KitchenAid KAC-28 User Manual

TECHNICAL EDUCATION

ELECTRIC BUILT-IN

SINGLE OVEN

KAC-28

JOB AID 4317323

FORWARD

This Job Aid, “KitchenAid Electric Built-In Single Oven,” (Part No. 4317323), provides the
technician with information on the installation, operation, and service of the Electric Built-In Single
Oven. It is to be used as a training Job Aid and Service Manual. For specific information on the
model being serviced, refer to the “Use and Care Guide,” or “Tech Sheet” provided with the oven.

The Wiring Diagrams and Strip Circuits used in this Job Aid are typical and should be used for
training purposes only. Always use the Wiring Diagram supplied with the product when servicing
the unit.

GOALS AND OBJECTIVES

The goal of this Job Aid is to provide detailed information that will enable the service technician to
properly diagnose malfunctions and repair the KitchenAid Electric Built-In Single Oven.

The objectives of this Job Aid are to:

• Understand and follow proper safety precautions.

• Successfully troubleshoot and diagnose malfunctions.

• Successfully perform necessary repairs.

• Successfully return the oven to its proper operational status.

WHIRLPOOL CORPORATION assumes no responsibility for any repairs made
on our products by anyone other than Authorized Service Technicians.

Copyright © 2001, Whirlpool Corporation, Benton Harbor, MI 49022

- ii -

TABLE OF CONTENTS

Page

GENERAL............................................................................................................................... 1-1

Important Safety Information ............................................................................................. 1-1

KitchenAid Model & Serial Number Designations.............................................................. 1-2

Model & Serial Number Label And Tech Sheet Locations................................................. 1-3

Specifications..................................................................................................................... 1-4

KitchenAid Single Thermal Convection Oven Warranty .................................................... 1-7

KitchenAid Electric Built-In Oven Warranty ....................................................................... 1-8

INSTALLATION INFORMATION ........................................................................................... 2-1

Electrical Supply Requirements ......................................................................................... 2-1

Removing & Reinstalling The Oven Door .......................................................................... 2-3

Oven/Cooktop Combination-Approved Installation ............................................................ 2-4

THEORY OF OPERATION ..................................................................................................... 2-1

Air Flow .............................................................................................................................. 3-1

The Oven Shutdown Thermal Fuse ................................................................................... 3-2

The Oven Door Latch Assembly ........................................................................................ 3-3

How The Self-Clean Cycle Works ..................................................................................... 3-4

COMPONENT ACCESS ......................................................................................................... 4-1

Component Locations ........................................................................................................ 4-1

Removing The Oven Control/Display Boards And The Touch Panel Assembly................ 4-2

Removing The Power Supply Wiring Terminal Block And The Blower Motor ................... 4-4

Removing The Oven Light Transformer & The Control Power Transformer ..................... 4-6

Removing The Oven Door Latch Assembly....................................................................... 4-7

Removing An Oven Halogen Light And The Oven Temperature Sensor .......................... 4-8

Removing The Broil Element ........................................................................................... 4-10

Removing The Meat Probe Jack ..................................................................................... 4-11

Removing The Hidden Bake Element.............................................................................. 4-12

Removing The Convection Bake Element And The Fan Motor Assembly ...................... 4-14

Removing The Oven Shutdown Thermal Fuse................................................................ 4-16

Removing The Oven Door Glass, Hinges, & Handle ....................................................... 4-17

Removing The Oven Door Gasket................................................................................... 4-19

COMPONENT TESTING ........................................................................................................ 5-1

Blower Motor...................................................................................................................... 5-1

Oven Temperature Sensor ................................................................................................ 5-1

Convection Bake Element ................................................................................................. 5-2

Convection Fan Motor ....................................................................................................... 5-2

Broil Element ..................................................................................................................... 5-3

Bake Element .................................................................................................................... 5-3

Oven Door Latch Assembly ............................................................................................... 5-4

Oven Shutdown Thermal Fuse .......................................................................................... 5-4

Oven Light & Control Power Transformers ........................................................................ 5-5

- iii -

Page

DIAGNOSIS & TROUBLESHOOTING ................................................................................... 6-1

Diagnostics ........................................................................................................................ 6-1

Fahrenheit To Celsius Conversion .................................................................................... 6-1

Programming The Cavity Size ........................................................................................... 6-1

Electrostatic Discharge Sensitive Electronics .................................................................... 6-1

Failure/Error Display Codes............................................................................................... 6-2

Control Panel Test Locations............................................................................................. 6-3

Relay Logic Chart .............................................................................................................. 6-3

WIRING DIAGRAMS & STRIP CIRCUITS ............................................................................. 7-1

Model Number/Tech Sheet Use ........................................................................................ 7-1

Schematic Diagram ........................................................................................................... 7-2

Strip Circuits ...................................................................................................................... 7-3

- iv -

GENERAL

IMPORTANT SAFETY INFORMATION

Your safety and the safety of others is very important.

Important safety messages have been pro­vided in this Job Aid. Always read and obey all
safety messages.

This is the safety alert symbol.

This symbol alerts you to haz­ards that can kill or hurt you
and others.

All safety messages will be preceded by the
safety alert symbol and the word “WARNING.”

All safety messages will identify the hazard, tell
you how to reduce the chance of injury, and tell
you what can happen if the instructions are not
followed.

WARNING

ELECTRICAL SHOCK HAZARD

Disconnect power before servicing.

Replace all panels before operating.

Failure to do so could result in death or
electrical shock.

ELECTROSTATIC DISCHARGE
(ESD) SENSITIVE ELECTRONICS

ESD problems are present everywhere. ESD
may damage or weaken the electronic control
assembly. The new control assembly may ap­pear to work well after repair is finished, but
failure may occur at a later date due to ESD
stress.

• Use an antistatic wrist strap. Connect the
wrist strap to a green ground connection
point or unpainted metal in the appliance;
or touch your finger repeatedly to a green
ground connection point or unpainted metal
in the appliance.

• Before removing the part from its pack­age, touch the antistatic bag to a green
ground connection point or unpainted metal
in the appliance.

• Avoid touching electronic parts or terminal
contacts. Handle the electronic control
assembly by the edges only.

• When repackaging the failed electronic
control assembly in an antistatic bag, ob­serve the above instructions.

1-1

KITCHENAID MODEL & SERIAL NUMBER DESIGNATIONS

MODEL NUMBER

MODEL NUMBER K EB S 10 7 D S S 8

INTERNATIONAL SALES IND.

OR MARKETING CHANNEL

IF PRESENT

PRODUCT GROUP

K = KITCHENAID BRAND

PRODUCT IDENTIFICATION

EB = ELECTRIC BUILT-IN OVEN

EH = ELECTRIC BUILT-IN HI SPEED COMBO

EM = ELECTRIC BUILT-IN MICRO COMBO

EW = ELECTRIC WARMING OVEN

GB = GAS BUILT-IN OVEN

GM = GAS BUILT-IN MICRO COMBO OVEN

MERCHANDISING SCHEME

C = FLUSH LOOK

D = DRAWER

I = IMPERIAL

N = INTERNATIONAL COLLECTION EUROPEAN

S = SUPERBA

CAPACITY / SIZE / SERIES / CONFIGURATION

1ST POSITION 2ND POSITION

1 = SINGLE OVEN 4 = 24˝ WIDE

2 = DOUBLE OVEN 6 = 36˝ WIDE

3 = COMBO OVEN 7 = 27˝ WIDE

4 = OVEN W/DRAWER 0 = 30˝ WIDE

5 = MINI OVEN

6 = COMBO W/MINI OVEN

FEATURES

0 = STANDARD FEATURES

1 = STANDARD FEATURES / ELECTRIC CLOCK

5 = DELUXE FEATURES

6 = DELUXE FEATURES / ELECTRIC CLOCK

7 = DELUXE FEATURES / THERMAL CONVECTION

8 = DOUBLE THERMAL CONVECTION

9 = MULTIMODE

YEAR OF INTRODUCTION

D = 1995, G = 1998, H = 1999, J = 2000

COLOR CODE

AL = ALMOND, BL = BLACK, BT = BISCUIT,

WH = WHITE, SS = BRUSHED STAINLESS STEEL

ENGINEERING CHANGE (0, 1, 2, ETC.)

SERIAL NUMBER

SERIAL NUMBER X K 0 3 01006
MANUFACTURING SITE

X = OXFORD

YEAR OF PRODUCTION

K = 2000, L = 2001, M = 2002

WEEK OF PRODUCTION

3RD WEEK

PRODUCT SEQUENCE NUMBER

1-2

MODEL & SERIAL NUMBER LABEL

AND TECH SHEET LOCATIONS

The Model/Serial Number label and Tech Sheet locations are shown below.

Model & Serial Number Location

Tech Sheet Location
(Below Top Front Cover)

1-3

SPECIFICATIONS

Model Number

Colors Available

Model Description

Size-Configuration

Dimensions/Specifications

Overall Height (in)

Overall Width (in)

Overall Depth Inc Hrdwr/Hndl (in)

Depth W/O Handle (in)

Cutout Dimensions

Cutout Height (in) (Measure Or Min/Max)

Cutout Width (in) (Measure Or Min/Max)

Cutout Depth (in) (Measure Or Min/Max)

Other Dimensions

Conduit Size (in) (Length/Diameter)

Net Weight (lbs)

Shipping Weight (lbs)

Total Connected Load in kW

240 Volts

208 Volts

240/120V AC

Circuit Amps

Exterior

Oven Front Frame

Oven Control Type

Bake

Maxi Broil

Econo Broil

Convection

Child Lock Out

Interior

Main Oven

Cooking System

Cleaning System

Auto Self Clean Latch

Main Oven Liner Finish

Main Oven Volume (cu ft)

Main Oven Height (in)

Main Oven Width (in)

Main Oven Depth (in)

Main Electric Oven

Main Hidden Bake Element

Main Electric Element Output

Main Oven Bake (w@240/208v)

Main Oven Broil Inner Element (w@240/208v)

Main Oven Broil Outer Element (w@240/208)

Main Oven Convection )w@240/208v)

Miscellaneous

Cookbook Part/Comment

Installation Instructions Part/Comment

Service Manual Part/Comment

Tech Sheet Part/Comment

Use & Care Guide Oven Part/Comment

Other

Agency Approvals

Installation Hardware

Residential Use Only

Under Counter Capability

Warranty

Full (Months)

Extended

Electronic Controls (Months)

Electrical Elements (Months)

Porcelain Liner/Door (Months)

KEBI141D KEBS147D KEBS177D

BL, WH BL, WH S S

Single Built-In Oven Single Built-In Oven Single Built-In Oven

24" 24" 27"

28 7/8" 28 7/8" 28 7/8"

23 3/4" 23 3/4" 26 3/4"

25 1/8" 25 1/8" 25 1/8"

23 7/8" 23 7/8" 23 7/8"

27 3/4" 27 3/4" 27 3/4"

22 1/2" 22 1/2" 25 1/2"

23 1/4" 23 1/4" 23 1/4"

48"; 1/2" 48"; 1/2" 48"; 1/2"

115 121 12 6

123 129 134

4.9 kw 4.9 kw 4.9 kw

3.7 kw 3.7 kw 3.7 kw

30 AMP 30 AMP 30 AMP

Porcelain Porcelain Porcelain

Electronic Electronic Electronic

Standard Standard Standard

Yes Yes Yes

Yes Yes Yes

3rd Element

Yes Yes Yes

True Convection True Convection

Self Cleaning Self Cleaning Self Cleaning

Yes Yes Yes

Porcelain Porcelain Porcelain

3.27 3.09 3.58

16" 16" 16"

19" 19" 2 2"

18 1/2" 18 1/2" 18 1/2"

Yes Yes Yes

2000W/1500W 2000W/1500W 2000W/1500W

1667W/1250W 1667W/1250W 1667W/1250W

1000W/750W 1000W/750W 1000W/750W

1600W/1200W 1600W/1200W

4449066 4449066

4448970 4448970 4450411

4317323 4317323 4317323

4451876 4451876 4451876

4448999 4449000 4450571

UL, CSA UL, CSA UL, CSA

Yes Yes Yes

Yes Yes Yes

Yes Yes Yes

12 12 12

60 60 60

60 60 60

120 120 120

1-4

Model Number

Colors Available

Model Description

Size-Configuration

Dimensions/Specifications

Overall Height (in)

Overall Width (in)

Overall Depth Inc Hrdwr/Hndl (in)

Depth W/O Handle (in)

Cutout Dimensions

Cutout Height (in) (Measure Or Min/Max)

Cutout Width (in) (Measure Or Min/Max)

Cutout Depth (in) (Measure Or Min/Max)

Other Dimensions

Conduit Size (in) (Length/Diameter)

Net Weight (lbs)

Shipping Weight (lbs)

Total Connected Load in kW

240 Volts

208 Volts

240/120V AC

Circuit Amps

Exterior

Oven Front Frame

Oven Control Type

Bake

Maxi Broil

Econo Broil

Convection

Child Lock Out

Interior

Main Oven

Cooking System

Cleaning System

Auto Self Clean Latch

Main Oven Liner Finish

Main Oven Volume (cu ft)

Main Oven Height (in)

Main Oven Width (in)

Main Oven Depth (in)

Main Electric Oven

Main Hidden Bake Element

Main Electric Element Output

Main Oven Bake (w@240/208v)

Main Oven Broil Inner Element (w@240/208v)

Main Oven Broil Outer Element (w@240/208)

Main Oven Convection )w@240/208v)

Miscellaneous

Cookbook Part/Comment

Installation Instructions Part/Comment

Service Manual Part/Comment

Tech Sheet Part/Comment

Use & Care Guide Oven Part/Comment

Other

Agency Approvals

Installation Hardware

Residential Use Only

Under Counter Capability

Warranty

Full (Months)

Extended

Electronic Controls (Months)

Electrical Elements (Months)

Porcelain Liner/Door (Months)

KEBS107D KEBC177H

S S BT, BL, WH

Single Built-In Oven Single Built-In Oven

30" 27"

28 7/8" 28 7/8"

29 3/4" 26 3/4"

25 1/8" 25 1/8"

23 7/8" 23 7/8"

27 3/4" 27 3/4"

28 1/2" 25 1/2"

23 1/4" 23 1/4"

48"; 1/2" 48"; 1/2"

126 126

139 134

4.9 kw 4.9 kw

3.7 kw 3.7 kw

30 AMP 30 AMP

Porcelain Porcelain

Electronic Electronic

Standard Standard

Yes Yes

Yes Yes

3rd Element 3rd Element

Yes Yes

True Convection True Convection

Self Cleaning Self Cleaning

Yes Yes

Porcelain Porcelain

4.24 3.58

16" 16"

25" 22"

18 1/2" 18 1/2"

Yes Yes

2000W/1500W 2000W/1500W

1667W/1250W 1667W/1250W

1000W/750W 1000W/750W

1600W/1200W 1600W/1200W

4449066 4449066

4450411 4448970

4317323 4317323

4451876 4451876

4450571 4449000

UL, CSA UL, CSA

Yes Yes

Yes Yes

Yes Yes

12 12

60 60

60 60

120 120

1-5

Model Number

Colors Available

Model Description

Size-Configuration

Dimensions/Specifications

Overall Height (in)

Overall Width (in)

Overall Depth Inc Hrdwr/Hndl (in)

Depth W/O Handle (in)

Cutout Dimensions

Cutout Height (in) (Measure Or Min/Max)

Cutout Width (in) (Measure Or Min/Max)

Cutout Depth (in) (Measure Or Min/Max)

Other Dimensions

Conduit Size (in) (Length/Diameter)

Net Weight (lbs)

Shipping Weight (lbs)

Total Connected Load in kW

240 Volts

208 Volts

240/120V AC

Circuit Amps

Exterior

Oven Front Frame

Oven Control Type

Bake

Maxi Broil

Econo Broil

Convection

Child Lock Out

Interior

Main Oven

Cooking System

Cleaning System

Auto Self Clean Latch

Main Oven Liner Finish

Main Oven Volume (cu ft)

Main Oven Height (in)

Main Oven Width (in)

Main Oven Depth (in)

Main Electric Oven

Main Hidden Bake Element

Main Electric Element Output

Main Oven Bake (w@240/208v)

Main Oven Broil Inner Element (w@240/208v)

Main Oven Broil Outer Element (w@240/208)

Main Oven Convection )w@240/208v)

Miscellaneous

Cookbook Part/Comment

Installation Instructions Part/Comment

Service Manual Part/Comment

Tech Sheet Part/Comment

Use & Care Guide Oven Part/Comment

Other

Agency Approvals

Installation Hardware

Residential Use Only

Under Counter Capability

Warranty

Full (Months)

Extended

Electronic Controls (Months)

Electrical Elements (Months)

Porcelain Liner/Door (Months)

KEBC107H KEBC107H

BT, WH BL

Single Built-In Oven Single Built-In Oven

30" 30"

28 7/8" 28 7/8"

29 3/4" 29 3/4"

25 1/8" 25 1/8"

23 7/8" 23 7/8"

27 3/4" 27 3/4"

28 1/2" 28 1/2"

23 1/4" 23 1/4"

48"; 1/2" 48"; 1/2"

131 131

139 139

4.9 kw 4.9 kw

3.7 kw 3.7 kw

30 AMP 30 AMP

Porcelain Porcelain

Electronic Electronic

Standard Standard

Yes Yes

Yes Yes

3rd Element 3rd Element

Yes Yes

True Convection True Convection

Self Cleaning Self Cleaning

Yes Yes

Porcelain Porcelain

4.07 4.07

16" 16"

25" 25"

18 1/2" 18 1/2"

Yes Yes

2000W/1500W 2000W/1500W

1667W/1250W 1667W/1250W

1000W/750W 1000W/750W

1600W/1200W 1600W/1200W

4449066 4449066

4448970 4448970

4317323 4317323

4451876 4451876

4449000 4449000

UL, CSA UL, CSA

Yes Yes

Yes Yes

Yes Yes

12 12

60 60

60 60

120 120

1-6

KITCHENAID SINGLE THERMAL

CONVECTION OVEN WARRANTY

LENGTH OF WARRANTY

FULL ONE YEAR WARRANTY
From Date of Purchase.

FIVE YEAR LIMITED WARRANTY

2nd through 5th Year

TEN YEAR LIMITED WARRANTY

2nd through 10th Year

KITCHENAID WILL NOT PAY FOR:
A. Service calls to:

1. Correct the installation of the oven.

2. Instruct you how to use the oven.

3. Replace house fuses or correct house wiring or plumbing.

4. Replace owner-accessible light bulbs.
B. Repairs when oven is used in other than normal, single family household use.

C. Pickup and delivery. Your oven is designed to be repaired in the home.
D. Damage to your oven caused by accident, misuse, fire, flood, acts of God, or use of products not approved

by Whirlpool.

E. Repairs to parts or systems caused by unauthorized modifications made to the appliance.

KITCHENAID SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do
not allow the exclusion or limitation of incidental or consequential damages, so this exclusion or limitation may not
apply to you. This warranty gives you special legal rights, and you may also have other rights which vary from state­to-state.

Outside the United States, a different warranty may apply. For details, please contact your authorized Whirlpool or
KitchenAid distributor or military exchange.

If you need service first see the “Troubleshooting” section of the Use and Care Guide. After checking ”Trouble­shooting,” additional help can be found by checking the “Requesting Assistance or Service” section, or by calling
our Consumer Assistance Center telephone number from anywhere in the U.S.A.

KitchenAid: 1-800-422-1230 Benton Harbor, Michigan 49022
Canadian Residents call: 1-800-461-5681

KITCHENAID WILL PAY FOR:

Replacement parts and repair labor to correct defects in materials or workman­ship. Service must be provided by an authorized KitchenAid service company.

Parts only.
Electric element, electronic control, & convection element.

Parts only.
Oven cavity and inner door.

1-7

KITCHENAID ELECTRIC

BUILT-IN OVEN WARRANTY

LENGTH OF
WARRANTY:

ONE-YEAR FULL
WARRANTY

From Date of
Purchase.

SECOND-THROUGH
FIFTH-YEAR
LIMITED WARRANTY

From Date of
Purchase.

KITCHENAID
WILL PAY FOR:

Replacement parts
and repair labor costs
to correct defects in
materials or workman­ship. Service must be
provided by a Kitchen­Aid designated servic­ing company.

Replacement parts for
any oven electric
element to correct
defects in materials or
workmanship. Re­placement parts for
solid state touch
control system to
correct defects in
materials or workman­ship.

KITCHENAID
WILL NOT PAY FOR:

A. Service calls to:

1. Correct the installation of the oven.

2. Instruct you how to use the oven.

3. Replace house fuses or correct house wiring.

B. Repairs when oven is used in other than normal

home use.

C. Damage resulting from accident, alteration, misuse,

abuse, acts of God, improper installation, or installa­tion not in accordance with local electrical codes.

D. Any labor costs during the limited warranties.

E. Replacement parts or repair labor costs for units

operated outside the United States and Canada.

F. Pickup and delivery. This product is designed to be

repaired in the home.

G. Repairs to parts or systems resulting from unautho-

rized modifications made to the appliance.

H. In Canada, travel or transportation expenses for

customers who reside in remote areas.

SECOND-THROUGH
TENTH-YEAR
LIMITED WARRANTY

From Date of
Purchase.

KITCHENAID AND KITCHENAID CANADA DO NOT ASSUME ANY RESPONSIBILITY FOR INCIDENTAL OR
CONSEQUENTIAL DAMAGES. Some states or provinces do not allow the exclusion or limitation of incidental or

consequential damages, so this exclusion or limitation may not apply to you. This warranty gives specific legal
rights and you may also have other rights which vary from state to state or province to province.

Outside the United States and Canada, a different warranty may apply. For details, please contact your
authorized KitchenAid dealer.

If you need assistance or service, first see the “Diagnosis & Troubleshooting” section of this book. After checking
“Diagnosis & Troubleshooting,” additional help can be found by checking the “Requesting Assistance or Service”
section in the Use And Care Guide. In the U.S.A., call our Consumer Assistance Center at: 1-800-422-1230. In
Canada, call KitchenAid Canada at: 1-800-807-6777.

Replacement parts for
the porcelain oven
cavity/inner door if the
part rusts through due
to defects in materials
or workmanship.

1-8

INSTALLATION INFORMATION

ELECTRICAL SUPPLY REQUIREMENTS

WARNING

ELECTRICAL SHOCK HAZARD

• An electrical ground is required on this
appliance.

• Do not use an extension cord with this
appliance.

• If a cold water pipe is interrupted by plas­tic, nonmetallic gaskets, or other insulat­ing materials, do not use for grounding.

• Do not ground to a gas pipe.

• Do not use a fuse in the neutral or ground­ing circuit. It could result in an electrical
shock.

• Check with a qualified electrician if you are
in doubt as to whether the appliance is
properly grounded.

Failure to follow these instructions could
result in death or serious injury.

GENERAL

If codes permit, and a separate grounding wire
is used, it is recommended that a qualified elec­trician determine that the grounding path and
wire gauge are in accordance with local codes.

The following information applies to the built­in electric wall oven wiring:

• The oven must be connected to the proper
electrical voltage and frequency as specified
on the model/serial rating plate (located on
the oven frame).

• The oven must be connected with copper
wire only.

• Wire sizes and connections must conform to
the requirements of the National Electrical
Code, ANSI/NFPA 70—latest edition*, and
all local codes and ordinances. Wire sizes
and connections must conform with the rat­ing of the appliance. Copies of the standards
listed above may be obtained from:

* National Fire Protection Association

Batterymarch Park
Quincy, Massachusetts 02269

• The oven should be connected directly to a
time delay fuse or circuit breaker through
flexible, armored, or nonmetallic sheathed,
copper cable. The flexible, armored cable
that extends from the appliance should be
connected directly to the junction box.

• Fuse both sides of the line.

• Locate the junction box to allow as much
slack as possible between the junction box
and the appliance so that the appliance can
be moved if servicing is ever necessary. Do
not cut the conduit.

• A U.L.-listed conduit connector must be pro­vided at the junction box.

• Wiring diagrams are located in Section 7 of
this Job Aid.

• A Tech Sheet is located below the top ac­cess cover on all models.

• Models rated from 7.3 to 9.6 kW at 240-volts,
(6.5 to 7.2 kW at 208-volts), require a sepa­rate 40-ampere circuit. Models rated at 7.2
kW and below at 240-volts, (5.4 kW and
below at 208-volts), require a separate 30­ampere circuit.

2-1

ELECTRICAL WIRING

WARNING

ELECTRICAL SHOCK HAZARD

• An electrical ground is required on this
appliance.

• Do not connect to the electrical supply
until the appliance is permanently
grounded.

• Turn off power to the junction box before
making the electrical connections.

• Connect the appliance to a grounded,
metallic, permanent wiring system.

Failure to follow these instructions could
result in death or serious injury.

1. Insert the end of the flexible conduit through
the cabinet opening to the junction box
inlet.

2. Disconnect the power going to the junc­tion box.

3. Open the junction box cover and connect
the flexible conduit to the U.L.-listed con­duit connector.

4. Connect the ends of the black wires to­gether with twist-on connectors (see the
illustration below).

5. Connect the ends of the red wires together
with twist-on connectors.

cable from

power supply

junction box

red wires

black wires

If local codes DO permit connecting the cabi­net-grounding conductor to a neutral junction
box wire, perform steps 6 and 7.

If local codes DO NOT permit connecting the
cabinet-grounding conductor to a neutral junc­tion box wire, or if you are connecting the
appliance to a 4-wire electrical system, per­form steps 8 through 11.

6. Connect the factory-crimped bare and
white electrical wires coming from the
appliance conduit cable to the white (neu­tral) wire inside the junction box (see the
illustration below).

7. Replace the junction box cover.

8. Separate the factory-crimped bare and
white electrical wires coming from the
appliance conduit cable.

9. Connect the white appliance wire to the
white (neutral) wire inside the junction
box.

10. Connect the bare grounding wire from the
appliance to a grounded wire inside the
junction box. IMPORTANT: Do not con-

nect the bare grounding wire to the
white (neutral) wire in the junction box.

11. Replace the junction box cover.

cable from

power supply

junction box

white wires

red wires

white wire

white & bare

grounding

appliance wires

factory crimped cable from

oven

Crimped Grounding Conductors

To White (Neutral) Wire

U.L.-listed

connector

conduit

2-2

bare

grounding

appliance wires

cable from

oven

Separate Grounding Conductors

To White (Neutral) & Bare Wires

U.L.-listed

conduit

connector

black wires

REMOVING & REINSTALLING THE OVEN DOOR

WARNING

PERSONAL INJURY HAZARD

• Use both hands to remove oven doors.

• Do not use the handle or any portion of the
front frame or trim for lifting.

• Because of the weight and size of the
oven, two or more people are required to
move and safely install it.

Failure to properly grasp the oven doors or to
lift the oven properly could result in personal
injury or damage to the product.

CAUTION: Do not remove the shipping base
or the shipping feet at the front lower cor­ners of the oven. The shipping feet will
protect the lower oven trim until the oven is
inserted into the cabinet cutout.

2. Close the oven door as far as the two pins
will allow.

3. Grasp the sides of the door and lift the door
until it stops, then pull the hinge hangers
out of the slots.

Slot

Hinge Hanger

Shipping Foot

To remove the oven door:

1. Install a pin in the hole of each oven door
hinge hanger.

Door Pin

To reinstall the oven door:

1. Grasp the sides of the door and tilt it back
at a slight angle, then insert the hinge
hangers into the hinge slots as far as they
will go.

2. Rotate the top of the door towards the
oven so the hinge hangers fit onto the
support pins.

3. Close the oven door as far as the pins will
allow, and make sure that the hinge hang­ers are fully seated on the support pins. If
they are not seated properly, the door will
not close tightly and may be off-center. To
seat the hinge hangers, open the door
slightly, and push in on the bottom until the
hangers are fully seated.

4. Open the oven door to its fully open posi­tion and remove the two hinge hanger
pins.

5. Close the oven door completely and check
it for proper operation and alignment.

Door Pin Into Hinge Hanger Hole

2-3

OVEN / COOKTOP

COMBINATION-APPROVED INSTALLATION

The following built-in ovens are approved for installation over electric and gas cooktops, as noted.

U.S. MODELS

BUILT-IN OVENS

KEBI141D / KEBS147D / KEBI171D / KEBS177D / KEBI101D

KEBS107D / GBS277PD / GBS307PD / RBS240PD / RBS245PD

RBS270PD / RBS275PD / RBS277PD / RBS305PD / RBS307PD

ELECTRIC COOKTOPS GAS COOKTOPS

KECC563H KGCT055G

KECC501G KGCT305G

KECC502G KGCT365G

KECC507G KGCT366G

KECC508G GLT3014G

KECC562G GLT3614G

KECC576G GLT3615G

KECC568G KGCS105G

RCC3024G KGCS166G

GJC3034G KGCS127G

GJC3634G SCS3004G

KECS100G SCS3014G

KECS161G SCS3614G

RCS3004G KGCT305E

RCS3014G KGCT365E

RCS3614G KGCT366E

GJ8646XD SC8640ED

KECC501B SC8830EB

KECC502B SC8836EB

KECC507B GL8856EB

KECC560B

KECC567B

GJ8640XB

RC8600XB

RC8640XB

RC8200XB

RC8400XB

KECS100S

CANADIAN MODELS

BUILT-IN OVENS

YKEBS177D / YKEBS107D / YKEBI101D / YGBS277PD

YRBS275PD / YRBS277PD / YRBS305PD / YRBS307PD

ELECTRIC COOKTOPS

YKECC502G

YKECC507G

YKECC567G

GJC3034G

GJC3634G

RCC3024G

RCS3014G

2-4

THEORY OF OPERATION

AIR FLOW

Intake air is drawn into the oven at two loca­tions: through the control panel vent, (over the
latch assembly and the inner chassis top), and
through the side mounting rails (over the oven
sides and around the back). Air also enters the
oven at the back through the openings on the
upper section of the rear cover. At this point,
the air from the sides and the top mix. The air
is then pulled through the blower, down the
back of the unit between the outer and inner
rear covers, and out the front of the unit via the
bottom vent trim.

Air from the blower is forced over the cavity
vent. The pressure differential causes air to be
drawn from the cavity, where the air exits
through a small opening on the left side of the
control panel vent.

Air passes through the oven door by a combi­nation of natural and forced convection. Air
enters the door through the bottom slots, and
passes between the outer glass, and the angled
inner glass. This air exits through the top slots
in the door via natural convection. Air also
enters the bottom of the door, and is drawn
between the two pieces of inner door glass,
where it exits through the top slots in the upper
part of the door. This air is then drawn into the
blower, and is forced down the back of the unit
between the inner and outer chassis covers,
and finally out the bottom vent.

The purpose of the convection fan is to circu­late hot air inside the oven cavity, not to evacu­ate the air. Thus, the air flow for the convection
models and the non-convection models, is the
same.

BLOWER

INTAKE AIR

EXHAUST AIR

INTAKE AIR

OVEN

3-1

EXHAUST AIR

THE OVEN SHUTDOWN THERMAL FUSE

The thermal fuse is located on the rear of the
oven at the indicated location. The oven shut­down thermal fuse opens L2 to the oven if the
temperature at the rear panel exceeds 160˚C/
320˚F. The fuse is a one-time, non-resettable
safety device.

Oven Shutdown
Thermal Fuse

Oven Shutdown Thermal Fuse

BACK OF OVEN

3-2

THE OVEN DOOR LATCH ASSEMBLY

The door latch solenoid operates on a 120-volt
dc pulse from the electronic control board.
When the solenoid plunger is retracted, the
oven door is in the “unlocked” position. When
the solenoid plunger is extended, the oven
door is in the “locked” position. When the door
lock switch is open, the control senses that the
door is “unlocked.” When the door lock switch
closes, the control senses that the door is
locked. The door lock switch, mounted on the
solenoid bracket, is in the N.O. (normally­open) position.

Door Lock Solenoid

Door Lock Switch

Oven Light Switch

During the self-clean cycle, the control board
sends a 120-volt dc pulse to the solenoid
windings, which extends the plunger (pushes it
out), and moves the latch arm to lock the oven
door. The movement of the arm also actuates
the door lock switch arm, and closes it. When
the self-clean cycle is over, the control board
sends a 120-volt dc pulse to the solenoid, the
plunger is retracted (pulled in), the latch arm
releases the door, and the door lock switch
opens.

Door Lock Solenoid

Plunger Retracted

Door Open & Unlocked

Door Pin Out

Plunger Extended

Door Pin In

Door Closed & Locked

3-3

HOW THE SELF-CLEAN CYCLE WORKS

The Self-Clean cycle uses high heat to burn
away soil and grease from inside the oven.
During this cycle, the oven will get much hotter
than it does under normal baking and broiling
conditions (see the following chart).

875˚F (468˚C)

CLEANING CYCLE

OVEN SHUTS OFF

(NORMAL BROILING TEMPERATURE)

TEMPERATURE

DOOR LOCKS

START 1 2 3 STOP

TIME (IN HOURS)

DOOR UNLOCKS
(FAN STAYS ON)

The oven is preset for a 3-

1

/2 hour Self-Clean
cycle. However, you can adjust this cycle time
to between 2-1/2 and 4-1/2 hours. The chart
shows a normal 3-1/2 hour Self-Clean cycle.
Note that although the heating turns off after 3­hours, the door will remain locked for an addi­tional 1/2 hour so the oven can cool sufficiently.

If the latch switch is not satisfied during the
clean operation, the cycle is terminated, and
the display will show “close door” on convec­tion models. On non-convection models, “door”
will be displayed (see the strip circuit below).

DOOR LOCK

SOLENOID

NL2

L1

BK

PULSE
RELAY

LOCK

UNLOCK

Y

R

OUT BROIL–1000W

BU

OR

GY/W

IN BROIL–1667W

BAKE–2000W

R/W

BU

OR

M

BLOWER

W

25A/240V

R

T.O.D.

W

3-4

COMPONENT ACCESS

This section instructs you on how to service each component inside the Electric Built-In Single
Oven. The components and their locations are shown below.

COMPONENT LOCATIONS

Blower Motor

Power Supply Wiring
Terminal Block

Light Transformer
Oven Control/
Display Boards

Control Power
Transformer

Broil Element

Convection Bake
Element & Fan Motor

Bake Element
(Hidden)

Door Latch Assembly

Oven Temperature
Sensor

Oven Shutdown
Thermal Fuse
(Rear Of Oven)

Halogen Light (2)

4-1

REMOVING THE OVEN CONTROL/DISPLAY BOARDS,

AND THE TOUCH PANEL ASSEMBLY

5. Remove the screws from the oven control

WARNING

ELECTRICAL SHOCK HAZARD

Disconnect power before servicing.
Replace all panels before operating.
Failure to do so could result in death or

electrical shock.

CAUTION: When you work on the built-in
oven, be careful when handling the sheet metal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.

1. Disconnect the electrical power to the
oven.

2. Open the oven door.

3. Remove the bottom screw from each of
the two side trim pieces (see below).

panel.

Control
Panel
Screw

6. To remove the oven control panel, pull it
out at the bottom, and lift and unhook it
from the oven cabinet support at the top.

Oven
Control
Panel

Lift Off
Top
Support

4. To remove the side trim, pull the bottom
out approximately 2˝, and slide the top
down to free it from the control panel.

Side Trim Screw
(1 On Each Side)

Pull Side Trim
Down & Away
From Control
Panel

Pull Out Bottom

Of Side Trim

7. Disconnect the wire connectors from the
control board and set the panel assembly
face down on a padded surface to protect
the finish.

5 Wire Connectors

4-2

8. To remove the oven control/display

boards:

b) Remove the six screws from the control

panel bracket and remove the bracket.

a) Remove the five mounting screws.

Screws

Screws

Lift Ends Of

Locking Arm

b) Lift the ends of the locking arm and

disconnect the ribbon cable from its
connector.

NOTE: The control and display boards are
designed to be replaced as an assembly.

9. To remove the touch panel assembly:

a) Remove the seven spacers and the

cardboard shield from the panel.

Bracket Screw (1 of 6)

Control Panel Bracket

c) Peel the touch panel off the bracket.

Touch Panel

Bracket

REASSEMBLY NOTE: When you reinstall the
oven control panel, use the following proce­dure (refer to the photos on the previous page,
as necessary):

1. Reconnect the wiring to the control board
terminals.

2. Hook the ends of the control panel over
the rubber tips of the brackets.

3. Push the bottom of the control panel in and
position the plastic air duct under the lip of
the panel.

Spacer (1 of 7) Cardboard Shield

Air Duct

Bottom Lip Of Control Panel

4. Align the mounting holes and install the
two side screws in the control panel.

4-3

REMOVING THE POWER SUPPLY WIRING TERMINAL

BLOCK AND THE BLOWER MOTOR

4. Remove the screw from the conduit clamp

WARNING

ELECTRICAL SHOCK HAZARD

Disconnect power before servicing.
Replace all panels before operating.
Failure to do so could result in death or

electrical shock.

CAUTION: When you work on the built-in
oven, be careful when handling the sheet metal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.

1. Disconnect the electrical power to the
oven.

2. Remove the side trim from the oven (see
page 4-2, steps 1 through 4 for the proce­dure).

and remove the clamp.

5. Remove the 6 screws from the top rear
oven cabinet cover.

Conduit

Clamp

Top Rear Cover

(6 Screws)

NOTE: Before you move the oven from its
mounting location, remove the oven door to
make it easier to move (see page 2-3 for the
procedure).

3. Remove the oven cabinet mounting screws
and pull the oven out of its mounting
location so that you can access the back.

Cabinet Mounting Screw

(1 Screw On Each Side)

6. To remove the power supply wiring

terminal block:

a) Remove the hex nuts from the wire

terminal studs and remove the wires
from the studs.

b) Remove the two mounting screws from

the terminal block and remove it from
the top of the oven.

Power Supply

Wiring Terminal Block

Mounting
Screws

Wires

4-4

7. To remove the blower motor assembly:

a) Remove the rear cover from the oven

(11 screws) .

Screw (1 of 11)

b) Remove the four screws from the blower

cover and remove the cover.

Rear Cover

2 Screws Blower Cover 2 Screws

c) Disconnect the two wires from the blow-

er motor terminals.

2 Wires

Blower Motor Assembly

5 Mounting Screws

d) Remove the five mounting screws.

4-5

REMOVING THE OVEN LIGHT TRANSFORMER

& THE CONTROL POWER TRANSFORMER

3. Remove the mounting screw from the

WARNING

ELECTRICAL SHOCK HAZARD

transformer you are servicing and unhook
the tab from the oven chassis slot.

Disconnect power before servicing.
Replace all panels before operating.
Failure to do so could result in death or

electrical shock.

CAUTION: When you work on the built-in
oven, be careful when handling the sheet metal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.

1. Disconnect the electrical power to the
oven.

2. Remove the control panel from the oven
(see page 4-2, steps 1 through 6 for the
procedure). Position the control panel for­ward so you can access either transformer.

Oven Light & Control Power Transformers

Transformer

Light
Transformer

Control Pwr
Transformer

4. Disconnect the four wires from the LOAD
and LINE terminals of the transformer.
NOTE: The LOAD and LINE terminals are
different sizes so that you cannot make a
mistake when reconnecting the wires (see
below).

Light Transformer

Wht & Blk (Small)

Control Power Transformer

(2) Red (Small)

Screws

4-6

Wht & Blk (Large)

(2) Blue
(Large)

REMOVING THE OVEN DOOR LATCH ASSEMBLY

WARNING

ELECTRICAL SHOCK HAZARD

Disconnect power before servicing.
Replace all panels before operating.
Failure to do so could result in death or

electrical shock.

3. Open the oven door and remove the two
front oven door latch mounting screws
from the air vent.

Oven Door Latch Assembly

CAUTION: When you work on the built-in
oven, be careful when handling the sheet metal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.

1. Disconnect the electrical power to the
oven.

2. Remove the control panel from the oven
(see page 4-2, steps 1 through 6 for the
procedure).

Air Vent

2 Air Vent Screws

4. Remove the wires from the terminals of
the solenoid and the latch and door
switches.

Solenoid

Latch Switch

Door Switch

2 Top Screws

5. Remove the two top screws from the oven
door latch assembly and remove the as­sembly.

4-7

REMOVING AN OVEN HALOGEN LIGHT &

THE OVEN TEMPERATURE SENSOR

3. To remove an oven halogen light:

WARNING

ELECTRICAL SHOCK HAZARD

Disconnect power before servicing.
Replace all panels before operating.
Failure to do so could result in death or

electrical shock.

CAUTION: When you work on the built-in
oven, be careful when handling the sheet metal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.

1. Disconnect the electrical power to the
oven.

2. Open the oven door and remove the racks
from inside the oven.

a) Remove the lens from the halogen light

socket by lifting the end near the mount­ing screw and unsnapping it.

b) Remove the screw from the halogen

light assembly.

Lift Lens Here

Halogen Light
Assembly

Mounting Screw

c) Pull the halogen bulb out of the socket.

Oven Temperature

Sensor & Halogen

Lights

Halogen Bulb

Socket Assembly

4-8

d) Pull the halogen socket assembly out

of the oven liner and cut the wires near
the socket terminals.

Cut Wires Here

4. To remove the oven temperature sen-

sor:

a) Remove the two mounting screws from

the oven temperature sensor and pull
the connector out of the mounting hole
in the oven liner.

Screws

Oven

Temperature

Sensor

b) Disconnect the sensor connector from

the main wire harness connector.

e) Cut the new halogen light socket wires

to the proper length.

f) Remove 3/8˝ of insulation from the cut

wires on the wire harness and the halo­gen light socket. Splice the halogen
light socket wires to the harness wires,
and twist two wire nuts over the bare
wire ends.

Sensor
Connector

4-9

REMOVING THE BROIL ELEMENT

WARNING

ELECTRICAL SHOCK HAZARD

Disconnect power before servicing.
Replace all panels before operating.
Failure to do so could result in death or

electrical shock.

CAUTION: When you work on the built-in
oven, be careful when handling the sheet metal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.

1. Disconnect the electrical power to the
oven.

2. Open the oven door and remove the racks
from inside the oven.

3. Remove the two front bracket screws and
two rear bracket screws from the broil
element.

Front Bracket
Screws

Rear Bracket

Screws

4. Carefully pull the element forward so that
the wires are through the oven liner holes,
and disconnect the wires from the termi­nals.

4 Element Wires

Broil
Element

4-10

REMOVING THE MEAT PROBE JACK

WARNING

ELECTRICAL SHOCK HAZARD

Disconnect power before servicing.
Replace all panels before operating.
Failure to do so could result in death or

electrical shock.

CAUTION: When you work on the built-in
oven, be careful when handling the sheet metal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.

1. Disconnect the electrical power to the
oven.

2. Remove the racks from inside the oven.

5. Remove the meat probe jack access panel
from the right side of the unit. Use a pair of
small cutters to clip the bridge.

Clip Bridge

Meat Probe

Jack

Access

Panel

Right Side

Of Oven

Meat Probe Jack

3. Remove the hex nut from the meat probe
jack.

Meat Probe

Jack

Hex Nut

4. Pull the oven out of its mounting location
approximately 8˝, (see page 4-4 steps 1
through 3 for the procedure), so that you
can access the meat probe jack access
panel on the right side.

6. Push aside the insulation, pull the meat
probe jack out of the access hole, and
remove the star washer from the jack.

7. Cut the wires near the lugs of the old meat
probe jack, then use two small wire nuts,
and splice the new jack to the oven wires.

Star Washer

Meat Probe Jack

REASSEMBLY NOTE: When you install the
new jack, be sure to place the star washer from
the old jack on the threaded end of the new
one. After you have installed the jack, mount
the access cover with two #8 x 1/4˝ screws.

Access Cover

#8 x 1/4˝ Screw

4-11

REMOVING THE HIDDEN BAKE ELEMENT

WARNING

ELECTRICAL SHOCK HAZARD

Disconnect power before servicing.
Replace all panels before operating.
Failure to do so could result in death or

electrical shock.

CAUTION: When you work on the built-in
oven, be careful when handling the sheet metal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.

1. Disconnect the electrical power to the
oven.

2. Pull the oven out of its mounting location
so that you can access the rear cover (see
page 4-4, steps 1 through 3 for the proce­dure).

4. Remove the four screws from the hidden
bake element cover flange.

Cover Flange

& 2 Screws

5. Bend the cover flanges down as far as
they will go.

Bend Cover

Flange Down

Cover Flange

& 2 Screws

Bend Cover

Flange Down

3. Remove the rear cover from the oven (see
page 4-5 for the procedure).

Hidden Bake Element

6. Use a pen knife or a single-edged razor
blade and cut the insulation blanket, as
shown. Be sure to separate the insulation
blanket as cleanly as possible.

Cut Insulation Blanket

7. Carefully move the insulation blanket out
of the way so that you can access the
hidden bake element mounting bracket.

4-12

8. Remove the four mounting bracket screws
and the two hidden bake element bracket
screws.

Remove Two Screws

Remove Four Screws

9. Carefully pull the hidden bake element
and its mounting bracket out of the oven.

Pull Out Hidden Bake Element

4-13

REMOVING THE CONVECTION BAKE ELEMENT

AND THE FAN MOTOR ASSEMBLY

position the cover with the notch as shown

WARNING

when you reinstall it.

ELECTRICAL SHOCK HAZARD

Disconnect power before servicing.
Replace all panels before operating.
Failure to do so could result in death or

electrical shock.

CAUTION: When you work on the built-in
oven, be careful when handling the sheet metal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.

1. Disconnect the electrical power to the
oven.

2. To make servicing easier, remove the
oven door from the unit (see page 2-3 for
the procedure).

3. Remove the racks from inside the oven.

Screw 1 of 3

Convection
Cover

Notch

5. To remove the convection bake ele-

ment:

a) Remove the two screws from the con-

vection bake element.

b) Pull it forward so you can access the

terminals.

c) Disconnect the wires from the element

terminals.

Screw

Convection Bake
Element

Convection Bake

Element & Fan Motor

4. Remove the three screws from the con­vection cover and remove the cover from
the rear of the oven liner. Note the location
of the notch in the cover. Be sure to

Screw

Element Terminals

4-14

6. To remove the convection fan motor:

a) If not already done, remove the con-

vection cover and the convection bake
element from the rear of the oven liner
(see page 4-14).

b) Use a 10 mm (7/16˝) socket and re-

move the hex nut from the convection
fan. NOTE: The nut has a left-rotation
thread for removal.

Convection
Fan

10 mm
(7/16˝)
Hex Nut

c) Remove the three front convection fan

motor screws from the rear of the oven
liner.

f) Remove the two rear convection fan

motor mounting screws from the oven,
and remove the motor from the rear of
the oven.

Convection
Fan Motor

Convection Fan Motor
Rear Screw (1 of 2)

Convection
Fan Motor
Front Screw
(1 of 3)

d) Pull the oven out of its mounting loca-

tion (see page 4-4, steps 1 through 3 for
the procedure) so that you can access
the rear cover.

e) Remove the rear cover from the oven

(see page 4-5 for the procedure).

Convection Fan
Motor Terminals

4-15

REMOVING THE OVEN SHUTDOWN THERMAL FUSE

WARNING

ELECTRICAL SHOCK HAZARD

Disconnect power before servicing.
Replace all panels before operating.
Failure to do so could result in death or

electrical shock.

CAUTION: When you work on the built-in
oven, be careful when handling the sheet metal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.

1. Disconnect the electrical power to the
oven.

2. Pull the oven out of its mounting location,
(see page 4-4 steps 1 through 3 for the
procedure), so that you can access the
rear cover.

Oven Shutdown Thermal Fuse

4. Disconnect the wires from the thermal
fuse terminals.

Mounting Screw (1 of 2)

3. Remove the rear cover from the oven (see
page 4-5 for the procedure).

Oven Shutdown
Thermal Fuse

5. Remove the two screws and remove the
fuse from the rear of the oven.

4-16

REMOVING THE OVEN DOOR GLASS, HINGES, & HANDLE

CAUTION: When you work on the built-in

oven, be careful when handling the sheet metal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.

1. Remove the oven door from the oven (see
page 2-3 for the procedure).

2. Place the oven door on a padded work
surface with the front decorative glass
facing down.

3. Remove the two top door liner screws and
the two door glass bracket screws, and lift
the liner assembly off the decorative door
glass and handle.

Top Liner Screws

4. To remove the outer door glass:

a) Remove the three outer glass holder

screws and two outer glass bracket
screws from the door liner.

b) Lift the outer glass with the glass holder

off the door liner.

c) Remove the bracket.

Outer Glass Holder Screws

Outer Door Glass

Outer Glass Bracket Screws

Door Glass

Bracket Screws

5. To remove the center door glass, re-
move the bottom bracket, (it is loose), and
slide the two top corners of the glass out of
the door liner slots.

Center Door Glass Corners

Center Door Glass

Remove Loose Bracket

Continued on the next page.

4-17

6. To remove the hinges and the inner

door glass:

NOTE: You will have to remove both hinges to
remove the inner door glass from the oven door
liner.

d) Remove the insulation and the inner

door glass.

a) Lift either side of the door liner, remove

the two door hinge screws, and remove
the hinge.

Hinge Screws (4 total)

Inner Door Glass

Inner Door Glass Cover

b) Lift the other side of the door liner,

remove the two screws for the other
hinge, and remove the hinge.

c) Lift the inner door glass liner cover off

the liner.

Inner Door Glass

Insulation

7. To remove the door handle, remove the
two door handle screws from the bracket.

Door Handle

Bracket & Screws

(2 each)

4-18

REMOVING THE OVEN DOOR GASKET

CAUTION: When you work on the built-in

oven, be careful when handling the sheet metal
parts. Sharp edges may be present, and you
can cut yourself if you are not careful.

1. Open the oven door to its fully open posi­tion.

2. Remove the screw from the door gasket
bracket and remove the bracket from the
oven.

Door Gasket

3. Pull the ends of the gasket out of the liner
holes and pull the clips out of their liner
holes.

Gasket Clips

REASSEMBLY NOTE: When you install the
new gasket, make sure that all of the clips are
seated in their liner holes, and that the ends of
the gasket are pushed fully into their holes. Use
the pointed end of a pencil to push the gasket
ends into the holes.

Screw

Gasket Bracket

4-19

— NOTES —

4-20

COMPONENT TESTING

WARNING

Before testing any of the components, perform
the following checks:

• The most common cause for control failure is
corrosion on connectors. Therefore, discon­necting and reconnecting wires will be nec­essary throughout test procedures.

• All tests/checks should be made with a VOM
or DVM having a sensitivity of 20,000 ohms­per-volt DC, or greater.

WARNING

ELECTRICAL SHOCK HAZARD

Disconnect power before servicing.
Replace all panels before operating.
Failure to do so could result in death or

electrical shock.

BLOWER MOTOR

• Check all connections before replacing com­ponents, looking for broken or loose wires,
failed terminals, or wires not pressed into
connectors far enough.

• Voltage checks must be made with all con­nectors attached to the boards.

• Resistance checks must be made with power
cord unplugged from outlet, and with wiring
harness or connectors disconnected.

ELECTRICAL SHOCK HAZARD

Disconnect power before servicing.
Replace all panels before operating.
Failure to do so could result in death or

electrical shock.

OVEN TEMPERATURE SENSOR

Refer to page 4-4 for the procedure for servic­ing the blower motor.

1. Disconnect the electrical power to the
oven.

2. Disconnect the wires from the blower motor
terminals.

3. Set the ohmmeter to the R x 1 scale.

4. Touch the ohmmeter leads to the motor
terminals. The meter should indicate be­tween 14 and 18 Ω.

Refer to page 4-8 for the procedure for servic­ing the oven temperature sensor.

1. Disconnect the electrical power to the
oven.

2. Disconnect the oven temperature sensor
connector from the oven connector.

3. Set the ohmmeter to the R x 1K scale.

4. Touch the ohmmeter leads to the sensor
connector pins. The meter should indicate
1080 Ω @ 70˚F.

5-1

WARNING

WARNING

ELECTRICAL SHOCK HAZARD

Disconnect power before servicing.
Replace all panels before operating.
Failure to do so could result in death or

electrical shock.

CONVECTION BAKE ELEMENT

Refer to page 4-14 for the procedure for servic­ing the convection bake element.

1. Disconnect the electrical power to the
oven.

2. Disconnect the wires from the convection
bake element terminals.

3. Set the ohmmeter to the R x 1 scale.

4. Touch the ohmmeter leads to the element
terminals. The meter should indicate be­tween 28 and 35 Ω.

ELECTRICAL SHOCK HAZARD

Disconnect power before servicing.
Replace all panels before operating.
Failure to do so could result in death or

electrical shock.

CONVECTION FAN MOTOR

Refer to page 4-14 for the procedure for servic­ing the convection fan motor.

1. Disconnect the electrical power to the
oven.

2. Disconnect the wires from the convection
fan motor terminals.

3. Set the ohmmeter to the R x 1 scale.

4. Touch the ohmmeter leads to the motor
terminals. The meter should indicate be­tween 8 and 12 Ω.

5-2

WARNING

WARNING

ELECTRICAL SHOCK HAZARD

Disconnect power before servicing.
Replace all panels before operating.
Failure to do so could result in death or

electrical shock.

BROIL ELEMENT

Outer

Element

Refer to page 4-10 for the procedure for servic­ing the broil element.

1. Disconnect the electrical power to the
oven.

2. Disconnect the wires from the broil ele­ment terminals.

3. Set the ohmmeter to the R x 1 scale.

4. Touch the ohmmeter leads to the inner
broil element terminals. The meter should
indicate between 45 and 55 Ω.

Inner

Element

Outer
Element

ELECTRICAL SHOCK HAZARD

Disconnect power before servicing.
Replace all panels before operating.
Failure to do so could result in death or

electrical shock.

BAKE ELEMENT

Refer to page 4-12 for the procedure for servic­ing the hidden bake element.

1. Disconnect the electrical power to the
oven.

2. Disconnect the wires from the bake ele­ment terminals.

3. Set the ohmmeter to the R x 1 scale.

4. Touch the ohmmeter leads to the element
terminals. The meter should indicate be­tween 25 and 30 Ω.

5. Touch the ohmmeter leads to the outer
broil element terminals. The meter should
indicate between 45 and 55 Ω.

5-3

WARNING

WARNING

ELECTRICAL SHOCK HAZARD

Disconnect power before servicing.
Replace all panels before operating.
Failure to do so could result in death or

electrical shock.

OVEN DOOR LATCH ASSEMBLY

Solenoid

Latch

Switch

Refer to page 4-7 for the procedure for servic­ing the oven door latch assembly.

1. Disconnect the electrical power to the
oven.

2. Disconnect the wires from the door latch
assembly component under test.

3. Set the ohmmeter to the R x 1 scale.

4. To test the solenoid, touch the ohmme-
ter leads to the terminals. The meter should
indicate between 47 and 54 Ω.

Door

Switch

ELECTRICAL SHOCK HAZARD

Disconnect power before servicing.
Replace all panels before operating.
Failure to do so could result in death or

electrical shock.

OVEN SHUTDOWN THERMAL FUSE

Refer to page 4-16 for the procedure for servic­ing the oven shutdown thermal fuse.

1. Disconnect the electrical power to the
oven.

2. Disconnect the wires from the oven shut­down thermal fuse terminals.

3. Set the ohmmeter to the R x 1 scale.

4. Touch the ohmmeter leads to the oven
shutdown thermal fuse terminals. The
meter should indicate continuity (closed
circuit).

5. To test the door or latch switch:

a) Touch the ohmmeter leads to the fol-

lowing terminals (shown embossed on
the switch). The meter should indicate:

COM to N.O. = infinity (no continuity)
COM to N.C. = 0 Ω (continuity)

b) Press the switch actuator button and

touch the ohmmeter leads to the fol­lowing terminals. The meter should in­dicate:

COM to N.O. = 0 Ω (continuity)
COM to N.C. = infinity (no continuity)

5-4

WARNING

ELECTRICAL SHOCK HAZARD

Disconnect power before servicing.
Replace all panels before operating.
Failure to do so could result in death or

electrical shock.

Refer to page 4-6 for the procedure for servic­ing the oven light & control power transformers.

1. Disconnect the electrical power to the
oven.

2. Disconnect the wires from the transformer
under test.

3. Set the ohmmeter to the R x 1 scale.

4. To test the oven light transformer:

OVEN LIGHT & CONTROL POWER
TRANSFORMERS

LOAD

LINE

a) Touch the ohmmeter leads to the LINE

terminals. The meter should indicate
between 40 and 45 Ω.

b) Touch the ohmmeter leads to the LOAD

terminals. The meter should indicate
less than 1 Ω.

5. To test the control power transformer:

a) Touch the ohmmeter leads to the LINE

terminals. The meter should indicate
between 85 and 90 Ω.

b) Touch the ohmmeter leads to the LOAD

terminals. The meter should indicate
between 1 and 6 Ω.

5-5

— NOTES —

5-6

DIAGNOSIS & TROUBLESHOOTING

DIAGNOSTICS

Before servicing, perform the following checks:

• The most common cause for control failure is
corrosion on connectors. Therefore, discon­necting and reconnecting wires will be nec­essary throughout test procedures.

• All tests/checks should be made with a VOM
or DVM having a sensitivity of 20,000 ohms­per-volt DC, or greater.

• Check all connections before replacing com­ponents, looking for broken or loose wires,
failed terminals, or wires not pressed into
connectors far enough.

• Voltage checks must be made with all con­nectors attached to the boards.

• Resistance checks must be made with power
cord unplugged from outlet, and with wiring
harness or connectors disconnected.

• Is the oven in the “Sabbath Mode”? If so,
“SAB” will appear in the display. Press and
hold the 6 touchpad for 5 seconds to end the
Sabbath Mode.

• To check for the last five Fault codes: Press
and hold the 0 touchpad to access the previ­ous codes. Numeric touchpads 0 - 4 indicate
faults 1 - 5 respectively, with “0” being the
most recent code.

FAHRENHEIT (°F) TO CELSIUS (°C)
CONVERSION

The default is Fahrenheit (° F).

1. Press the BROIL pad for 5 seconds. The

temperature will be displayed in degrees
Celsius indicated by the “C” in the tempera­ture display.

2. To return the display to degrees Fahrenheit

press the BROIL pad again for 5 seconds.
“F” will show in the temperature display.

PROGRAMMING THE CAVITY SIZE

When replacing the electronic control, be sure
to program the cavity size within 60 seconds of
power up by pressing the following touchpads:

BAKE (upper half of BAKE touchpad),
CONVECTION BROIL (lower half of BROIL

touchpad.
STOP TIME, CONV FULL MEAL, digit #7,

digit #9, TIMER SET/START, & START.

1. The size is shown in the display “-ID 24”.

2. Press the CLOCK SET/START touchpad
until the correct size is displayed.

3. Press the CANCEL touchpad (do not press
the OVEN START touchpad).

4. To verify programming, press and hold the
1 touchpad for 5 seconds.

ELECTROSTATIC DISCHARGE
(ESD) SENSITIVE ELECTRONICS

ESD problems are present everywhere. ESD
may damage or weaken the electronic control
assembly. The new control assembly may ap­pear to work well after repair is finished, but
failure may occur at a later date due to ESD
stress.

• Use an anti-static wrist strap. Connect wrist

strap to green ground connection point or
unpainted metal in the appliance

-OR-

Touch your finger repeatedly to a green
ground connection point or unpainted metal
in the appliance.

• Before removing the part from it’s package,

touch the anti-static bag to a green ground
connection point or unpainted metal in the
appliance.

• Avoid touching electronic parts or terminal

contacts; handle electronic control assem­bly by edges only.

• When repackaging failed electronic control

assembly in anti-static bag, observe above
instructions.

6-1

FAILURE/ERROR DISPLAY CODES

• Always disconnect the power to the unit
before touching the internal parts of the
oven.

FAULT
CODE

F0

F1

F2

F3

F4

F5

ERROR

CODE

All E

Codes

E0

E1

E5

E0

E1

E2

E3

E1

E0

E1

E5

E7

MEANING OF FAILURE CODE RECOMM ENDED REPAIR PROCEDURE

Default F code — No failure

Electronic control malfunction Replace control.

Key held down too long, or key is shorted

Keypad keytail not connected

Cancel key drive line open

Temperature sensor opened

Temperature sensor shorted

Oven temp too high

°

(over 301

Oven temp too high
(over 510

Meat probe malfunction - shorted

Door is open, but latch is locked
(condition exists when door switch is closed
indicating an open door, and latch switch is
closed indicating a locked door)

Self clean latch will not lock

Self clean temperature (288
reached within 45 minutes

Self clean latch will not unlock

C [575°F] in Cook mode)

°

C [950°F] in Clean mode)

°

C [550°F] ) not

Will only be displayed if user presses and holds “0” key for 5 seconds and there are no pre­existing faults. Press CANCEL to clear display.

1. Check keypad connector for firm connection.

2. Press CANCEL. If error code returns after 60 sec., replace keypad.

3. Replace control.

1. Check sensor connection.

2. Measure sensor resistance (1080
If resistance is not valid, replace sensor.

3. If sensor resistance and connections are good, then the oven cavity temperature
must have exceeded a safe level. Check for welded-closed relays on the control.

1. Disconnect meat probe and measure probe resistance: (78k
37k

2. Insert probe and check for a firm connection between probe and jack (in oven cavity).

3. Check connection between jack and harness (in rear of oven).

1. Check the latch assembly:

- Check latch arm pivot joint, arm/solenoid connection, solenoid spring,

and spring washer.

2. Check the Latch Solenoid:

- Check for firm electrical connections.

- Disconnect the two wires from the solenoid and measure the resistance of

the solenoid. A small resistance (approx. 175
If the solenoid is open (

3. Check the Latch Switch: Disconnect it and use a continuity tester:

- Door latched = switch closed, continuity should read 0

- Door unlatched = switch open, continuity should read

4. Check Door Open/Closed Switch. Disconnect it and use a continuity tester:

- Door open = switch closed, continuity should read 0

- Door closed = switch open, continuity should read

5. Check power and element connections.

• Upon replacement, immediately return the
old electronic oven control. Use the mailing
label that is supplied with each new control.

Ω

at 21°C [70°F]; add 2Ωper degree).

Ω

at 32.2°C[90°F] ). If resistance is not valid, replace probe.

Ω

∞ Ω

) or shorted (0Ω) it should be replaced.

) is normal.

∞ Ω

Ω

at 15.6°C[60°F];

Ω

.

∞ Ω

.

Ω

.

.

F6

E0

Return line not connected

If switch pulse return line is not connected, electronic control will display F6 within 60 seconds
after power up. Replace control.

6-2

CONTROL PANEL TEST LOCATIONS

COMPONENT

Door Switch

Door Lock Solenoid
(with Door Closed)

Oven Temperature Sensor

Blower

Oven Light Transformer

Oven Shutdown
Thermal Fuse

Bake Element

Inner Broil Element

Outer Broil Element

Convection Ring Element

Convection Fan Motor

Meat Probe Jack

Latch Switch

FRONT/REAR

SERVICEABLE

Front

Front

Front

Rear

Front

Rear

Rear

Front

Front

Front

Rear P1-6 (OR) to Neutral (W) 8 Ω to 12 Ω

Rear

Front

to Red Wire at Terminal Block

P5-3 (R) to Red Wire at Terminal Block

P5-2 (OR) to Red Wire at Terminal Block

P5-1 (BU) to Red Wire at Terminal Block

P5-4 (Y) to Red Wire at Terminal Block

CHECK POINTS RESULTS

P7-2 (BR) to P7-1 (TAN)

P6-1 (Y) to P6-2 (W)

P7-4 (V) to P7-6 (GN)

P1-5 (GY) to Neutral (W)

Primary Winding

Secondary Winding

P5-2 (OR) or P5-3 (R)

P7-7 (GN) to P7-8 (Y)

P7-3 (BU) to P7-1 (TAN)

Door Open = Closed Circuit
Door Closed = Open Circuit

1080 Ω @ 21°C (70°F)

Probe into Jack - Check for
78k Ω @ Room Temperature

Door Unlocked = Open Circuit
Door Locked = Closed Circuit

14 Ω to 18 Ω

40 Ω to 45 Ω

Less than1 Ω

Closed Circuit

25 Ω to 30 Ω

45 Ω to 55 Ω

45 Ω to 55 Ω

28 Ω to 35 Ω

50 Ω

RELAY LOGIC CHART

RELAY LOGIC KEY

- OFF

O

- ON

X

- CYCLING (MAX PERIOD = 60SEC)

+

- ON OR OFF

OX

Thermal Convection Models Only

6-3

— NOTES —

6-4

WIRING DIAGRAM & STRIP CIRCUITS

MODEL NUMBER / TECH SHEET USE

MODEL NUMBER

KEBI141D**6 4452023

KEBS147D**6 4452024

KEBI171D**6 4452023

KEBI177D**6 4452024

KEBI101D**6 4452023

KEBI107D**6 4452024

KEBC177D**6

KEBC107D**6

KEBI141D**7

KEBI141D**8

KEBI141D**9

KEBI141D**10

KEBI141D**11

KEBI141D**12

KEBS147D**7

KEBS147D**8

KEBS147D**9

KEBS147D**10

KEBS147D**11

KEBS147D**12

KEBI171D**7

KEBI171D**8

KEBI171D**9

KEBI171D**10

KEBI171D**11

KEBI171D**12

KEBS177D**7

KEBS177D**8

KEBS177D**9

KEBS177D**10

KEBS177D**11

KEBS177D**12

KEBI101D**7

KEBI101D**8

KEBI101D**9

KEBI101D**10

KEBI101D**11

KEBI101D**12

KEBS107D**7

KEBS107D**8

KEBS107D**9

KEBS107D**10

KEBS107D**11

KEBS107D**12

TECH SHEET

NUMBER

4451876D

7-1

SCHEMATIC DIAGRAM

WIRE HARNESS SCHEMATIC

NOTES:

• When replacing the electronic control, be sure to
program the cavity size (see “Programming The
Cavity Size” on page 6-1).

• Dots indicate connections or splices.

• Circuit shown in STANDBY/OFF mode with
oven door closed.

CONTROL POWER

TRANSFORMER

L1

TEMP SENSOR

1080

AT 21 70°F)°C(

1654

AT 177 350°F)°C(

MEAT PROBE

78k

AT 15.6 0°F)°C(6

37k

AT 32.2 0°F)°C(9

THERMAL CONVECTION

MODELS ONLY

TA N

LATCH

SWITCH

(OPERATED BY

SOLENOID)

TA N

W

t°

W

t°

DOOR ON LATCH ASSY

SWITCH

GN

W

W

P3-5 P3-7 P3-2 P3-3

BK

GN

BR

BU

BK

BK

P4-1

P4-2

P1-1

V

P7-4

Y

P7-8

P7-7

P7-2

P7-3

ELECTRONIC

R

R

CONTROL

CIRCUIT

GROUND (CHASSIS)

PLUG WITH FEMALE

CONNECTOR

RECEPTACLE WITH

MALE CONNECTOR

LIGHT

BU

BU

P1-3

P6-1

+

LATCH
DRIVE

P6-2

–

P1-6

P5-4

P5-3

P5-1

P5-2

P1-5

W

Y

W

18V DC

SOLENOID

OR

Y

BAKE-2000W

R

OUT BROIL-1000W

BU

IN BROIL-1667W

OR

GY

AC DRIVE

MOTOR

RELAY COIL

RELAY

CONTACTS

HEATING

ELEMENT

–

DOOR LOCK

SOLENOID

CONV.-1600W

R

BU

NON-CONVECTION

MODELS ONLY

M

THERMISTOR

+

THERMAL CONVECTION

MODELS ONLY

M

~

CONV. FAN

Y

OR

BLOWER

M

~

SOLENOID

ENCLOSED

OPERATED

BY DOOR

THERMAL

FUSE/T.O.D.

W

W

GND

t

°

L2N

R

RETURN LINE MUST BE CONNECTED

P7-1

P7-6

GN

ELECTRONIC CONTROL PINOUTS

PIN FUNCTION COLOR

P6-1 LATCH SOLENOID (+ ) Y
P6-2 LATCH SOLENOID (–)W

P6-3 NOT CONNECTED

P6-4 NOT CONNECTED

P6-5 NOT CONNECTED
P6-6 NOT CONNECTED

LIGHT POWER SUPPLY

BK

P1-9

BK

P3-1

GN

BK

W

PIN FUNCTION COLOR

P7-1 SWITCH COMMON (STROBE) TAN
P7-2 DOOR SWITCH BR

P7-3 LATCH SWITCH BU

P7-4 TEMP SENSOR V

P7-5 NOT CONNECTED
P7-6 GROUND GN

P7-7 MEAT PROBE SENSOR (GRND) GN

P7-8 MEAT PROBE SENSOR Y

7-2

W

HALOGEN
5W/BULB

W

W

BK

PART NO. 4451876 REV. D

BAKE & PREHEAT-BAKE

L1

STRIP CIRCUITS

P5-3

R

BAKE-2000W

N

L2

R

BK

BK

BK

ECONO BROIL

L1

BK

BK

BK

MAXI BROIL

P4-1

P4-2

P1-1

P4-1

P4-2

P1-1

P5-1

P5-2

P1-5

P5-2

P1-5

OUT BROIL-1000W

BU

OR

IN BROIL-1667W

GY

IN BROIL-1667W

OR

GY

BU

BLOWER

OR

M

~

OR

BLOWER

M

~

W

W

R

N

L2

R

L1

BK

BK
BK

P4-1

P4-2
P1-1

P5-1

P5-2

P1-5

OUT BROIL-1000W

BU

OR

IN BROIL-1667W

GY

BU

BLOWER

OR

M

~

W

L2

N

R

7-3

CONVECTION BROIL
(THERMAL CONVECTION MODELS ONLY)

L1

BK

BK

BK

P4-1

P4-2

P1-1

P5-1

P5-2

P1-5

P1-6

OUT BROIL-1000W

BU

OR

IN BROIL-1667W

GY

OR

BU

M

~

CONV. FAN

CONVECTION ROAST & PREHEAT-CONVECTION BAKE
(THERMAL CONVECTION MODELS ONLY)

L1

BK

BK

BK

P4-1

P4-2

P1-1

P5-3

P5-1

P5-2

P1-5

P1-6

R

BU

OR

GY

OR

BAKE-2000W

OUT BROIL-1000W

BU

IN BROIL-1667W

M

~

CONV. FAN

OR

M

~

BLOWER

OR

M

~

BLOWER

L2

N

R

W

W

L2

N

R

R

W

W

CONVECTION BAKE
(THERMAL CONVECTION MODELS ONLY)

L1

P5-4

BK

P4-1

BK

BK

P4-2

P1-1

P5-3

P1-5

P1-6

7-4

Y

R

GY

OR

CONV.-1600W

BAKE-2000W

CONV. FAN

R

M

~

Y

M

~

BLOWER

W

W

L2

N

R

CLEAN

DOOR

SWITCH

TA N

LATCH SWITCH
(OPERATED BY

SOLENOID)

TA N

RETURN LINE MUST BE CONNECTED

L1

ON LATCH ASSY

BR

P7-2

BU

P7-3

P7-1

P4-1

BK

BK

P4-2

BK P1-1

LATCH
DRIVE

CIRCUIT

P6-1

+

P6-2

P5-3

P5-1

P5-2

P1-5

Y

W

18V DC

SOLENOID

R

BU

OR

GY

BAKE-2000W

OUT BROIL-1000W

IN BROIL-1667W

DOOR LOCK

SOLENOID

R

BU

OR

M

~

BLOWER

W

N

L2

R

7-5

— NOTES —

7-6

— NOTES —

7-7

— NOTES —

7-8

PRODUCT SPECIFICATIONS

AND

WARRANTY INFORMATION SOURCES

IN THE UNITED STATES:

FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL:

FOR WHIRLPOOL PRODUCTS: 1-800-253-1301
FOR KITCHENAID PRODUCTS: 1-800-422-1230
FOR ROPER PRODUCTS: 1-800-447-6737

FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER’S HOME CALL:

THE TECHNICAL ASSISTANCE LINE: 1-800-253-2870

HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN

AUTHORIZED SERVICER

FOR LITERATURE ORDERS:

PHONE: [phone]

IN CANADA:

FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL:

1-800-461-5681

FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER’S HOME CALL:

THE TECHNICAL ASSISTANCE LINE: 1-800-488-4791

HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN

AUTHORIZED SERVICER