d'installation au propriétaire.
COOKTOP SAFETY
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.
– Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
– WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
•
Do not touch any electrical switch.
•
Do not use any phone in your building.
•
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
•
instructions.
If you cannot reach your gas supplier, call the fire department.
•
– Installation and service must be performed by a qualified installer, service agency or
the gas supplier.
WARNING: Gas leaks cannot always be detected by smell.
Gas suppliers recommend that you use a gas detector approved by UL or CSA.
For more information, contact your gas supplier.
If a gas leak is detected, follow the “What to do if you smell gas” instructions.
IMPORTANT: Do not install a ventilation system that blows air downward toward this gas cooking appliance. This type of
ventilation system may cause ignition and combustion problems with this gas cooking appliance resulting in personal injury or
unintended operation.
2
4
In the State of Massachusetts, the following installation instructions apply:
■ Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gas fitter qualified or licensed by
the State of Massachusetts.
■ Acceptable Shut-off Devices: Gas Cocks and Ball Valves installed for use shall be listed.
■ A flexible gas connector, when used, must not exceed 4 feet (121.9 cm).
INSTALLATION REQUIREMENTS
Tools and Parts
Gather the required tools and parts before starting installation.
Tools needed
■ Tape measure
■ Screwdriver
■ 15/16" (24 mm)
combination wrench
■ Pipe wrench
Parts supplied
■ Gas pressure regulator
■ Burner grates
■ Burner caps
■ Clamping brackets (2)
1
■ 2
/2" (6.4 cm) clamping screws (2)
Parts needed
Check local codes and consult gas supplier. Check existing gas
supply and electrical supply. See the “Electrical Requirements”
and the “Gas Supply Requirements” sections.
■ Wrench or pliers
■ Marker or pencil
■ Pipe-joint compound
resistant to Propane gas
■ Noncorrosive leak-
detection solution
Location Requirements
IMPORTANT: Observe all governing codes and ordinances. Do
not obstruct flow of combustion and ventilation air.
■ It is the installer’s responsibility to comply with installation
clearances specified on the model/serial/rating plate. The
model/serial/rating plate is located on the underside of the
cooktop base.
A
A
. Model/serial/rating plate
■ The cooktop should be installed in a location away from
strong draft areas, such as windows, doors, and strong
heating vents or fans.
■ All openings in the wall or floor where cooktop is to be
installed must be sealed.
■ Cabinet opening dimensions that are shown must be used.
Given dimensions are minimum clearances.
■ Grounded electrical supply is required. See the “Electrical
Requirements” section. Proper gas supply connection must
be available. See the “Gas Supply Requirements” section.
■ The cooktop is designed to hang from the countertop by its
side or rear flanges.
■ The gas and electric supply should be located as shown in
the “Cabinet Dimensions” section so that they are accessible
without requiring removal of the cooktop.
■ Provide cutout in right rear corner of cutout enclosure as
shown to provide clearance for gas inlet, power supply cord,
and to allow the rating label to be visible.
IMPORTANT: To avoid damage, check with your builder or
cabinet supplier to make sure that the materials used will not
discolor, delaminate or sustain other damage.
Mobile Home - Additional Installation Requirements
The installation of this cooktop must conform to the
Manufactured Home Construction and Safety Standard, Title 24
CFR, Part 3280 (formerly the Federal Standard for Mobile Home
nstruction and Safety, Title 24, HUD Part 280). When such
standard is not applicable, use the Standard for Manufactured
Home Installations, ANSI A225.1/NFPA 501A or with local codes.
In Canada, the installation of this cooktop must conform with the
current standards CAN/CSA-A240 l — latest edition — or with
local codes.
3
Product Dimensions
Cabinet Dimensions
Metal Cooktops
A
A. 317⁄16" (79.8 cm) on 30" (76.2 cm) models,
379/16" (95.4 cm) on 36" (91.4 cm) models
4
B. 21¹⁄
" (53.4 cm)
7
C. 2
⁄8" (7.3 cm)
Straight-edge glass cooktops
B
A
A. 205⁄16" (51.5 cm)
16
B. 30³⁄
" (76.8 cm) on 30" (76.2 cm) models,
367⁄16" (92.5 cm) on 36" (91.4 cm) models
7
C. 2
⁄8" (7.3 cm)
Curved-edge glass cooktops
B
A
A. 21¹⁄8" (53.7 cm)
5
B. 30
⁄16" (77.0 cm) on 30" (76.2 cm) models,
365⁄16" (92.3 cm) on 36" (91.4 cm) models
7
C. 2
⁄8" (7.3 cm)
IMPORTANT: If installing a range hood or microwave hood
combination above the cooktop, follow the range hood or
microwave hood combination installation instructions for
dimensional clearances above the cooktop surface.
B
A
D
C
C
M
B
K
F
E
H
L
J
I
G
J
C
A. 30" (76.2 cm) on 30" models; 36" (91.4 cm) on 36" models
B. Combustible area above countertop (shown by dashed box
above)
C. 30" (76.2 cm) minimum clearance between top of cooktop
platform and bottom of uncovered wood or metal cabinet
(24" [61 cm] minimum clearance if bottom of wood or metal
cabinet is covered by not less than 1/4" [6.4 mm] flame
retardant millboard covered with not less than No. 28 MSG
sheet steel, 0.015" [0.04 mm] stainless steel, or 0.024"
[0.06 mm] aluminum or 0.020" [0.05 mm] copper)
D. 13" (33 cm) recommended upper cabinet depth
8
E. 2¹⁄
" (5.4 cm)
C
F. 19" (48.3 cm)
G. 18" (45.7 cm) minimum clearance from upper cabinet to
countertop within minimum horizontal clearances to cooktop
H. Grounded outlet: locate within 24" (61 cm) of right rear corner
of cutout
I. 29" (73.7 cm) on 30" models; 35¼" (89.5 cm) on 36" models
8
J. 8³⁄
" (21.3 cm) minimum distance to nearest left and right side
combustible surface
7
K. 2
/8" (7.3 cm) minimum distance to rear combustible surface
L. Gas line opening - wall: anywhere 5" (12.7 cm) below
underside of countertop. Cabinet floor: anywhere within 6"
(15.2 cm) of rear wall is recommended
M. 24" (61 cm) minimum countertop depth is required
NOTES: After making the countertop cutout, some installations
may require notching down the base cabinet side walls to clear
the cooktop base. To avoid this modification, use a base cabinet
with sidewalls wider than the cutout.
If cabinet has a drawer, a 4" (10.2 cm) depth clearance from the
countertop to the top of the drawer (or other obstruction) in base
cabinet is required. The drawer depth may need to be shortened
to avoid interfering with the regulator.
4
Electrical Requirements
IMPORTANT: The cooktop must be electrically grounded in
accordance with local codes and ordinances, or in the absence
of local codes, with the National Electrical Code, ANSI/NFPA 70
or Canadian Electrical Code, CSA C22.1.
This cooktop is equipped with an electronic ignition system
that will not operate if plugged into an outlet that is not properly
polarized.
If codes permit and a separate ground wire is used, it is
recommended that a qualified electrical installer determine that
the ground path is adequate.
A copy of the above code standards can be obtained from:
National Fire Protection Association
1 Batterymarch Park
Quincy, MA 02169-7471
CSA International
8501 East Pleasant Valley Road
Cleveland, OH 44131-5575
■ A 120-volt, 60 Hz, AC-only, 15-amp, fused electrical circuit
is required. A time-delay fuse or circuit breaker is also
recommended. It is recommended that a separate circuit
serving only this cooktop be provided.
■ Electronic ignition systems operate within wide voltage limits,
but proper grounding and polarity are necessary. Check that
the outlet provides 120-volt power and is correctly grounded.
■ The wiring diagrams are provided with this cooktop. See the
“Wiring Diagrams” section.
Gas Supply Requirements
WARNING
Explosion Hazard
Use a new CSA International approved gas supply line.
Install a shut-off valve.
Securely tighten all gas connections.
If connected to propane, have a qualified person make
sure gas pressure does not exceed 14" (36 cm) water
column.
Examples of a qualified person include:
licensed heating personnel,
authorized gas company personnel, and
authorized service personnel.
Failure to do so can result in death, explosion, or fire.
Observe all governing codes and ordinances.
IMPORTANT: This installation must conform with all local codes
and ordinances. In the absence of local codes, installation must
conform with American National Standard, National Fuel Gas
Code ANSI Z223.1 — latest edition — or CAN/CGA B149 —
latest edition.
IMPORTANT: Leak testing of the cooktop must be conducted
according to the manufacturer’s instructions.
Type of Gas
Natural Gas:
This cooktop is factory set for use with Natural gas. If converting
to Propane gas, see the following “Propane Gas Conversion”
section. The model/serial rating plate located on the underside
of the cooktop base has information on the types of gas that can
be used. If the types of gas listed do not include the type of gas
available, check with the local gas supplier.
Propane Gas Conversion:
Conversion must be done by a qualified service technician.
No attempt shall be made to convert the cooktop from the gas
specified on the model/serial/rating plate for use with a different
gas without consulting the serving gas supplier. See the Gas
Conversion instructions provided in the package containing
literature.
5
Gas Supply Line
A
C
Gas Pressure Regulator
■ Provide a gas supply line of 3/4" (19 mm) rigid pipe to the
cooktop location. A smaller size pipe on longer runs may
result in insufficient gas supply. Pipe-joint compounds that
resist the action of Propane gas must be used. Do not
use TEFLON
®†
tape. With Propane gas, piping or tubing
size should be 1/2" (13 mm) minimum. Usually, Propane
gas suppliers determine the size and materials used in the
system.
Flexible metal appliance connector:
■ If local codes permit, use a 1/2" (13 mm) or 3/4" (19 mm)
I.D. flexible stainless steel tubing gas connector,
designed by CSA to connect the cooktop to the rigid gas
supply line.
■ A 1/2" (13 mm) male pipe thread is needed for
connection to the female pipe threads of the inlet to the
cooktop pressure regulator.
■ Do not kink or damage the flexible metal tubing when
moving the cooktop.
■ Must include a shut-off valve:
Install a manual gas line shut-off valve in an easily accessible
location. Do not block access to shut-off valve. The valve is
for turning on or shutting off gas to the cooktop.
B
The gas pressure regulator supplied with this cooktop must be
used. The inlet pressure to the regulator should be as follows for
proper operation:
Natural Gas:
Minimum pressure: 12.7 cm WCP
Maximum pressure: 17.8 cm to 35.5 cm WCP
Propane Gas:
Minimum pressure: 27.9 cm WCP
Maximum pressure: 35.5 cm WCP
Contact local gas supplier if you are not sure about the inlet
pressure.
Burner Input Requirements
Input ratings shown on the model/serial/rating plate are for
elevations up to 2,000 ft (609.6 m).
For elevations above 2,000 ft (609.6 m), ratings are reduced at
a rate of 4% for each 1,000 ft (304.8 m) above sea level (not
applicable for Canada).
For elevations above 6,560 ft (1999.5 m) a high altitude kit
is needed to avoid any reduced power output. See separate
Propane gas conversion instructions sheet.
Gas Supply Pressure Testing
Gas supply pressure for testing regulator must be at least 2.5 cm
water column pressure above the manifold pressure shown on
the model/serial/rating plate.
A. Gas supply line
B. Shut-off valve open position
C. To cooktop
Line pressure testing above 1/2 psi (3.5 kPa) gauge
(35.5 cm WCP)
The cooktop and its individual shut-off valve must be
disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess of
1/2 psi (3.5 kPa).
Line pressure testing at 1/2 psi (3.5 kPa) gauge
(35.5 cm WCP) or lower
The cooktop must be isolated from the gas supply piping
system by closing its individual manual shut-off valve during
any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psi (3.5 kPa).
†®TEFLON is a registered trademark of Chemours.
6
INSTALLATION INSTRUCTIONS
A
C
A
B
C
D
E
Prepare Cooktop for Installation
WARNING
Excessive Weight Hazard
Use two or more people to move and install cooktop.
Failure to do so can result in back or other injury.
Decide on the final location for the cooktop. Avoid drilling into or
severing existing wiring during installation.
On Glass Cooktop models only:
1. Using two or more people, place the cooktop upside down
on a covered surface.
2. Remove foam strip from the package containing literature.
Remove backing from foam strip. Apply foam strip
adhesiveside down around bottom of cooktop, flush with
edge.
NOTE: The foam strip keeps debris away from the underside
of the cooktop and helps the cooktop to sit flat on uneven
counters.
B
Install Cooktop
Style 1: Cooktop over undercounter built-in oven
IMPORTANT: Clamping brackets should not be used.
1. Using two or more people, place cooktop right side up into
the cutout.
NOTE: Make sure that the front edge of the cooktop is
parallel to the front edge of the countertop. If repositioning
is needed, lift entire cooktop up from cutout to avoid
scratching the countertop.
Style 2: Cooktop over cabinets
1. Determine whether your cabinet construction provides
clearance for installing clamping brackets at cooktop base
ends. This is the recommended location. Clamping brackets
can be installed on the front and back of cooktop base
bottom, if necessary.
A. Cooktop base
B. Foam strip
C. Cooktop
A. Attachment screw holes for optional front and back location
B. Clamping bracket (end locations recommended)
C. Cooktop base bottom
D. Attachment screw
E. Attachment screw location (recommended)
2. The clamping brackets can be installed before or after the
cooktop is placed into the cutout. Complete the following
steps for the option you choose.
7
Installing Brackets Before Placing Cooktop in Cutout
A
D
A
B
C
D
E
F
G
1. Using two or more people, place the cooktop upside down
on a covered surface.
2. Remove the attachment screws for the selected bracket
locations from the bottom of the cooktop base.
3. Select bracket mounting holes that will allow the bracket to
extend far enough out from the cooktop for the installation of
2½" (6.4 cm) clamping screws. See the “Attach Cooktop to
Countertop” section for illustration of clamping screw
installation.
B
C
A. Clamping bracket
B. Recommended attachment screw location
C. Clamping screw location
D. Edge of cooktop base bottom
4. Attach brackets to cooktop base bottom with bracket
attachment screws using the bracket mounting holes
selected in Step 2.
5. Rotate brackets so they do not extend beyond edge of
cooktop base.
6. Tighten screws just enough to hold brackets in place when
cooktop is put in cutout.
7. Using two or more people, turn the cooktop right side up
and place in cutout.
NOTE: Make sure that the front edge of the cooktop is
parallel to the front edge of the countertop. If repositioning
is needed, lift entire cooktop up from cutout to avoid
scratching the countertop.
8. Loosen the screws and rotate the brackets so that they are
perpendicular to the edge of the cooktop base and extend
beyond its edge. Securely tighten screws.
Installing Brackets After Placing Cooktop in Cutout
1. Using two or more people, place cooktop right side up into
the cutout.
NOTE: Make sure that the front edge of the cooktop is
parallel to the front edge of the countertop. If repositioning
is needed, lift entire cooktop up from cutout to avoid
scratching the countertop.
2. Remove the attachment screws for the selected bracket
locations from the bottom of the cooktop base.
3. Select bracket mounting holes that will allow the bracket to
extend far enough out from the cooktop for the installation of
2½" (6.4 cm) clamping screws.
A. Cooktop
B. Cooktop base
C. Attachment screw
D. Clamping bracket (extends far enough beyond
cooktop base to allow installation of clamping screws)
E. 2½" (6.4 cm) clamping screw (to be installed in the
“Attach Cooktop to Countertop” section)
F. Countertop
G. Foam seal
4. Attach brackets to cooktop base bottom with bracket
attachment screws using the bracket mounting holes
selected in Step 3. Securely tighten screws.
Make Gas Connection
WARNING
Explosion Hazard
Use a new CSA International approved gas supply line.
Install a shut-off valve.
Securely tighten all gas connections.
If connected to propane, have a qualified person make
sure gas pressure does not exceed 14" (36 cm) water
column.
Examples of a qualified person include:
licensed heating personnel,
authorized gas company personnel, and
authorized service personnel.
Failure to do so can result in death, explosion, or fire.
To Assemble Pressure Regulator:
1. Using two or more people, stand the cooktop on its side or
8
back.
2. Connect the flexible stainless steel connector to the pressure
regulator using a 1/2" (13 mm) male pipe thread adapter
and nipple. A combination of pipe fittings must be used
to connect the cooktop to the existing gas line. Shown
following is a typical connection. Your connection may
be different, according to the supply line type, size, and
location.
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