Kitchenaid Kfrs365tss00, Kfrs361tss00, Kfrs271tss00, Kbns361tss0, Kbns271tss0 Installation Guide

...

OUTDOOR GRILLS

FREESTANDING AND BUILT-IN

Installation Instructions and Use & Care Guide

For questions about features, operation/performance, parts, accessories or service, call: 1-800-422-1230

In Canada, for assistance, installation and service, call: 1-800-807-6777

or visit our website at www.kitchenaid.com

or visit our website at www.KitchenAid.ca

GRILS D’EXTÉRIEUR

AUTOPORTANTS ET ENCASTRÉS

Instructions d’installation et Guide d’utilisation et d’entretien

Au Canada, pour assistance, installation ou service, composez le 1-800-807-6777

Table of Contents/Table des matières.............................................................................2

ou visitez notre site web à www.KitchenAid.ca

IMPORTANT:

Save for local electrical inspector's use.

Installer: Leave installation instructions with the homeowner. Homeowner: Keep installation instructions for future reference.

IMPORTANT :

À conserver pour consultation par l'inspecteur local des installations électriques.

Installateur : Remettre les instructions d'installation au propriétaire. Propriétaire : Conserver les instructions d'installation pour référence ultérieure.

Models/Modèles KFRS271T, KFRS361T, KFRS365T, KBNS271T, KBNS361T

W10110724C

TABLE OF CONTENTS

TABLE DES MATIÈRES

OUTDOOR GRILL SAFETY............................................................3

INSTALLATION REQUIREMENTS................................................5

Tools and Parts ............................................................................5

Location Requirements................................................................5

Product Dimensions.....................................................................6

Built-In Outdoor Grill Enclosure...................................................6

Cabinet Cutout Dimensions (Built-In Outdoor Grills)...................7

Electrical Requirements ...............................................................9

Gas Supply Requirements.........................................................10

Gas Connection Requirements..................................................11

Gas Connection Requirements..................................................12

INSTALLATION INSTRUCTIONS................................................13

Style 1 - Freestanding Outdoor Grill Installation........................13

Style 2 - Built-In Outdoor Grill Installation .................................16

Check and Adjust the Burners...................................................18

OUTDOOR GRILL USE ................................................................19

Using Your Outdoor Grill............................................................19

Using Your Infrared Sear Burner................................................21

Using Your Side Burner .............................................................21

Using Your Rotisserie (Optional Accessory)..............................22

Rotisserie Cooking Tips .............................................................23

Using Your Smoker Box ............................................................24

Hood Lights................................................................................24

TIPS FOR OUTDOOR GRILLING ................................................25

Cooking Methods.......................................................................25

Grilling Chart...............................................................................26

OUTDOOR GRILL CARE .............................................................28

Replacing the Igniter Battery .....................................................28

Changing the Light Bulb ............................................................28

General Cleaning........................................................................28

TROUBLESHOOTING ..................................................................30

ASSISTANCE OR SERVICE.........................................................30

WARRANTY ..................................................................................31

SÉCURITÉ DU GRIL D'EXTÉRIEUR ...........................................33

EXIGENCES D'INSTALLATION...................................................35

Outillage et pièces......................................................................35

Exigences d'emplacement.........................................................35

Dimensions du produit...............................................................36

Enceinte du gril d'extérieur encastré .........................................36

Dimensions de l'ouverture à découper dans

le placard (grils d'extérieur encastrés) .......................................37

Spécifications électriques ..........................................................39

Spécifications de l'alimentation en gaz .....................................40

Exigences concernant le raccordement au gaz ........................41

Exigences concernant le raccordement au gaz ........................42

INSTRUCTIONS D'INSTALLATION.............................................43

Style 1 - Installation du gril d'extérieur autoportant ..................43

Style 2 - Installation du gril d'extérieur encastré .......................46

Contrôle et réglage des brûleurs................................................48

UTILISATION DU GRIL D'EXTÉRIEUR.......................................50

Utilisation du gril d'extérieur.......................................................50

Utilisation du brûleur à infrarouge..............................................52

Utilisation du brûleur latéral........................................................52

Utilisation du tournebroche........................................................53

Conseils de cuisson à l’aide du tournebroche ..........................54

Utilisation du fumoir ...................................................................55

Lampes sous le capot................................................................55

CONSEILS POUR L'UTILISATION DU GRIL D'EXTÉRIEUR ....56

Méthodes de cuisson.................................................................56

Tableau de cuisson au gril .........................................................57

ENTRETIEN DU GRIL D'EXTÉRIEUR .........................................59

Remplacement de la pile de l'allumeur......................................59

Changement de l'ampoule d'éclairage......................................59

Nettoyage général ......................................................................59

DÉPANNAGE.................................................................................61

ASSISTANCE OU SERVICE.........................................................62

GARANTIE.....................................................................................63

OUTDOOR GRILL SAFETY

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.

This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.”

These words mean:

You can be killed or seriously injured if you don't immediately

DANGER

WARNING

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.

follow instructions.

can be killed or seriously injured if you don't

You instructions.

DANGER

If you smell gas:

1. Shut off gas to the appliance.

WARNING

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2. Extinguish any open flame.

2. An LP cylinder not connected for use

3. Open lid.

4. If odor continues, keep away from the

shall not be stored in the vicinity of this or any other appliance.

appliance and immediately call your gas supplier or your fire department.

State of California Proposition 65 Warnings: WARNING: This product contains a chemical known to the State of California to cause cancer. WARNING: This product contains a chemical known to the State of California to cause birth defects or other reproductive harm.

In the State of Massachusetts, the following installation instructions apply:

■ Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by

the State of Massachusetts.

■ If using a ball valve, it shall be a T-handle type.

■ A flexible gas connector, when used, must not exceed 3 feet.

IMPORTANT: This grill is manufactured for outdoor use only. For grills that are to be used at elevations above 2000 ft (609.6 m) orifice conversion is required. See “Gas Supply Requirements” section. It is the responsibility of the installer to comply with the minimum installation clearances specified on the model/serial rating plate. The model/serial rating plate for built-in models can be found on the right-hand side of the grill. The model/serial rating plate for freestanding models can be found on the right-hand inside cabinet wall.

IMPORTANT SAFETY INSTRUCTIONS

■

WARNING:

To reduce the risk of fire, electrical shock, injury to persons, or damage when using the outdoor cooking gas appliance, follow basic precautions, including the following:

■

Do not install portable or built-in outdoor cooking gas appliances in or on a recreational vehicle, portable trailer, boat or in any other moving installation.

■

Always maintain minimum clearances from combustible construction, see “Location Requirements” section.

■

The outdoor cooking gas appliance shall not be located under overhead unprotected combustible construction.

■

This outdoor cooking gas appliance shall be used only outdoors and shall not be used in a building, garage, or any other enclosed area.

■

Keep any electrical supply cord and fuel supply hose away from any heated surfaces.

■

Keep outdoor cooking gas appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

■

Do not obstruct the flow of combustion and ventilation air. Keep the ventilation openings of the cylinder enclosure free and clear from debris.

■

Inspect the gas cylinder supply hose before each use of the outdoor cooking gas appliance. If the hose shows excessive abrasion or wear, or is cut, it MUST be replaced before using the outdoor cooking gas appliance. Contact your dealer and use only replacement hoses specified for use with the outdoor cooking gas appliance.

■

Visually check the burner flames. They should be blue. Slight yellow tipping is normal for LP gas.

■

Check and clean burner/venturi tube for insects and insect nest. A clogged tube can lead to fire under the outdoor cooking gas appliance.

The LP gas supply cylinder to be used must be:

- constructed and marked in accordance with the Specification for LP Gas Cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods; and Commission.

- provided with a listed overfilling prevention device.

- provided with a cylinder connection device compatible with the connection for outdoor cooking gas appliances.

■

Always check connections for leaks each time you connect and disconnect the LP gas supply cylinder. See “Installation Instructions” section.

■

When the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply cylinder.

■

Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance.

■

Cylinders must be stored outdoors and out of the reach of children and must not be stored in a building, garage, or any other enclosed area.

■

The pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. A replacement pressure regulator and hose assembly specific to your model is available from your outdoor cooking gas appliance dealer.

■

Gas cylinder must include a collar to protect the cylinder valve.

■

For appliances designed to use a CGA791 Connection: Place a dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

If the following information is not followed exactly, a fire causing death or serious injury may occur.

■

Do not store a spare LP gas cylinder under or near this outdoor cooking gas appliance.

■

Never fill the cylinder beyond 80 percent full.

SAVE THESE INSTRUCTIONS

INSTALLATION REQUIREMENTS

Tools and Parts

Style 1 - Freestanding Outdoor Grills

Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.

Tools Needed

■ Tape me asu re

■ Small, flat-blade screwdriver

■ Flat-blade screwdriver

■ #2 and #3 Phillips screwdriver

■ Level

Parts Supplied

■ Gas pressure regulator/hose assembly set for 11" WCP LP

gas (attached to manifold).

■ 1.5-volt “D” size alkaline battery

Parts Needed

■ 20 lb LP gas fuel tank

■ Wrench or pliers

■ Pipe wrench

■ Scissors or cutting pliers

(to remove tiedowns)

■ Noncorrosive leak-

detection solution

Tools and Parts

Style 2 - Built-In Outdoor Grills

Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.

Tools Needed

■ Tape me asu re

■ Small, flat-blade screwdriver

■ Flat-blade screwdriver

■ #2 and #3 Phillips screwdriver

■ Level

Parts Needed

■ Gas line shutoff valve

■ ½" male pipe thread nipple for connection to pressure

regulator.

■ LP gas-resistant pipe-joint compound

■ CSA design-certified outdoor flexible stainless steel

appliance connector (4-5 ft [1.2-1.5 m]) or rigid gas supply line as needed.

Parts Supplied

■ Convertible regulator set for 4" WCP Natural gas.

■ Single-prong plug/5,000 mAmp transformer assembly

■ 1.5-volt “D” size alkaline battery

■ Wrench or pliers

■ Pipe wrench

■ Scissors or cutting pliers

(to remove tiedowns)

■ Noncorrosive leak-

detection solution

Location Requirements

WARNING

Explosion Hazard Do not store fuel tank in a garage or indoors. Do not store grill with fuel tank in a garage or indoors. Failure to follow these instructions can result in death,

explosion, or fire.

WARNING

Fire Hazard Do not use grill near combustible materials. Do not store combustible materials near grill. Doing so can result in death or fire.

Select a location that provides minimum exposure to wind and traffic paths. The location should be away from strong draft areas.

Do not obstruct flow of combustion and ventilation air. Clearance to combustible construction for built-in and

freestanding outdoor grills:

■ A minimum of 24" (58 cm) must be maintained between the

front of the grill hood, sides and back of the grill and any combustible construction.

■ A 24" (58 cm) minimum clearance must also be maintained

below the cooking surface and any combustible construction.

Rotisserie (accessory)*

If you equip your grill with a rotisserie, a 6" (15.2 cm) minimum clearance is needed for the rotisserie motor.

A grounded, 3-prong outlet located to the left of the grill is required. See “Electrical Requirements” section.

*See “Assistance or Service” section to order.

Product Dimensions

Style 1 - Freestanding Outdoor Grill Style 2 - Built-In Outdoor Grill

62¹⁄₂"

(158.8 cm)

(127.0 cm)

17¼"

(43.8 cm)

50"

A. 61½" (156.2 cm) on 27" (68.6 cm) models

70½" (179 cm) on 36" (91.4 cm) models

B. 27" (68.6 cm)

36" (91.4 cm)

WARNING

17¼"

(43.8 cm)

28¹⁄₂" (72.4 cm) front of handle to back of grill

36¼"

(92.1 cm)

(60.5 cm)

23¾"

A. 27" (68.6 cm)

36" (91.4 cm)

B. 27" (68.6 cm) models - 31¾" (80.6 cm)

36" (91.4 cm) models - 40¾" (103.4 cm)

Built-In Outdoor Grill Enclosure

The enclosure for the built-in outdoor grill is to be a minimum of 11" (28.0 cm) high x 23" (58.4 cm) deep x (30" [76.0 cm] for 27" [68.6 cm] grill and 39" [99.0 cm] for 36" [91.4 cm] grill) wide.

This built-in outdoor grill is only for installation in a built-in enclosure constructed only of non-combustible materials. Noncombustible materials could be brick, firewall or steel. Do not use wood or other combustible materials for built-in enclosure.

10⁵⁄₈"

(27.1 cm)

28½"

(72.4 cm)

22¾"

(57.7 cm)

Fire Hazard Do not install grill on or near combustible materials. Doing so can result in death or fire.

Cabinet Cutout Dimensions (Built-In Outdoor Grills)

The installation of this grill must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NPFA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.

Copies of the standards listed may be obtained from: CSA International

8501 East Pleasant Valley Rd. Cleveland, Ohio 44131-5575

NOTE: The grill drops into the opening and the bottom of the grill should be supported by the bottom support of the cabinet cutout. The dimension chart and illustration below include cutout dimensions and minimum spacing requirements for all built-in outdoor

products. The illustration is for reference. The design of your cabinet layout can be personalized, but the dimensions for the cutouts and minimum spacing must be followed.

3" (7.6 cm) min. to open hood

9¹⁄₈"

(23.2 cm)

(12.7 cm) min.

Warming Drawer

12" min. to any

12" (30.5 cm) min. to any accessory

accessory

Grills or

Side or Sear Burners

Utility or

Trash Drawer

Refreshment Centers

Access Doors

20⁷⁄₈" (53.0 cm)

1¹⁄₂"

(3.8 cm) min.

20⁵⁄₈" (52.4 cm)

Refrigerator or Ice Maker

2¹⁄₂" (6.4 cm) min.

Minimum Spacing Requirement Between Cutouts - Dimension K

Between 2 or more sets of Access Doors adjacent to each other:

K = 14" (35.6 cm) when 2 adjacent doors are opened to 90 degrees K = 8" (20.3 cm) when 1 of the adjacent doors is opened to 90 degrees

Between a set of Access Doors and a Trash Drawer, Utility Drawer, Warming Drawer, Refrigerator, or Ice Maker:

K = 8" (20.3 cm) when 1 of the adjacent doors is opened to 90 degrees

Between a Trash Drawer, Utility Drawer, or Warming Drawer:

K = 3" (7.6 cm)

Cabinet Height and Depth Dimensions

Dimension A Minimum Dimension B Minimum

With outdoor refrigerator 37" (94.0 cm) 26" (66.0 cm) Grill with insulated jacket 36½" (92.7 cm) 27" (68.6 cm) Grill without insulated jacket 35½" (90.2 cm) 26" (66.0 cm)

Cutout Dimensions - Built-in Grill

Grill Size Dimension C Dimension D Dimension E

27" (68.6 cm) 29⁵⁄₈" (75.2 cm) 10¾" (27.3 cm) 22⁷⁄₈" (58.1 cm) 36" (91.4 cm) 38⁵⁄₈" (98.1 cm) 10¾" (27.3 cm) 22⁷⁄₈" (58.1 cm) 48" (121.9 cm) 50⁵⁄₈" (128.6 cm) 10¾" (27.3 cm) 22⁷⁄₈" (58.1 cm)

Cutout Dimensions - Built-in Grill with Insulated Jacket

Grill Size Dimension C Dimension D Dimension E

27" (68.6 cm) 33" (83.8 cm) 11¾" (29.8 cm) 24" (61.0 cm) 36" (91.4 cm) 42" (106.7 cm) 11¾" (29.8 cm) 24" (61.0 cm) 48" (121.9 cm) 54" (137.2 cm) 11¾" (29.8 cm) 24" (61.0 cm)

Cutout Dimensions - Built-in Side Burner

Burner Position Dimension C Dimension D Dimension E

Front to Back 13½" (34.3 cm) 10¾" (27.3 cm) 22⁵⁄₈" (57.5 cm) Side by Side 24½" (62.2 cm) 10¾" (27.3 cm) 16⁷⁄₈" (42.9 cm)

Cutout Dimensions - Built-in Sear Burner

Dimension C Dimension D Dimension E

13½" (34.3 cm) 10⁵⁄₈" (27.0 cm) 22¹¹⁄₁₆" (57.6 cm)

Cutout Dimensions - Built-in Refreshment Center

Dimension C Dimension D Dimension E

30½" (77.5 cm) 10¾" (27.3 cm) 23" (58.4 cm)

Cutout Dimensions - Built-in Access Doors

Door Size Dimension F Dimension L*

18" (45.7 cm) 16³⁄₁₆" (41.1 cm) 1½" (3.8 cm) 27" (68.6 cm) 25¹⁄₈" (63.8 cm) 1½" (3.8 cm) 30" (76.2 cm) 28¹⁄₈" (71.4 cm) 1½" (3.8 cm) 36" (91.4 cm) 34¹⁄₈" (86.7 cm) 1½" (3.8 cm) 48" (121.9 cm) 46¹⁄₈" (117.2 cm) 1½" (3.8 cm)

*Dimension L is the minimum mounting surface area around the opening for mounting the optional door or drawers.

Cutout Dimensions - Outdoor Refrigerator

Dimension G Dimension H

24" (61.0 cm) 35¼" (89.5 cm)

Cutout Dimensions - Outdoor Ice Maker

Dimension G Dimension H

18" (45.7 cm) 34" (86.4 cm) min. to 34½" (87.6 cm) max.

Cutout Dimensions - Built-in Warming Drawer

Warming Drawer Size Dimension J

24" (61.0 cm) 22½" (57.2 cm)

Cutout Dimensions - Built-in Utility Drawer and Built-in Trash Drawer

Dimension M Dimension L*

12¼" (31.1 cm) 1½" (3.8 cm)

*Dimension L is the minimum mounting surface area around the opening for mounting the optional door or drawers.

Built-in Outdoor Grill Enclosure Ventilation for LP Gas:

An enclosure for an LP gas fuel tank is to be ventilated by openings at both the top and lower levels of the enclosure.

If converting to LP gas, these vents are to be in the enclosure:

An enclosure for use with an LP gas fuel tank for built-in installation is to have at least one ventilation opening on an exposed exterior side located within 5" (12.7 cm) of the top is to be a minimum of 20 in. within 1" (2.5 cm) of the bottom of the enclosure and the bottom opening is to be a minimum of 10 in.

(129.0 cm2). One ventilation opening

(64.5 cm2). All vent openings are to be unobstructed. Every opening is to be a minimum of ¹⁄₈" (0.32 cm) wide.

20 in.

(129.0 cm2) min.

ventilation both sides

1" (2.5 cm) max.

10 in.2 (64.5 cm2) min. ventilation both sides

5" (12.7 cm) max.

Electrical Requirements

WARNING

Electrical Shock Hazard Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter. Do not use an extension cord. Failure to follow these instructions can result in death,

fire, or electrical shock.

If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path is adequate.

Check with a qualified electrician if you are not sure whether the grill is properly grounded.

A 120-volt, 60-Hz, AC-only, 15-amp, fused electrical supply is required.

It is recommended that a separate circuit servicing only this grill be provided.

On freestanding models, the model/serial number rating plate is located inside the grill cabinet on the right-hand cabinet side. See the following illustration.

A. Model/serial number plate

On built-in models, the model/serial number rating plate is located on the right-hand side of the grill. See the following illustration.

A. Model/serial number plate

Recommended Ground Method

The outdoor grill, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code ANSI/NFPA 70, or Canadian Electrical Code, CSA C22.1.

Copies of the standards listed above may be obtained from: CSA International

8501 East Pleasant Valley Rd. Cleveland, Ohio 44131-5575

National Fire Protection Association One Batterymarch Park Quincy, Massachusetts 02269

A. 3-prong ground plug B. 3-prong polarized type outdoor outlet C. Ground prong

Gas Supply Requirements

WARNING

Explosion Hazard

Use a new CSA International approved “outdoor” gas supply line.

Securely tighten all gas connections. If connected to LP, have a qualified person make sure

gas pressure does not exceed 11” (28 cm) water column.

Examples of a qualified person include: licensed heating personnel,

authorized gas company personnel, and authorized service personnel.

Failure to do so can result in death, explosion, or fire.

Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes

and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 - latest edition or CAN/CGA B149.1 - latest edition.

IMPORTANT: Grill must be connected to a regulated gas supply. Refer to the model/serial rating plate for information on the type

of gas that can be used. If this information does not agree with the type of gas available, check with your local gas supplier.

Gas Conversion:

No attempt shall be made to convert the grill from the gas specified on the model/serial rating plate for use with a different gas type without consulting the serving gas supplier. The conversion kits specified must be used.

Gas Pressure Regulator

The gas pressure regulator supplied with this grill must be used. The inlet (supply) pressure to the regulator should be as follows for proper operation:

LP Gas:

Operating pressure: 11" (27.9 cm) WCP Inlet (supply) pressure: 11" to 14" (27.9 cm to 35.5 cm) WCP

Natural Gas:

Operating pressure: 4" (10.2 cm) WCP Inlet (supply) pressure: 7" to 14" (17.8 cm to 35.5 cm) WCP

maximum. Contact local gas supplier if you are not sure about the inlet

(supply) pressure.

Burner Requirements for High Altitude

Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m).

For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level. Orifice conversion is required. See “Assistance or Service” section to order.

4. Tighten the locking screw against the bottom collar of the

20 lb LP gas fuel tank to secure.

Gas Supply Line Pressure Testing

Testing above ½ psi (3.5 kPa) or 14" (35.5 cm) WCP (gauge):

The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than ½ psig (3.5 kPa).

Testing below ½ psi (3.5 kPa) or 14" (35.5 cm) WCP (gauge) or lower:

The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psig (3.5 kPa).

Gas Connection Requirements

Style 1 - Freestanding Outdoor Grills

LP Gas Fuel Tank

This grill is equipped for use with a 20 lb LP gas fuel tank (fuel tank not supplied). A gas pressure regulator/hose assembly is supplied.

It is also design-certified by CSA International for local LP gas supply or for Natural gas with appropriate conversion.

B C

A. Locking screw B. Mounting hole

C. Bottom collar

5. Slide tank tray back into the cabinet and lock into place.

Local LP Gas Supply

IMPORTANT: The gas installation must conform with local

codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition. The qualified LP gas technician shall provide the LP gas supply to the selected grill location in accordance with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and local codes.

A. Gas pressure regulator/hose assembly

The 20 lb LP gas fuel tank must be mounted and secured.

1. Open cabinet doors.

2. Press the locking tab on the tank tray and pull out the tray.

A. Tank tray locking tab

3. Place the 20 lb LP gas fuel tank bottom collar into the

mounting hole in the tank tray.

A. Grill gas pipe B. New ANSI Z21.54 certified gray hose C. Rear of grill D. To local LP gas supply

Natural Gas Conversion

Conversion must be made by a qualified gas technician. The qualified Natural gas technician shall provide the Natural gas supply to the selected grill location in accordance with the National Fuel Gas Code ANSI Z223.1/NFPA 54 - latest edition, and local codes. For conversion to Natural gas, the Natural gas conversion kit must be used.

IMPORTANT: The gas installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition.

To convert to Natural gas, the Natural Gas Conversion Kit Part Number W10118098 must be used. Follow instructions included with the kit.

The supply line shall be equipped with an approved shutoff valve. This valve should be located in the same area as the grill and should be in a location that allows ease of opening and closing. Do not block access to the shutoff valve. The valve is for turning on or shutting off gas to the grill.

A. Grill gas pipe B. New ANSI Z21.54 certified gray hose C. Rear of grill D. To Natural gas supply

Gas Connection Requirements

Style 2 - Built-In Outdoor Grills

Natural Gas

Built-in grill models are equipped for use with Natural gas. They are design-certified by CSA International for LP (propane or butane) gases with appropriate conversion.

Built-in models are set for Natural gas use and have a pressure regulator with ½" female pipe threads.

A. Gas supply line B. Shutoff valve “open” position C. To grill

LP Gas Conversion Using a Local LP Gas Supply

Conversion must be made by a qualified person. A qualified Natural gas technician shall provide the LP gas supply to the selected grill location in accordance with the National Fuel Gas Code ANSI Z223.1/NFPA 54 - latest edition, and local codes.

To convert to LP gas, the LP Gas Conversion Kit Part Number W10118099 must be used. Follow instructions included with kit.

A. Grill gas pipe B. New CSA International approved

“outdoor” flexible gas supply line C. Rear of grill D. To Natural gas supply

A. Grill gas pipe B. New CSA International approved

“outdoor” flexible gas supply line C. Rear of grill D. To local gas supply

LP Gas Conversion Using a 20 lb LP Gas Fuel Tank

To convert to LP gas, the LP Gas Conversion Kit Part Number W10118099 must be used. Follow instructions included with kit. A 20 lb LP gas fuel tank must be purchased separately.

INSTALLATION INSTRUCTIONS

Style 1 - Freestanding Outdoor Grill Installation

WARNING

Excessive Weight Hazard Use two or more people to move and install grill. Failure to do so can result in back or other injury.

1. Unpack grill. Remove all packaging materials and remove grill

from wooden skid.

2. Move grill into desired outdoor location.

3. Open the hood.

Attach Side Shelf (on some models)

4. Open doors below grill and remove carton. Unpack side

shelf.

5. Locate 4 screws. Install 2 screws in the top 2 holes on each

side of the grill. Leave screws away from side of grill about ¼" (0.64 cm).

6. Install side shelf on left side of the grill. Position the side shelf

so that the large end of the keyhole slots are over the screws. Place shelf onto the 2 mounting screws. Let the shelf slide down so the screws are in the narrow neck of the slots.

Attach Cabinet Doors (on some models)

1. Remove foam wrapping from both cabinet doors.

2. Position hinge pins on the door with the hinge brackets on

the cabinet. Gently push down to slide the pins into place.

A. Door hinge pin B. Hinge bracket

Remove Packaging Material Inside the Grill

1. Cut the tiedowns holding the grates together.

2. Remove condiment shelf, warming shelf and grill grates from

inside the grill and remove packaging material.

3. Remove foam block and wrap from inside the grill.

A. Top of side shelf

B. Keyhole slot C. Front of side shelf D. Side of grill

7. Install the bottom 2 screws and tighten.

8. Tighten the top 2 screws.

A. Foam block B. Foam wrap

4. Replace the grill grates.

5. Place warming shelf on brackets as shown.

A. Warming shelf brackets B. Warming shelf

6. Attach condiment shelf to the inside of the left cabinet door.

LP Gas:

IMPORTANT: A 20 lb LP gas fuel tank must be purchased

separately. IMPORTANT: The gas pressure regulator/hose assembly

supplied with the grill must be used. Replacement gas pressure regulator/hose assembly specific to your model, is available from your outdoor grill dealer.

To Install the 20 lb LP Gas Fuel Tank:

1. Open cabinet doors.

2. Press the locking tab on the tank tray and pull out the tray.

A. Tank tray locking tab

3. Place the 20 lb LP gas fuel tank bottom collar into the

mounting hole in the tank tray.

4. Tighten the locking screw against the bottom collar of the

20 lb LP gas fuel tank to secure.

A. Attachment holes B. Condiment shelf

7. Dispose of/recycle all packaging material.

Make Gas Connection

WARNING

Explosion Hazard

Securely tighten all gas connections. If connected to LP, have a qualified person make sure

gas pressure does not exceed 11” (28 cm) water column.

Examples of a qualified person include: licensed heating personnel,

authorized gas company personnel, and authorized service personnel.

Failure to do so can result in death, explosion, or fire.

If converting to Natural gas, see conversion kit requirements in the “Gas Supply Requirements” section. Follow instructions included with kit.

B C

A. Locking screw B. Mounting hole

C. Bottom collar

5. Screw the gas pressure regulator/hose assembly to the

20 lb LP gas fuel tank as shown.

A. 20 lb LP gas fuel tank B. Gas pressure regulator/hose assembly

6. Turn on the gas supply. Wait a few minutes for gas to move

through the gas line.

7. Test all connections by brushing on an approved

noncorrosive leak-detection solution. Bubbles will show a leak. Correct any leak found.

8. Slide tank tray back into the cabinet and lock into place.

9. The igniter battery is not factory installed. A 1.5-volt “D” size

alkaline battery is located in the accessory box on the grill grate. Install battery at this time following the instructions in the “Replacing the Igniter Battery” section.

10. Go to “Check and Adjust the Burners” section.

■ Pipe-joint compounds suitable for use with Natural gas

must be used. Do not use TEFLON®† tape.

If Converted to Natural Gas

WARNING

Explosion Hazard

Use a new CSA International approved “outdoor” gas supply line.

Securely tighten all gas connections. Failure to do so can result in death, explosion, or fire.

This installation must conform with local codes and ordinances. In the absence of local codes, installations must conform with either the National Fuel Gas Code ANSI Z223.1, or CAN/CGAB149.1 Natural Gas and Propane installation code.

Copies of the standards listed above may be obtained from: CSA International

8501 East Pleasant Valley Rd. Cleveland, Ohio 44131-5575

National Fire Protection Association One Batterymarch Park Quincy, Massachusetts 02269

1. Make gas connections.

A combination of pipe fittings must be used to connect the grill to the existing gas line.

■ If local codes permit, use an outdoor flexible stainless

steel tubing gas connector, design-certified by CSA International, to connect the grill to the rigid gas supply line. A ⁵⁄₈" diameter line is recommended. Using a wrench to tighten, connect the gas supply to the grill. Use pipejoint compound on all non-flared male threads. Do not kink or damage the flexible connector when moving the grill.

A. Grill gas pipe B. New ANSI Z21.54 certified gray hose C. Rear of grill D. To Natural gas supply

2. Open the manual shutoff valve in the gas supply line. The

valve is open when the handle is parallel to the gas pipe.

A. Closed valve B. Open valve

3. Test all connections by brushing on an approved

noncorrosive leak-detection solution. Bubbles will show a leak. Correct any leak found.

4. The igniter battery is not factory installed. A 1.5-volt “D” size

alkaline battery is located in the accessory box on the grill grate. Install battery at this time following the instructions in the “Replacing the Igniter Battery” section.

5. Go to “Check and Adjust the Burners” section.

Plug in Grill

WARNING

Electrical Shock Hazard Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter. Do not use an extension cord. Failure to follow these instructions can result in death,

fire, or electrical shock.

1. Plug into a grounded 3-prong outlet.

†®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company.

Style 2 - Built-In Outdoor Grill Installation

WARNING

Excessive Weight Hazard Use two or more people to move and install grill. Failure to do so can result in back or other injury.

■ Unpack grill. Remove all packaging materials and remove grill

from carton.

■ Move grill close to desired outdoor location.

■ Open the hood.

Remove Packaging Material Inside the Grill

1. Cut the tiedowns holding the grates together.

2. Remove rotisserie skewer (on some models), warming shelf

and grill grates from inside the grill and remove packaging material.

3. Remove foam block and wrap from inside the grill.

Make Gas Connection

NOTE: If grill has been converted to LP gas, follow instructions in

“If Converting to LP Gas” at the end of this section.

WARNING

Fire Hazard Do not use grill near combustible materials. Do not store combustible materials near grill. Doing so can result in death or fire.

Natural Gas Use

This installation must conform with local codes and ordinances. In the absence of local codes, installations must conform with either the National Fuel Gas Code ANSI Z223.1 - latest edition, or CAN/CGA-B149.1 Natural Gas and Propane installation code.

1. Place grill into outdoor enclosure, but leave enough room in

back to connect to gas supply and electrical plug-in.

A. Foam block B. Foam wrap

4. Replace the grill grates.

5. Place warming shelf on brackets as shown.

A. Warming shelf brackets B. Warming shelf

6. Dispose of/recycle all packaging material.

WARNING

Explosion Hazard

Use a new CSA International approved “outdoor” gas supply line.

Securely tighten all gas connections. Failure to do so can result in death, explosion, or fire.

2. Make gas connections.

A combination of pipe fittings must be used to connect the grill to the existing gas line.

■ If local codes permit, use an outdoor flexible stainless

■ Pipe-joint compounds suitable for use with Natural gas

must be used. Do not use Teflon® tape.

WARNING

A. Grill gas pipe

B. New CSA International approved

“outdoor” flexible gas supply line C. Rear of grill D. To Natural gas supply

3. Open the manual shutoff valve in the gas supply line. The

valve is open when the handle is parallel to the gas pipe.

A. Closed valve B. Open valve

4. Test all connections by brushing on an approved

noncorrosive leak-detection solution. Bubbles will show a leak. Correct any leak found.

Plug in Grill

Electrical Shock Hazard Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter. Do not use an extension cord. Failure to follow these instructions can result in death,

fire, or electrical shock.

2. Plug into a grounded 3-prong outdoor outlet.

3. The igniter battery is not factory installed. A 1.5-volt “D” size

alkaline battery is located in the accessory box on the grill grate. Install battery at this time following the instructions in “Replacing the Igniter Battery” section.

4. Gently slide grill completely into outdoor enclosure.

5. Now go to the “Check and Adjust the Burners” section.

If Converting to LP Gas

WARNING

1. This built-in outdoor grill comes with a 5,000 mAmp power

transformer plug assembly for the grill lights. Plug in the single-prong plug in the receptacle on the left underside of the grill.

A. Single-prong plug

Explosion Hazard

Use a new CSA International approved “outdoor” gas supply line.

Securely tighten all gas connections. If connected to LP, have a qualified person make sure

gas pressure does not exceed 11” (28 cm) water column.

Examples of a qualified person include: licensed heating personnel,

authorized gas company personnel, and authorized service personnel.

Failure to do so can result in death, explosion, or fire.

IMPORTANT: A 20 lb LP gas fuel tank must be purchased separately.

IMPORTANT: The gas pressure regulator/hose assembly supplied with the conversion kit must be used. Replacement gas pressure regulator/hose assembly specific to your model, is available from your outdoor grill dealer.

To Install the 20 lb LP Gas Fuel Tank:

1. Install the 20 lb LP gas fuel tank into the compartment below

the grill.

2. Screw the gas pressure regulator/hose assembly to the

20 lb LP gas fuel tank as shown.

5. Remove the 2 screws that hold the burner in place. Remove

gas burner from the grill.

A. 2 screws

A. 20 lb LP gas fuel tank B. Gas pressure regulator/hose assembly

3. Turn on the gas supply. Wait a few minutes for gas to move

through the gas line.

4. Test all connections by brushing on an approved

noncorrosive leak-detection solution. Bubbles will show a leak. Correct any leak found.

5. The igniter battery is not factory installed. A 1.5 volt “D” size

alkaline battery is located in the accessory box on the grill grate. Install battery at this time following the instructions in “Replacing the Igniter Battery” section.

6. Go to “Check and Adjust the Burners” section.

Check and Adjust the Burners

The burners are tested and factory-set for most efficient operation. However, variations in gas supply and other conditions may make minor adjustments to air shutter or low flame setting necessary.

It is recommended that a qualified person make burner adjustments.

NOTE: The rotisserie burner cannot be adjusted. Checking and adjusting the grill burner flames requires removing

the grate and sear plates.

Burner Flame Characteristics

The flames of the grill burners and side burners (on some models) should be blue and stable with no excessive noise or lifting (LP gas flames will have a slightly yellow tip). A yellow flame indicates not enough air. If flame is noisy or lifts away from the burner, there is too much air. Some yellow tips on flames when the burner is set to HI setting are acceptable as long as no carbon or soot deposits appear.

Check that burners are not blocked by dirt, debris, insect nests, etc. and clean as necessary. If they are clean, adjust air shutters as needed.

IMPORTANT: Before adjusting air shutters, let burners cool completely.

To Adjust:

1. Light grill using information in the “Outdoor Grill Use” section.

2. Observe flame to determine which burners need adjustment

and how the flame is acting.

3. Turn off the valve and wait until grill and burners cool

completely.

4. Remove grill grates and sear plates.

6. If flame is yellow (not enough air), turn air shutter adjustment

screw counterclockwise. If flame is noisy or lifts away from burner (too much air), turn

air shutter adjustment screw clockwise.

A. Air shutter adjustment screw

Adjustment should be made clockwise or counterclockwise from ¹⁄₈" (3.2 mm) to ¹⁄₄" (6.4 mm).

7. Replace gas burner, sear plates and grates.

8. Light grill using information in the “Outdoor Grill Use” section.

See “Burner Flame Characteristics.”

Low Flame Adjustment

If flame goes out on the “LO” setting, the low flame setting must be adjusted.

1. Turn off the valve and wait until grill and burners are cool.

2. Remove grill grates and sear plates.

3. Light grill using information in the “Outdoor Grill Use” section.

4. Turn burner to its lowest setting and remove knob.

5. Hold valve stem with pliers and insert a small flat-blade

screwdriver into the shaft.

6. Watch the flame and slowly turn the screwdriver

counterclockwise.

7. Adjust flame to minimum stable flame.

A. Valve stem B. Small flat-blade screwdriver C. Pliers

8. Replace the control knob and turn off the burner.

9. Repeat steps 3 through 8 for each burner if needed.

10. Replace the sear plates and grates after the burners have

cooled.

OUTDOOR GRILL USE

This manual covers several different models. The grill you have purchased may have some or all of the features listed. The locations and appearances of the features shown here may not match those of your model.

Control Panel

A. Rotisserie burner control knob B. Left grill burner control knob

C. Center grill burner control knob

Using Your Outdoor Grill

WARNING

Explosion Hazard Do not store fuel tank in a garage or indoors. Do not store grill with fuel tank in a garage or indoors. Failure to follow these instructions can result in death,

explosion, or fire.

WARNING

D. Sear burner control knob

E. Hood lights F. Side burner control knob

WARNING

Food Poisoning Hazard

Do not let food sit for more than one hour before or after cooking.

Doing so can result in food poisoning or sickness.

Inspect the LP Gas Fuel Tank Supply Hose

Inspect the gas pressure regulator/hose assembly before each use.

1. Open cabinet doors and slide the 20 lb LP gas fuel tank out.

2. Inspect the gas pressure regulator/hose assembly for cuts,

abrasions, or excessive wear.

3. If necessary, replace the gas pressure regulator/hose

assembly before using the grill. Contact the dealer and use only replacement hoses specified

for use with the grill.

Fire Hazard Do not use grill near combustible materials. Do not store combustible materials near grill. Doing so can result in death or fire.

A. Gas pressure regulator/hose assembly

Prepare the Gas Supply

Manually Lighting Main Grill and Infrared Sear Burners

1. Open the hood completely. Do not light burners with the hood

closed.

2. Make sure control knobs are turned to OFF. The drip pan

must be in place and pushed all the way to the back.

A. Drip pan

Turn the Gas Supply On

1. For freestanding outdoor grills using a 20 lb LP gas fuel tank:

Slowly open the tank valve. NOTE: If flow limiting device activates, your grill may not

light. If your grill does light, the flames will be low and will not heat properly. Turn tank valve and all control knobs off and wait 30 seconds. After shutting off the tank, very slowly open tank valve and wait 5 seconds before lighting.

2. For outdoor grills using gas supply source other than a 20 lb

LP gas fuel tank: Open the manual shutoff valve in the gas supply line. The valve is open when the handle is parallel to the gas pipe.

1. Do not lean over the grill.

2. Remove the manual lighting extension (see following

illustration) and attach a match to the split ring.

Freestanding grills - right-

hand cabinet door

Built-in grills - right-hand

side flange

3. Strike the match to light it.

4. Guide the lit match between the grill grate and one of the

slots in the sear plate.

5. Push in and turn the burner knob to LITE/HI for the burner

closest to the lit match. The burner will light immediately. When burner is lit, turn knob to desired setting.

Lighting the Grill and Infrared Sear Burners

1. Do not lean over the grill.

2. Select the burner you want to light. Push in and turn the grill

burner control knob to LITE/HI, while continuing to hold it in.

3. You will hear the “snapping” sound of the spark. When burner

is lit, release the knob. Turn knob to desired setting.

4. Repeat for each of the other burners as needed. IMPORTANT: If burner does not light immediately, turn the

burner knob to OFF and wait 5 minutes before relighting.

6. Repeat steps 3 through 5 for each main burner.

7. Remove match and replace manual lighting extension inside

the cabinet door.

IMPORTANT:

If burner does not light immediately, turn the burner knob to OFF and wait 5 minutes before relighting.

If any burners do not light after attempting to light them manually, contact the KitchenAid Customer eXperience Center. See the “Assistance or Service” section.

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