KitchenAid KECD806RSS03, KECD866RBL00, KECD866RBL03, KECD866RBL02, KECD866RSS00 Installation Guide

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Readandsavethese
IMPORTANT: Installer: Leave HnstaHation
Hnstructions with the homeowner. Homeowner: Keep hstaHation
Hnstructions for future reference. Save hstaHation hstructions for HocaH
eHectricaHinspector's use.
Write down the modeHand seriaHnumbers before installing cooktop.
Both numbers are on the modeH/seriaH rating pilate, Hocatedon the bottom of the
cooktop. ModeH#
Serial #
Part No. 8286553
Before youstart...
Your safety and the safety of others is very important.
We have provided many important safety messages in this manual and
on your appliance, Always read and obey all safety messages,
This is the safety alert
symbol,This symbol alerts
you to hazards that can kill or hurt you and others, All safety messages will be preceded by the safety alert symbol and the word
"DANGER" or "WARNING", These words mean:
You will be kilted or seriously injured if you don't foIIow
instructions.
You can be kilted or seriously injured if you don't follow
instructions. All safety messages will identify the
hazard, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are
not followed,
To eliminate the risk of burns by reaching over heated surface units, cabinet storage space located above
the surface units should be avoided, if cabinet storage is to be provided, the
risk can be reduced by instalming a range hood that projects horizontally a minimum of 5 inches (12.7 cm) beyond
the bottom of the cabinets.
Important: Observe aH governing
codes and ordhances. Failure to meet codes and ordinances could lead to fire or electrical shock.
Proper installation is your responsibility.
, Make sure you have everything
necessary for correct installation.
° Have a qualified technician instatl
this cooktop.
,, Comply with the electrical specifications
on the model/serial rating plate. Model/serial rating plate is located on the bottom of the cookto F Write both
numbers down on the front cover now before installing cooktoF
Downdraft cooktop location should be away from strong draft areas, such as windows, doors and strong heating vents or fans. Locate cooktop for convenient
use in kitchen. Grounded electrical system is required.
See "Electrical requirements," Page 6. Venting system must terminate
outdoors. A[[ openings [n the wail or floor where
cooktop is to be installed must be seaJed.
It [s the customer's responsibility to contact a qualified eJectrica[ hstaHer,
to make sure that the e_ectrical
hstaImation is correct, and to make sure the electrical installation follows
the National Electrical Code, ANSI/NFPA 70 i [atest edition*, or CSA Standards 022.1-94, Canadian
Electrical Code, Part 1 and C22.2 No. 0-M91 - latest edition**, and am[ Iocam
codes and ordhancea.
WARNING: To reduce the risk of fire, electric shock, or injury to persons,
observe the following:
Installation work and electrical wiring must be done by qualified person(s) in accordance with aii applicable codes and standards, including fire-rated
construction. Sufficient air is needed for proper
combustion and exhausting of gases through the flue (chimney) of fuel
burning equipment to prevent back drafting. Follow the heating equipment
manufacturer's guideline and safety standards such as those published by
the American Society for Heating,
Refrigeration and Air Conditioning
Engineers (ASHRAE), and the local code authorities.
When cutting or drilling into wail or ceiling, do not damage electrical wiring
and other hidden utilities.
Ducted fans must always be vented to the outdoors.
WARNING: To reduce the risk of fire, use only metal ductwork.
This downdraft cooktop is Not approved
for use in mobib homes.
copies of the standards listed maybe obtainedfrom:
* National FireProtectionAssociation
BatterymarchPark
Quincy, P4assachusetts 02269
** CSA [nterrnationaI
8501 East Pleasant Valley Road Cleveland, Ohio 44131=5575
Toolsand materials neededfor installation:
Phillips _::_ __1 f\, pliers //
screwdriver Z" / j -y safety
Not shown:
* wall or roof cap (not supplied}
recta[ vent
twist-on connector and 1/2" UL- or CSA-Iisted conduit connector, Number and size wi[[ depend
on your installation, See "E[ectdca[ connection," Pages 6-8.
Parts supplied:
* Biterature pack
_,vent cover
gBass cleaner
Product #[mens[ens
2-15/16"
j (74.6 mml
burner box
depth
Cateut#imensiens
cm)
_pth
15-5/8" (3&6 cm)
blower housing
depth
34t. 91.4 cm long
power suppy cab e
factory installed.
Clearancegimensiens
30" (762 cm) min =3g" (7&2 cm) model
36" (91.4 cm) min =36" (gl.4 cm) model
_- wbee higher thee 18" (45.7 cm) _1
See Note ** [or
minimum clearaeces
b
Nieiraumdistaece,i_ I. _ . , _ _\21"(5a.a cm)
to nearest oombostiNe"_\ \_, ue !.Jo_seal _.r_\ opening depth
vertical surface "..._ \ ceo,'neple ceoiHenep. -_......
extending 18" 4&7 cm) ',.,_ " " _--
above ceoktep _. ....:_.\_ ...............................................................................................................................................................................................
Side clearance - 6" (15.2 cm) minimum clearance between side
N I
29=1/2" (74.9 cm) ° 30" (7&2 cm) model 354/2" (96.2 cm) =36" (91.4 cm) model
cutout width
B
coontertop
5" (12.7 em)
_estall rear wall junction
box ie shaded area. #arker shaded area is
preferred.
Minimum base cabinet dimensions i
30" (76,2 cm) base cabinet width 24" (61 cm) base cabinet depth 25" (63,5 cm) countertop depth
Countertop opening dimensions that are shown must be used, Given dimensions are minimum clearances and
provide required 0" (0 cm) clearance,
New installations i Follow minimum dimensions given,
Replacement installation i Be sure that front edge of cooktop is at least 1=1/2" (38,1 mm) back from front edge of countertop,
If cabinet has drawers, drawers will need to be removed and drawer fronts installed on front of cabinet,
of cooktop and side wall is recommended for maximum ventilation performance.
Rear cJearance = 3/4" (19,1 mm) clearance between rear edge of cooktop and rear wall is recommended.
Motor/blower clearance -- 2" (51 mm) minimum clearance between motor and cabinet is required for proper cooling.
6" (15.2 cm) clearance is recommended for servicing access.
_ Note: 24" {01 era} rainiraura when bottom of wood or rectal cabinet is
protected by not less than 1/4" {0.4 rare} flarae retardant raillboard covered with not Jessthan No. 28 MSG sheet steel, 0.015" (0.4 rare} stainless steel,
0.624" (0,0 rare} alurainura or &O20" (0,5 rare} copper,
30" {76,2 era) rainiraura cJearancebetween the top of the cooking platforra
and bottom of unprotected wood or sheet rectal,
Cutout preparation:
Decorative laminate -- Chamfer all exposed edges to
prevent chipping laminate,
Cut radius corners and file to smooth edges and to prevent
cracking=
I
Ventingsystemrequirements
Venting system must terminate to the outside.
Do Not terminate the vent system in an attic or other enclosed space.
Do Not use 4-inch (10 cm) laundry-type wall caps.
Use metal vent only. Exception: See "optional venting under a concrete stab"", in "Venting methods" below. Rigid metat vent is recommended, Do not use plastic or metat foil vent,
To reduce risk of fire and to properly exhaust air, be sure to vent air outside,
Do Not vent exhaust air into spaces within walls or ceilings or into attics, crawl spaces or garages.
Before making cutouts, make sure there is proper clearance within the wall or
floor for the exhaust vent. Do Not cut a joist or stud unless
absolutely necessary, if a joist or stud must be cut, then a supporting frame
must be constructed.
Vent materials needed for hstaHation are not supplied,
Determine which venting method to use. See "Venting methods," below.
Next, determine the equivalent vent length using chart on Page 5. The maximum equivalent vent length is 60 feet (18.3 m).
The blower housing is set to vent straight out the back from the cooktop. To
vent down, left or right, see "installation,"
Step 2, Page 6. This downdraft cooktop is rated at
50 feet (18.3 re) of straight vent or the equivament,
o If vent mength is 10 feet (3 re) or less,
6" (15.2 cm) diameter round vent may be used.
o if vent length is more than 10 feet
(3 m), use 6" (152 cm) diameter round or 3ol/4" x 10" (8.3 x 25.4 cm) rectangular vent.
Therma[ breaks: in areas of extreme cold weather, it may be necessary to
provide a short length of nonmetallic duct as close to the wall as possible to prevent thermal conduction along the metal vent.
For attitudes above 4,500 ft (1372 m), reduce recommended vent run by 20%.
For the most efficient and
quietest operation:
[] Use 26-gauge minimum galvanized or
25-gauge minimum aluminum metal vent. Poor-quality pipe fittings can
reduce air flow. (Note: Local codes may require a heavier-gauge materiaL)
Flexible metal vent is Not
recommended.
[] Do Not exhaust more than one
downdraft cooktop into a single vent system.
[] The length of vent and number of
elbows should be kept to a minimum to provide efficient performance.
[] The size of the vent should be uniform. [] Use the fewest number of 90 ° elbows. [] Do Not install two elbows together. [] Make sure there is a minimum of 18"
(45.7 cm) of straight vent between the elbows if more than one elbow is used.
(Elbows too close together cause excess turbulence that reduces airflow.)
[] Do Not use a 5" (12.7 cm) elbow in a
6" (15.2 cm) or 3ol/4" x 10" (8.3 x 25.4 cm) system.
[] Do Not reduce back to 5" (12.7 cm)
system after using 6" (15.2 cm) or 3ol/4" x 10" (8.3 x 25.4 cm) fittings.
[] Avoid forming handmade crimps.
Handmade crimps may restrict airflow.
[] Use the recommended vent caps for
proper performance, if an alternate wall or roof cap is used, be certain cap size
is not reduced and that it has a backdraft damper.
[] Use duct tape to seal all joints in the
vent system.
[] Use caulking to seal exterior wall or roof
opening around the cap.
Venting methods
9=5/8" (24,4 ¢m) =30" (70.2 sm) m0del
13=5/lt_" ,0 sm) =30" (01,4 sm) m0del
9=3/4" (24.8 sin)
h01ein rear or side of cabinet
The cooktop may be vented through the wall or floor. Common venting methods and the types of materials needed are shown.
Make sure there is proper clearance within the wall or floor for exhaust vent before making cutouts.
3=1/4"x 10"
(0,3 x 25.4 em
transition
elbow
sabinet er island
ll outside wall _ peninsula
inside wall to roof directly between
or overhang outside floor joists
peninsula
a=1/4"x lO"
(0.3x 25.4sin}
cabinettoe space
to outside
12".(30.5sra)
ram]raUra
6" (15.2 era) reund metal vent
Determine equivalent length of vent. Maximum equivalent length of vent is 60 ft (18.3 m).
List the number of each piece and length of straight vent you will use. Multiply the equivalent length by the number of pieces. Add the totals
to get the total equivalent length of your system.
6" (15.2 cra)
round PVC coupling /
6" (15,2 era) round 90° PVC
sewer pipe elbow
/
(76.2 cra) ;_ sewer pipe max. \ 6" (15,2 era)
Tightly pack gravel or sand round 90° completely around pipe. PVC sewer
6" (15,2 era) round PVC
pipe elbow
optional vent arrangement under
concrete slab
12" (30.5 cra) 6" (15.2 era} round transition
minimum PVC sewer pipe /6" (15.2 cra)
wall 1 _ 6" (15,2 cra) round cap PVC coupling
well
6" (106,7cra)
(15.2 era) i max.
rain. 6" (15,2 era) round
PVC coupling
round raetal vent
5" (15.2 cra) round sewer pipe
5" (15.2 era) round g0° £VC sewer
pipe elbow
Tightly pack gravel or sand
completely around pipe.
optional vent arrangement through
window well under concrete slab
Vent Piece
straight vent per lineal foot
3-I/4" x 10" (8.3 x25.4 cm) 6" (152 crn) round 6" (15,2 crn) flexible
elbow
6" (152 crn) round 45° elbow
6" (15,2 crn) round 90° elbow
_--_ 3-1/4" x 10" (8.3 x 25,4 crn)
_:,5 3:_ flat elbow
3-1/4" x 10" (8.3 x 25,4 crn) 90° elbow
transition to round
_-:-_-_m 3-1/4" x 10" (8.3 x 25.4 crn) to _i _ air flow
_ -1/4" x 10" (8.3 x 25,4 crn) to
6" (152 crn)
transition to flat
......._m 6" (15.2 crn) to 3q_4" x 10"
_iL(8.3x2&4crn) 90 elbow
.....L_2"_ air flow
_ ;_:/-; 6" (15,2 crn) to
?-¢_ _ i_;_3-1/4" x 10" 8.3 x 25,4 crn)
':_ air flow
wall cap*
x 10" (8.3 x 25,4 crn)
Equivalent
Length
1ft, (30.5era) 1ft. (30.5era)
2ft. (61era)
2.5 ft,
(76.2 era)
5 ft.
(1.5 ra)
12 ft.
(3.7 ra)
5 ft.
(1.5 ra)
9 ft.
(2.7 ra)
4.5 ft,
(1.4 ra)
5 ft.
(1.5 ra)
I ft.
(30.5era)
0 ft.
(0era)
No. of
Pieces/
Length
Total
Equivalent
Length
6" (15,2 era} 900 elbows
6" 15.2 cm
wa cap
\
6 ft, (1,8 m)
90° elbows (3) = 15ft. (4.6 m)
12 feet (3.7 m) straight = 12ft. (3.7 m)
Wall cap = 0ft.(0m}
Equivalent length of
= 27ff. (8.3 m)
6" (15.2cm) round system
Note: Flexible metal vent isNet recommended. If it is used, calculate eachfoot (30 cm) of flexible vent
astwo feet (61 cm) of straight metal vent. Flexible metal elbows count twice as much as standard elbows.
_ 6" (15,2crn) round
roof cap*
lO.x18,, x284
thermal break
0 ft.
(0era)
0 ft.
(0era)
2ft.
-/_ 6" (15,2crn) round
Total equivalent vent system length
(61era)
* Length for required wall/roof cap has already been incorporated
into rating for maximum vent system length. A suitable wall/reef
cap must be used.
if codespermitandaseparateground wireisused,itisrecommendedthata qualifiedelectriciandeterminethatthe groundpathis adequate.
Do Not ground to a gas pipe. Check with a qualified electrbian if you
are not sure cooktop is properly
grounded.
Do Not have a fuse in the neutral or grounding circuit.
The down@aft cooktop must be connected to the proper electrical voltage and frequency as specified on the model/serial rating plate. The model/serial rating plate is located on the bottom of the cooktop.
[] A four-wire or three-wire, singb-phase,
240-volt, 60-Hz, AC-only electrical
supply is required on a separate 30-ampere circuit, fused on both sides
of the line.
[] A time-delay fuse or circuit breaker is
recommended. The fuse size must not exceed the circuit rating of the
appliance as specified on the model/serial rating plate.
[] CONNECT WITH COPPER WIRE
ONLY.
[] Connected directly to the fused
disconnect (or circuit breaker box) through flexible, armored or non °
metallic sheathed, copper cable (with ground wire).
[] Flexible armored cable should connect
cooktop directly to the junction box.
[] Fuse both sides of the fine. [] Locate the junction box to allow as
much slack as possible between the
junction box and cooktop so that the
downdraft eooktop can be moved if servicing is ever necessary.
[] A twist=on connector and 1/2"
(12.7 mm) U.L o or CSA=listed conduit connector must be provided at the
junction box.
The recommended minimum copper
wire size is No.-lO gauge. However, wire sizes and connections must conform
to the requirements of the National Electrical Code, ANSI/NFPA 70 -- latest edition*, or CSA Standards C22.1-94,
Canadian Electrical Code, Part 1 and
22.2 No. 0-M91 - latest edition** and all local
codes and ordinances. Wire sizes and connections must conform with the rating
of the cooktop. Copiesofthe standardlistedmaybeobtainedfrom:
* National FireProtection Association
BatterymarchPark Quincy,Massachusetts02269
** CSA International
8501 East Pleasant Valley Road CleveRand,Ohio 44131o5575
The wiring diagram is located on the bottom of the cooktop.
Twist-on connector and 1/2" (12.7 ram) U.L o or CSA-listed conduit connector are
not provided.
E Remove shipping materials and tape
from cooktop.
The blower is set to vent straight out
the back of the cooktop. To vent to the left side, right side or down
through the bottom of the cabinet, add an elbow to the blower assembly exhaust vent.
It may be easier to connect appliance cable to junction box before inserting cooktop into cutout. See "Electrical connections," Pages 6-8.
Excessive Weight Hazard
Use two or more peopte to move
and install cooktop.
Failure to do so can result in back
or other injury.
[] front edge of downdraft cooktop is at least
lq/2" (38.1 ram) from front edge of
countertop and parallel to countertop.
[] rear edge of cooktop is at least 3/4"
(19.1 ram) from rear wall as recommended.
[] side edge of cooktop is at least 6 inches
(152 cm) from side wall.
m Connectvent system.See"Venting requirements,"Pages4=5.Useduct tapeto sea!all joints.Ventmustend witha wallor roofcap outsidethe building.
This cooktop must be connected to a grounded, metallb permanent wiring system or a ground connector shoumd be connected to the ground terminam or wire bad on the cooktop.
This cooktop is manufactured with a frame connected, green or bare ground wire. Connect the cooktop cable to the junction box through the 1/2" (1£7 mm) U.L.=or CSA-listed conduit connector. Complete electrical connection according to local codes and ordinances.
Make the electrical connection:
Lift entire cooktop up from cutout when positioning cooktop in countertop opening.
3m insert downdraft cooktop into cutout. Check that:
[] cooktop is centered in cutout.
Electrical Shock Hazard
Turn power supply off before connecting wires.
Use !O-gauge solid copper wire. Electrically ground cooktop.
Failure to follow these instructions can result in death,
fire, or etectricaJ shock.
I For all cooktop models with three-wire cable from the cooktop:
Where tocal codes Do Not permit connecting the frame- ground conductor to the neutral (white) junction box wire. (Used for Canadian installations):
4=wire cable from power supply
red wires _Junctiee box
Ungrounded
neutra_ j
Figure 1
1oDisconnect wires
power supp{yo 3-wire cable conduit connector
bare or green
white wire
twist-on
connector
U,L,- or CSA- listed
2oRemove the junction fromcooktop
box cover from the junction box inside the cabinet,
3oConnect the flexible, armored cable from the cooktop to the
junction box using a U=L=or CSAqisted conduit connector, Tighten screws on conduit connector.
4, Connect the two black wires together; then connect the two red
wires together using twist-on connector. (See Figure 1.)
5, Connect the green or bare ground wire from the cooktop cable
to the grounded wire in the junction box or other grounded connector using twist-on connector,
6oPut a twist-on connector on end of white wire. Do Not connect
bare ground wire to neutra8 (white) wire in junction box,
7. Replace the junction box cover,
Where Jocal codes permit connecting the frame-ground conductor to the neutral (white) junction box wire. (Not used for Canadian installations):
3=wire cable from power supply
Groundedneutra_Figure2 redwiL_ __nestor_--q_r'--,._/junctiontwist-onbox
bare or J -"
white _ _ Mack wires
green wire
1. Disconnect from cooktop _ conduit connector
power supply.
2. Remove the junction box cover from the junction box inside the cabinet,
3. Connect the flexible, armored cable from the cooktop to the
junction box using a U,L- or CSAqisted conduit connector,
Tighten screws on conduit connector,
4. Connect the bare cooktop wire with the white wire; the two red wires together; and the two black wires together using twist-on connectors, (See Figure 2,)
5. Replace the junction box cover,
3-wire cable _J _ U.L- or CSA- listed
For aH cooktop models with four-wire cable from the cooktop. (These cooktops are manufactured with white [neutron] power supply wire and a cabinet-connected bare ground wire factory-crimped together.):
Where tocaJ codes Do Not permit connecting the frame- ground conductor to the neutraJ (white) junction box wire: (Used for Canadian installations):
4-wire cable from power supply
red wires J junction box
_J
U ng re u n ded _ white wires
Where tocaJ codes permit connecting the frame-ground conductor to the neutraJ (white) junction box wire. (Not used for Canadian installations):
3-wire cable from
junction power supply
box
red
black
neutra_
Figure 4
Figure 3 _ \twist=on
green
wires
1o Disconnect 4-wire cable
power supplyo from cookto \ U,L,- or CSA- listed
2. Remove the junction
J '_Mack wires
conduit coneector
cormector
box cover from the junction box inside the cabinet,
3. Connect the flexible, armored cable from the cooktop to the junction box using a U=L- or C=S=A=qistedconduit connector, Tighten screws on conduit connector,
4. Connect the two black wires together; then connect the two red wires together using twist-on connectors, (See Figure 3,)
5. Separate the factory-crimped bare and white cooktop cable wires,
6oConnect the two white wires together using twist-on connectors,
7. Connect the bare ground wire from the cooktop cable to the grounded wire in the junction box or other grounded connector
using twist-on connector, (See Figure 3,) Do Not connect bare ground wire to neutron (white) wire in
1. Disconnect 4-wire cable from cooktop connector
power supply.
2oRemove the junction
box cover from the junction box inside the cabinet,
3oConnect the flexible, armored cable from the cooktop to
the junction box using a U,L- or C,S,A,qisted conduit connector, Tighten screws on conduit connector,
4, Connect the two black wires together; the two red
wires together; and the factory=crimped bare and white cooktop cable wires to the white (neutral) wire in the junction box using twist-on connectors, (See Figure 4,)
5. Replace the junction box cover,
white wire
white and
grounding oven cable
wires -- factory U,L,- or CSA-
crimped listed conduit
junction box.
8. Replace the junction box cover=
For all cooktop models with four-
wire cable from the cooktop.
(:These cooktops are manufactured with white
(neutra 0 power suppJy wire and a cabinet-connected bare ground
wire factory-crimped together.):
Where tocal codes Do Not permit connecting the frame-ground conductor to the neutra! (white}
junction box wire:
1, Disconnect power supply. 2, Remove the junction box cover from
the junction box inside the cabinet.
3, Connect the flexible, armored cable
from the cooktop to the junction box
using a U.L =or C.S.A.qisted conduit
connector. Tighten screws on conduit connector.
4, Connect the two black wires together
and the two red wires together.
5. Separate the factory-crimped bare and white cooktop cable wires.
6, Connect the two white wires together
using twist-on connectors.
7, Connect the bare ground wire from the
cooktop cable to a grounded wire in the junction box or other grounded connector using twist-on connector. (See Figure 3.) Do Not connect bare ground wire to neutral (white) wire in junction box,
8. Replace the junction box cover.
Check operation
Turnon electricalsupply.
71 Check that cooktop surface elements
heat and indicator lights are operating correctly.
8B Checkthat downdraftvent operates,if
thecooktop does not operate,disconnectthe powersupplyand checkthat wire connections
havebeen madecorrectly.
You have just finished installing your new downdraft cooktop. To get the most efficient use from your new cooktop, read your Use & Care Guide. Keep Installation instructions and Guide close to cooktop for easy
reference.
Ceektepremevam
tf removing the cooktop is necessary for cJeaning or maintenance:
1. Disconnect electrical supply.
2. Disconnect ventsystem.
3. Lift cooktop out of countertop to complete cleaning or maintenance.
After cJeaning and maintenance:
1. Reinstall cooktop in cutout.
2. Check that front edge of cooktop is parallel to front edge of countertop.
3. Connect vent system.
4. Connect electrical supply.
If ceektep
net eperate:
[_ Check that the circuit breaker is not
tripped or the house fuse blown.
[_ Check that the power supply cord is
plugged into the outlet (120 V models).
[_See Use and Care Guide for
troubleshooting list.
Note: Refer to Use and Care Guide for operating and cleaning instructions.
If youneed
if you have questions about operating, cJeaning or maintaining your cooktop:
[_ Refer to Use and Care Guide,
[_ Call the Customer Interaction Center.
Check your Use and Care Guide for a toll-free number to call or call the
dealer from whom you purchased this appliance. The dealer is listed in
the Yellow Pages of your phone directory under "Appliances --
Household -- Major -- Service and Repair."
Maintain the quality buitt into your cooktop by calling an authorized service company.
To obtain the name and number of the authorized service company:
[_ Contact the dealer from whom you
purchased your cooktop; or
[_ Look in the Yellow Pages of your
telephone directory under "Appliances -- Household --
Major -- Service and Repair;" or
[_ Call the Customer Interaction Center.
The toIFfree number is listed in your
Use and Care Guide.
When you call, you will need:
E_The cooktop model number. E_The cooktop serial number.
Both numbers are listed on the model/serial rating plate located on the
underside of cooktop burner box.
Part No. 8286553 Printed in U.S.A.
Q 2005 Whirlpool Corporation Benton Harbor, Michigan 49022 04/2005
NOTES
NOTES
10
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