Kitchenaid 860-0003, 870-0003 Owner's Manual

FREEST
ANDING
OUTDOORGRILL
ASADORAUTÓNOMOPA
RA
EXTERIORES
COMPTOIRPOURGRILD
EXTÉRIEUR
Installation Instructions and
For questions about features, operation/performance, parts, accessories or service, call: 1-877-373-2301
or visit our website at www.Kitchenaidgrills.com
Instrucciones
consultas respecto a características, funcionamiento, rendimiento, piezas, accesorios o servicio técnico, llame al: 1-877-373-2301
Para
o visite nuestro sitio de internet en www.Kitchenaidgrills.com
de instalación y Manual de uso y cuidado
AUTOPOR
Instructions d’installation
des questions à propos des caractéristiques, du fonctionnement/rendement, des pièces, des accessoires ou du service,
Pour
ou visiter notre site web www.Kitchenaidgrills.com
able of Contents/Índice/Table des matières................................................................................. 2
T
et Guide d’utilisation et d’entretien
composer le: 1-877-373-2301
TANT
860-000
3 (LP) 870-0003 (NG)
19000421A0
TABLE OF CONTENTS
Tools
and
Parts
for
Gas
Conversion
19
SEGURIDAD
DEL
ASADOR
PARA
EXTERIORE
37
USO
DEL
ASADOR
PARA
EXTERIORES
60
Exigences
d emplacement
74
CONSEILS POUR L UTILISATION DU GRIL
OUTDOOR GRILL SAFETY………………………………3
INSTALLATION REQUIREMENTS………………………....4
Tools and Parts……………...…………………………………5 Location requirements…………………………………..…….5 Product Dimensions……………………………….………….6 Gas Supply Requirements……………………………………7 Gas Connection Requirements………………………………7
REPLACEMENT PARTS……………………………………9 Parts List…………………………………………………….11 PACKAGECONTENTSLIST…………………...……………14 INSTALLATION INSTRUCTIONS…………………….…...…15
Freestanding Outdoor Grill Installation…………………….15
GAS CONVERSION………………………………….............19
…………………....
Conversion from LP Gas to Natural Gas……………… ….19 Make Gas Connection…………………………...……..……20 Checking and Adjusting Burners……………….……25
ÍNDICE
OUTDOOR GRILL USE …………………………………………26 Using Your Outdoor Grill ………………………………..….…26 Using Your Side Burner…………………………………..……28 TIPS FOR OUTDOOR GRILLING ……………………….…..29 Cooking Methods ………………….………………………...….29
Grilling Chart ………………………….……………………....….30
OUTDOOR GRILL CARE …………………………………..…32
Replacing the Igniter Battery …….………………….………....32
General Cleaning ………………………………………..........…32
TROUBLE SHOOTING .........................................................34
ASSISTANCE ……………………………………………..……34
Accessories………………………………………………………..34 WARRANTY …………………………………………….…..…….35
….......
REQUISITOS DE INSTALACIÓN…………..………………..39 Herramientas y piezas ……………...………………...……….39 Requisitos de ubicación ……………………………...……….39 Medidas del producto ……………………………….………40
Requisitos del suministro de gas ………………………….....41
Requisitos para la conexión de gas …………………...…….42 PIEZAS DE REPUESTO ……………………………...………43 Tools los Tornillos pre-ensamblados listo………………..….48
Paquete Lista De Contenido………………….............……48
INSTRUCCIONES DE INSTALACIÓN ……………….……..49
Instalación del asador autónomo para exteriores .........….49
Conexión del suministro de gas ………………………53 CONVERSIONES DE GAS ……………………………..….53
Herramientas y piezas para la conversión de gas ..........….53
Conversión de gas LP a gas natural …………………………53 Revise y regule los quemadores ……………………...……...58
TABLE DES MATIÈRES
SÉCURITÉ DU GRIL D'EXTÉRIEUR ………………….……72 EXIGENCES D’INSTALLATION …………………………..…74
Outils et pièces ……………...……………………………...….74
' Dimensions du produit ……………………………………...…..75 Spécifications de l'alimentation en gaz ………………..……76 Exigences concernant le raccordement au gaz………………77 PIÈCES DE RECHANGE …………………………………...…78 Contenu du colis…………………………………………...…….83 Tous les pre-assembly liste vis……………………………..…..83 INSTRUCTIONS D’INSTALLATION ……………….……...….84 Installation du gril d’extérieur autoportant …………..………..84
CONVERSIONS POUR CHANGEMENT DE GAZ …….…....88
Outils et pièces pour conversion de gaz ………….……..…...88 Conversion de propane à gaz naturel ……………….…...…...88
Raccordement au gaz …………………………............…..….89
Contrôle et réglage des brûleurs ……………………….……...93
……………………………………
…………………... Cómo usar el asador para exteriores …………………………..60 Uso delmechero lateral…... …... …...……...………...62 CONSEJOS PARA ASAR AL AIRE LIBRE …………………..64 Métodos de cocción ………………………………………...…...64 Cuadro para asar ……………………………………………...….65 CUIDADO DEL ASADOR PARA EXTERIORES ………….….67 Cómo reemplazar la batería del encendedor …………………67 Limpieza general ………………………………………………….67
SOLUCIÓN DE PROBLEMAS.................................................69
ASISTENCIA………………………………………………..……..69
GARANTÍA …………………………………………………..…....70
UTILISATION DU GRIL D’EXTÉRIEUR …….………………...94
Utilisation du gril d’extérieur …………………………………….94 Utilisation de votre brûleur latéral……………………..………...97
'
D’EXTÉRIEUR……………………………………...……….…. 98
Méthodes de cuisson ……………………………...………….…98 Tableau de cuisson au gril ………………………...……...….….99 ENTRETIEN DU GRIL D’EXTÉRIEUR ……………………...102 Remplacement de la pile de l’allumeur ……………………….102 Nettoyage général …………………………………….……….102
DÉPANNAGE.......................................................................104
ASSISTANCE ……………………………………………….…104 GARANTIE…………………………………………………...…..105
OUTDOOR GRILL SAFETY
p
State of California Proposition 65 Warnings:
orifice conversion is required. See Gas Supply Requirements section. It is the responsibility of the installer to comply w
ith
the
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
1. Do not store or use gasoline or other
WARNING
flammable liquids or vapors in the vicinity of this or any other appliance.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
department.
WARNING: This product contains one or more chemicals known to the State of California to cause cancer. WARNING: This product contains one or more chemicals known to the State of California to cause birth defects or other
reproductive harm.
In the State of Massachusetts, the following installation instructions apply:  Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed
by the State of Massachusetts.
If using a ball valve, it shall be a T-handle type.A flexible gas connector, when used, must not exceed 3 feet.
IMPORTANT: This grill is manufactured for outdoor use only. For grills that are to be used at elevations above 2,000 ft (609.6 m)
“ minimum installation clearances specified on the model/serial rating plate. The model/serial rating plate for freestanding models can be found on the left-hand cabinet door.
3
IMPORTANT SAFETY INSTRUCTIONS
Department of Transportation (DOT) or the
Do not obstruct the flow of combustion and ventilation
reach of children and must not be stored in a
outdoor cooking gas appliance
If the following information is not followed
WARNING: To reduce the risk of fire, electrical shock, Injury to persons, or damage when using the outdoor cooking gas appliance, follow basic precautions, including the following:
Do not install portable or built-in outdoor cooking gas
appliances in or on a recreational vehicle, portable trailer, boat or in any other moving installation.
Always maintain minimum clearances from
combustible construction, see “ Location Requirements” section.
The outdoor cooking gas appliance shall not be located
under overhead unprotected combustible construction.
This outdoor cooking gas appliance shall be used only
outdoors and shall not be used in a building, garage, or any other enclosed area.
Keep any electrical supply cord and fuel supply hose
away from any heated surfaces.
Keep outdoor cooking gas appliance area clear and
free from combustible material, gasoline and other flammable vapors and liquids.
air. Keep the ventilation openings of the cylinder enclosure free and clear from debris.
Open the cabinet door and inspect the gas cylinder supply
hose before each use of the outdoor cooking gas appliance. If the hose shows excessive abrasion or wear, or is cut, it MUST be replaced before using the outdoor cooking gas appliance. Contact your dealer and use only replacement hoses specified for use with the outdoor cooking gas
appliance.
Visually check the burner flames.
They should be blue. Slight yellow tipping is normal for LP gas. The flames should be approximately 1" (2.5 cm) high.
Check and clean burner/venturi tube for insects and
insect nest. A clogged tube can lead to fire under the
.
The LP gas supply cylinder to be used must be:
- constructed and marked in accordance with the Specification for LP Gas cylinders of the U.S.
National Standard of Canada, CAN/CSA-b339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods; and Commission.
- provided with a listed overfilling prevention device.
- provided with a cylinder connection device compatible with the connection for outdoor cooking gas appliances.
Always check connections for leaks each time you
connect and disconnect the LP gas supply cylinder. See “Installation Instructions” section.
When the outdoor cooking gas appliance is not in
use, the gas must be turned off at the supply cylinder.
Storage of an outdoor cooking gas appliance indoors
is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance.
Cylinders must be stored outdoors and out of the
building, garage, or any other enclosed area.
The pressure regulator and hose assembly supplied
with the outdoor cooking gas appliance must be used. A replacement pressure regulator and hose assembly specific to your model is available from your outdoor cooking gas appliance dealer.
Gas cylinder must include a collar to protect the
cylinder valve.
For appliances designed to use a CGA791
Connection: Place a dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
exactly, a fire causing death or serious injury may occur.
SAVE THESE INSTRUCTIONS
4
Do not store a spare LP gas cylinder under or near
this outdoor cooking gas appliance.
Never fill the cylinder beyond 80 percent full.
INSTALLATION REQUIREMENTS
Read and follow the instructions provided with any tools listed
detection solution
Parts Needed for Conversion to Natural Gas
6 mm wrench
draft areas
g
gg
See Assistance section to order.
Tools and Parts
Gather these required tools and parts before starting installation.
here.
Tools needed
Phillip screwdriver
Wrench or pliers
Pipe wrench
Parts Supplied
Gas pressure regulator/hose assembly set for 11” WCP LP
gas
Right side shelf with sear burner Left side shelf Sear burner control knob “AA” Battery (1) Warming rack Cooking grid Side burner cooking grid Natural gas orifice for sear burner
Parts Needed
20 lb LP gas fuel tank-approximately 18” (45.7cm) height.
Scissors or cutting pliers
(to remove tiedowns)
Noncorrosive leak-
Location Requirements
Natural gas conversion kit Part Number 710-0003. See
“Assistance” section to order. The conversion kit includes:
Natural gas regulator 4" W.C. (marked “Natural Gas
Regulator”)
10 ft (3.0 m) Natural gas hose with quick connector5.9" (150 mm) Natural gas regulator hose6 mm nut driver
Hex keyGas line shutoff valve1/2" male pipe thread nipple for connection to pressure
regulator.
LP gas-resistant pipe-joint compoundCSA design-certified outdoor flexible stainless steel
appliance connector (4-5 ft [1.2-1.5 m]) or rigid gas supply line as needed.
Select a location that provides minimum exposure to wind and traffic paths. The location should be away from strong
. Do not obstruct flow of combustion and ventilation air. Clearance to combustible construction for grill:
A minimum of 24” (61 cm) must be maintained between
the front of the grill hood, sides and back of the grill and any combustible construction.
A 24” (61 cm) minimum clearance must also be
maintained below the cookin shall not be used under overhead combustible construction.
Rotisserie (accessory – not included)*
If you equip your grill with a rotisserie, a 6" (15.2 cm) minimum clearance is needed for the rotisserie motor. A grounded, 3-prong outlet located to the left of the grill is required. *
surface, and the grill
5
8
1
9
.2"(122CM)
8
(
1
2
6
9
6
"
8
"
0
5
4
Product Dimension
4
9
3
.
2
8
.
"
(
"
8
3
.
2
C
M
)
8
.
.
5
C
M
)
(
2
2
7
.
5
C
M
)
39.7"(101CM)
(90.1CM)
35.5
6
.
0
7
(
"
8
.
7
2
(
"
.
2
3
The model/serial number rating plate is located on the inside of the left cabinet door. See the following illustration.
A
)
M
C
)
M
C
4
.
1
8
A .Model/serial number plate
6
Gas Supply Requirements
CSA B149.1, Propane Storage And Handling Code, B149.2, or
Gas Conversion:
Inlet (supply) pressure: 7 to 14 (17.8 cm to 35.5 cm) WCP
Burner Requirements for High Altitude
Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m). For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level. Orifice conversion is required. See “Assistance” section to order.
Gas Supply Line Pressure Testing
Testing above 1/2 psi (3.5 kPa) or 14" (35.5 cm) WCP (gauge):
The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than 1/2 psi (3.5 kPa).
Testing below 1/2 psi (3.5 kPa) or 14" (35.5 cm) WCP (gauge) or lower:
The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
Gas Connection Requirements
Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes and ordinances. In the absence of local codes, installation must conform with either the National Fuel Gas Code, ANSI Z223.1/NFPA54, Natural Gas and Propane Installation Code,
the Standard for Recreational Vehicles, ANSI A119.2/NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable.
IMPORTANT: Grill must be connected to a regulated gas supply. Refer to the model/serial rating plate for information on the type of gas that can be used. If this information does not agree with the type of gas available, check with your local gas supplier.
No attempt shall be made to convert the grill from the gas specified on the model/serial rating plate for use with a different gas type without consulting the serving gas supplier. The conversion kit supplied with grill must be used. See “Gas Conversions” section for instructions.
Gas Pressure Regulator
The gas pressure regulator supplied with this grill must be used. The inlet (supply) pressure to the regulator should be as follows for proper operation:
LP Gas:
Operating pressure: 11" (27.9 cm) WCP Inlet (supply) pressure: 11" to 14" (27.9 cm to 35.5 cm) WCP
Natural Gas:
Operating pressure: 4" (10.2 cm) WCP
"
" maximum. Contact local gas supplier if you are not sure about the inlet (supply) pressure.
20 lb LP Gas Fuel Tank
This grill is equipped for use with a 20 lb LP gas fuel tank (fuel tank not supplied). A gas pressure regulator/hose assembly is supplied. Any brand of 20 lb LP gas fuel tank is acceptable for use with the grill, provided that it is compatible with the grill’s retention means (tank tray included). It is also design-certified by CSA International for local LP gas supply or for Natural gas with appropriate conversion.
A
A. Gas pressure regulator/Hose assembly
7
The 20 lb LP gas fuel tank must be mounted and secured.
y
Follow instructions for converting to Natural gas in the Gas
A.Locking
screw
Natural Gas Conversion
Door Style Tank Tray
1. Open cabinet door.
2. Slide the tank tray locking bracket counterclockwise 90 º and pull out the tra
A
A. Tank tray locking bracket
3. Place the 20 lb LP gas fuel tank bottom collar into the mounting hole in the tank tray.
4. Tighten the locking screw against the bottom collar of the 20 lb LP gas fuel tank to secure.
A
B
C
Conversion must be made by a qualified gas technician. The qualified Natural gas technician shall provide the Natural gas supply to the selected grill location in accordance with the National Fuel Gas Code ANSI Z223.1/NFPA 54 - latest edition, and local codes. For conversion to Natural gas, the Natural Gas Conversion Kit supplied with the grill (on some models) or the Natural Gas Conversion Kit Part Number 710-0003 must be used. See “Assistance” section for information on ordering. IMPORTANT: The gas installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition.
“ Conversions” section of this manual or the instructions supplied with Natural Gas Conversion Kit Part Number 710-0003. The gas supply line shall be equipped with an approved shutoff valve. This valve should be located in the same area as the grill and should be in a location that allows ease of opening and closing. Do not block access to the shutoff valve. The valve is for turning on or shutting off gas to the grill.
B. Bottom collar C. Mounting hole
5. Slide the drawer with the 20lb LP gas fuel tank back into the cabinet. Turn the tank tray locking bracket clockwise 90º to tighten.
A
A. Tank tray locking bracket
A. Gas supply line B. Shutoff valve “open” position C. To grill
8
11A
9A
10A
5A
7A
52A
3A
4A
12A
2A
13A
51A
1A
14A
REPLACEMENT PARTS
16A
19A
2A
6A
8A
31A
33A
34A
35A
20A
30A
29A
27A
28A
15A
32A
46A
25A
26A
47A
23A
24A
18A
17A
21A
22A
45A
53A
55A
56A
57A
63A
62A
61A
59A
58A
64A
54A
66A
65A
68A
67A
69A
75A
67A
76A
48A
49A
50A
78A
77A
70A
71A
36A
79A
73A
72A
37A
38A
74A
89A
39A
40A
87A
41A
88A
44A
43A
42A
81A
80A
82A
83A
84A
85A
91A-a
91A-b
91A-c
60A
90A-a
91A-d
91A-e
91A-f
90A
91A
61A
57A
86A
56A
9
REPLACEMENT PARTS
11B
4B
12B
6B
10B
5B
7B
8B
9B
1B
31B
32B
2B
29B
37B
3B
28B
30B
38B
39B
27B
31B
43B
42B
21B
22B
25B
26B
20B
19B
24B
44B
13B
14B
18B
15B
17B
16B
23B
46B
47B
45B
48B
10
36B
33B
55B-a
34B
55B
32B
35B
31B
40B
54B
41B
53B
31B
52B
51B
49B
50B
w
Parts List
g
24A
Fireb
3151A
G
ft
1
1
Warranty
No. Part (Description)
1A Main lid 3 1 28A Rotisserie gas valve 1 1
2A Main lid scre
3A Temperature gauge housing 1 1 30A Regulator, LP 1 1
4A Temperature gauge 1 1 31A Main control panel 3 1
5A Main lid handle seat, left 1 1 32A Logo 1 1
6A Main lid handle seat, right 1 1 33A Bezel A 1 5
7A Main lid handle tube 1 1 34A Bezel B (small) 1 1
8A
9A Rear baffle 1 1 36A Control knob A 1 5
10A
11A
Rotisserie burner heat shield
Rotisserie burner igniter wire
Rotisserie burner igniter bracket
coverage
(Year)
1 2 29A Main gas valve 1 5
1 1 35A Control Knob B (small) 1 1
1 1 37A
1 2 38A
QTY No. Part (Description)
Main burner
Main burner igniter wire A
Warranty
coverage
(Year)
10 5
11
QTY
12A Rotisserie burner 1 1 39A
13A
14A
15A Main burner bowl assembly
16A Main lid bracket, left 1 1 43A Burner pin assembly 1 5
17A Main lid bracket, right 1 1 44A Flame tamer 3 5
18A
19A Main firebox trim piece, left 3 1 46A Cooking grid with hole 3 3
20A
21A Main firebox trim piece, right 3 1 48A Cart frame assembly, left 1 1
22A
Rotisserie burner orifice w/brass elbow
Rotisserie burner flex gas line
Main burner bowl supporter, rear
Main burner bowl supporter, left
Main burner bowl supporter, right
1 1 40A
1 1 41A
Non-
replaceable
3 1 45A Grease cup 1 1
1 1 47A Warming rack 3 1
1 1 49A Electric igniter module 1 1
1 42A
Main burner igniter wire B
Main burner igniter wire C
Main burner igniter wire D
Main burner igniter wire E
11
11
11
11
23A Front baffle 1 1 50A
ox trim piece
25A Gas quick connector 1 1 52A Cart trim piece, left 3 1
26A Main manifold 1 1 53A Faux stone side panel, left 1 1
27A Igniter junction wire 1 1 54A Faux stone front panel, left 1 1
Electric igniter module heat shield
ranite side shelf, le
11
11
Warranty
55A
Door, left
3180A
p,
1
1
63A
Bottom panel
1188A
Lighting rod
1
1
Sold
r
No. Part (Description)
56A Door hinge 1 4 81A Cart trim piece, rear 3 1
57A Door handle assembly 1 2 82A NG hole rubber plug 1 1
58A Swivel caster 1 1 83A Bracket 3 2
59A Swivel caster with brake 1 1 84A Cart heat shield 1 1
60A Caster 1 2 85A Granite side shelf, right 1 1
coverage
(Year)
QTY No. Part (Description)
Faux stone back panel, right
Warranty coverage
(Year)
QTY
61A Door magnet 1 4 86A
62A Door magnet plate A 1 1 87A
64A
65A Gas tank block piece 1 1 90A NG orifice pack 1 1
66A
67A Gas tank tray slide 1 2 91A NG conversion kit
68A Tank tray 1 1 91A-a
69A Tank tray bolt 1 1 91A-b NG regulator assembly 1
70A
71A Cart frame supporter, rear 1 1 91A-d Flat washer 2
Leveling feet adjusted handle
Gas tank slide bracket, left
Gas tank slide bracket, right
1 4 89A Door, right 3 1
1 1 90A-a
1 1 91A-c
Cart frame assembly, right
Faux stone front panel, right
Rotisserie burner NG orifice
NG Gas hose with Quick Connector assembly
Truss Head Screw with lock
11
11
11
Sold
separately
as set
separately
as set with
#91A
1
1
2
12
72A Door magnet plate B 1 2 91A-e 6mm nut driver 1
73A
74A Cart central panel 1 1 Grill cover 1 1
75A Faux stone front top panel 1 1
76A
77A Cart frame connecto
78A
79A
Cart central panel supporter
Cart frame assembly, ,middle
Main firebox trim piece, rear
Faux stone back panel, left
1 2 91A-f 6mm wrench 1
Manual
11
11
31
11
Preassembly hardware pack
1
1
Warranty
y
p p
y
replaceable
pp
No. Part (Description)
1B Side burner lid 3 1 29B Locking bar 1 2
2B Side burner lid handle 1 1 30B Drawer assembly, top 1 1
coverage
(Year)
QTY No. Part (Description)
Warranty coverage
(Year)
QTY
3B
4B Cooking gird with hole 3 2 32B Drawer handle assembly 1 2
5B Sear burner 1 1 33B Caster 1 2
6B Sear burner igniter wire 1 1 34B Swivel caster 1 1
7B
8B
9B Flame tamer 3 1 37B
10B Side burner bowl assembl
11B Side firebox trim piece, left 3 1 39B
12B
13B Side firebox trim piece, right 3 1 41B Grease tray 1 1
14B
Side burner lid hinge assembly
Side burner (Question mark) 1 1 35B Swivel caster with brake 1 1
Side burner (Question mark) igniter wire
Side burner bowl supporter, left
Side burner right
bowl supporter,
1 3 31B Drawer slide 1 4
1 1 36B Bottom panel 1 1
Non
1 1 40B
1 1 42B
1
Leveling feet adjusted handle
38B Faux stone front to
Cart frame assembly, middle
Grease tray bracket
Side burner flex gas line fixed plate
anel
14
1 1
11
11
11
15B Front baffle 1 1 43B Cart frame connector 1 1
16B Electric igniter module 1 1 44B
17B Side burner manifold 1 1 45B Cart trim piece, rear 3 1
18B
19B Sear burner gas valve 1 1 47B
20B Igniter junction wire 1 1 48B Granite side shelf, right 1 1
21B
22B Logo 1 1 50B Faux stone side panel, right 1 1
23B Side control panel 3 1 51B Cart frame assembly, right 1 1
24B Bezel 1 2 52B
25B Control knob 1 2 53B Cart frame supporter, rear 1 1
26B Cart frame assembly, left 1 1 54B Drawer assembly, bottom 1 1
27B Granite side shelf, left 1 1 55B NG orifice pack 1 1
28B Faux stone front panel, left 1 1 55B-a Sear burner NG orifice 1 1
Side burner (Question mark) gas valve
Side burner flex gas line 1 1 49B Cart trim piece, right 3 1
1 1 46B Faux stone back panel, left 1 1
Side firebox trim piece, rear
Faux stone back panel, right
Faux stone front panel, right
31
11
11
13
Packag
e Contents List
A. Cooking gr for main firebox-3pcs
D. Warming rack-1pc E. Cart frame top panel,
G. Cart frame top panel, right-1pc
id with hole
B. Flame tamer for main firebox-5pcs
left-1 pc
H. Flame tamer for side firebox-1pc
C. Grease cup-1pc
F. Bracket-2pcs
I. Cooking grid with hole for side firebox-1pc
J. Grease tray-1pc
K. Battery-2pcs
All Pre-Assembled Screws List
Sort Description Size Quantity
1 5/32-in x 28mm Stage Screw 5/32-in x 28mm 4
14
2 5/32-in x 10mmTruss Head Screw 5/32-in x 10mm 4
INSTALLATION INSTRUCTIONS
Freestanding Outdoor Grill Installations
Un
pack Grill
1. Remove all packaging materials and remove grill from the shipping base.
2. Move grill close to desired outdoor location.
3. Open the grill hood.
Remo
ve Packaging Material Inside the Main Grill
ttach cart frame top panel
A
1. Attach the cart trim piece on the left cart frame by using 2 5/32-in x 28mm Stage screw and 2 5/32­in x 10mm Truss Head Screw as shown in below picture.
A
1. Use a utilit open box from top and remove the boxes
2. Remove foam block and wrap from inside the grill.
3. Remove the warming rack and grill grates from inside the grill and remove the package inside the firebox.
y knife to cut yellow straps and packing tape to
B
A. 5/32-in x 10 mm Truss Head Screw B. 5/32-in x 28 mm stage screw
2. Repeat step 1 for attaching the right cart trim piece on the right cart frame as shown below.
A
B
A.
5/32-in x 10 mm Truss Head Screw
B. 5/32-in x 28 mm Stage screw
15
Insert brackets onto the cart trim piece, rear
locking bar clockwise. The two parts will be connected
Flame tamer and cooking grid for side burner installation
1. Insert the bracket onto cart trim piece, rear.
Note: You can place a rotisserie kit on the back of grill. The
rotisserie kit is not included in this unit’s mass production.
1. Place the flame tamer and cooking grids into the grill as shown in below picture.
Connect the main burner grill and side burner grill
Flame tamers, cooking grids, and warming rack for main burner installation
1. Place the flame tamers, cooking grids, and warming rack into the grill as shown in the below picture.
1. Place the locking bar onto the bracket.
2. When the locking bar is on the bracket, rotate the .
Rotate the locking bar counterclockwise. The two parts will be separated.
Note: The locking bar is fixed on the side burner grill cross-bar,
and the bracket is fixed on the main burner grill cross-bar.
A
BA
16
A. Bracket B. Cross-bar
C
g
A
R
ill
g
C. Locking bar
Adjust the leveling feet
When the grill is on uneven ground, you can adjust the leveling feet to level the grill.
1.Press down the drawer lock on the top drawer slide. Remove the top drawer of the side grill.
2.Press down the drawer lock on the bottom drawer slide.
emove the bottom drawer of the side gr
3. Rotate the leveling knob clockwise to lower the leveling feet.
A. Leveling Knob
4. Rotate the leveling knob counterclockwise to raise the leveling feet.
A
A. Leveling Knob
A. Drawer lock
A
17
5.Put the two drawer onto the side grill.
y
Battery assembly
1. Unscrew the electronic igniter button and place the battery (C1) into the housing with positive terminal (+) facing outward. Replace the ignition button after the battery has been installed as shown as below.
Gas Hose with Quick Connector assembly
1.Connect the gas hose with quick connector of main grill to gas hose with quick connector of side grill.
18
GAS CONVERSIONS
Read and follow the instructions provided with any tools listed
Installation of the regulator
6 mm socket and
Pipe thread sealant
Assistance section to order. The conversion kit includes:
Flat
r
cart with the two screws that are preassembled on the
Tools and Parts for Gas Conversion
Gather the required tools and parts before starting installation.
here.
Tools needed
Phillip screwdriver
Pipe Wrench
Adjustable wrench
wrench or 6 mm nut driver
Parts supplied
Natural gas orifices
Parts needed
Natural gas conversion kit Part Number 710-0003. See
Natural gas regulator 4" W.C. (marked “Natural Gas Regulator”) 10 ft (3.0 m) Natural gas hose with Quick Connector
6 mm nut driver 6 mm wrench Hex key
Truss head screw with lock
IMPORTANT: Gas conversions must be done by a qualified installer. Before proceeding with conversion, shut off the gas supply to the appliance.
assembly 5.9" (150 mm)
washe
Thin flat-blade screwdriver
Needle Nose Pliers
certified for LP gas
24mm wrench
Conversion from LP Gas to Natural Gas
1. Turn off the main gas supply valve.
2. Disconnect 20 lb LP gas fuel tank (if present).
3. Turn off all burner control valves.
4. Remove the 20 lb LP gas fuel tank (if present) from the grill cart.
5. Use an adjustable wrench to remove the LP
regulator from the manifold.
6. Use an adjustable wrench to install the Natural gas regulator hose to the manifold and secure. Attach the Natural gas regulator to the side panel inside the grill
regulator.
19
Gas Connection
must be used. Do not use Teflon®+ tape
the hole of the heat shield under the firebox by using a
1.R
d
fl
B
1.A combination of pipe fittings must be used to connect the grill to the existing gas line.
The 10 ft (3.0 m) PVC flexible gas supply hose design certified by CSA must be used.Pipe-joint compounds suitable for use with Natural gas
.
There must be a certified manual shut-off valve in the gas
supply line near the grill for easy access.
2. Connect the brass connector on one end of the 10 ft (3.0 m)
PVC flexible gas supply hose to the Natural gas pressure regulator.
3. Connect the quick connector on the other end of the
10 ft (3.0 m) PVC flexible gas supply hose to the rigid Natural gas supply pipe.
B
3. Use a 6 mm socket and wrench or 6 mm nut driver to remove the brass orifice from the end of gas valve. The main burner NG orifice is located behind the LP orifice, so no additional orifice needs to be installed.
A
D
A. Left side panel B. Manifold C.10 ft. (3.0 m) PVC gas hose D. Natural gas pressure regulator/hose assembly
Change Grill Main Burner Valve Orifices
emovethegrates an
2. Remove the 2 screws and cotter clip that hold the burner in place. Set the screw and clip aside. Remove the burner from the grill by lifting the burner out.
ametamers.
A
A. Main burner orifice
C
4. Reinsert the burner and reattach using the 2 screws and cotter clip previously removed. Repeat the procedure for each main burner.
IMPORTANT: Open left and right door. Check that the
orifice is properly installed inside of the burner venturi from
flashlight.
5. Position the igniters so they are 1/8" (3.2 mm) away from each burner.
A
A. Screws B. Cotter Clip
20
† ®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company.
Change the Rotisserie / Infrared Burner orifice
back of th
ill f
ill
A. Orifice support
1. Use a Phillips screwdriver, unscrew the 2 screws and remove the rotisserie/infrared burner wind baffle.
2. Using a Phillips screwdriver, remove the 6 screws at the e gr
rom inside the gr
.
4. Using a Phillips screwdriver, remove the 1 screw holding the spider guard to the burner.
5. Use 24 mm wrench to remove the orifice nut.
3. Remove the access cover at the back of the grill hood.
A.
A. Access cover
A.
A. Orifice nut
6. Take out the orifice support, and then use a 6 mm socket
and wrench or 6 mm nut driver to remove the LP orifice at the end of the supply pipe. Replace with Natural gas orifice.
A.
B
B. Orifice
IMPORTANT: Check that the orifice is properly installed inside of the supply pipe.
7. Reinstall the orifice support and supply pipe and tighten the nut with a 24 mm wrench.
8. Reinstall the spider guard, access cover, and wind baffle.
21
Change the Sear Burner orifice
2.
Lift out the searing side burner.
3
Locate the Liquid propane orifice at the end of the valve
1. Remove the screw securing the igniter and the 2 searing side burner screws.
A.A. Orifice
IMPORTANT: Check that the orifice is properly installed inside of the valve. Open the right door, check that the orifice is properly installed inside of the burner venturi from the right side door by using a flashlight.
.
and use 6 mm socket wrench or 6 mm nut driver to remove. Replace with natural gas orifice.
A. Orifice
22
A.
4. Reinstall the searing side burner. Make sure that the igniter is out of the way to allow proper positioning of burner. Use Phillips screwdriver to attach the mounting screws.
5. Use Phillips screwdriver to reattach the igniter and searing side burner plate.
6. Open the manual shutoff valve in the gas supply
line. The valve is open when the handle is parallel to the gas pipe.
A. Closed valve B. Open valve
7. Test all connections using an approved noncorrosive
1. R
leak-detection solution. Bubbles will show a leak. Correct any leak found.
Change the Side Burner orifice
emove the screw securing the igniter and the 2 side
burner screws.
2. Lift out the side burner.
4. Reinstall the side burner. Make sure that the igniter is out of the way to allow proper positioning of burner. Use Phillips screwdriver to attach the mounting screws.
5. Use Phillips screwdriver to reattach the igniter and searing side burner plate.
6. Open the manual shutoff valve in the gas supply
line. The valve is open when the handle is parallel to the gas pipe.
IMPORTANT: Open the right door. Check that the orifice is properly installed inside of the burner venturi from right side door by using a flashlight.
3. Locate the Liquid propone orifice at the end of the valve and use a 6 mm socket and wrench or 6 mm nut driver to remove. The side burner NG orifice is located behind the LP orifice, so no additional orifice needs to be installed.
A. Orifice
A.
23
Adjust High Flame Setting Screw
gg g
When converting from LP to Natural gas, you will need to adjust the high flame setting screw for ideal burner flame height.
1. Remove each control knob for the main burners and side burner
2. Use a flat-blade screwdriver to turn the high flame setscrew counterclockwise approximate 90º.
24
Check and Adjust the Burners
turn air shutter adjustment screw clockwise
S
3
Light grill using information in the “Outdoor Grill Use” section
jg ,
j
5. Remove the 2 screws and cotter pin that hold the burner in
11.Replace
the
flame
tamers
and
grates
after
the
burners
have
The burners are tested and factory-set for most efficient operation. However, variations in gas supply and other conditions may make minor adjustments to air shutter or low flame setting necessary. It is recommended that a qualified person make burner adjustments. Checking and adjusting the grill burner flames requires removing the grates and flame tamers.
Burner Flame Characteristics
The flames of the grill burners and side burners (on some models) should be blue and stable with no excessive noise or lifting (LP gas flames will have a slightly yellow tip). A yellow flame indicates not enough air. If flame is noisy or lifts away from the burner, there is too much air. Some yellow tips on flames when the burner is set to HIGH setting are acceptable as long as no carbon or soot deposits appear. The flames should be approximately 1" (2.5 cm) high.
1” (2.5 cm)
Check that burners are not blocked by dirt, debris, insect nests, etc., and clean as necessary. If they are clean, adjust air shutters as needed. IMPORTANT: Before adjusting air shutters, let burners cold down completely.
To Adjust:
1. Light grill using information in the “Outdoor Grill Use” section.
2. Observe flame to determine which burners need adjustment and how the flame is acting.
3. Turn off the valve and wait until grill and burners cold completely.
4. Remove grill grates and flame tamers.
place. Remove gas burner from the grill.
6. If flame is yellow (not enough air), turn air shutter adjustment screw counterclockwise. If flame is noisy or lifts away from burner (too much air),
.
A
A. Air shutter adjustment screw
Adjustment should be made clockwise or counter clockwise from 1/8” (3.2 mm) to ¼” (6.4 mm).
7. Replace gas burner, sear plates and grates.
8. Light grill using information in the “Outdoor Grill Use” section.
ee “Burner Flame Characteristics
Low Flame Adjustment
If flame goes out on the “LOW” setting, the low flame setting must be adjusted.
1. Turn off the valve and wait until grill and burners are cool.
2. Remove grill grates and flame tamers. .
4. Turn burner to its lowest setting.
5. Remove each control knob for the main burners and side
burner by loosening the setscrew with the hex key.
6. Hold valve stem with pliers and insert a small flat-blade
screwdriver into the shaft.
7. Watch the flame and slowly turn the screwdriver
counterclockwise.
8. Adjust flame to minimum stable flame.
.
A
B
A
A. Screws B. Cotter Clip
B
C
A. Valve stem B. Small flat-blade screwdriver
C. Pliers
9. Replace the control knob and turn off the burner.
10. Repeat steps 3 through 9 for each burner if needed.
been cooled.
25
OUTDOOR GRILL USE
This manual covers several different models. The grill you have purchased may have some or all of the features listed. The locations and appearances of the features shown here may not match those of your model.
Control Panel
B
A
C
A. Left grill burner knob B. Rotisserie burner knob C. Left-center grill burner knob D. Right-center grill burner knob E. Right grill burner knob F. Right side burner knob G. Right sear burner knob H. Side burner knob
D
E
F
H
Using Your Outdoor Grill
Inspect the LP Gas Fuel Tank Supply Hose
Inspect the gas pressure regulator/hose assembly before each use.
1. Open left -hand cabinet door.
2. Inspect the gas pressure regulator/hose assembly for
cuts, abrasions, or excessive wear.
3. If necessary, replace the gas pressure regulator/hose
assembly before using the grill. Contact the dealer and use only replacement hoses specified for use with the grill.
G H
I
26
A
A. Gas pressure regulator/Hose assembly
Prepare the Grill for Lighting Lighting the Grill Burners
hood closed
g
g
gg
( g
p
p
If y
our
grill does light, the flames w
ill
low and wi
ll
not heat
1. Open the hood completely. Do not light burners with the hood closed.
2. Make sure control knobs are turned to OFF. The grease cup and grease tray must be in place and push all the way to back.
A
IMPORTA
burner knob to OFF and wait 5 minutes before relighting.
1. Open the hood completely. Do not light burners with the
2.
3. Select the burner you want to light. Push in and turn the grill
4. You will hear the “snapping” sound of the spark. When
5. Repeat for each of the other burners as needed.
Ma
1. Open the hood completely. Do not light burners with hood closed.
2. Do not lean over the grill.
3. Remove the manual li illustration)
NT: If burner does not light immediately, turn the
.
Do not lean over the grill.
burner control knob to IGNITE/HIGH, while continuing to hold it in.
burner is lit, release the knob. Turn knob to desired setting.
nually Lighting Grill Burners
hting extension (see follow
and attach a match to the split ring.
in
B
be
cu Tray
A. Grease B. Grease
Turn
the Gas Supply On
1.
For outdoor grills using a 20 lb LP gas fuel tank: Slowly open the tank valve.
NOTE: If flow limiting device activates, your grill may not light.
properly 30 seconds. After shutting off the tank, very slowly open tank valve and wait 5 seconds before lighting.
2. For outdoor grills using gas supply source other than a 20 lb LP gas fuel tank: Open the manual shutoff valve in the gas supply line. The valve is open when the handle is parallel to the gas pipe.
. Turn tank valve and all control knobs off and wait
A. Closed
B. Open valve
valve
4. Strike the match to light it.
27
5. Guide the lit match under the grill grate.
and wait 5 minutes before relighting
Manually Lighting The Side Burner or Sear Burner
1. Open the hood completely. Do not light burners with the hood closed.
2. Do not lean over the grill.
3. Remove the manual lighting extension (see the following
illustration) and attach a match to the split ring.
6. Push in and turn the burner knob to IGNITE/HIGH for the burner closest to the lit match. The burner will light immediately. When burner is lit, turn knob to desired setting.
7. Repeat steps 2 trough 6 for each main burner.
8. Remove match and replace manual lighting extension on the right side panel.
IMPORTANT:
If burner does not light immediately, turn the burner knob to OFF and wait 5 minutes before relighting. If any burners do not light after attempting to light them manually, contact the Customer Service Center. See the “ Assistance” section.
Using Your Side Burner
Lighting the Side Burner
1. Open the side burner cover. Do not light burners with the cover on.
2. Do not lean over the grill.
3. Push in and turn the grill control knob to IGNITE/HIGH, while continuing to hold it in.
4. Strike the match to light it.
5. Hold the lit match close to the sear burner.
6. Push in and turn the control knob to IGNITE/HIGH. For the burner closest to the lit match. The burner will light immediately. When burner is lit. turn knob to desired setting.
IMPORTANT: If burner does not light immediately, turn the burner knob to OFF and wait 5 minutes before relighting.
28
7. Repeat steps 3 through 6 for each burner.
8. Remove the match and replace the manual lighting extension on the right side panel.
IMPORTANT:
If burner does not light immediately, turn the burner knob to OFF
. If any burners do not light after attempting to light them manually, contact the Customer Service Center. See the ‘’Assistance’’ section.
TIPS FOR OUTDOOR GRILLING
may be longer
Thaw food items before grilling.
Cooking Methods
Direct Heat
Cooking by direct heat means the food is placed on grill grates directly above lighted burners. Hood position can be up or down. If hood is in the up position, total cooking times
. Direct heat sears the food. Searing is a process that seals natural juices in food by cooking with intense heat for a short period of time. While juices stay inside, the outside is browned with a flavorful grilled coating.
Before Grilling
Preheat grill on high (use all grill burners) 10 minutes. The
hood must be closed during preheating. Preheating provides the high heat needed to brown and seal the juices.
Shorten the preheat time when grilling high-fat cuts of meat
or poultry, such as chicken thighs. This will help reduce flare-ups.
Lightly oil the grill grates or the food when cooking low-fat
cuts of meat, fish or poultry, such as lean hamburger patties, shrimp or skinless chicken breasts.
Using too much oil can cause gray ash to deposit on food.
Trim excess fat from meats prior to cooking to reduce flare-ups.
Make vertical cuts at 2" (5 cm) intervals around the fat edge
of meat to avoid curling.
Add seasoning or salt only after the cooking is finished.
During Grilling
Turn foods only once. Juices are lost when meat is turned
several times.
Turn meat just when juices begin to appear on the surface.Avoid puncturing or cutting the meats to test doneness. This
allows juices to escape.
Indirect Heat
For best results, do not select the indirect heat cooking method when it is windy.
Cooking by indirect heat means the food is placed on the grill grate above an unheated burner, allowing heat from lighted burner(s) on either side to cook the food.
If possible, turn on 2 burners. Cook with the hood down. This will shorten the cooking time.
It may be necessary to lower the heat setting for foods that
cook a long time or are marinated or basted in a sugary sauce.
If using a high flame, add barbecue sauce only during the last
10 minutes of cooking to avoid burning the sauce.
The degree of doneness is influenced by the type of meat, cut
of meat (size, shape and thickness), heat setting selected, and length of time on the grill.
Cooking time will be longer with an open grill cover.
29
Grilling Chart
Grilling times
are affected by weather conditions.
fuel, Natural or LP gas.
(
()
,
(
)
,,
,p
(
)
1lb(
0.37
kg)
Medium
on all sides
Lamb
 Knobs have High, Medium and Low settings for flame
adjustment.
Heat settings indicated are approximate.
 When 2 temperatures are listed, for example: Medium to Medium-
Low, start with the first and adjust based on cooking progress.
 Cooking times may vary from chart times depending on the type of
FOOD COOKING METHOD/
BURNER SETTING
Beef
¾
DIRECT
Hamburgers ½" (1.3 cm) to
1.9 cm) thick
Roasts Rib Eye, Sirloin
Steaks, 1" (2.5 cm) Porterhouse, Rib, T-bone, Top Loin, Sirloin Steaks, 1½" (3.8 cm) Porterhouse Loin, Sirloin
Top Round or Shoulder/ Chuck (London Broil) 1½" (3.8 cm) thick Flank, ½" (1.3 cm) thick DIRECT Medium
Pork
Chops, DIREC 1" (2.5 cm) 1½ " (3.8 cm) thick Ribs 2½-4 lbs (0.9-1.5 kg)
Rib, T-bone, Top
"
Medium INDIRECT
Medium/OFF/Medium
DIRECT Medium
DIRECT Medium
DIRECT Medium
T Medium to Med-Low 30-40
INDIRECT Med/OFF/Med
INTERNAL TEMP. TIME
(total minutes)
Medium (160°F/71°C)
Med-Rare (145°F/63°C) to Medium (160°F/71°C)
Med-Rare (145°F/63°C) to Medium (160°F/71°C)
Med-Rare (145°F/63°C) to Medium
Med-Rare (145°F/63°C) to Medium (160°F/71°C)
Med-Rare(145°F/63°C)
Medium (160°F/71 °C)
Medium (160°F/71 °C)
160°F/71°C
10-15 Grill, turning once.
32-40 per lb (12-15 per kg)
11-16 Rotate steaks to create criss-
18-25
22-29
11-29
12-22
40-60 Grill, turning occasionally.
SPECIAL INSTRUCTIONS
Tent with foil first 45-60 minute; of cooking time.
cross grill marks.
During last few minutes brush with barbecue sauce if desired. When done, wrap in foil.
Roast, boneless tenderloin,
Ham halt, 8-10 lbs (3-3.7 kg)
Ham steak precooked, ½” (1.3 cm) thick
Hot Dogs
Chicken
Breast, boneless DIRECT
Pieces, 2-3 lbs (0.75-
1.1 kg)
Chops and Steaks, Loin, Rib, Sirloin, 1" (2.5 cm) thick
1½" (3.8 cm) thick DIRECT
DIRECT
INDIRECT Med/OFF/Med
DIRECT Preheat Medium Grill Medium DIRECT Medium
Medium DIRECT Med-Low to Medium
DIRECT Medium
Medium
Medium (160°F/71 °C)
Reheat (140°F/60°C)
Reheat (145°F/63°C)
Reheat (145°F/63°C)
170°F/77°C
Breast 170°F/77°C Thigh 180°F/82°C
Med-rare (145°F/63°C) to Medium (160°F/71°C)
Med-rare (145°F/63°C) to Medium (160°F/71°C)
18-22 Turn during cooking to brown
.
2-2½ hours Wrap entire ham in foil and put
on grill without pan or drip pan
7-10
5-10 Slit skin if desired.
15-22 For even cooking, pound
breast to ¾" (2.0 cm) thick. Start bone side down.
10-20
16-20
30
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