KitchenAid KFGR270LSS, KFGR274LSS, KFGR292LSS, KFGR364LSS, KBGN274LSS Technical Education
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TECHNICAL EDUCATION
OUTDOOR
GAS GRILL
KAC-32
Models: KFGR270LSS, KFGR274LSS,
KFGR292LSS, KFGR364LSS,
KBGN274LSS, KBGN292LSS,
KBGN364LSS
JOB AID 4317333
FORWARD
This KitchenAid Job Aid, “Outdoor Gas Grill,” (Part No. 4317333), provides the technician with
information on the operation and service of the Outdoor Gas Grill. It is to be used as a training Job
Aid and Service Manual. For specific information on the model being serviced, refer to the “Use
and Care Guide” provided with the grill.
GOALS AND OBJECTIVES
The goal of this Job Aid is to provide detailed information that will enable the service technician to
properly diagnose malfunctions and repair the KitchenAid Outdoor Gas Grill.
The objectives of this Job Aid are to:
• Successfully perform necessary repairs.
• Successfully return the grill to its proper operational status.
WHIRLPOOL CORPORATION assumes no responsibility for any repairs made
on our products by anyone other than Authorized Service Technicians.
Copyright © 2003, Whirlpool Corporation, Benton Harbor, MI 49022
- ii -
TABLE OF CONTENTS
Page
GENERAL............................................................................................................................... 1-1
Safety First ....................................................................................................................... 1-1
KitchenAid Model & Serial Number Designations ............................................................ 1-3
Model & Serial Number Label Location ........................................................................... 1-4
Specifications ................................................................................................................... 1-5
Warranty .......................................................................................................................... 1-8
INSTALLATION INFORMATION ........................................................................................... 2-1
Location Requirements .................................................................................................... 2-1
Important Safety Instructions ........................................................................................... 2-2
Product Dimensions ......................................................................................................... 2-4
Gas Supply Requirements ............................................................................................... 2-6
Rotisserie Electrical Requirements .................................................................................. 2-8
Converting To Natural Or L.P. Gas .................................................................................. 2-9
PRODUCT OPERATION ........................................................................................................ 3-1
Features ........................................................................................................................... 3-1
Lighting The Grill .............................................................................................................. 3-3
COMPONENT ACCESS ......................................................................................................... 4-1
Component Locations ...................................................................................................... 4-1
Removing The Control Panel, Spark Module, And Ignition Switch .................................. 4-2
Removing The Infrared Burner Ignitor & Thermocouple .................................................. 4-4
Removing The Infrared Burner ........................................................................................ 4-6
Removing A Burner, Burner Ignitor, Baso Gas Valve,
And Burner Gas Valve .................................................................................................. 4-8
Removing The Smoker Burner And Gas Valve ............................................................. 4-11
Removing The 9-Volt Battery ......................................................................................... 4-13
Removing A Cabinet Door ............................................................................................. 4-14
- iii -
— NOTES —
- iv -
GENERAL
SAFETY FIRST
Your safety and the safety of others is very important.
We have provided many important safety messages in this Job Aid and on the appliance.
Always read and obey all safety messages.
This is the safety alert symbol.
This symbol alerts you to hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word
“DANGER” or “WARNING.” These words mean:
You can be killed or seriously injured if you don’t
immediately follow instructions.
You can be killed or seriously injured if you don’t
WARNING
All safety messages will tell you what the potential hazard is, tell you how to reduce the
chance of injury, and tell you what can happen if the instructions are not followed.
follow instructions.
WARNING
Explosion Hazard
Do not store fuel tank in a garage or
indoors.
Do not store grill with fuel tank in a
garage or indoors.
Failure to follow these instructions can
result in death, explosion, or fire.
WARNING
Electrical Shock Hazard
Plug into a grounded 3-prong outlet.
Do not remove ground prong.
Do not use an adapter.
Do not use an extension cord.
Failure to follow these instructions can
result in death, fire, or electrical shock.
1-1
WARNING
Burn Hazard
Do not remove the smoker box when
the grill is hot.
Doing so can result in burns.
The California Safe Drinking Water and
Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the State of California to
cause cancer, birth defects, or other reproductive harm, and requires businesses to
warn of potential exposure to such substances.
WARNING: This product contains a
chemical known to the State of California
to cause cancer, birth defects, or other
reproductive harm.
This appliance can cause low-level exposure to some of the substances listed, including benzene, crystalline silica, carbon
monoxide, toluene, and soot.
1-2
KITCHENAID MODEL & SERIAL NUMBER DESIGNATIONS
MODEL NUMBER
MODEL NUMBER K FG R 2 7 4 L SS 0
INTERNATIONAL SALES IND.
OR MARKETING CHANNEL
IF PRESENT
BRAND
KITCHENAID
PRODUCT IDENTIFICATION
FG = FREESTANDING GRILL
BG = BUILT-IN GRILL
MERCHANDISING SCHEME
R = L.P. GAS (CONVERTIBLE)
N = NATURAL GAS (CONVERTIBLE)
CAPACITY / SIZE / SERIES / CONFIGURATION
1ST POSITION
2 = 2 BURNERS / DIRECT COOKING
3 = 3 BURNERS / DIRECT & INDIRECT COOKING
4 = 4 BURNERS / DIRECT & INDIRECT COOKING
2ND POSITION
7 = 27″
6 = 36″
9 = 39″
8 = 48″
FEATURES
0 = BASE MODEL
2 = INTEGRATED ROTISSERIE & INTEGRATED SIDE BURNER
4 = INTEGRATED ROTISSERIE & FULL GRILLING SURFACE
YEAR OF INTRODUCTION
L = 2002
COLOR CODE
SS = STAINLESS STEEL
ENGINEERING CHANGE (NUMERIC)
SERIAL NUMBER
SERIAL NUMBER X L M 04 54321
DIVISION RESPONSIBILITY
X = OXFORD, MS
MANUFACTURING SOURCE
L = LYNX
YEAR OF PRODUCTION
M = 2002, P = 2003
WEEK OF PRODUCTION
04 = 4th WEEK
PRODUCT SEQUENCE NUMBER
1-3
MODEL & SERIAL NUMBER LABEL LOCATION
The Model/Serial Number label location is shown below. NOTE: The label is located behind the
control panel. You must remove the smoker tray to read the label.
Model & Serial Number Location
(Located Behind The Control Panel)
1-4
SPECIFICATIONS
Model Number KFGR270LSS KFGR274LSS
Size 27" 27"
Description Portable (FS) Portable (FS) Portable (FS)
Features
Grates
Stainless Steel / 2 piece grill rack - welded
3/8" rod. Bar grates. Grill rods are thick,
heavy and closely spaced
Stainless Steel / 2 piece grill rack - welded
3/8" rod. Bar grates. Grill rods are thick,
heavy and closely spaced
Stainless Steel / 2 piece grill rack - welded
3/8" rod. Bar grates. Grill rods are thick,
KFGR292LSS
39"
heavy and closely spaced
Storage cabinet
SS Cart with locking wheels
Burner cover - hood wrap
Hood handle
Clean-out tray
Fuel conversion Yes, all units convertibles. Yes, all units convertibles. Yes, all units convertibles.
Side preparation shelves Fold down removable SS side shelves Fold down removable SS side shelves Fold down removable SS side shelves
Storage Bin
Performance
Burners
V-shaped sear plates for
distributing heat
Infrared rotisserie back burner No
Heavy Duty Rotisserie with Motor
and Spit (20 pounds turkey) Motor sealed - Cord and switch
approved for outdoor use.
Smoker chamber/Burner - Smoker
drawer is a box in a box
Grilling surface area 444 Sq. In. 444 Sq. In. 444 Sq. In.
Ignition
Dimensions/Specifications
Exterior Dimensions (grill opening)
Overall Length (in) 27 27 39
Overall Width (in) 26 26
Overall Height (in) 4 8
Cutout Dimensions
Cutout Height (in) NA N A NA
Cutout Width (in) NA N A NA
Cutout Length (in) N A NA N A
Net Weight (lbs) 2 25 22 5 285
Shipping Weight (lbs) 25 8 258 314
Miscellaneous
Warranty Yes Yes Yes
Full 1 year 1 year 1 year
Limited 5 years 5 years 5 years
Stainless steel burners Lifetime Lifetime Lifetime
Liquid Propane , Natural Gas LP (convertible) LP (convertible) LP (convertible)
Kick toe plate around grill that
allows access to the locking wheels
LP tank Yes Yes Yes
Yes - with divider in SS for preventing
storage of a second LP tank
Yes - 2 locking commercial type casters,
2 commercial type casters without lock
SS double wall design from front to
back- Sides single wall - Hood has side
brackets, one on each side, to hold hood
in place when open.
SS - KA Design - with insulator
on each end
Removable SS drip tray with "C"
guide and dimples/bumps
Yes - Holding shelf inside the
cabinet doors, one on each door
2 SS Burners double U-shaped
22.5K BTU each burner
Yes, SS - Slope - Grease drains forward -
Long pins hold sear plates in place.
No Yes Yes
3000 BTU/HR gas-powered -
repositioned below burner
Electric ignition - Battery operated -
Battery tray SS look.
Yes Yes Yes
Yes - with divider in SS for preventing
storage of a second LP tank
Yes - 2 locking commercial type casters,
2 commercial type casters without lock
SS double wall design from front to
back- Sides single wall - Hood has side
brackets, one on each side, to hold hood
in place when open.
SS - KA Design - with insulator
on each end
Removable SS drip tray with "C"
guide and dimples/bumps
Yes - Holding shelf inside the
cabinet doors, one on each door
2 SS Burners double U-shaped
22.5K BTU each burner
Yes, SS - Slope - Grease drains forward -
Long pins hold sear plates in place.
SS -ceramic infrared burners- 14.5K BTU
infrared rotisserie back burners
3000 BTU/HR gas-powered -
repositioned below burner
Electric ignition - Battery operated -
Battery tray SS look.
48 49
Yes - with divider in SS for preventing
storage of a second LP tank
Yes - 2 locking commercial type casters,
2 commercial type casters without lock
SS double wall design from front to
back- Sides single wall - Hood has side
brackets, one on each side, to hold hood
in place when open.
SS - KA Design - with insulator
on each end
Removable SS drip tray with "C"
guide and dimples/bumps
Yes - Holding shelf inside the
cabinet doors, one on each door
2 SS Burners double U-shaped
22.5K BTU each burner
Yes, SS - Slope - Grease drains forward -
Long pins hold sear plates in place.
SS -ceramic infrared burners- 14.5K BTU
infrared rotisserie back burners
3000 BTU/HR gas-powered -
repositioned below burner
Electric ignition - Battery operated -
Battery tray SS look.
26
1-5
Model Number
g
g
Size
Description Portable (FS)
Features
Grates
Storage cabinet
SS Cart with locking wheels
Burner cover - hood wrap
Stainless Steel / 2 piece grill rack -
welded 3/8" rod. Bar grates. Grill rods
Yes - with divider in SS for preventing
Yes - 2 locking commercial type casters, 2
commercial type casters without lock
SS double wall design from front to
back- Sides single wall - Hood has side
brackets, one on each side, to hold hood
KFGR364LSS KBGN274LSS
36" 27"
are thick, heavy and closely spaced
storage of a second LP tank
in place when open.
Built-In
Stainless Steel / 2 piece grill rack - welded
3/8" rod. Bar grates. Grill rods are thick,
heavy and closely spaced
No
No
SS double wall design from front to
back- Sides single wall - Hood has side
brackets, one on each side, to hold hood
in place when open.
Hood handle
Clean-out tray
Fuel conversion
Side preparation shelves Fold down removable SS side shelves No
Storage Bin
Performance
Burners
V-shaped sear plates for
distributing heat
Infrared rotisserie back burner
Heavy Duty Rotisserie with Motor
and Spit (20 pounds turkey) Motor sealed - Cord and switch
approved for outdoor use.
Smoker chamber/Burner Smoker drawer is a box in a box
Grilling surface area 611 Sq. In. 444 Sq. In
Ignition
Dimensions/Specifications
Exterior Dimensions (grill opening)
Overall Length (in) 3 6
Overall Width (in)
Overall Height (in)
Cutout Dimensions
Cutout Height (in) NA 10 5/8
Cutout Width (in) N A 22 1/2
Cutout Length (in) NA 26 1/4
Net Weight (lbs) 33 6 170
Shipping Weight (lbs) 365 189
Miscellaneous
Warranty
Full
Limited
Stainless steel burners
Liquid Propane , Natural Gas LP (convertible)
Kick toe plate around grill that allows
access to the locking wheels
LP tank Yes No
SS - KA Design - with insulator
on each end
Removable SS drip tray with "C"
uide and dimples/bumps
Yes, all units convertibles. Yes, all units convertibles.
Yes - Holding shelf inside the cabinet
doors, one on each door
3 SS Burners double U-shaped
22.5K BTU each burner
Yes, SS - Slope - Grease drains forward -
Long pins hold sear plates in place.
SS -ceramic infrared burners-
14.5K BTU infrared
rotisserie back burners
Yes Yes
3000 BTU/HR gas-powered -
repositioned below burner
Electric ignition - Battery operated -
Battery tray SS look.
26 26
48 24 5/8
Yes Yes
1 year 1 year
5 years 5 years
Lifetime Lifetime
Yes No
SS - KA Design - with insulator on each end
Removable SS drip tray with "C"
uide and dimples/bumps
2 SS Burners double U-shaped
22.5K BTU each burner
Yes, SS - Slope - Grease drains forward -
Long pins hold sear plates in place.
SS -ceramic infrared burners- 14.5K
BTU infrared rotisserie back burners
3000 BTU/HR gas-powered -
repositioned below burner
Electric ignition - Battery operated -
Battery tray SS look.
NG (Convertible)
No
27
1-6
Model Number
Size
Description
Features
KBGN292LSS KBGN364LSS
39" 36"
Built-In Built-In
Grates
Storage cabinet
SS Cart with locking wheels
Burner cover - hood wrap
Hood handle SS - K A Design - with insulator on each end SS - KA Design - with insulator on each end
Clean-out tray
Fuel conversion
Side preparation shelves No No
Storage Bin No No
Performance
Burners
V-shaped sear plates for
distributing heat
Infrared rotisserie back burner
Stainless Steel / 2 piece grill rack - welded
3/8" rod. Bar grates. Grill rods are thick,
heavy and closely spaced
No No
No No
SS double wall design from front to
back- Sides single wall - Hood has side
brackets one on each side, to hold hood
in place when open.
Removable SS drip tray with "C"
guide and dimples/bumps
Yes, all units convertibles. Yes, all units convertibles.
2 SS Burners double U-shaped
22.5K BTU each burner
Yes, SS - Slope - Grease drains forward -
Long pins hold sear plates in place.
SS -ceramic infrared burners- 14.5K BTU
infrared rotisserie back burners
Stainless Steel / 2 piece grill rack - welded
3/8" rod. Bar grates. Grill rods are thick,
heavy and closely spaced
SS double wall design from front to back-
Sides single wall - Hood has side brackets, one
on each side, to hold hood in place when open.
Removable SS drip tray with "C"
guide and dimples/bumps
3 SS double U-shaped
22.5K BTU burners
Yes, SS - Slope - Grease drains forward -
Long pins hold sear plates in place.
SS -ceramic infrared burners- 14.5K
BTU infrared rotisserie back burners
Heavy Duty Rotisserie with Motor
and Spit (20 pounds turkey) Motor sealed - Cord and switch
approved for outdoor use.
Smoker chamber/Burner - Smoker
drawer is a box in a box
Grilling surface area 444 Sq. In.
Ignition
Dimensions/Specifications
Exterior Dimensions (grill opening)
Overall Length (in)
Overall Width (in)
Overall Heigth (in)
Cutout Dimensions
Cutout Height (in) 10 5/8 10 5/8
Cutout Width (in) 22 1/2 22 1/2
Cutout Length (in) 3 8 35 1/4
Net Weight (lbs) 190 230
Shipping Weight (lbs) 213 2 4 8
Miscellaneous
Warranty
Full
Limited
Stainless steel burners
Liquid Propane , Natural Gas
Kick toe plate around grill that allows
access to the locking wheels
LP tank No No
3000 BTU/HR gas-powered -
repositioned below burner
Electric ignition - Battery operated -
Yes Yes
3000 BTU/HR gas-powered -
repositioned below burner
610.5
Battery tray SS look.
39 36
26 26
24 5/8 24 5/8
Yes Yes
1 year 1 year
5 years 5 years
Lifetime Lifetime
NG (Convertible) NG (Convertible)
No No
Electric ignition - Battery operated -
Battery tray SS look.
1-7
WARRANTY
LENGTH OF WARRANTY
FULL ONE YEAR WARRANTY
From Date of Purchase
LIMITED WARRANTY
2nd through 5th Year
LIFETIME WARRANTY
KITCHENAID WILL NOT PAY FOR:
A. Service calls to:
1. Correct the installation of the grill.
2. Instruct you how to use the grill.
3. Replace house fuses or correct house wiring or plumbing.
B. Repairs when grill is used in other than normal, single family household use.
C. Damage resulting from accident, alteration, misuse, abuse, fire, floods, acts of God, improper installation,
or installation not in accordance with local electrical and plumbing codes, or the use of products not
approved by KitchenAid or KitchenAid Canada.
D. Pickup and delivery. Your grill is designed to be repaired in the home.
E. Any labor costs during the limited warranty period.
F. Replacement parts or repair labor costs for units operated outside the United States and Canada.
G. Repairs to parts or systems caused by unauthorized modifications made to the grill.
KITCHENAID WILL PAY FOR:
Replacement parts and repair labor to correct defects in materials or
workmanship. Service must be provided by a KitchenAid designated
service company.
Replacement parts for components if defective in materials or
workmanship.
Replacement parts for the stainless steel burners for rust-through
resulting from defective materials or workmanship. Service must
be provided by a KitchenAid designated service company.
KITCHENAID AND KITCHENAID CANADA DO NOT ASSUME ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so this
exclusion or limitation may not apply to you. This warranty gives you specific legal rights and you may
also have other rights which may vary from state-to-state, or province-to-province.
Outside the United States and Canada, this warranty does not apply. Contact your authorized
KitchenAid dealer to determine if another warranty applies.
If you need service, first see the “Troubleshooting” section in the Use and Care Guide. Additional help
can be found by checking the “Assistance or Service” section, or by calling our Customer Interaction
Center at: 1-800-422-1230, from anywhere in the U.S.A., and 1-800-807-6777, from anywhere in
Canada.
1-8
INSTALLATION INFORMATION
LOCATION REQUIREMENTS
WARNING
Explosion Hazard
Do not store fuel tank in a garage or
indoors.
Do not store grill with fuel tank in a
garage or indoors.
Failure to follow these instructions can
result in death, explosion, or fire.
WARNING
Select a location that provides minimum exposure to wind and traffic paths. The location
should be away from strong draft areas.
Do not obstruct flow of combustion and ventilation air.
WARNING
Fire Hazard
Do not install this grill on or near
combustible materials.
Doing so can result in death or fire.
Fire Hazard
Do not use grill near combustible
materials.
Do not store combustible materials
near grill.
Doing so can result in death or fire.
If you plan to use a combustible enclosure,
return this grill, and replace it with the model
that is manufactured for use in a combustible
enclosure.
Clearance to combustible construction for
built-in (non-combustible construction) and
portable grills
A minimum of 12″ (30.5 cm) must be maintained between the grill hood, sides and back
and any combustible construction. A 12″ (30.5
cm) minimum clearance must also be maintained below the cooking surface and any
combustible construction.
Rotisserie
If your model is equipped with a rotisserie, 6″
(15.2 cm) minimum clearance on each end is
needed for the motor and skewer.
A grounded, 3-prong outlet located to the left of
the grill is required (see “Rotisserie Electrical
Requirements” on page 2-8).
2-1
IMPORTANT SAFETY INSTRUCTIONS
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call
your gas supplier or your fire
department.
FOR YOUR SAFETY
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. An L.P. cylinder not connected for
use shall not be stored in the vicinity
of this or any other appliance.
1. Do not install portable or built-in grills in or
on a recreational vehicle, portable trailer,
boat or in any other moving installation.
2. Always maintain minimum clearances from
combustible construction, see “Location
requirements” section.
3. The outdoor cooking gas appliance shall
not be located under overhead combustible construction.
4. This outdoor cooking gas appliance shall
be used only outdoors and shall not be
used in a building, garage, or any other
enclosed area.
5. Keep any electrical supply cord and fuel
supply hose away from any heated surfaces.
6. Keep outdoor cooking and appliance area
clear and free from combustible materials,
gasoline and other flammable vapors and
liquids.
7. Do not obstruct the flow of combustion and
ventilation air. Keep the ventilation openings of the cylinder enclosure free and
clear from debris.
8. Inspect the gas cylinder supply hose before each use of the grill. If the hose shows
excessive abrasion or wear, or is cut, it
MUST be replaced before using the grill.
Contact your dealer and use only replacement hoses specified for use with the grill.
9. Visually check the burner flames. They
should be blue. Slight yellow tipping is
normal for L.P. gas.
10. Check and clean burner/venturi tube for
insects and insect nest. A clogged tube
can lead to fire under the grill.
11. The L.P. gas supply cylinder to be used
must be:
• Constructed and marked in accordance
with the Specification for L.P. Gas Cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods, and
Commission.
• Provided with a listed overfilling preven-
tion device.
• Provided with a cylinder connection de-
vice compatible with the connection for
outdoor grill appliances.
12. Always check connections for leaks each
time you connect and disconnect the L.P.
gas supply cylinder.
13. When the outdoor cooking gas appliance
is not in use, the gas must be turned off at
the supply cylinder.
14. Storage of an outdoor gas grill appliance
indoors is permissible only if the cylinder is
disconnected and removed from the outdoor gas grill.
15. Cylinders must be stored outdoors and
out of the reach of children and must not
be stored in a building, garage, or any
other enclosed area.
2-2
16. The pressure regulator and hose assembly supplied with the outdoor gas grill must
be used. Replacement pressure regulator
and hose assembly part number listed in
the “lnstallation Instructions.”
17. The cylinder supply system must be arranged for proper vapor withdrawal.
18. Gas cylinder must include a collar to protect the cylinder valve.
WARNING: If the information in this
manual is not followed exactly, a fire
causing death or serious injury may
occur.
IMPORTANT: This grill is manufactured for
outdoor use only.
For grills that are to be used at elevations
above 2000 feet, orifice conversion is required (see “Gas Supply Requirements”
on page 2-6).
It is the responsibility of the installer to comply
with the minimum installation clearances specified on the model/serial rating plate. The model/
serial rating plate can be found on the heat
shield behind control panel, close to smoker
box.
Copies of the standards listed may be obtained
from:
If the following information is not followed
exactly, a fire causing death or serious injury
may occur.
• Do not store a spare L.P. gas cylinder
under or near this grill.
• Never fill the cylinder beyond 80 percent
full.
National Fire Protection Association
One Batterymarch Park
Quincy, Massachusetts 02269
CSA International
8501 East Pleasant Valley Rd.
Cleveland, Ohio 44131-5575
2-3
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