KitchenAid 8302472A Installation Instructions Manual

Installation Instructions
8302472A
IMPORTANT: Installer: Leave Installation
Instructions with the homeowner. Homeowner: Keep Installation
Instructions for future reference. Save Installation Instructions for local
electrical inspector’s use.
IMPORTANT: Read and save these instructions.
Part No. 8302472 Rev. A
IMPORTANT: Installer: Leave Installation
Instructions with the homeowner. Homeowner: Keep Installation
Instructions for future reference. Save Installation Instructions for local
electrical inspector’s use.
Write down the model and serial numbers before installing range.
Both numbers are on the model/serial rating plate, located on the surface below the control panel.
Model # _______________________________ Serial #________________________________
Questions regarding features, operation, performance, parts or service? Call 1-800-422-1230 or visit our web site at www.kitchenaid.com.
IMPORTANT: Read and save these instructions.
48" (121.9 cm) Commercial Style Dual Fuel Range
with self-cleaning thermal/convection oven
for residential use only
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backguard
(required for some installations)
For the way it’s made
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®
WARNING
Tip Over Hazard
Achild or adult can tip the range and be killed.
Connect anti-tip bracket to rear range foot.
Reconnect the anti-tip bracket, if the range is moved.
Failure to follow these instructions can result in death or serious burns to children and adults.
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Before you start...
It is the customer’s responsibility:
• To contact a qualified electrical installer.
• To assure that electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 — latest edition**, or CSA Standard, C22.1 Canadian Electrical Code, Part 1 — latest edition*, and all local codes and ordinances.
Cabinet opening dimensions shown must be used. Given dimensions are minimum clearances.
When installing a range under existing cabinets and installation does not meet the minimum cabinet clearances, install a range hood above the range to avoid burn hazards.
NOTE: Some cabinet and building materials are not designed to withstand the heat produced by the oven for baking and self-cleaning. Check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage.
All openings in the wall or floor where the range is to be installed must be sealed.
It is recommended that a range hood be installed above this range.
IMPORTANT: Observe all governing codes and ordinances.
NOTE:The range cooktop is manufactured for use with Natural gas. To convert to L.P./Propane gas, see the Gas Conversion instructions provided in literature package.
Proper gas and electrical supply connections must be available. See “Gas supply requirements,” Page 4 and “Electrical requirements,” Page 5.
Do not obstruct flow of combustion and ventilation air.
Proper installation is your responsibility. Have a qualified technician install this range. Make sure you have everything necessary for correct installation. It is the installer's responsibility to comply with
the installation clearances specified on the gas information label. The gas information label and model/serial rating plate are located on the surface below the control panel.
This installation must conform with all local codes and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 — latest edition* or CAN/CGA — B149 — latest edition* installation codes.
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
— Do not store or use
gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU
SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service
must be performed by a qualified installer, service agency or the gas supplier.
2
Copies of the standards listed may be obtained from:
*CSA International
8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575
** National Fire Protection Association
One Batterymarch Park Quincy, Massachusetts 02269
WARNING
Your safety and the safety of
others are very important.
You can be killed or seriously injured if you don't follow instructions.
You can be killed or seriously injured if you don't follow instructions.
We have provided many important safety messages in this manual and on your appliance.Always read and obey all safety messages.
This is the safety alert symbol. This symbol alerts you to
potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word “DANGER”or “WARNING.”These words mean:
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury,and tell you what can happen if the instructions are not followed.
immediately
DANGER
In the State of Massachusetts, the following installation instructions apply:
• Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by the State of Massachusetts.
• If using a ball valve, it shall be a T-handle type.
• A flexible gas connector, when used, must not exceed 3 feet.
Parts supplied for installation
3
Product dimensions
48" (121.9 cm) cooktop width
48" (121.9 cm)
width
13-1/2"
(34.3 cm)
anti-tip brackets
1-3/4"
(4.4 cm)
1"
(2.5 cm)
2 - #10 x 2"
phillips head screws
36" (91.4 cm)
cooktop
height with
feet
loosened
3/4 turns
NOTE:
regulator located at center bottom of range.
48" (121.9 cm) range with all sealed burners shown
49-1/2"
(125.7 cm)
overall height
13" (33 cm) max.
upper cabinet depth
1/4" (6.4 mm)
spacer
26-1/2" (67.3 cm)
width with
control panel
• Anti-tip bracket must be securely attached to a wall stud. Thickness of finished wall may require using longer screws to anchor the bracket.
• L.P. conversion kit is included in literature package.
• Backguard and island trim. The backguard included with the range must be installed when a standard 24” (61 cm) deep base cabinet is used and there is zero clearance between the back edge of range and combustible rear wall.
For island installations or other installations with more than 7" (17.8 cm) clearance to back wall, use the optional stainless steel island trim, included with the range, to cover the backguard mounting flanges.
48" (121.9 cm) min.
upper cabinet width
48-1/4" (122.6 cm)
opening width
20"
(50.8 cm)
12"
(30.5 cm)
5-1/2" (14 cm)
8"
(20.3 cm)
18" (45.7 cm) upper cabinet to countertop
gas line opening to be located in this area
junction box to be located in this area
12" (30.5 cm) min. clearance from both sides of range to side wall or other combustible material above cooking surface
0" (0 cm) clearance from both sides and back of range to adjacent combustible construction below cooking surface
*NOTE: 49" (124.5 cm) min. when bottom of wood
or metal cabinet is protected by not less than 1/4" (6.4 mm) flame retardant millboard covered with not less than No. 28 MSG sheet steel, 0.015" (0.4 mm) stainless steel, 0.024" (0.6 mm) aluminum or 0.020" (0.5 mm) copper.
55" (139.7 cm) min. clearance between the top of the cooking platform and the bottom of an unprotected wood or metal cabinet.
For minimum clearance to top of range, see NOTE.*
40"
(101.6 cm)
4"
(10.2 cm)
3" (7.6 cm) maximum gas line height
3-1/2" (8.9 cm)
maximum junction
box height
Cabinet opening dimensions
4
Gas supply requirements
Observe all governing codes and ordinances.
IMPORTANT: Range cooktop must be connected to a regulated gas supply.
A.This installation must conform with
local codes and ordinances. In the absence of local codes, installations must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 — latest edition* or CAN/CGA-B149 — latest edition* installation codes.
B.Input ratings shown on the
model/serial rating plate are for elevations up to 2,000 feet (610 m). For elevations above 2,000 feet (610 m), ratings are reduced at a rate of 4% for each 1,000 feet (305 m) above sea level. (Not applicable for Canada.)
Copies of the standards listed may be obtained from:
*CSA International
8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575
D.Provide a gas supply line of 3/4"
(1.9 cm) rigid pipe to the range location. A smaller size pipe on long runs may result in insufficient gas supply. Pipe­joint compounds, appropriate for use with L.P. gas, must be used. With L.P. gas, piping or tubing size can be 1/2" (1.3 cm) minimum. L.P. gas suppliers usually determine the size and materials used on the system.
L.P. Gas: No attempt shall be made to convert the
cooktop from the gas specified on the model/serial rating plate for use with a different gas without consulting the serving gas supplier. Conversion must be done by a qualified service technician. To convert to L.P. gas, use L.P. gas conversion kit part no. 8301282. The parts for this kit are in the literature package supplied with range.
E. If local codes permit, a new AGA or
CSA design-certified, 4-5 foot (122-152.4 cm) long, 5/8" (1.6 cm) I.D., flexible metal appliance connector is recommended for connecting this range to the gas supply line. Do not kink or damage the flexible tubing when moving the range. A 1/2" (1.3 cm) male pipe thread is needed for connection to pressure regulator female pipe threads.
F. The supply line must be equipped
with an approved manual gas shutoff valve. This valve should be located in the same room, but external to the range, and should be in a location that allows ease of opening and closing. Do not block access to the shutoff valve.
to range
shutoff valve
“open” position
G.If rigid pipe
is used as a gas supply line, a combination of pipe fittings must be used to obtain an in­line connection to the range. All strains must be removed from the supply and fuel lines so range will be level and in line.
gas supply line
H.The regulator must be checked at a
minimum 1-inch (25.4 mm) water column above the set pressure. The inlet pressure to the regulator should be as follows for operation and checking the regulator setting:
NATURAL GAS:
Manifold pressure – 5 inches (12.7 cm) W.C.
Maximum pressure – 14 inches (35.6 cm) W.C.
L.P. GAS:
Manifold pressure – 10 inches (25.4 cm) W.C.
Maximum pressure – 14 inches (35.6 cm) W.C.
I.Line pressure testing:
Testing above 1/2 psi (3.5 kPa) (gauge): The range and its individual manual gas
shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than 1/2 psig (3.5 kPa).
Testing at 1/2 psi (3.5 kPa) (gauge) or lower:
The range must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
C.The range is equipped for use with
Natural gas. It is design-certified by International Approval Services (I.A.S.) for Natural and L.P. gases with appropriate conversion. The model/serial rating plate, located on the surface below the control panel, has information on the type of gas that can be used. If this information does not agree with the type of gas available, check with the local gas supplier.
WARNING
Explosion Hazard
Use a new AGA or CSA approved gas supply line.
Install a shutoff valve. Securely tighten all gas connections. If connected to LP, have a qualified
person make sure gas pressure does not exceed 14" (35.6 cm) water column.
Examples of a qualified person include:
licensed heating personnel, authorized gas company personnel, and
Failure to do so can result in death, explosion, or fire.
authorized service personnel.
4.Carefully move range close to the
cabinet opening. Place the rack in oven. Place level on rack, first side to side; then front to back.
If the range is not level, adjust the feet up or down. Turn leveling leg sleeves to level range and to raise or lower range to the desired countertop height.
5
remove screws
bottom vent
leveling leg sleeves
Electrical requirements
F. Connection at connection block must
be copper wire only. If the house has aluminum wiring, follow
the procedure below: a) Connect the aluminum wiring to the
copper wiring using special connectors designed and Underwriters Laboratories-listed for joining copper to aluminum. Follow the electrical connector manufacturer’s recommended procedure.
b) Aluminum/copper connection must
conform with local codes and industry­accepted wiring practices.
Copies of the standards listed may be obtained from:
* National Fire Protection Association
One Batterymarch Park Quincy, Massachusetts 02269
** CSA International
8501 East Pleasant Valley Road
Cleveland, Ohio 44131-5575
If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path and wire gauge are in accordance with local codes.
Do not ground to a gas pipe. Check with a qualified electrician if you
are not sure the range is properly grounded.
Do not have a fuse in the neutral or ground circuit.
This range must be connected to a grounded metal, permanent wiring system.
A.A four-wire or three-wire, single
phase, 240-volt, 60-Hz, AC-only electrical supply is required on a separate, 50 amp circuit, fused on both sides of the line. A time-delay fuse or circuit breaker is recommended. The fuse size must not exceed the circuit rating of the range specified on the model/serial rating plate located on the horizontal surface below the control panel.
B.Wire sizes and connections must
conform to the requirements of the National Electrical Code ANSI/NFPA 70 – latest edition*, or CSA Standards C22.1­94, Canadian Electrical Code, Part 1 and C22.2 No. 0-M91 - latest edition** and all local codes and ordinances.
C.The range should be connected
directly to the fused disconnect or circuit breaker box through flexible, armored or non-metallic sheathed, copper cable. The flexible, armored cable extending from the fuse box or circuit breaker box should be connected directly to the junction box.
D.Locate the junction box to allow as
much slack as possible between the junction box and the range so that the range can be moved if servicing is ever necessary. Do not cut the conduit.
E.A U.L.- or CSA-listed conduit
connector must be provided at each end of the power supply cable (at the range and at the junction box).
Installation
1.Remove shipping materials, tape
and protective film from range. Keep shipping pallet under range. Unpack the burner grates, burner caps, simmer plate, grille grate, drip tray, spill guard, wave tray, wave plate, tile bezels, regulator, backguard and island trim. Items are either packaged in the range or on the range. Parts shipped with range depend on model ordered.
2.Remove the two side trim pieces by
removing the 4 screws (2 per side). Remove the bottom vent by removing the 4 screws (2 on the top and 2 on the side of the bottom vent). Slide the vent down and pull toward you. Carefully lay the parts to the side to avoid scratching the stainless steel.
3.Lay a piece of cardboard from side
packing on the floor behind range. Using 2 or more people, firmly grasp each side of range. Lift range up about 3 inches (8 cm) and move it back until the range is off shipping pallet. Set range on cardboard to avoid damaging floor.
5.Choose the correct bracket for your
installation.
• If the wall behind the range has no baseboard or a baseboard up to 3/8" (9.5 mm) thick, use the shorter 1" (2.5 cm) anti-tip bracket.
• If the wall behind the range has a baseboard thicker than 3/8" (9.5 mm), use the longer 1-3/4" (4.4 cm) anti-tip bracket.
Locate a stud in wall behind range. Measure distance from top of rear brace to floor. Add 5/16" (7.9 mm) to measurement to allow anti-tip bracket to slide over rear brace. Use this final measurement and mark a horizontal line on wall where stud is located.
write down this distance
rear brace
WARNING
ExcessiveWeight Hazard
Use two or more people to move and install range.
Failure to do so can result in back or other injury.
6
6.Position top of anti-tip bracket at
line marked in step 5 and mark holes. Drill two 1/8" (3 mm) holes. Use screws provided to fasten anti-tip bracket to wall.
NOTE: Anti-tip bracket must be mounted securely to stud in wall behind the range. Depending on thickness of the wall covering, longer screws may be required.
7.Make electrical connection.
If your house has aluminum wiring, see “Electrical requirements” page 5.
wall stud
line
mounting screws
anti-tip bracket
This range must be connected to a grounded, metallic permanent wiring system or a ground connector should be connected to the ground terminal or wire lead on the range.
This range is manufactured with a frame­connected, bare or green ground wire. Connect the range cable to the junction box through the U.L.- or CSA-listed conduit connector. Complete electrical connection according to local codes and ordinances.
7A.Where local codes do not permit
connecting the frame-ground conductor to the neutral (white) junction box wire (also used for Canadian installations):
1. Disconnect power.
2. Connect the flexible, armored cable
from the range to the junction box using a U.L.- or CSA-listed conduit connector. Tighten screws on conduit connector.
junction box
4-wire cable from power supply
twist-on connector
black wires
U.L.- or CSA- listed conduit connector
4-wire cable from range
bare or green wires
white wires
red wires
Figure 1
Ungrounded neutral
7B.Where local codes permit
connecting the frame-ground conductor to the neutral (white) junction box wire (not used for Canadian installations):
Figure 2
Grounded neutral
junction box
red wires
white wire
white and bare or green wires
3-wire cable from
power supply
black wires
4-wire cable from range
U.L.- or CSA­listed conduit connector
1. Disconnect power.
2. Connect the flexible, armored cable
from the range to the junction box using a U.L.- or CSA-listed conduit connector. Tighten screws on conduit connector.
3. Connect the two black wires together;
the two red wires together; and the bare or green and white cooktop cable wires to the white (neutral) wire in the junction box using twist-on connectors. (See Figure 2.)
3. Connect the two black wires
together; and the two red wires together using twist-on connectors. (See Figure 1.)
4. Connect the two white wires
together using twist-on connector.
5. Connect the bare or green ground
wire from the range cable to the grounded wire in the junction box or other grounded connector using twist-on connector. (See Figure 1.) Do not connect bare ground wire to neutral (white) wire in junction box.
WARNING
Tip Over Hazard
Achild or adult can tip the range and be killed.
Connect anti-tip bracket to rear range foot.
Reconnect the anti-tip bracket, if the range is moved.
Failure to follow these instructions can result in death or serious burns to children and adults.
Electrical Shock Hazard Disconnect power before servicing. Use 8 gauge copper wire. Electrically ground range. Failure to follow these instructions can
result in death, fire, or electrical shock.
WARNING
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