KitchenAid 4KCDB150, 4KCDB250, 4KCDC250, 4KCDI250, 4KCDS250 Installation Instructions Manual

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Ki+chenAhiB
Installation
Instructions
Proper installation ismr responsibili~ Read instructtons carefully before begInning Installation. Make sure you have everything necessary for correct installation.
Tools and materials needed
for installation:
Optional tools and materials needed for some installations:
Askabwt the KItchenAid@ Instant Hot’
water dispenser- the faucet that ccroks as it pours
Instructions pertaining to risk of
fire, electric shock, or injury to persons.
Important safety instructions:
WARNING. When usfng electnc appliances, basic precautions should always be followed, lncludlng the folIowIng
1. Read all the wxtructlons before using the appliance
9. To reduce the risk of ,n,ur): close supew~s~on IS necessary when appliance 15 used “ear children.
3. DO not put flyers or hands Into waste disposer
4. Turn the power swtch to the OFF posItIon before attemptIng to clear a jam M remove an dJJeCt from the disposer
5. When attemprlng to loosen a jam in a waste disposer. “se a self sewce lam­breaker wrench as described I” Use and Care Guide
6. Vhen atremptlng to remove objects from a waste disposer, use long-handled tongs or pliers
7. To reduce the nsk of injury by materials that maybe expelled by a food-waste disposer, place the stopper in the dralnlgrlnd ps1t1on when gnndlng. Do rot put the fclowng Into a disposer:
a. Clam and oyster shells b. Drain cleaner C. Glass, chlna or plastic d. Large, whole bones e. Metal, such as bottle caps, tin cans,
or alummum foil.
8. W-m not operating a dlsposet, leave the drain cover in place to reduce the rlskof objects falling Into the disposer
9. a. GROUNDING INSTRUCTIONS FOR
CORD-CONNECTED UNITS. This appliance must be grounded. In the event of a malfunction or breakdown, grounding prowdes a path of least reswance for electnc current to reduce the risk of electnc shock If this appliance IS equipped wth a cord havng an equipment-groundlng conductor and a grcundlng plug, the plug must be plugged Intoan appropriate Outlet that IS property Installed and grounded I” accordance with all local codes and ordinances
DANGER - Improper COnnectIon of the equipment-groundmg conductor can result I” a risk of electnc shock Check v&h a quaIlfled electncian or sew~cemw If yw are I” doubt as to tiether the appliance is properly grounded Do rot modify tie plug provided wth the appliance - If It WIII not fit the c&let, have a proper outlet mstalled by a qwllfled electnc~an.
b. GROUNDING INSTRUCFIONS FOR
PERMANENTLY CONNECTED UNlT5: This appliance must be connected to a grounded, metal, permanent wnng system; cw an equipment-grounding conductor must be run with the circuit conductws and connected to the equipment-grounding terminal or lead on the appliance.
Save these instructions.
INSTALLER-Please leave lnstallatlon lnstructlons wth the homeowner or occupant.
I
For service information, call your local KitchenAid Distributor.
@I988 KltchenAd, Inc
Form
No/Pan
NO 9167/4’211430
Prepared by KilchenA,d:’ St Joseph, Mich,gan 49085 Prlnred ,n ” S A
Start the in&Nation
Installation
dimensions _
Food Waste Disposer Dimenslons In Mllllmeters.
B’ - Distance from bottom of sink to center Ike of disposer outlet Add 1Q 7 mm tien sramless steel srnk is used.
C* - Length of waste line pope horn center IIW of disposer outlet to end of
waSte
line
LE-I
me. IMPORTANT: Plumb waste line to prevent standrng water in the drsposer motor housrng.
Drawing
shows Just one model type.
Check that all parts were included.
InaP rins
2
Electrical
supply
Before attemptrng to rnstall electrrcal supply to your drsposer, you must be very famrlrar wrth electrical power and proper procedures If you are not, contact a qualrfred electwan Thus applrance IS equrpped wrth copper wires. Use 3-conductor copper cable rn accordance with the local code to make ccnnectrons to the unit.
A Remove the fuse or turn the circurt breaker
to U-e “0W position for the circuit you plan to use for your drsposer Use a separate
PO-ampere, llS.volt, 63 Hz onty crrcurt for
the drsposer. If you are nplaclng a” old disposer, go to step 3. For a first tlmc Installation, connect 15. or PO-amp, 115~Volt cable from~unctior box to swtch.
6. For continuous feed models. Install a 15- of PO-amp wall swtch above the countertop and junction box inside c&net as show Whp swatch and elecmcal wiring can be obtarned locally) Position titch in a corwenrent locatron Connect swtch to
junction box. All wlrlng must comply wkh
locsl codes and ordlnmces. NO. 14.gauge wee is the smellest srze wire allowable for use with a 15-amp crrcurt. No. lQ-gauge wrre IS the smallest allowable for use wrth a W-amp crrcurt Go to Step 4.
The drsposer can be rnstalled usrng a power supply cotd wrth a 3.prong groundrng plug Th6 type of power supply cord 1s a&able
from local sources
3
Remove old disposer.
Compare your new disposer mountrng assembly wrth the exrstrng mountrng. If the mounting assembkes are the same, complete Steps 3A, 8, D, E.
A. Using a pope wrench, disconnect the drain
lrne &we rt attaches to the drsposer waste line prpe
B. If old dlspour mwntlng Is the sdme a5
your new one, rnsen end of jam-breaker wench of screwdwer into right srde of a
disposer mounting ring lug at
top Of
drsposer Hold drsposer wth other hand Turn Jam-breaker wench of
SCrWdliW
counterclockw4se unth lug lanes up with one of the sink-mwntlrg assembly scrw6
CAUTION: Hold dlsposcr 4th one hand while turning to prevent It from frlllng when the mounting rmg Is dlsconnccted.
Remove drsposer Go to Step 3-D.
C. II old disposer mounting Is different from
your new one, remove the nuts on the mountrng rrng usrng plrers or an adjustable wench. Remove old drsposer. You may need to remove a clamp or burst the drswser to remove It
D.Tum disposer upside down and remove the
electrical plate.
E. use a xwwdrrver to remove the grounding
we. Remove wire nuts horn power mres Separate dwoser power wires km the cable wres Loosen screv.6) on warn relief and remove cable from the disposer.
lfold disposer mounting is the same es your new disposer mounting, go to step 5.
E Loosen screws and remove the mountrng
rrng and back-up rings.. A hammer may be needed to looSen rings..
G. Push old sink sleeve up through the srnk hole
and remwe
1
H.Clean sealant horn smk hole nm using a
xre+.driver or putty knfe to scrape away all traces of putty of caulklrg from the sink hole rim. Hole nm must be as clean as possible for a gad, watertrght seal.
4
To install our sink’s firs
Y
disposer :
&Use wrench to looser! nut at top of
“P”.Wap.
B. Remove nut at top of sink strainer Remove
extension pope.
C. Loosen the large-diameter nur at the base
of the strarner by placmg the tip of d screwdwer on the rldjr of the nut and gently tapp~nj the wrwdrlver ~0th a hammer
8
Attach the
upper
mounting
~wo,‘mg ,om?::?k:p!!ond
rub&r gasket, tin the metal bsck-up ring (flat side up), up and over sink flange.
D. Remove nut
E. Push the straner assembly up through the
sink hole and remove
5
Clean sink’s drain line.
If installing in a new home, go to Step 6.
Remove drain trap. Using anaujer, clean out the horlzcmtal drain pope that run5 from the trap to the main waste pipe.
6
Separate the mounting assembly.
A Holdlnj the mountlnj assembly with one
hand, “se the other hand to ,nsert,am­breaker wrench Into one of the lugs of the lower mounting rlnj Turn assemblycounter­clockwse and remove
B. Loosen scr- on mountmg assembly until
the/ are level with mountlnj rung surface
c. Use ScrewdrIver to pry off snap r,ng
D. Take assembb apart and set aslde
7
Apply rubber
asket s or putty
o sink flange. ,?
a The rubber sink flange gasket should alway;
be used where powble Place rubber gasket over sink flange Go to Step 7-C
B. If slnkopenmj does not permit the “se of a
rubber seal, plumb& putty may be used Form putty rntoa long roll by roll~nj It behveen your hands Press roll under sink flange nm
C. Place flange Into sink drain hole. Fust down
gently, but flrmb to make sure flange sits evenly over gasket or I” putty
B. Holdmj ttx rubber gasket and metal back-
up nng in place, attxh the mwntlng ring to the sleedve wth the three mounting rrnj screw-s Do Not bqhten screws at this t!me.
C. Push rubber gasket, metal back-up n”g and
mounmg rmg further up sink sleeve. Slrde
snap ring wto srnk sleeve untrl It pops Into
place I” the sleeve groove.
D.Tijhten mounting scr- until entlre
mounting assembly IS seated evenly and
tkhtlvawnst sink
9
Make
electrical connections.
A Remove electrical plate from the bottom
of the new disposer Pull out the black end
Vmrte electrical wires Locate the green
jroundnj screw under plate.
8. Insert strain relref Into hole Insert power supply cable through strain relief. Pull cable wres through open~nj where dlswser wres are located. nghten strain relref
1D.H
screws.
c. Connect power supply cable bwres to the
disposer wires us~nj electrical wire nut5 M
connectwhiietotiite,andbbckto 1)s
by solderlnj wires together Be SUR to
black. Wrap wore conratlcns with
, ,,
electrical tape. Put wires back inside drsooser housmq.
10
Check for proper
grounding.
Electrical ground is required on this appliance.
Do NOT reconnect eletical CUrTent to main service panel until proper ground Is installed.
k If the cabk kadlng to the dlswser has
three wires, attach tine green groundlnj we to the green groundlng xre.v Go to Step 10-D.
B. If the cable does NOT have a grounding
wire, attach a length of copper wire (no smaller than the other cable wire) to the jreen grcwndmg screw
C. Attach theotherend of thegrwndmj wire
to a grounded metal cold water pipe! DO NOT ground to a gas sUpply line of hot water supply Ilne. Use grounding clamp to secure wire to pipe. If noa-meta or plastrc pipe IS used in water connections or water supply, you must have a qwlified electrtcian install a proper ground.
PANEL B
D. Check to see if you Iwe a water meter in
p.rr home. To have a grounded water pipe, dw meter must hewe a wire clamp to either side of the meter You can ground the water pipe b securely clampng a length of No. 6 copper wire for PO0 amp service (of less) to tare metal as show. Use grounding clamps, wtified by C.SA, to attach wire to p&.x
G. If dnln Is too short, measure how far
trap outlet IS horn tube and buy a drain trap extension wth a slip nut. Install trap eltenslon.
11
O.ptional $slsh~her
connection
n you do not plan to connect a dishwasher drain to the disposer, go to Step 1%
lay disposer on its side. Insert top of scravdwer at an angle Into dran hole opening. Tap screwdrwer wltJ- hammer until molded plug papsout. Remove loose plug from dlsooser
to mounting assembly.
A LB f3-e dIsposerand posita? It so that the
dispowi three mountlnj ears are lined up under tk ends of the sink mounting assembly screws.
B. Holdanj the disposer I” place, turn the
locrer mounting rng wth edrs to the rI jht until all thnc ears IoCk Into place I” the mountmj assembly The dwoser wll now hang by Itself The mounting ring WIII be
locked I” place later.
13
gg;p
waste line
pipe to drain trap.
A. Remwe wry focelgn materials that may
have dropped InsIde the dwoser grIndIng chamber
B. Turn the dqxserarwnd. Compare your
dlspxer waste lne pope wlti the two types
illustrated in C and D. Attach waste line pipe as specified.
C. If xat already assembled, place the gasket
cwer the end of waste Ione pipe. Gasket must be nstalled as shown to prevent laklnj Insert tube into disposer opening Place flange Over waste lne pipe and gasket Secure flange to dlsposermth screw provded.
D. Insert the jsskecet Into the dispxer dlsclwje
outlet Gasket will be held I” place by rhe waste IIM pipe flange Place flange Over waste Ime pope Secure flange and waste line pipe to d1spae.r with scre&) prwlded.
E.Rotate disposer until waste line pipe all jns
wth drain trap.
Make sure all connections compty with
local plumbing codes.
F. If tube Is too long, w off excess tubing
ml- a hackad Make sure cut IS clean and
straight.
PANEL c
C.
H. ~hrn ~r%s, tljhten the slip nut on the trap.
For double sinks, we recommend use Of separate traps for disposer and second sink.
14
Optional: Connect to dishwasher drain.
If you do not plan to conneCt a dishwasher drain to the disposer, go to Step 15.
Make sure connections Comply With local plumbing codes.
A. A dIshwasher drain connectcx kit may be
purchased from a hardware stow Use worm gear hose clamp on dlshwasher cOnrrzct!On
Remove clamp or fining from end of
dishwasherdran hose
8. Slide large end of rubber coupler over disposer inlet tube Fasten coupler to dlsposerwth clamp prowded
C. lnsat one end of the plastic tube Into the
coupler and fasten wth Pp mm clamp.
D. Slip the jear hose clamp over the
dahwasixrdrain hose pushlng It back 51-76 mm. Slip drain hose over plastic tube Slide clamp in place and tIghten.
Be sure to tlghten all three clamps.
15
lock disposer in place.
lnserl screadrwer of Jam-breaker wench tnto left <lde of a dwxxpr mnuntlnq Iuq
.._ _ ._--_ _-._ r___
_. _ .~
at the top of the dqxxer. Turn screwdrIver
orjam-breaker wench to rljht until dlscoser is locked firmlv I” olace.
16
proper
operation.
A
Slowly run water through unit Then place stopper seal in pasWan and fill wk.
8. Remove stopper and permit water to flow
Check for leaks at all plumbang connections. If there IS a leak, tlghten the connection at that pomt
C. Turn water on Run dispenser for one mwte.
Check that disposer IS operatlng correctly Check for l&z at all plumblng connectlom again. If there IS a lea& tI jhten the coanectnn at that pant
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