KitchenAid KECD866RWW02 Installation Instruction

Part No. 8286553
Installation Instructions
IMPORTANT: Installer: Leave Installation
Instructions with the homeowner. Homeowner: Keep Installation Instructions for future reference. Save Installation Instructions for local electrical inspector’s use.
Write down the model and serial numbers before installing cooktop.
Both numbers are on the model/serial rating plate, located on the bottom of the cooktop.
Model #___________________________
Serial # ___________________________
IMPORTANT: Read and save these instructions.
30" (
76.2 cm) and 36" (91.4 cm) ELECTRIC
Built-in Ceramic Downdraft Cooktop

Before you start...

Tools and materials needed for installation:
This is the safety alert symbol.This symbol alerts you to hazards that can kill
or hurt you and others. All safety messages will be preceded by the safety alert symbol and the word “DANGER” or “WARNING”. These words mean:
You can
be killed or seriously injured if you don’t follow instructions.
DANGER
Your safety and the safety of others is very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
All safety messages will identify the hazard, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
You will
be killed or seriously injured if you don’t follow instructions.
Parts supplied:
WARNING
2
Important: Observe all governing codes and ordinances. Failure to meet codes and ordinances could lead to fire or electrical shock.
Proper installation is your responsibility.
• Make sure you have everything necessary for correct installation.
Have a qualified technician install
this cooktop.
• Comply with the electrical specifications on the model/serial rating plate. Model/serial rating plate is located on the bottom of the cooktop. Write both numbers down on the front cover now before installing cooktop.
Downdraft cooktop location should be away from strong draft areas, such as windows, doors and strong heating vents or fans. Locate cooktop for convenient use in kitchen.
Grounded electrical system is required. See “Electrical requirements,” Page 6.
Venting system must terminate outdoors.
All openings in the wall or floor where cooktop is to be installed must be sealed.
It is the customer’s responsibility to contact a qualified electrical installer, to make sure that the electrical installation is correct, and to make sure the electrical installation follows the National Electrical Code, ANSI/NFPA 70 — latest edition*, or CSA Standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No. 0-M91 - latest edition**, and all local codes and ordinances.
tape measure
hand or
electric drill
metal snips
duct tape
pliers
gloves
safety glasses
caulking gun with weatherproof caulking
Phillips
screwdriver
Not shown:
• wall or roof cap (not supplied)
• metal vent
• twist-on connector and 1/2" UL- or CSA-listed conduit connector. Number and size will depend on your installation. See “Electrical connection,” Pages 6-8.
• literature pack
• vent cover
• glass cleaner
WARNING: To reduce the risk of fire, electric shock, or injury to persons, observe the following:
Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction.
Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
Ducted fans must always be vented to the outdoors.
WARNING: To reduce the risk of fire, use only metal ductwork.
This downdraft cooktop is Not approved for use in mobile homes.
Copies of the standards listed may be obtained from:
* National Fire Protection Association
Batterymarch Park Quincy, Massachusetts 02269
** CSA International
8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575
To eliminate the risk of burns by reaching over heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a range hood that projects horizontally a minimum of 5 inches (12.7 cm) beyond the bottom of the cabinets.

3

Product Dimensions Cutout Dimensions

Clearance Dimensions

21-5/16"
(54.1 cm)
depth
15-5/8" (39.6 cm)
blower housing
depth
3-ft. (91.4 cm) long
power supply cable
factory installed.
2-15/16" (74.6 mm) burner box
depth
Side clearance — 6" (15.2 cm) minimum clearance between side of cooktop and side wall is recommended for maximum ventilation performance.
Rear clearance — 3/4" (19.1 mm) clearance between rear edge of cooktop and rear wall is recommended.
Motor/blower clearance — 2" (51 mm) minimum clearance between motor and cabinet is required for proper cooling. 6" (15.2 cm) clearance is recommended for servicing access.
Note: 24" (61 cm) minimum when bottom of wood or metal cabinet is protected by not less than 1/4" (6.4 mm) flame retardant millboard covered with not less than No. 28 MSG sheet steel, 0.015" (0.4 mm) stainless steel,
0.024" (0.6 mm) aluminum or 0.020" (0.5 mm) copper. 30" (76.2 cm) minimum clearance between the top of the cooking platform
and bottom of unprotected wood or sheet metal.
**
21" (53.3 cm) opening depth
See Note ** for
minimum clearances
Do Not seal cooktop to countertop.
Minimum distance to nearest combustible vertical surface extending 18" (45.7 cm) above cooktop
Cutout preparation:
Decorative laminate — Chamfer all exposed edges to prevent chipping laminate. Cut radius corners and file to smooth edges and to prevent cracking.
2" (5.1 cm) minimum space to front edge of countertop
Install rear wall junction box in shaded area. Darker shaded area is preferred.
Select required duct cutout (see Page 4 for exhaust duct cutout location).
Countertop must be supported within 3" (7.6 cm) of cutout.
21" (53.3 cm)
cutout depth
Minimum base cabinet dimensions —
30" (76.2 cm) base cabinet width 24" (61 cm) base cabinet depth 25" (63.5 cm) countertop depth
Countertop opening dimensions that are shown must be used. Given dimensions are minimum clearances and provide required 0" (0 cm) clearance.
New installations — Follow minimum dimensions given.
5" (12.7 cm)
18"
(45.7 cm)
11" (27.9 cm)
8" (20.3 cm)
countertop
floor
Replacement installation — Be sure that front edge of cooktop is at least 1-1/2" (38.1 mm) back from front edge of countertop.
If cabinet has drawers, drawers will need to be removed and drawer fronts installed on front of cabinet.
29-1/2" (74.9 cm) - 30" (76.2 cm) model 35-1/2" (90.2 cm) - 36" (91.4 cm) model
cutout width
29-1/2" (74.9 cm) - 30" (76.2 cm) model 35-1/2" (90.2 cm) - 36" (91.4 cm) model
cutout width
30" (76.2 cm) min - 30" (76.2 cm) model
36" (91.4 cm) min - 36" (91.4 cm) model
when higher than 18" (45.7 cm)
30-3/8" (77.1 cm) - 30" (76.2 cm) models 36-3/8" (92.3 cm) - 36" (91.4 cm) models
width
1" (25.4 mm)
4
Venting system must terminate to the outside.
Do Not terminate the vent system in an attic or other enclosed space.
Do Not use 4-inch (10 cm) laundry-type wall caps.
Use metal vent only. Exception: See "optional venting under a concrete slab", in "Venting methods" below. Rigid metal vent is recommended. Do not use plastic or metal foil vent.
To reduce risk of fire and to properly exhaust air, be sure to vent air outside.
Do Not vent exhaust air into spaces within walls or ceilings or into attics, crawl spaces or garages.
Before making cutouts, make sure there is proper clearance within the wall or floor for the exhaust vent.
Do Not cut a joist or stud unless absolutely necessary. If a joist or stud must be cut, then a supporting frame must be constructed.
Vent materials needed for installation are not supplied.
Determine which venting method to use. See “Venting methods,” below.
Next, determine the equivalent vent length using chart on Page 5. The maximum equivalent vent length is 60 feet (18.3 m).
For the most efficient and quietest operation:
Use 26-gauge minimum galvanized or 25-gauge minimum aluminum metal vent. Poor-quality pipe fittings can reduce air flow. (Note: Local codes may require a heavier-gauge material.) Flexible metal vent is Not recommended.

Venting system requirements

The cooktop may be vented through the wall or floor. Common venting methods and the types of materials needed are shown.
Make sure there is proper clearance within the wall or floor for exhaust vent before making cutouts.
17"
(43.2 cm)
9-5/8" (24.4 cm) - 30" (76.2 cm) model
13-5/16" (33.8 cm) - 36" (91.4 cm) model
9-3/4" (24.8 cm)
hole in rear or
side of cabinet
Venting methods
inside wall
cabinet
3-1/4" x 10"
(8.3 x 25.4 cm)
transition
elbow
3-1/4" x 10"
(8.3 x 25.4 cm)
transition
elbow
inside wall to roof
or overhang
outside wall
cabinet
directly outside
peninsula
or island
peninsula
between
floor joists
cabinet toe space
to outside
The blower housing is set to vent
straight out the back from the cooktop. To vent down, left or right, see “Installation,” Step 2, Page 6.
This downdraft cooktop is rated at 60 feet (18.3 m) of straight vent or the equivalent.
If vent length is 10 feet (3 m) or less, 6" (15.2 cm) diameter round vent may be used.
If vent length is more than 10 feet (3 m), use 6" (15.2 cm) diameter round or 3-1/4" x 10" (8.3 x 25.4 cm) rectangular vent.
Thermal breaks: In areas of extreme cold weather, it may be necessary to provide a short length of nonmetallic duct as close to the wall as possible to prevent thermal conduction along the metal vent.
For altitudes above 4,500 ft (1372 m),
reduce recommended vent run by 20%.
Do Not exhaust more than one downdraft cooktop into a single vent system.
The length of vent and number of elbows should be kept to a minimum to provide efficient performance.
The size of the vent should be uniform.
Use the fewest number of 90° elbows.
Do Not install two elbows together.
Make sure there is a minimum of 18" (45.7 cm) of straight vent between the elbows if more than one elbow is used. (Elbows too close together cause excess turbulence that reduces airflow.)
Do Not use a 5" (12.7 cm) elbow in a
6" (15.2 cm) or 3-1/4" x 10" (8.3 x 25.4 cm) system.
Do Not reduce back to 5" (12.7 cm)
system after using 6" (15.2 cm) or 3-1/4" x 10" (8.3 x 25.4 cm) fittings.
Avoid forming handmade crimps.
Handmade crimps may restrict airflow.
Use the recommended vent caps for proper performance. If an alternate wall or roof cap is used, be certain cap size is not reduced and that it has a backdraft damper.
Use duct tape to seal all joints in the vent system.
Use caulking to seal exterior wall or roof opening around the cap.
5
optional vent arrangement through
window well under concrete slab
optional vent arrangement under
concrete slab
wall cap
6" (15.2 cm) round PVC coupling
6" (15.2 cm)
round PVC sewer pipe
6" (15.2 cm) round metal vent
Tightly pack gravel or sand completely around pipe.
transition
6" (15.2 cm) round metal vent
6" (15.2 cm)
round PVC
coupling
concrete slab
6" (15.2 cm) round PVC sewer pipe
6" (15.2 cm) round 90° PVC sewer pipe elbow
6" (15.2 cm) round 90° PVC sewer pipe elbow
16" (40.6 cm)
maximum
12" (30.5 cm)
minimum
SBCCI
SBCCI
wall cap
window well
6"
(15.2 cm)
min.
Tightly pack gravel or sand completely around pipe.
transition
6" (15.2 cm) round metal vent
6" (15.2 cm) round PVC coupling
6" (15.2 cm) round sewer pipe
6" (15.2 cm) round 90° PVC sewer pipe elbow
concrete slab
6" (15.2 cm) round PVC coupling
12" (30.5 cm)
minimum
6" (15.2 cm) round PVC sewer pipe
Vent Equivalent No. of Total Piece Length Pieces/ Equivalent
Length Length
straight vent per lineal foot
3-1/4" x 10" (8.3 x 25.4 cm) 1 ft. (30.5 cm)
6" (15.2 cm) round 1 ft. (30.5 cm)
6" (15.2 cm) flexible 2 ft. (61 cm)
elbow
6" (15.2 cm) round 45° elbow 2.5 ft.
(76.2 cm)
6" (15.2 cm) round 90° elbow 5 ft.
(1.5 m)
3-1/4" x 10" (8.3 x 25.4 cm) 12 ft. flat elbow (3.7 m)
3-1/4" x 10" (8.3 x 25.4 cm) 5 ft. 90° elbow (1.5 m)
transition to round
3-1/4" x 10" (8.3 x 25.4 cm) to 9 ft. 6" (15.2 cm) 90° elbow (2.7 m)
3-1/4" x 10" (8.3 x 25.4 cm) to 4.5 ft. 6" (15.2 cm) (1.4 m)
transition to flat
6" (15.2 cm) to 3-1/4" x 10" 5 ft. (8.3 x 25.4 cm) 90° elbow (1.5 m)
6" (15.2 cm) to 1 ft. 3-1/4" x 10" (8.3 x 25.4 cm) (30.5 cm)
wall cap*
3-1/4" x 10" (8.3 x 25.4 cm) 0 ft.
(0 cm)
6" (15.2 cm) round 0 ft.
(0 cm)
roof cap*
10" x 10" (25.4 X 25.4 cm) 0 ft.
(0 cm)
thermal break
6" (15.2 cm) round 2 ft.
(61 cm)
Total equivalent vent system length
Determine equivalent length of vent. Maximum equivalent length of vent is 60 ft (18.3 m).
List the number of each piece and length of straight vent you will use. Multiply the equivalent length by the number of pieces. Add the totals to get the total equivalent length of your system.
air flow
air flow
air flow
* Length for required wall/roof cap has already been incorporated
into rating for maximum vent system length. A suitable wall/roof cap must be used.
30" (76.2 cm)
max.
42"
(106.7 cm)
max.
6" (15.2 cm) 90° elbow
2 ft.
(61 cm)
4 ft. (1.2 m)
6" (15.2 cm) 90° elbows
6" (15.2 cm)
wall cap
Note: Flexible metal vent is Not recommended.
If it is used, calculate each foot (30 cm) of flexible vent as two feet (61 cm) of straight metal vent. Flexible metal elbows count twice as much as standard elbows.
90° elbows (3) = 15 ft. (4.6 m) 12 feet (3.7 m) straight = 12 ft. (3.7 m) Wall cap = 0 ft. (0 m)
Equivalent length of = 27ft. (8.3 m) 6" (15.2 cm) round system
6 ft. (1.8 m)

Electrical requirements

Electrical connection

Installation

Electrical Shock Hazard
Turn power supply off before connecting wires.
Use 10-gauge solid copper wire. Electrically ground cooktop. Failure to follow these
instructions can result in death, fire, or electrical shock.
WARNING
Excessive Weight Hazard
Use two or more people to move and install cooktop.
Failure to do so can result in back or other injury.
WARNING
6
The downdraft cooktop must be connected to the proper electrical voltage and frequency as specified on the model/serial rating plate. The model/serial rating plate is located on the bottom of the cooktop.
A four-wire or three-wire, single-phase,
240-volt, 60-Hz, AC-only electrical
supply is required on a separate 30-ampere circuit, fused on both sides of the line.
A time-delay fuse or circuit breaker is recommended. The fuse size must not exceed the circuit rating of the appliance as specified on the model/serial rating plate.
CONNECT WITH COPPER WIRE O N LY.
Connected directly to the fused disconnect (or circuit breaker box) through flexible, armored or non­metallic sheathed, copper cable (with ground wire).
Flexible armored cable should connect cooktop directly to the junction box.
Fuse both sides of the line.
Locate the junction box to allow as much slack as possible between the junction box and cooktop so that the downdraft cooktop can be moved if servicing is ever necessary.
A twist-on connector and 1/2" (12.7 mm) U.L.- or CSA-listed conduit connector must be provided at the junction box.
If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path is adequate.
Do Not ground to a gas pipe.
Check with a qualified electrician if you are not sure cooktop is properly grounded.
Do Not have a fuse in the neutral or grounding circuit.
1. Remove shipping materials and tape
from cooktop.
2. The blower is set to vent straight out
the back of the cooktop.
To vent to the left side, right side or down through the bottom of the cabinet, add an
elbow to the blower assembly exhaust vent.
It may be easier to connect appliance cable to junction box before inserting cooktop into cutout. See “Electrical connections,” Pages 6-8.
3. Insert downdraft cooktop into cutout.
Check that:
cooktop is centered in cutout.
Lift entire cooktop up from cutout when positioning cooktop in countertop opening.
This cooktop must be connected to a grounded, metallic permanent wiring system or a ground connector should be connected to the ground terminal or wire lead on the cooktop.
This cooktop is manufactured with a frame connected, green or bare ground wire. Connect the cooktop cable to the junction box through the 1/2" (12.7 mm) U.L.- or CSA-listed conduit connector. Complete electrical connection according to local codes and ordinances.
The recommended minimum copper wire size is No.-10 gauge. However,
wire sizes and connections must conform to the requirements of the National Electrical Code, ANSI/NFPA 70 — latest edition*, or CSA Standards C22.1-94, Canadian Electrical Code, Part 1 and
22.2 No. 0-M91 - latest edition** and all local codes and ordinances. Wire sizes and connections must conform with the rating of the cooktop.
Copies of the standard listed may be obtained from:
* National Fire Protection Association
Batterymarch Park Quincy, Massachusetts 02269
** CSA International
8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575
The wiring diagram is located on the bottom of the cooktop.
Twist-on connector and 1/2" (12.7 mm) U.L.- or CSA-listed conduit connector are not provided.
5. Make the electrical connection:
front edge of downdraft cooktop is at least
1-1/2" (38.1 mm) from front edge of countertop and parallel to countertop.
rear edge of cooktop is at least 3/4"
(19.1 mm) from rear wall as recommended.
side edge of cooktop is at least 6 inches
(15.2 cm) from side wall.
4. Connect vent system. See “Venting
requirements,” Pages 4-5. Use duct tape to seal all joints. Vent must end with a wall or roof cap outside the building.
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