KitchenAid Architect Series KDRP462LSS, KDRP463LSS - 36"" Pro-Style Dual Fuel Range Installation Instructions Manual

Part No.8301169 Rev. A
Installation Instructions
IMPORTANT: Installer: Leave Installation
Instructions with the homeowner. Homeowner: Keep Installation Instructions for future reference. Save Installation Instructions for local electrical inspector’s use.
Write down the model and serial numbers before installing range.
Both numbers are on the model/serial rating plate, located on the surface below the control panel.
Model #___________________________ Serial # ___________________________
Questions regarding features, operation, performance, parts or service? Call 1-800-422-1230 or visit our web site at www.kitchenaid.com.
IMPORTANT: Read and save these instructions.
36" (91.4 cm) Commercial Style Dual Fuel Range
with self-cleaning thermal/convection oven
for residential use only
OFF
OFF
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backguard
(required for some installations)
For the way it’s made
®
®
Tip Over Hazard
A child or adult can tip the range and be killed.
Connect anti-tip bracket to wall behind range.
Reconnect the anti-tip bracket, if the range is moved.
Failure to follow these instructions can result in death or serious burns to children and adults.
WARNING
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Before you start...
It is the customer’s responsibility:
• To contact a qualified electrical installer.
• To assure that electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 — latest edition**, or CSA Standard, C22.1 Canadian Electrical Code, Part 1 — latest edition*, and all local codes and ordinances.
Cabinet opening dimensions shown must be used. Given dimensions are minimum clearances.
When installing a range under existing cabinets and installation does not meet the minimum cabinet clearances, install a range hood above the range to avoid burn hazards.
NOTE: Some cabinet and building materials are not designed to withstand the heat produced by the oven for baking and self-cleaning. Check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage.
All openings in the wall or floor where the range is to be installed must be sealed.
It is recommended that a range hood be installed above this range.
NOTE: The range cooktop is manufactured for use with Natural gas.To convert to L.P./Propane gas, see the Gas Conversion instructions provided in literature package.
Proper gas and electrical supply connections must be available. See “Gas supply requirements,” Page 4 and “Electrical requirements,” Page 5.
IMPORTANT: Observe all governing codes and ordinances.
Do not obstruct flow of combustion and ventilation air.
Proper installation is your responsibility. Have a qualified technician install this range. Make sure you have everything necessary for correct installation. It is the installer's responsibility to comply with the installation clearances specified on the gas information label.The gas information label and model/serial rating plate are located on the surface below the control panel.
This installation must conform with all local codes and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 — latest edition* or CAN/CGA — B149 — latest edition* installation codes.
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
— Do not store or use
gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU
SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service
must be performed by a qualified installer, service agency or the gas supplier.
2
Copies of the standards listed may be obtained from:
* CSA Inter national
8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575
** National Fire Protection Association
One Batterymarch Park Quincy, Massachusetts 02269
IMPORTANT: Observe all governing codes and ordinances.
You can be killed or seriously injured if you don’t follow instructions.
DANGER
Your safety and the safety of others are very important.
We have provided many impor tant safety messages in this manual and on your appliance.Always read and obey all safety messages.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
You can be killed or seriously injured if you don’t immediatel
y
follow instructions.
WARNING
This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING”. These words mean:
OFF
OFF
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3
Parts supplied for installation
Product dimensions
36" (91.4 cm) cooktop width
36" (91.4 cm)
width
9-1/4"
(23.5 cm)
anti-tip
brackets
1-3/4"
(4.4 cm)
1"
(2.5 cm)
2 - #10 x 2"
phillips head screws
36" (91.4 cm) cooktop height with feet loosened 3/4 turns
NOTE: regulator located at center bottom of range.
36" (91.4 cm) range with all sealed burners shown
45" (114.3 cm) overall height
13" (33 cm) max.
upper cabinet depth
1/4" (6.4 mm)
spacer
26-1/2" (67.3 cm)
width with
control panel
• Anti-tip bracket must be securely attached to a wall stud.Thickness of finished wall may require using longer screws to anchor the bracket.
• L.P. conversion kit is included in literature package.
• Backguard and island trim.The backguard included with the range must be installed when a standard 24" (61 cm) deep base cabinet is used and there is zero clearance between the back edge of range and combustible rear wall.
For island installations or other installations with more than 5" (12.7 cm) clearance to back wall, use the optional stainless steel island trim, included with the range, to cover the backguard mounting flanges.
36" (91.4 cm) min.
upper cabinet width
36-1/4" (92.1 cm)
opening width
20"
(50.8 cm)
12"
(30.5 cm)
5-1/2" (14 cm)
8"
(20.3 cm)
18" (45.7 cm)
upper cabinet to countertop
gas line opening to be
located in this area
junction box to be
located in this area
4" (10.2 cm) min. clearance from both sides of range to side wall or other combustible material above cooking surface
0" (0 cm) clearance from both sides and back of range to adjacent combustible construction below cooking surface
*NOTE: 42" (106.7 cm) min. when bottom of wood or
metal cabinet is protected by not less than 1/4" (6.4 mm) flame retardant millboard covered with not less than No. 28 MSG sheet steel, 0.015" (0.4 mm) stainless steel,
0.024" (0.6 mm) aluminum or 0.020" (0.5 mm) copper.
48" (121.9 cm) min. clearance between the top of the cooking platform and the bottom of an unprotected wood or metal cabinet.
For minimum clearance to top of range, see NOTE.*
28"
(71.1 cm)
4"
(10.2 cm)
3" (7.6 cm) maximum
gas line height
3-1/2" (8.9 cm)
maximum junction
box height
Cabinet opening dimensions
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O F
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O F F
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4
Gas supply requirements
Observe all governing codes and ordinances.
IMPORTANT: Range cooktop must be connected to a regulated gas supply.
A.This installation must conform
with local codes and ordinances. In the absence of local codes, installations must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 — latest edition* or CAN/CGA-B149 — latest edition* installation codes.
B.Input ratings shown on the
model/serial rating plate are for elevations up to 2,000 feet (610 m). For elevations above 2,000 feet (610 m), ratings are reduced at a rate of 4% for each 1,000 feet (305 m) above sea level. (Not applicable for Canada.)
Copies of the standards listed may be obtained from:
* CSA Inter national
8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575
D.
Provide a gas supply line of 3/4" (1.9 cm) rigid pipe to the range location. A smaller size pipe on long runs may result in insufficient gas supply. Pipe-joint compounds, appropriate for use with L.P. gas, must be used.With L.P. gas, piping or tubing size can be 1/2" (1.3 cm) minimum. L.P. gas suppliers usually deter mine the size and materials used on the system.
L.P. Gas:
No attempt shall be made to convert the cooktop from the gas specified on the model/serial rating plate for use with a different gas without consulting the serving gas supplier. Conversion must be done by a qualified service technician.To convert to L.P. gas, use L.P. gas conversion kit part no.8301439.The parts for this kit are in the literature package supplied with range.
E.If local codes permit, a new AGA
or CSA design-certified, 4-5 foot (122-
152.4 cm) long, 5/8" (1.6 cm) I.D., flexible metal appliance connector is recommended for connecting this range to the gas supply line. Do not kink or damage the flexible tubing when moving the range. A 1/2
"
(1.3 cm) male pipe thread is needed for connection to pressure regulator female pipe threads.
F.The supply line shall be equipped
with an approved shutoff valve.This valve should be located in the same room, but external to the range, and should be in a location that allows ease of opening and closing. Do not block access to the shutoff valve.
gas supply line
shutoff valve “open” position
G.If rigid pipe
is used as a gas supply line, a combination of pipe fittings must be used to obtain an in-line connection to the range. All strains must be removed from the supply and fuel lines so range will be level and in line.
to range
H.The regulator must be checked at a
minimum 1-inch (25.4 mm) water column above the set pressure.The inlet pressure to the regulator should be as follows for operation and checking the regulator setting:
NATURAL GAS:
Manifold pressure –
5 inches (12.7 cm) W.C.
Maximum pressure –
14 inches (35.6 cm) W.C.
L.P. GAS:
Manifold pressure –
10 inches (25.4 cm) W.C.
Maximum pressure –
14 inches (35.6 cm) W.C.
I.Line pressure testing:
Testing above 1/2 psi (3.5 kPa) (gauge): The range and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than 1/2 psig (3.5 kPa).
Testing at 1/2 psi (3.5 kPa) (gauge) or lower: The range must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
C.
The range is equipped for use with NATURAL gas. It is design-certified by International Approval Services (I.A.S.) for NATURAL and L.P. gases with appropriate conversion.The model/ser ial rating plate, located on the surface below the control panel, has information on the type of gas that can be used. If this information does not agree with the type of gas available, check with the local gas supplier.
WARNING
Explosion Hazard
Use a new AGA or CSA approved gas supply line.
Install a shutoff valve. Securely tighten all gas
connections. If connected to LP, have a
qualified person make sure gas pressure does not exceed 14" (35.6 cm) water column.
Examples of a qualified person include:
Licensed heating personnel, Authorized gas company personnel, and Authorized service personnel.
Failure to do so can result in death, explosion, or fire.
4.Carefully move range
close to the cabinet opening. Place the rack in oven.Place level on rack, first side to side; then front to back.
If the range is not level, adjust the feet up or down.Tur n leveling leg sleeves to level range and to raise or lower range to the desired countertop height.
5
remove screws
bottom vent
leveling leg sleeves
Electrical requirements
F. Connection at connection block must
be copper wire only. If the house has aluminum wiring, follow
the procedure below: a) Connect the aluminum wiring to the
copper wiring using special connectors designed and Underwriters Laboratories-listed for joining copper to aluminum. Follow the electrical connector manufacturer’s recommended procedure.
b) Aluminum/copper connection must
conform with local codes and industry­accepted wiring practices.
Copies of the standards listed may be obtained from:
* National Fire Protection Association
One Batterymarch Park Quincy, Massachusetts 02269
**CSA International
8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575
If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path and wire gauge are in accordance with local codes.
Do not ground to a gas pipe. Check with a qualified electrician if you
are not sure the range is properly grounded.
Do not have a fuse in the neutral or ground circuit.
This range must be connected to a grounded metal, permanent wiring system.
A.A four-wire or three-wire, single
phase, 240-volt, 60-Hz, AC-only electrical supply is required on a separate, 30­ampere circuit, fused on both sides of the line. A time-delay fuse or circuit breaker is recommended.The fuse size must not exceed the circuit rating of the range specified on the model/serial rating plate located on the horizontal surface below the control panel.
B.Wire sizes and connections must
conform to the requirements of the National Electrical Code ANSI/NFPA 70 – latest edition*, or CSA Standards C22.1­94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.
C.The range should be connected
directly to the fused disconnect or circuit breaker box through flexible, armored or non-metallic sheathed, copper cable.The flexible, armored cable extending from the fuse box or circuit breaker box should be connected directly to the junction box.
D.Locate the junction box to allow
as much slack as possible between the junction box and the range so that the range can be moved if servicing is ever necessary.Do not cut the conduit.
E.A U.L.- or CSA-listed conduit
connector must be provided at each end of the power supply cable (at the cooktop and at the junction box).
Installation
Excessive Weight Hazard
Use two or more people to move and install range.
Failure to do so can result in back or other injury.
WARNING
1.Put on safety glasses and gloves.
Remove shipping materials, tape and protective film from range.Keep shipping pallet under range. Unpack the burner grates, burner caps, simmer plate, grille grate, drip tray, spill guard, wave tray, wave plate, tile bezels, regulator, backguard and island trim. Items are either packaged in the range or on the range. Parts shipped with range depend on model ordered.
2.Remove the bottom vent by
removing the 2 screws on each side of the top of the bottom vent, Slide the vent
3.Lay a piece of cardboard from side
packing on the floor behind range.Using 2 people, firmly grasp each side of range. Lift range up about 3 inches (8 cm) and move it back until the range is off shipping pallet. Set range on cardboard to avoid damaging floor.
5.Choose the correct bracket for your
installation.
• If the wall behind the range has no baseboard or a baseboard up to 3/8
"
(9.5 mm) thick, use the shorter 1
"
(2.5 cm) anti-tip bracket.
• If the wall behind the range has a baseboard thicker than 3/8
"
(9.5 mm),
use the longer 1-3/4
"
(4.4 cm) anti-tip
bracket.
Locate a stud in wall behind range. Measure distance from top of rear brace to floor.Add 5/16
"
(7.9 mm) to measurement to allow anti-tip bracket to slide over rear brace.Use this final measurement and mark a horizontal line on wall where stud is located.
write down this distance
rear brace
down and pull toward you.Carefully lay this part to the side to avoid scratching the stainless steel.
6
6.Position top of anti-tip bracket at
line marked in step 5 and mark holes. Drill two 1/8" (3 mm) holes. Use screws provided to fasten anti-tip bracket to wall.
NOTE: Anti-tip bracket must be mounted securely to stud in wall behind the range. Depending on thickness of the wall covering, longer screws may be required.
7.Make electrical connection.
If your house has aluminum wiring, see “Electrical requirements” page 5.
wall stud
line
mounting screws
anti-tip bracket
This range must be connected to a grounded, metallic permanent wiring system or a ground connector should be connected to the ground terminal or wire lead on the range.
This range is manufactured with a frame­connected, green or bare ground wire factory-cr imped to the neutral (white) wire. Connect the range cable to the junction box through the U.L.- or CSA­listed conduit connector.Complete electrical connection according to local codes and ordinances.
7A.Where local codes Do Not
permit connecting the frame-ground conductor to the neutral (white) junction box wire (also used for Canadian installations):
1. Disconnect power supply.
2. Connect the flexible, armored cable
from the range to the junction box using a U.L.- or CSA-listed conduit connector.Tighten screws on conduit connector.
junction box
4-wire cable from power supply
twist-on connector
black wires
U.L.- or CSA- listed conduit connector
4-wire cable from range
bare or green wires
white wires
red wires
Figure 1
Ungrounded neutral
7B.Where local codes per mit
connecting the frame-ground conductor to the neutral (white) junction box wire (not used for Canadian installations):
Figure 2
Grounded neutral
junction box
red wires
white wire
white and bare grounding oven cable wires — factory crimped
3-wire cable from
power supply
black wires
4-wire cable from range
U.L.- or CSA- listed conduit connector
1. Disconnect power supply.
2. Connect the flexible, armored cable
from the range to the junction box using a U.L.- or CSA-listed conduit connector.Tighten screws on conduit connector.
3. Connect the two black wires together;
the two red wires together; and the factory-cr imped bare and white cooktop cable wires to the white (neutral) wire in the junction box using twist-on connectors. (See Figure 2.)
3. Connect the two black wires
together; and the two red wires together using twist-on connectors. (See Figure 1.)
4. Separate the factory-crimped bare
and white range cable wires.
5. Connect the two white wires together
using twist-on connector.
6. Connect the bare ground wire from
the range cable to the grounded wire in the junction box or other grounded connector using twist-on connector. (See Figure 1.) Do not connect bare ground wire to neutral (white) wire in junction box.
Electrical Shock Hazard Disconnect power before servicing. Use 8 gauge copper wire. Electrically ground range. Failure to follow these instructions
can result in death, fire, or electrical shock.
WARNING
Tip Over Hazard
A child or adult can tip the range and be killed.
Connect anti-tip bracket to wall behind range.
Reconnect the anti-tip bracket, if the range is moved.
Failure to follow these instructions can result in death or serious burns to children and adults.
WARNING
7
8.Remove cardboard or hardboard
from under range.
9.Attach the backguard or island trim
as required for your installation. Attachment screws are in the literature package.
10.Slide range completely back so
anti-tip bracket is over rear brace of range.
11. Make gas connection. Assemble
flexible connector from gas supply pipe to pressure regulator located in the middle front of the range. Apply pipe-joint compound made for use with L.P. gas to the smaller thread ends of the flexible connector adapters. Attach one adapter to the pressure regulator elbow and the other adapter to the gas shutoff valve. Tighten both adapters.
13. Leak testing of the appliance
shall be conducted according to the following instructions:
Use a brush and liquid detergent to test all gas connections for leaks.Bubbles around connections will indicate a leak. If a leak appears, shut off gas valve controls and adjust connections.Then check connections again. Clean all detergent solution from range.
14. Put a burner cap on each
burner base. Place burner grates over burner bases and caps.
If your model has only surface burners (no grille or griddle), go to “Check the operation of the surface burners, grille and griddle” on Page 9.
If your model was shipped with a grille or griddle, go to “Installing the grille or griddle” on Page 8 to complete the installation.
15.Turn on power supply. “PF”
should appear in the clock display. (Refer to your Use and Care Guide for instructions on using the electronic control.)
12. Open manual shutoff valve in
gas supply line.Wait a few minutes for gas to move through the line.
attaching the
backguard
attaching the island
trim
center hole
not used
3 front screws
(4 rear screws required
but not shown)
use pipe-joint
compound
flexible
connector
1/2" flare union
adapter
manual gas
shutoff valve
1/2" to 3/4" gas
pipe
a 1/2" male pipe thread is needed for connection to pressure regulator female pipe threads
regulator
gas supply line
shutoff valve “open” position
to range
burner cap
burner base
ignitor electrode
gas tube opening
8
Installing the grille or griddle.
Grille installation: Go to Step 16. Griddle installation: The griddle is factory
installed.To complete the installation, go to Step 17.
16.Installing the grille:
17.Completing the griddle
installation:
A. Lift the log burner up out of the bay
and set aside.
B. Place drip tray on bottom of grille
bay and slide the tray forward so that it is located side-to-side and against the locating feet of the rear spill guard.
C. Insert the front spill guard feet into
the slots in the rear spill guard as shown. The rear flange will rest on the burner box.
D. Reinstall the log burner.Make sure
burner’s rear flange is seated in slot.
G. Install the wave tray into the grille
bay. The tab in the left rear cor ner of the bay must fit through the slot in the left rear corner of the wave tray.
H. Place the wave plate on the wave
tray as shown.The wave plate must be centered on the wave tray.
E. Plug power supply cord into
grounded outlet.
C. Plug power supply cord into
grounded outlet.
I. Install the grille grate.
A. Place drip tray in the well at the
front of the griddle. Slide tray forward until it stops.
B. Refer to the Use and Care Guide
that came with your Cooktop for instructions on cleaning and seasoning the griddle before using.
D. Check the surface burner and
griddle flames. Go to “Check the operation of the surface burners, grille and griddle” on Page 9.
F. Check the surface burner and grille
flames. Before completing the grille installation, go to “Check the operation of the surface burners, grille and griddle” on Page 9.
locating feet
rear spill
guard
drip tray
log burner
griddle drip
tray
griddle
front spill
guard
insert feet
into slots
locating
tab
wave plate
wave
tray
slot for
locating tab
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