KitchenAid KGCC506RWW05, KGCC506RBL05 Installation Guide

INSTALLATION INSTRUCTIONS 30" (76.2 CM)

IMPORTANT:

Installer: Homeo

IMPOR

Installateur Pr

AND 36" (91.4 CM) GAS BUILT-IN COOKTOP

INSTRUCTIONS D’INSTALLATION DE LA TABLE DE

CUISSON À GAZ ENCASTRÉE DE 30" (76,2 CM)

ET 36" (91,4 CM)

Table of Contents/Table des matières

COOKTOP SAFETY ........................................................................2

INSTALLATION REQUIREMENTS .................................................3

Tools and Parts .............................................................................3

Location Requirements ................................................................3

Electrical Requirements ...............................................................5

Gas Supply Requirements ...........................................................5

INSTALLATION INSTRUCTIONS ...................................................7

Prepare Cooktop for Installation ..................................................7

Install Cooktop .............................................................................7

Make Gas Connection .................................................................8

Attach Cooktop to Countertop ....................................................9

Complete Installation .................................................................10

WIRING DIAGRAMS .....................................................................11

SÉCURITÉ DE LA TABLE DE CUISSON .....................................12

EXIGENCES D’INSTALLATION ...................................................13

Outillage et pièces ......................................................................13

Exigences d’emplacement .........................................................13

Spéciﬁcations électriques ..........................................................15

Spéciﬁcations de l’alimentation en gaz .....................................15

INSTRUCTIONS D’INSTALLATION .............................................17

Préparation de la table de cuisson pour l’installation................17

Installation de la table de cuisson ..............................................17

Raccordement au gaz ................................................................19

Fixation de la table de cuisson au plan de travail......................20

Achever l’installation ..................................................................21

SCHÉMAS DE CÂBLAGE ............................................................22

opriétaire : Conserver les instructions d'installation pour référence ultérieure

W11100530A

Leave installation instructions with the homeowner.

wner: Keep installation instructions for future reference.

TANT :

: Remettre les instructions d'installation au propriétaire.

COOKTOP SAFETY

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

– Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this

or any other appliance.

– WHAT TO DO IF YOU SMELL GAS:

Do not try to light any appliance.

•

Do not touch any electrical switch.

•

Do not use any phone in your building.

•

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's

•

instructions. If you cannot reach your gas supplier, call the fire department.

•

– Installation and service must be performed by a qualified installer, service agency or

the gas supplier.

WARNING: Gas leaks cannot always be detected by smell. Gas suppliers recommend that you use a gas detector approved by UL or CSA. For more information, contact your gas supplier. If a gas leak is detected, follow the “What to do if you smell gas” instructions.

IMPORTANT: Do not install a ventilation system that blows air downward toward this gas cooking appliance. This type of ventilation system may cause ignition and combustion problems with this gas cooking appliance resulting in personal injury or unintended operation.

In the State of Massachusetts, the following installation instructions apply:

■ Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gas fitter qualified or licensed by

the State of Massachusetts.

■ Acceptable Shut-off Devices: Gas Cocks and Ball Valves installed for use shall be listed.

■ A flexible gas connector, when used, must not exceed 4 feet (121.9 cm).

INSTALLATION REQUIREMENTS

Tools and Parts

Gather the required tools and parts before starting installation.

Tools needed

■ Tape measure

■ Screwdriver

■ 15/16" (24 mm)

combination wrench

■ Pipe wrench

Parts supplied

■ Gas pressure regulator

■ Burner grates

■ Burner caps

■ Clamping brackets (2)

■ 2

/2" (6.4 cm) clamping screws (2)

Parts needed

Check local codes and consult gas supplier. Check existing gas supply and electrical supply. See the “Electrical Requirements” and the “Gas Supply Requirements” sections.

■ Wrench or pliers

■ Marker or pencil

■ Pipe-joint compound

resistant to Propane gas

■ Noncorrosive leak-

detection solution

Location Requirements

IMPORTANT: Observe all governing codes and ordinances. Do not obstruct ﬂow of combustion and ventilation air.

■ It is the installer’s responsibility to comply with installation

clearances speciﬁed on the model/serial/rating plate. The model/serial/rating plate is located on the underside of the cooktop base.

. Model/serial/rating plate

■ The cooktop should be installed in a location away from

strong draft areas, such as windows, doors, and strong heating vents or fans.

■ All openings in the wall or ﬂoor where cooktop is to be

installed must be sealed.

■ Cabinet opening dimensions that are shown must be used.

Given dimensions are minimum clearances.

■ Grounded electrical supply is required. See the “Electrical

Requirements” section. Proper gas supply connection must be available. See the “Gas Supply Requirements” section.

■ The cooktop is designed to hang from the countertop by its

side or rear ﬂanges.

■ The gas and electric supply should be located as shown in

the “Cabinet Dimensions” section so that they are accessible without requiring removal of the cooktop.

■ Provide cutout in right rear corner of cutout enclosure as

shown to provide clearance for gas inlet, power supply cord, and to allow the rating label to be visible.

IMPORTANT: To avoid damage, check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage.

Mobile Home - Additional Installation Requirements

The installation of this cooktop must conform to the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (formerly the Federal Standard for Mobile Home nstruction and Safety, Title 24, HUD Part 280). When such standard is not applicable, use the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A or with local codes.

In Canada, the installation of this cooktop must conform with the current standards CAN/CSA-A240 l — latest edition — or with local codes.

Product Dimensions

Cabinet Dimensions

Metal Cooktops

A. 317⁄16" (79.8 cm) on 30" (76.2 cm) models,

379/16" (95.4 cm) on 36" (91.4 cm) models

B. 21¹⁄

" (53.4 cm)

C. 2

⁄8" (7.3 cm)

Straight-edge glass cooktops

A. 205⁄16" (51.5 cm)

B. 30³⁄

" (76.8 cm) on 30" (76.2 cm) models,

367⁄16" (92.5 cm) on 36" (91.4 cm) models

C. 2

⁄8" (7.3 cm)

Curved-edge glass cooktops

A. 21¹⁄8" (53.7 cm)

B. 30

⁄16" (77.0 cm) on 30" (76.2 cm) models,

365⁄16" (92.3 cm) on 36" (91.4 cm) models

C. 2

⁄8" (7.3 cm)

IMPORTANT: If installing a range hood or microwave hood combination above the cooktop, follow the range hood or microwave hood combination installation instructions for dimensional clearances above the cooktop surface.

A. 30" (76.2 cm) on 30" models; 36" (91.4 cm) on 36" models B. Combustible area above countertop (shown by dashed box

above)

C. 30" (76.2 cm) minimum clearance between top of cooktop

platform and bottom of uncovered wood or metal cabinet (24" [61 cm] minimum clearance if bottom of wood or metal cabinet is covered by not less than 1/4" [6.4 mm] ﬂame retardant millboard covered with not less than No. 28 MSG sheet steel, 0.015" [0.04 mm] stainless steel, or 0.024" [0.06 mm] aluminum or 0.020" [0.05 mm] copper)

D. 13" (33 cm) recommended upper cabinet depth

E. 2¹⁄

" (5.4 cm)

F. 19" (48.3 cm) G. 18" (45.7 cm) minimum clearance from upper cabinet to

countertop within minimum horizontal clearances to cooktop

H. Grounded outlet: locate within 24" (61 cm) of right rear corner

of cutout

I. 29" (73.7 cm) on 30" models; 35¼" (89.5 cm) on 36" models

J. 8³⁄

" (21.3 cm) minimum distance to nearest left and right side

combustible surface

K. 2

/8" (7.3 cm) minimum distance to rear combustible surface

L. Gas line opening - wall: anywhere 5" (12.7 cm) below

underside of countertop. Cabinet ﬂoor: anywhere within 6" (15.2 cm) of rear wall is recommended

M. 24" (61 cm) minimum countertop depth is required

NOTES: After making the countertop cutout, some installations may require notching down the base cabinet side walls to clear the cooktop base. To avoid this modiﬁcation, use a base cabinet with sidewalls wider than the cutout.

If cabinet has a drawer, a 4" (10.2 cm) depth clearance from the countertop to the top of the drawer (or other obstruction) in base cabinet is required. The drawer depth may need to be shortened to avoid interfering with the regulator.

Electrical Requirements

IMPORTANT: The cooktop must be electrically grounded in accordance with local codes and ordinances, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1.

This cooktop is equipped with an electronic ignition system that will not operate if plugged into an outlet that is not properly polarized.

If codes permit and a separate ground wire is used, it is recommended that a qualiﬁed electrical installer determine that the ground path is adequate.

A copy of the above code standards can be obtained from:

National Fire Protection Association

1 Batterymarch Park

Quincy, MA 02169-7471

CSA International

8501 East Pleasant Valley Road

Cleveland, OH 44131-5575

■ A 120-volt, 60 Hz, AC-only, 15-amp, fused electrical circuit

is required. A time-delay fuse or circuit breaker is also recommended. It is recommended that a separate circuit serving only this cooktop be provided.

■ Electronic ignition systems operate within wide voltage limits,

but proper grounding and polarity are necessary. Check that the outlet provides 120-volt power and is correctly grounded.

■ The wiring diagrams are provided with this cooktop. See the

“Wiring Diagrams” section.

Gas Supply Requirements

WARNING

Explosion Hazard

Use a new CSA International approved gas supply line.

Install a shut-off valve.

Securely tighten all gas connections.

If connected to propane, have a qualified person make sure gas pressure does not exceed 14" (36 cm) water column.

Examples of a qualified person include:

licensed heating personnel, authorized gas company personnel, and authorized service personnel.

Failure to do so can result in death, explosion, or fire.

Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes

and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 — latest edition — or CAN/CGA B149 — latest edition.

IMPORTANT: Leak testing of the cooktop must be conducted according to the manufacturer’s instructions.

Type of Gas

Natural Gas:

This cooktop is factory set for use with Natural gas. If converting to Propane gas, see the following “Propane Gas Conversion” section. The model/serial rating plate located on the underside of the cooktop base has information on the types of gas that can be used. If the types of gas listed do not include the type of gas available, check with the local gas supplier.

Propane Gas Conversion:

Conversion must be done by a qualiﬁed service technician. No attempt shall be made to convert the cooktop from the gas

speciﬁed on the model/serial/rating plate for use with a different gas without consulting the serving gas supplier. See the Gas Conversion instructions provided in the package containing literature.

Gas Supply Line

Gas Pressure Regulator

■ Provide a gas supply line of 3/4" (19 mm) rigid pipe to the

cooktop location. A smaller size pipe on longer runs may result in insufﬁcient gas supply. Pipe-joint compounds that resist the action of Propane gas must be used. Do not use TEFLON

®†

tape. With Propane gas, piping or tubing size should be 1/2" (13 mm) minimum. Usually, Propane gas suppliers determine the size and materials used in the system.

Flexible metal appliance connector:

■ If local codes permit, use a 1/2" (13 mm) or 3/4" (19 mm)

I.D. ﬂexible stainless steel tubing gas connector, designed by CSA to connect the cooktop to the rigid gas supply line.

■ A 1/2" (13 mm) male pipe thread is needed for

connection to the female pipe threads of the inlet to the cooktop pressure regulator.

■ Do not kink or damage the ﬂexible metal tubing when

moving the cooktop.

■ Must include a shut-off valve:

Install a manual gas line shut-off valve in an easily accessible location. Do not block access to shut-off valve. The valve is for turning on or shutting off gas to the cooktop.

The gas pressure regulator supplied with this cooktop must be used. The inlet pressure to the regulator should be as follows for proper operation:

Natural Gas:

Minimum pressure: 12.7 cm WCP Maximum pressure: 17.8 cm to 35.5 cm WCP

Propane Gas:

Minimum pressure: 27.9 cm WCP Maximum pressure: 35.5 cm WCP Contact local gas supplier if you are not sure about the inlet

pressure.

Burner Input Requirements

Input ratings shown on the model/serial/rating plate are for elevations up to 2,000 ft (609.6 m).

For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level (not applicable for Canada).

For elevations above 6,560 ft (1999.5 m) a high altitude kit is needed to avoid any reduced power output. See separate Propane gas conversion instructions sheet.

Gas Supply Pressure Testing

Gas supply pressure for testing regulator must be at least 2.5 cm water column pressure above the manifold pressure shown on the model/serial/rating plate.

A. Gas supply line B. Shut-off valve open position C. To cooktop

Line pressure testing above 1/2 psi (3.5 kPa) gauge (35.5 cm WCP)

The cooktop and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).

Line pressure testing at 1/2 psi (3.5 kPa) gauge (35.5 cm WCP) or lower

The cooktop must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).

†®TEFLON is a registered trademark of Chemours.

INSTALLATION INSTRUCTIONS

C D

Prepare Cooktop for Installation

WARNING

Excessive Weight Hazard

Use two or more people to move and install cooktop.

Failure to do so can result in back or other injury.

Decide on the ﬁnal location for the cooktop. Avoid drilling into or severing existing wiring during installation.

On Glass Cooktop models only:

1. Using two or more people, place the cooktop upside down

on a covered surface.

2. Remove foam strip from the package containing literature.

Remove backing from foam strip. Apply foam strip adhesiveside down around bottom of cooktop, ﬂush with edge.

NOTE: The foam strip keeps debris away from the underside of the cooktop and helps the cooktop to sit ﬂat on uneven counters.

Install Cooktop

Style 1: Cooktop over undercounter built-in oven

IMPORTANT: Clamping brackets should not be used.

1. Using two or more people, place cooktop right side up into

the cutout. NOTE: Make sure that the front edge of the cooktop is

parallel to the front edge of the countertop. If repositioning is needed, lift entire cooktop up from cutout to avoid scratching the countertop.

Style 2: Cooktop over cabinets

1. Determine whether your cabinet construction provides

clearance for installing clamping brackets at cooktop base ends. This is the recommended location. Clamping brackets can be installed on the front and back of cooktop base bottom, if necessary.

A. Cooktop base B. Foam strip C. Cooktop

A. Attachment screw holes for optional front and back location B. Clamping bracket (end locations recommended) C. Cooktop base bottom D. Attachment screw E. Attachment screw location (recommended)

2. The clamping brackets can be installed before or after the

cooktop is placed into the cutout. Complete the following steps for the option you choose.

Installing Brackets Before Placing Cooktop in Cutout

1. Using two or more people, place the cooktop upside down

on a covered surface.

2. Remove the attachment screws for the selected bracket

locations from the bottom of the cooktop base.

3. Select bracket mounting holes that will allow the bracket to

extend far enough out from the cooktop for the installation of 2½" (6.4 cm) clamping screws. See the “Attach Cooktop to Countertop” section for illustration of clamping screw installation.

A. Clamping bracket B. Recommended attachment screw location C. Clamping screw location D. Edge of cooktop base bottom

4. Attach brackets to cooktop base bottom with bracket

attachment screws using the bracket mounting holes selected in Step 2.

5. Rotate brackets so they do not extend beyond edge of

cooktop base.

6. Tighten screws just enough to hold brackets in place when

cooktop is put in cutout.

7. Using two or more people, turn the cooktop right side up

and place in cutout. NOTE: Make sure that the front edge of the cooktop is

parallel to the front edge of the countertop. If repositioning is needed, lift entire cooktop up from cutout to avoid scratching the countertop.

8. Loosen the screws and rotate the brackets so that they are

perpendicular to the edge of the cooktop base and extend beyond its edge. Securely tighten screws.

Installing Brackets After Placing Cooktop in Cutout

1. Using two or more people, place cooktop right side up into

the cutout. NOTE: Make sure that the front edge of the cooktop is

parallel to the front edge of the countertop. If repositioning is needed, lift entire cooktop up from cutout to avoid scratching the countertop.

2. Remove the attachment screws for the selected bracket

locations from the bottom of the cooktop base.

3. Select bracket mounting holes that will allow the bracket to

extend far enough out from the cooktop for the installation of 2½" (6.4 cm) clamping screws.

A. Cooktop B. Cooktop base C. Attachment screw D. Clamping bracket (extends far enough beyond

cooktop base to allow installation of clamping screws)

E. 2½" (6.4 cm) clamping screw (to be installed in the

“Attach Cooktop to Countertop” section) F. Countertop G. Foam seal

4. Attach brackets to cooktop base bottom with bracket

attachment screws using the bracket mounting holes selected in Step 3. Securely tighten screws.

Make Gas Connection

WARNING

Explosion Hazard

Use a new CSA International approved gas supply line.

Install a shut-off valve.

Securely tighten all gas connections.

If connected to propane, have a qualified person make sure gas pressure does not exceed 14" (36 cm) water column.

Examples of a qualified person include:

licensed heating personnel, authorized gas company personnel, and authorized service personnel.

Failure to do so can result in death, explosion, or fire.

To Assemble Pressure Regulator:

1. Using two or more people, stand the cooktop on its side or

back.

2. Connect the ﬂexible stainless steel connector to the pressure

regulator using a 1/2" (13 mm) male pipe thread adapter and nipple. A combination of pipe ﬁttings must be used to connect the cooktop to the existing gas line. Shown following is a typical connection. Your connection may be different, according to the supply line type, size, and location.

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