KitchenAid KDFE104DBL, KDFE104DSS, KDFE104DWH, KDFE304DBL, KDFE304DBT Installation Manual

...

INSTALLATION INSTRUCTIONS

W10579129B

UNDERCOUNTER DISHWASHER

INSTRUCTIONS D'INSTALLATION

LAVE-VAISSELLE SOUS PLAN DE TRAVAIL

Table of Contents .............................................................. 2

Table des matières .......................................................... 27

TABLE OF CONTENTS

You can be killed or seriously injured if you don't immediately

You

can be killed or seriously injured if you don't

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.

This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.”

These words mean:

follow instructions.

instructions.

DANGER

WARNING

Tip Over Hazard

Do not use dishwasher until completely installed.

Do not push down on open door.

Doing so can result in serious injury or cuts.

DISHWASHER SAFETY............................................................................... 2

INSTALLATION REQUIREMENTS .............................................................3

Tools and Parts.........................................................................................3

Location Requirements.............................................................................4

Drain Requirements ..................................................................................6

Water Supply Requirements.....................................................................6

Electrical Requirements............................................................................6

INSTALLATION INSTRUCTIONS ...............................................................7

Prepare Cabinet Opening—

Existing Utilities.........................................................................................7

Prepare Cabinet Opening—New Utilities.................................................7

Prepare and Route Water Line .................................................................8

Install Drain Hose...................................................................................... 9

Install Moisture Barrier............................................................................11

Prepare Dishwasher................................................................................11

Make Power Supply Cord Connection...................................................12

DISHWASHER SAFETY

Determine Cabinet Opening...................................................................14

Install Door Handle .................................................................................15

Custom Panel Dimensions .....................................................................15

Install Custom Panel...............................................................................15

Choose Attachment Option.................................................................... 17

Prepare Water Supply Line.....................................................................18

Move Dishwasher Close to Cabinet Opening........................................ 19

Connect to Water Supply ....................................................................... 21

Connect to Drain.....................................................................................21

Make Direct Wire Electrical Connection................................................. 22

Secure Dishwasher in Cabinet Opening ................................................ 23

Complete Installation..............................................................................24

Check Operation.....................................................................................26

If Dishwasher Does Not Operate............................................................ 26

Additional Tips........................................................................................26

You Need to:

■ Slowly open dishwasher door while someone grasps the rear

of the dishwasher. Remove shipping materials and drain hose. Close dishwasher door until latched.

NOTE: Each dishwasher is tested at the factory and may contain some residual water in the tub as a result of the test.

■ Observe all governing codes and ordinances.

■ Install this dishwasher as specified in these instructions.

■ Installation should be performed by a qualified service

technician. The dishwasher must be installed to meet all electrical and plumbing national and local codes and ordinances.

Care shall be exercised when the appliance is installed or removed, to reduce the likelihood of damage to the power-supply cord.

WARNING: To reduce the risk of electric shock, fire, or injury to persons, the installer must ensure that the dishwasher is completely enclosed at the time of installation.

INSTALLATION REQUIREMENTS

†®TORX, T15, and T20 are registered trademarks of Acument Intellectual Properties, LLC.

Tools a nd Parts

Gather the recommended tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.

All Installations

Tools needed:

Supplied in Kit:

(4) Plastic studs (attached to each other by runners) (4) Short screws (10-16 hex-head screw) (4) Long screws (8-18 Torx® head screws) (1) Template (located inside Use and Care Guide bag assembly) (1) Instruction sheet (located inside Use and Care Guide bag

assembly) NOTE: The screws supplied are used for only ³⁄₄" thick wooden

panel. If the wooden panel is less than ³⁄₄" thick, customer must purchase screws locally.

Other parts you may also need:

NOTES:

■ Moisture barrier tape is recommended when installing a

dishwasher under a wood countertop.

■ Parts available for purchase in plumbing supply stores. Check

local codes. Check existing electrical supply. See “Electrical Requirements” section. It is recommended that electrical connections be made by a licensed electrical installer.

In addition, for first-time installations

Tools needed:

*Must be the proper size to connect your household wiring to

16-gauge wiring in dishwasher.

Other useful items you may need:

Parts supplied:

Parts needed:

Make sure all these parts are included in the literature package. If parts are not included, call 1-800-422-1230. In Canada, call

1-800-807-6777.

(4) #10 x ¹/₂" wood screws (if installing custom front panels)

Location Requirements

Grounded electrical supply required. Do not run drain lines, water lines or electrical wiring where they

can interfere with or contact dishwasher motor or legs. The location where the dishwasher will be installed must provide

clearance between motor and flooring. Motor should not touch the floor.

Do not install dishwasher over carpeted flooring. Shelter dishwasher and water lines leading to dishwasher against

freezing. Damage from freezing is not covered by the warranty. A moisture barrier accessory (Part Number 4396277) is available

from your dealer for installing underneath the countertop. Call 1-800-422-1230 to order. In Canada, call 1-800-807-6777.

Check location where dishwasher will be installed. The location must provide:

■ easy access to water, electricity and drain.

■ convenient access for loading and unloading dishes.

Corner locations require a 2" (5.1 cm) minimum clearance between the side of the dishwasher door and the wall or cabinet.

■ square opening for proper operation and appearance.

■ cabinet front perpendicular to floor.

■ level floor. If floor at front of opening is not level with floor

at rear of opening, shims may be needed to level dishwasher.

Helpful Tip: Be sure to accurately measure dimensions and ensure dishwasher is level if the floor in the dishwasher opening is uneven (example: Flooring extends only partway into opening).

NOTE: To avoid shifting during dishwasher operation, shims must be securely attached to the floor.

If dishwasher will be left unused for a period of time or in a location where it may be subject to freezing, have it winterized by authorized service personnel.

Make sure pipes, wires and drain hose are within the shaded area shown in the “Product and Cabinet Opening Dimensions” section.

Product and Cabinet Opening Dimensions

24¹⁄₂

(62.2 cm) B

23⁷⁄₈

(62.6 cm)

27¹⁄₂

(68.8 cm) C

B. For panel ready models, dishwasher depth is 24" (60 cm) not including the ³⁄₄" (1.9 cm) custom door panel.

C. For Pro Line handle, depth is 28" (70 cm).

³⁄₄" (1.9 cm) A

A. Insulation may be compressed (not used on all models).

33¹⁄₂

(85.1 cm) min. with wheels removed

3¹⁄₂

" -

4¹⁄₄"

(8.8 cm - 10.6 cm)

For 4" (10 cm) toe kick, height of cabinet opening is 34¹⁄₂" (86.3 cm).

3³⁄₄" (9.4 cm)

21"

(53.3 cm)

30" (76.2 cm)

NOTE: Shaded areas of cabinet walls show where utility connections may be installed.

D. Measured from the lowest point on the underside of the countertop. May be reduced to 33¹⁄₂" (85.1 cm) by removing

the wheels and perforated area of insulation (blanket) on dishwasher.

E. Minimum, measured from narrowest point of opening.

Check that all surfaces have no protrusions that would prohibit dishwasher installation.

34"

(86.4 cm) min D

(10.2 cm)

(7.6 cm)

6³⁄₄

(17.2 cm)

10¹⁄₂

(26.7 cm)

(5.1 cm)

1³⁄₄

(4.4 cm)

1³⁄₄"

(4.4 cm)

2¹⁄₄"

(6.4 cm)

6¹⁄₄

(15.9 cm)

Clear Area

24"

(61 cm)

24"

(61 cm) E

Drain Requirements

■ A new drain hose is supplied with your dishwasher. If drain

hose is not long enough, use a new drain hose with a maximum length of 12 ft (3.7 m) (Part Number 3385556) that meets all current AHAM/IAPMO test standards, is resistant to heat and detergent, and fits the 1" (2.5 cm) drain connector of the dishwasher.

■ Make sure to connect drain hose to waste tee or disposer inlet

above drain trap in house plumbing and 20" (50.8 cm) minimum above the floor. It is recommended that the drain hose either be looped up and securely fastened to the underside of the counter, or be connected to an air gap.

■ Make sure to use an air gap if the drain hose is connected to

house plumbing lower than 20" (50.8 cm) above subfloor or floor.

■ If required, the air gap should be installed in accordance with

the air gap installation instructions. When you are connecting the air gap, a rubber hose (not provided) will be needed to connect to the waste tee or disposer inlet.

Electrical Requirements

Be sure that the electrical connection and wire size are adequate and in conformance with the National Electrical Code, ANSI/NFPA 70 - latest edition and all local codes and ordinances.

A copy of the above code standards can be obtained from:

National Fire Protection Association 1 Batterymarch Park Quincy, MA 02169-7471

You must have:

■ 120-volt, 60 Hz, AC-only, 15- or 20-amp, fused electrical

supply.

■ Copper wire only.

We recommend:

■ A time-delay fuse or circuit breaker.

■ A separate circuit.

If connecting dishwasher with a power supply cord:

■ Use UL Listed power supply cord kit

(Part Number 4317824) marked for use with dishwasher.

■ Power supply cord must plug into a grounded

3 prong outlet, located in the cabinet next to the dishwasher opening. Outlet must meet all local codes and ordinances.

If connecting dishwasher with direct wiring:

■ Use flexible, armored or nonmetallic

sheathed, copper wire with grounding wire that meets the wiring requirements for your home and local codes and ordinances.

■ Use a UL Listed/CSA Approved strain relief.

Water Supply Requirements

■ A hot water line with 20 to 120 psi (138 to 862 kPa) water

pressure can be verified by a licensed plumber.

■ 120°F (49°C) water at dishwasher.

■ ³⁄₈" O.D. copper tubing with compression fitting or flexible

braided water supply line (Part Number 4396897RP). NOTE: ¹⁄₂" minimum plastic tubing is not recommended.

■ A 90° elbow with ³⁄₄" hose connection with rubber washer

(Part Number W10273460).

■ Do not solder within 6" (15.2 cm) of the water inlet valve.

INSTALLATION INSTRUCTIONS

WARNING

Disconnect electrical power at the fuse box or circuit breaker box before installing dishwasher.

Failure to do so can result in death or electrical shock.

Electrical Shock Hazard

Prepare Cabinet Opening—

Existing Utilities

If the water line and the cable extend to the locations shown, proceed to the “Install Drain Hose” section. If they do not reach far enough, follow the instructions in the “Prepare Cabinet Opening— New Utilities” section.

Prepare Cabinet Opening—New Utilities

Prepare and route the electrical supply

Option A, Power Supply Cord:

NOTE: A grounded 3 prong outlet is required inside a cabinet next

to the dishwasher cabinet opening.

Drill a 1¹⁄₂" (3.8 cm) hole in cabinet side or rear. See “Product and Cabinet Opening Dimensions” section.

Wood cabinet: Sand the hole until smooth. Metal cabinet: Cover hole with grommet included with power

supply cord kit.

Route cable from power supply through cabinet hole (cable must extend to the right front side of cabinet opening). Tape cable to the floor in area shown. This will prohibit cable from moving when dishwasher is moved into cabinet opening.

Option B, Direct Wire:

Helpful Tip: Wiring the dishwasher will be easier if you route the

cable into the cabinet opening from the right-hand side.

Drill a 1¹⁄₂" (3.8 cm) hole in right-hand cabinet side or rear. See “Product and Cabinet Opening Dimensions” section.

Prepare and Route Water Line

Helpful Tip: Routing the water line through the left side of cabinet opening will make water connection easier.

Drill a ¹⁄₂" (1.3 cm) hole in the cabinet side or rear.

Wood cabinet: Sand the hole until smooth. Metal cabinet: Cover hole with grommet (Part Number 302797 -

not provided).

Measure overall length of copper tubing for the water supply line.

Attach the water supply line (copper tubing or flexible braided line) to the hot water line using a connection configuration that is in compliance with local codes and ordinances. The water supply to the dishwasher should have a manual shutoff valve located under the sink.

Slowly route water supply line through hole in cabinet. (If you are using copper tubing, it will bend and kink easily, so be gentle.) It should be far enough into the cabinet opening to connect it to the dishwasher inlet on the front left side of the dishwasher.

Route water line and tape it to the floor in area shown. This will keep it from moving when dishwasher is moved into cabinet opening.

Install Drain Hose

IMPORTANT: Always use a new drain hose. Check local codes to determine whether an air gap is required.

If needed, drill a 1¹⁄₂" (3.8 cm) diameter hole in cabinet wall or side of the opening closest to the sink.

Slowly turn water shutoff valve to “ON” position. Flush water into a shallow pan until clear to get rid of particles that could clog the inlet valve. Turn shutoff valve to “OFF” position.

Route drain hose as shown through hole in cabinet to the front center of opening where drain connection will be made. Tape drain hose to the floor in area shown. This will prohibit it from moving when dishwasher is moved into cabinet opening.

IMPORTANT: The drain hose connection of the disposer or a waste tee must be made before the drain trap and at least 20" (50.8 cm) above the floor where the dishwasher will be installed.

Helpful Tip: To reduce vibration of the hose, keep the hose away from the floor.

Option A, Waste disposer – no air gap

1. Fit rubber end of drain hose to waste

tee and cut if needed.

NOTE: Do not cut ribbed section.

2. Attach rubber end of drain hose to

waste tee with a large drain hose clamp (provided). Use pliers to squeeze clamp open and move into position. If the drain hose was cut, use a 1¹⁄₂" to 2" (3.8 to 5 cm) screwtype clamp (not provided).

Option C, Waste disposer – with air gap

Helpful Tip: Remove disposer knock-out plug.

1. Using a hammer and screwdriver,

knock plug into disposer.

2. Use needle-nose pliers to remove

plug.

3. Attach drain hose to disposer inlet

with large drain hose clamp (provided). Use pliers to squeeze clamp open and move into position.

Option B, No waste disposer – no air gap

Helpful Tip: Remove disposer knock-out plug.

1. Using a hammer and screwdriver,

knock plug into disposer.

2. Use needle-nose pliers to remove

plug.

3. Connect rubber end of drain hose to

air gap and cut if needed.

NOTE: Do not cut ribbed section.

4. Attach drain hose to air gap with

large drain hose clamp (provided). Use pliers to squeeze clamp open and move into position. If the drain hose was cut, use a 1¹⁄₂" to 2" (3.8 to 5 cm) screw-type clamp (not provided).

5. Use a rubber hose (not provided)

with screw-type clamps (not provided) to connect from air gap to disposer inlet.

Option D, No waste disposer – with air gap

WARNING

Tip Over Hazard

Do not use dishwasher until completely installed.

Do not push down on open door.

Doing so can result in serious injury or cuts.

WARNING

Excessive Weight Hazard

Use two or more people to move and install dishwasher.

Failure to do so can result in back or other injury.

1. Connect rubber end of drain hose to

air gap and cut if needed.

NOTE: Do not cut ribbed section.

2. Attach drain hose to air gap with

large drain hose clamp (provided). Use pliers to squeeze clamp open and move into position. If the drain hose was cut, use a 1¹⁄₂" to 2" (3.8 to 5 cm) screw-type clamp (not provided).

3. Use a rubber hose (not provided)

with screw-type clamps (not provided) to connect from waste tee to air gap.

Prepare Dishwasher

Helpful Tip: Place cardboard under dishwasher until installed in cabinet opening to avoid damaging floor covering. Do not use door panel as a worktable without first covering with a towel to avoid scratching the door panel.

Using 2 or more people, grasp sides of dishwasher door frame and place dishwasher on its back.

Install Moisture Barrier

(under a wood countertop)

1. Make sure the area under the cabinet is clean and dry for

installation of the moisture barrier.

2. Remove the backing of the moisture barrier and apply to

underside of the countertop along the front edge of the counter.

Option A, Remove Access Panel - Plastic Panel

Using a flat-blade screwdriver, turn the plastic fasteners ¹⁄₄ turn counterclockwise to unlock them. Remove panel. Do not remove tech sheet from access panel.

Option B, Remove Access Panel - Metal Panel

Install a UL Listed/CSA Approved strain relief. Make sure screw heads are facing to the left when tightening conduit nut. Strain relief is provided with the power supply cord kit.

Using a ¹⁄₄" hex-head socket, nut driver or Phillips screwdriver, remove 2 screws attaching access panel and lower panel to dishwasher. Do not remove tech sheet from access panel.

NOTE: If using Option B, proceed to “Determine Cabinet Opening,” to continue with the installation of your dishwasher.

Make Power Supply Cord Connection

Option A, Power Supply Cord:

Using a ¹⁄₄" hex-head socket, nut driver or Torx remove terminal box cover. Retain for later use.

T20® screwdriver,

Route cord so that it does not touch dishwasher motor or lower part of dishwasher tub. Pull cord through strain relief in terminal box.

Select UL Listed/CSA Approved twist-on wire connectors rated to

WARNING

Electrical Shock Hazard

Electrically ground dishwasher.

Connect ground wire to green ground connector in terminal box.

Do not use an extension cord.

Failure to follow these instructions can result in death, fire, or electrical shock.

connect your power supply cord to 16-gauge dishwasher wiring.

Connect wires black to black and white to white, using UL Listed/CSA Approved twist-on wire connectors.

If needed, see website for animated representation of this step. Visit www.kitchenaid.com/electrical under FAQ tab.

Remove the ground connector screw and place through the ring terminal of the green ground wire. Reattach and tighten the ground connector screw.

NOTE: Do not pre-twist stranded wire. Twist on wire connector. Gently tug on wires to be sure both are secured.

Tighten strain relief screws to secure cord.

Place wires inside terminal box. Insert tabs on left side of cover. Make sure wires are tucked inside box. Close cover ensuring wires are not pinched. Use ¹⁄₄" hex-head socket, nut driver or

T20® screwdriver and previously removed screw to secure

To rx cover.

NOTE: Do not plug into outlet until instructed to do so.

Determine Cabinet Opening

Measure height of cabinet opening from underside of countertop to floor where dishwasher will be installed (you will need to measure the lowest point on the underside of the countertop and the highest point on the floor). Refer to “Dishwasher Height Adjustment Chart” for wheel position and the number of turns needed.

NOTE: If the minimum cabinet opening height is less than 34" (86.4 cm), the rear wheels can be removed for additional clearance. This will allow the dishwasher and perforated section of the insulation blanket to fit into a 33¹⁄₂" (85.1 cm) high cabinet opening, but the dishwasher will be more difficult to move. Measurements are approximate. Wheels and legs are preset at the factory for 34¹⁄₂" (87.6 cm).

Turn both leveler legs to the same height. Put wheels in the required position determined from “Dishwasher Height Adjustment Chart.”

Built-up floors: If the kitchen floor is higher than the cabinet opening's floor - for example, the kitchen floor tile does not extend into the cabinet opening - add shims as needed in the area shown to bring the dishwasher up to 34" (86.4 cm) below the countertop.

NOTE: Shims must be securely attached to floor to avoid movement when the dishwasher is in use.

Install Door Handle

WARNING

Excessive Weight Hazard

Use two or more people to move and install dishwasher.

Failure to do so can result in back or other injury.

(on some models)

IMPORTANT: Do not scratch the front panel during this procedure.

Remove the door handle and hardware bag containing the setscrews and hex key from the cardboard box. Setscrews are already installed in the handle. Place handle on mounting studs with the setscrews facing down. Push the door handle tightly against the door. Insert the short end of the hex key into the setscrews. Tighten the setscrews ¹⁄₄ turn past snug.

Retain hex key with Installation Instructions.

Install Custom Panel

Follow steps below:

A customer supplied panel must weigh no more than 16 lbs (7.3 kg) and must be made to specific dimensions. It is recommended that a cabinetmaker cut the customer panel because of the precise dimensions needed.

NOTES:

■ The handle for the custom panel is not included.

■ All mounting hardware supplied is for a ³⁄₄" (19.1 mm) thick

wood panel. If a thinner wood panel or materials other than wood are used, it is the customer’s responsibility to obtain the proper length screws and adjust the pilot holes accordingly.

IMPORTANT: Use a moisture-resistant sealer on both sides and all edges of the panel to avoid damage from moisture.

Custom Panel Dimensions

Using 2 or more people, stand the dishwasher up. NOTE: Do not install kick plate until instructed to do so.

Install the custom hardware handle(s) on the front of the wooden panel inside dotted line.

IMPORTANT: If the handle is attached from the back of the custom panel, the screw holes should be countersunk for the screws heads to be flush with the panel. If the handle is attached to the front of the custom panel, the screw lengths cannot exceed the panel thickness.

Using the template provided, attach it to the backside of the custom panel with tape. Make sure that the center of the template is aligned with the center of the wooden panel and top of the template is aligned to the top face of the wooden panel.

NOTE: Do not drill deeper then ⁵⁄₈" (16 mm) to keep from drilling through panel. Pilot hole depths given are for ³⁄₄" (19 mm) thick panel.

Mark 4 pilot holes on the wooden panel using the template provided. Predrill 4 pilot holes using a ³⁄₃₂" drill bit. Use tape to mark the drill bit to gauge hole depth. Drill pilot holes approximately ⁵⁄₈" (16 mm) into the custom panel.

Check custom tape alignment with metal door slots; verify tape is right-side up, and that the tape does not overhang the metal door on the top, bottom or side interfaces. Remove the backing from the custom tape by pulling straight down on the liner. Align the custom tape to the keyhole slots on the metal door (see image) and apply. Repeat steps for one side and then the other.

NOTE: The adhesive on the tape is aggressive, so proper alignment and attachment to the metal door needs to occur on the first try.

Align the studs on the custom wood panel to the keyhole slots on the door assembly. Ensure that all 4 plastic studs are engaged in the keyhole slots. Slide wood panel down until the top surface of the wooden panel is flush with the top of the door.

Attach the 4 plastic studs to the wooden panel using the 4 short hex-head (⁵⁄₁₆") screws provided.

Open the door and align top edges. Predrill 2 pilot holes using a

WARNING

Excessive Weight Hazard

Use two or more people to move and install dishwasher.

Failure to do so can result in back or other injury.

³⁄₃₂" drill bit. Use tape to mark the drill bit to gauge hole depth. Drill pilot holes approximately 1¹⁄₂" (3.8 cm) into the top corners of the door using hole in liner as a guide.

Choose Attachment Option

Use 2 or more people to move and install dishwasher. IMPORTANT: The dishwasher must be secured to the cabinet.

There are two brackets found in the parts bag. Attach the brackets using Option A if the countertop is wood, laminate or another similar surface. If your countertop is marble, granite or another hard surface, install using Option B.

Option A, Countertop attachment:

Using a Torx corners to secure custom wood panel in place.

Remove the short screws (3rd from top) on either side of the inner door panel. Predrill 2 pilot holes using a ³⁄₃₂" drill bit. Use tape to mark the drill bit to gauge the hole depth. Drill pilot holes approximately 1¹⁄₂" (3.8 cm) using the door liner hole as a guide into the panel. Install the 2 remaining long screws.

T15® screwdriver, install two #8 x 1³⁄₈" screws in top

Remove the brackets from the package and insert into the open slots on the left and right-hand top of the dishwasher collar as shown.

Using a pair of pliers, bend the tab down to secure the bracket in place. Repeat this step for the other side.

NOTE: Do not attach the dishwasher. This will be done later.

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