KitchenAid KECD867XSS01, KECD867XSS00, KECD807XSS00, KECD807XBL00, KECD867XBL01 Installation Guide

...

30" (76.2 CM) AND 36" (91.4 CM) ELECTRIC

DOWNDRAFT COOKTOP

INSTALLATIONINSTRUCTIONS

INSTRUCTIONSD'INSTALLATIONDE LATABLEDE

CUISSON ELECTRIQUEAVEC ASPIRATION

PARLEBASDE30" (76,2 CM) ET36" (91,4 CM)

TableofContents/Tabledesmah_res

COOKTOP SAFETY ........................................................................ 2

INSTALLATION REQUIREMENTS ................................................ 3

Tools and Parts ............................................................................ 3

Location Requirements ................................................................ 3

Venting Requirements .................................................................. 5

Venting Methods .......................................................................... 6

Electrical Requirements .............................................................. 8

INSTALLATION INSTRUCTIONS .................................................. 9

Prepare Cooktop .......................................................................... 9

Install Foam Strip .......................................................................... 9

Rotate Blower - Optional .............................................................. 9

Install Cooktop ........................................................................... 11

Make Electrical Connection ....................................................... 11

Complete Installation .................................................................. 12

SleCURITle DE LA TABLE DE CUlSSON ................................. 13

EXIGENCES D'INSTALLATION ................................................ 14

Outils et pieces ........................................................................ 14

Exigences d'emplacement ...................................................... 14

Exigences concernant I'evacuation ........................................ 16

Methodes d'evacuation ........................................................... 17

Specifications electriques ....................................................... 19

INSTRUCTIONS D'INSTALLATION ......................................... 20

Preparation de la table de cuisson ......................................... 20

Installation de la bande de mousse ........................................ 20

Rotation du ventilateur- Facultative ....................................... 20

Installation de la table de cuisson ........................................... 22

Raccordement electrique ........................................................ 22

Achever I'installation ............................................................... 23

iMPORTANT:

Save for local electrical inspector's use.

iMPORTANT :

,&,conserver pour consultation par I'inspecteur local des installations 61ectriques.

W10298568A

COOKTOP SAFETY

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety

messages.

This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others.

All safety messages will follow the safety alert symbol and either the word "DANGER" or "WARNING."

These words mean:

You can be killed or seriously injured if you don't immediately

follow instructions.

You can be killed or seriously injured if you don't follow instructions.

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.

INSTALLATIONREQUIREMENTS

Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed

here. Tools needed

• Tape measure

• Flat-blade screwdriver

• Phillips head screwdriver

• Drill

• Level

• 6" socket extension

Parts supplied

• Vent grille

• Pre-filter

Parts needed

• A UL listed or CSA approved strain relief for 7/8"(2.2 cm) knockout.

• A UL listed or CSA approved conduit connector for 1/2"(1.3 cm) trade-size metal-clad conduit

• UL listed wire connectors Metal ducting

Wall cap 6" (15.2 cm) Round Surface Wall Cap Damper

Order Part Number A406 5" (12.7 cm) Round Surface Wall Cap Damper

Order Part Number A405 31¼"x 10" (8.3 x 25.4 cm) Surface Wall Cap Damper

Order Part Number A403 To order, see the "Assistance or Service" section of the Use

and Care Guide.

• Vent clamps

Check local codes. Check existing electrical supply. See "Electrical Requirements" section.

It is recommended that all electrical connections be made by a licensed, qualified electrical installer.

IMPORTANT: Observe all governing codes and ordinances. When installing cooktop, use minimum dimensions given.

• To eliminate the risk of burns or fire by reaching over the heated surface units, cabinet storage space located above

the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a range

hood that projects horizontally a minimum of 5" (12.7 cm) beyond the bottom of the cabinets.

• Use the countertop opening dimensions that are given with these Installation Instructions. Given dimensions are

minimum clearances and provide 0" (0 cm) clearance.

• Marker or pencil

• Pliers

• 1¼.drill bit

• Jigsaw

• Ratchet with 3/8"socket

• Grounded electrical supply is required. See "Electrical Requirements" section.

• If cabinet has drawers, drawers will need to be removed and drawer fronts installed on front of cabinet.

IMPORTANT: An under-counter built-in oven cannot be installed under this product.

Product Dimensions

30" (76.2 cm) Cooktop - for standard and electric models

A. Model/serial rating/clearance plate location

B. 21" (53.4 cm) screw head to screw head

C. 22" (52.3 cm) without stainless steel trim or

21s7/64''(54.8 cm) with stainless steel trim

i C--------_

@ ® ©

F_ i_ i_-.------------J-H

i_--G i

A.30½_"(76.3 cm) with stainless steel trim B.291%6'' (76.1 cm)without stainless steel trim C. 14%d'(36.4 cm)

D. 331/32 '' (10.1 cm)

E.1813/32''(46.8 cm) F. 1_½_'' (3.4cm)

G. 13s/3_'' (33.3 cm)

H. 14s/le''(36.0 cm)

I.28%" (72.7cm) screw head to screw head

36" (91.4 cm) Cooktop -for standard and electric models

A. Model/serial rating/clearance plate location B. 21" (53.4 cm) screw head to screw head C. 22" (52.3 cm) without stainless steel trim or

2137/64'' (54.8 cm) with stainless steel trim

A =r

A. 35_%4'' (90.1 cm) with stainless steel trim B. 35_%4" (89.9 cm) without stainless steel trim

C, 1 731/64 '' (43.8 cm)

D. 3_%_'' (9.6 cm)

E. 1813/32'' (46.8 cm)

F. 817/64 '' (20,9 cm)

G. 133/32" (33.3 cm)

H. 131/16'' (33.2 cm)

I.3431/64'' (87.6 cm) screw head to screw head

Cabinet Dimensions

A. 30" (76.2 cm) on 30" (76.2 cm) models

36" (91.4 cm) on 36" (91.4 cm) models B. Combustible area above countertop (shown by dashed box above) C. 30" (76.2 cm) minimum clearance between top of cool(top platform

and bottom of uncovered wood or metal cabinet (24" [61 cm[

minimum clearance if bottom of wood or metal cabinet is covered

by not less than 1/4"[0.6 cm] flame retardant millboard covered with

not less than No. 28 MSG sheet steel, 0.015" [0.04 cm] stainless

steel, or 0.024" [0.06 cm] aluminum or 0.020" [0.05 cm] copper) D. 13" (33 cm) recommended upper cabinet depth

E.2"(5.1 cm) F. 211/8'' (73.4 cm)

G. 18" (45. 7cm) minimum clearance from upper cabinet to countertop

within minimum horizontal clearances to cool(top

H. Junction box or outlet; 12" (30.5 cm) minimum from bottom of

countertop

I. Junction box or outlet; 10" (25.4 cm) from right-hand side of

cabinet

J. 287/8'' (73.4 cm) on 30" (76.2 cm) models

349/18''(87.8 cm) on 36" (91.4 cm) models K. 2V2" (6.4 cm) minimum distance to nearest left and right side

combustible surface above coot(top

L. 1V2" (3.8 cm) minimum clearance between back wall and

countertop

NOTES: After making the countertop cutout, some installations may require notching down the base cabinet side walls to clear

the cooktop base. To avoid this modification, use a base cabinet with sidewalls wider than the cutout.

• A minimum side clearance of 6" (15.2 cm) is recommended between side of cooktop and side wall for maximum ventilation performance.

• A minimum clearance of 2" (5.1 cm) is recommended between the motor/blower and cabinet for proper cooling. A

6" (15.2 cm) clearance is recommended for servicing access.

Cutout Dimensions

A B

A. 28%" (73.4 cm) maximum on 30" (76.2 cm) models

34%6" (87.8 cm) maximum on 36" (91.4 cm) models

B. 211/8'' (53.7 em) maximum on both 30" (76.2 em) and 36" (91.4 em)

models

C. 81%=''(21.8 em) on 30" (76.2 em) models

157/16''(39.2 em) on 36" (91.4 em) models D. 61%4'' (16.0 em) on both 30" (76.2 em) and 36" (91.4 em) models E. 2" (5.1 em) minimum space to front edge of eooktop

F. Floor exhaust option

G. 61/s'' (15.6 em) for 6" (15.2 em) vent system

51/8'' (13 em) for 5" (12. 7 em) vent system

H. 81%='' (21.8 em) on 30" (76.2 em) models

157/18''(39.2 em) on 36" (91.4 em) models

I. 16" (40.6 em) on both 30" (76.2 em) and 36" (91.4 em) models

J. Waft exhaust option

IMPORTANT: This cooktop must be exhausted outdoors.

• Do not terminate the vent system in an attic or other enclosed area.

• Use avent cap.

• Vent system must terminate to the outside.

• Use only a 6" (15.2 cm) diameter round or 3W' x 10" (8.3 x 25.4 cm) rectangular vent except as follows: For electric cooktops, a 5" (12.7 cm) diameter round vent may be used for venting straight out the back of the cooktop and directly through the wall for 10 ft (3.0 m) or less.

• Before making cutouts, make sure there is proper clearance within the wall or floor for the exhaust vent.

• Do not cut a joist or stud unless absolutely necessary. If a joist or stud must be cut, then a supporting frame must be

constructed.

• The size of the vent should be uniform.

• The vent system must have a damper. Ifroof or wall cap has a damper, do not use damper supplied with the range hood.

• Use vent clamps to seal all joints in the vent system.

• Use caulking to seal exterior wall or roof opening around the cap.

• Determine which venting method is best for your application.

For Best Performance:

• Use 26-gauge minimum galvanized or 25-gauge minimum aluminum metal vent. Poor quality pipe fittings can reduce

airflow. Flexible metal vent is not recommended. NOTE: Local codes may require a heavier gauge material.

• Metal duct may be reduced to 30-gauge galvanized steel or 26-gauge aluminized steel if allowed by local codes. This

reduction is based on information in the International Residential Codes Section M1601.1 (2006 edition).

• Do not install 2 elbows together.

• Use no more than three 90° elbows.

• If an elbow is used, install it as far away as possible from the hood's vent motor exhaust opening.

• Make sure there is a minimum of 18" (45.7 cm) of straight vent between the elbows if more than one elbow is used.

• Elbows too close together can cause excess turbulence that reduces airflow.

• Do not use a 5" (12.7 cm) elbow in a 6" (15.2 cm) or3V4" x 10" (8.3 x 25.4 cm) system.

• Do not reduce to a 5" (12.7 cm) system after using 6" (15.2 cm) or 3V4" x 10" (8.3 x 25.4 cm) fittings.

• Avoid forming handmade crimps. Handmade crimps may restrict airflow.

• Use a vent cap for proper performance. If an alternate wall or roof cap is used, be certain the cap size is not reduced and that it has a back draft damper.

• Use vent clamps to seal all joints in the vent system.

• Use caulking to seal exterior wall or roof opening around the cap.

The length of vent system and number of elbows should be kept

to a minimum to provide efficient performance.

The maximum equivalent length of the vent system is 60 ft

(18.3 m). For altitudes above 4,500 ft (1272 m), reduce recommended vent run by 20% for best performance.

Cold Weather Installations

An additional back draft damper should be installed to minimize

backward cold air flow and a thermal break installed to minimize conduction of outside temperatures as part of the vent system.

The damper should be on the cold air side of the thermal break.

Makeup Air Local building codes may require the use of makeup air systems

when using ventilation systems greater than specified CFM of air movement. The specified CFM varies from locale to locale. Consult your HVAC professional for specific requirements in your

area.

Common venting methods are shown fora counter-mounted Concrete Slab Installations - downdraft cooktop. The cooktop may be vented through the wall Exhaust Through Window Well

or floor. B

Option 1 - Roof Venting Option 2 - Wall Venting

A. Wall cap B. 12" (30.5 cm) minimum

C. Concrete slab

D. 6" (15.2 cm) round PVC sewer pipe

E. 5" to 6" (12.7 cm to 15.2 cm) transition

F. 6" (15.2 cm) round metal duct

G. 6" (15.2 cm) round PVC coupling

H. 6" (15.2 cm) round PVC sewer pipe

I. 6" (15.2 cm) round 90 ° PVC sewer pipe elbow

A. Roof cap B. 6" (15.2 cm) round roof

venting

Option 3 - Venting Between

Floor Joist

A. 6" (15.2 cm) round wall

venting

B. Wall cap

Option 4 - Venting behind

Cabinet Kick Plate

Concrete

J. Tightly pack gravel or sand completely around pipe.

K. 42 ft (12.8 m) max.

L. 6" (15.2 cm) round PVC coupling

M. 6" (15.2 cm) minimum

N. Window well

Slab Installations - Exhaust Through Wall

L L

'_A B

A. Wall cap B. 6" (15.2 cm) round wall

venting

= " = "

A (8._'2II_m) B

A. Wall cap B. 6" (15.2 cm) round wall

venting

A D

A. Wall cap B. 6" (15.2 cm) round metal vent C. 16" (40.6 cm) maximum D. 6" (15.2 cm) round PVC sewer pipe E. 5" to 6" (12.7 cm to 15.2 cm) transition

F. 6" (15.2 cm) round metal duct

G. 6" (15.2 cm) round PVC coupling

H. Concrete slab

I. 6" (15.2 cm) round PVC sewer pipe

J. 6" (15.2 cm) round 90 ° PVC sewer pipe elbow

K. Tightly pack gravel or sand completely around pipe.

L. 30 ft (9.1 m) max.

M. 6" (15.2 cm) round 90 ° PVC sewer pipe elbow

N. 6" (15.2 cm) round PVC coupling

O. 12" (30.5 cm) minimum

Calculating Vent System Length

To calculate the length of the system you need, add the equivalent feet (meters) for each vent piece used in the system.

Vent Piece 6" (15.2 cm) Round

45° elbow 2.5 ft

(0.8m)

Example vent system

90 ° elbow

(

wall cap

90° elbow 5.0 ft

(1.5m)

6" (15.2 cm) 0.0 ft wall cap (0.0 m)

31/4"x 10" (8.3 cm x 25.4 cm) 4.5 ft to 6" (15.2 cm) transition (1.4 m)

6" (15.2 cm) to 31/4'' x 10" 1 ft (8.3 cm x 25.4 cm) transition (0.3 m)

31/4"x 10" (8.3 cm x 25.4 cm) 9.0 ft to 6" (15.2 cm) 90° elbow (2.7 m)

transition

1- 90 ° elbow = 5 ft (1.5 m) 8 ft (2.4 m) straight = 8 ft (2.4 m)

1 - wall cap = 0 ft (0 m) System length = 13 ft (3.9 m)

NOTE: Flexible vent is not recommended. Flexible vent creates back pressure and air turbulence that greatly reduce

performance.

Determine Range Blower Setting

This cooktop is equipped with a dual range blower. It is shipped

from the factory in the low range for most installations. If the equivalent duct length exceeds 30 ft (9.1 m), it must be converted

to high range. Do not convert the blower to high range for shorter lengths; this will cause excessive noise and conditioned air loss.

Convert blower before installing into countertop if necessary.

To Convert to High Range:

Excessive Weight Hazard

Use two or more people to move and install cooktop. Failure to do so can result in back or other injury.

6" (15.2 cm) to 31/4'' x 10" 5.0 ft (8.3 cm x 25.4 cm) 90 ° elbow (1.5 m) transition

31/4"x 10" (8.3 cm x 25.4 cm) 5.0 ft 90° elbow (1.5 m)

31/4'' x 10" (8.3 cm x 25.4 cm) 12.0 ft flat elbow (3.7 m)

31/4'' x 10" (8.3 cm x 25.4 cm) 0.0 ft wall cap (0.0 m)

5" to 6" (12.7 cm to 15.2 cm) 1 ft transition (0.3 m)

1. Using 2 or more people, place cooktop on floor with front edge and plenum down.

2. Remove the four #10 - 32 Iocknuts (A)that attach the blower motor assembly to the blower exhaust scroll.

3. Remove the blower motor assembly (B) from the blower exhaust scroll (E).

4. Slowly reach in the blower exhaust scroll opening and remove the retainer (C).

5. Gently remove the restrictor ring (D).

6. Place the motor assembly back on the studs of the blower exhaust scroll.

7. Reattachthefour#10-32Iocknutstosecuretheblowermotor assemblybacktotheblowerexhaustscroll.

AB C D E F

A. #10 -32 Iocknut

B. Blower motor and wheel assembly

C. Retainer D. Restrictor ring

E.Exhaust scrofl F. Blower wheel guard

E ¸ _ _I_,_,_ I _E_I,,_ !i_£_

Before You Make the Electrical Connection:

To properly install your cooktop, you must determine the type of

electrical connection you will be using and follow the instructions provided for it here.

• A 4-wire or 3-wire, single phase, 120/240 volt, 60 Hz., AC only electrical supply on a separate, 40-amp circuit breaker is

required for both 30" (76.2 cm) and 36" (91.4 cm) models. If a fused system is used, fuse both sides of the line.

The cooktop should be connected directly to the junction box through the flexible metal conduit. The flexible, armored cable

extending from the fuse box or circuit breaker box should be connected directly to the junction box.

Locate the junction box to allow as much slack as possible between the junction box and the cooktop so that the cooktop can be moved if servicing becomes necessary in the

future. A UL listed or CSA approved conduit connector must be

provided at each end of the power supply cable (at the cooktop and at the junction box).

• If the house has aluminum wiring follow the procedure below:

1. Connect a section of solid copper wire to the pigtail

leads.

2. Connect the aluminum wiring to the added section of

copper wire using special connectors and/or tools designed and UL listed for joining copper to aluminum.

Follow the electrical connector manufacturer's recommended procedure. Aluminum/copper connection must conform with local codes and industry accepted wiring practices.

Electrical Shock Hazard

Disconnect power before servicing. Use 8 gauge copper wire.

Electrically ground cooktop. Failure to follow these instructions can result in death,

fire, or electrical shock.

If codes permit and a separate ground wire is used, it is recommended that a qualified electrical installer determine that

the ground path and wire gauge are in accordance with local codes.

Check with a qualified electrical installer if you are not sure the cooktop is properly grounded.

Make sure that the electrical connection and wire size are adequate and in conformance with the National Electrical Code,

ANSI/NFPA 70-latest edition or CSA Standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No. O-M91-1atest

edition, and all local codes and ordinances. A copy of the above code standards can be obtained from:

National Fire Protection Association One Batterymarch Park

Quincy, MA 02269 CSA International

8501 East Pleasant Valley Road Cleveland, OH 44131-5575

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