Kistler-Morse InvisiLink User Manual

IOM

97-1502-13 Rev. C

InvisiLink™ Wireless Radio

Installation & Operation Manual

InvisiLink™ Wireless Radio
Installation & Operation Manual

CONTENTS

I. HANDLING AND STORAGE ................................................................................................................................. 1

INSPECTION AND HANDLING
DISPOSAL AND RECYCLING
STORAGE

II. GENERAL SAFETY .................................................................................................................................................. 2

AUTHORIZED PERSONNEL
USE
MISUSE

III. PRODUCT DESCRIPTION ..................................................................................................................................... 3

FUNCTION
FEATURES
TECHNICAL SPECIFICATIONS

IV. MECHANICAL INSTALLATION ............................................................................................................................ 4

MOUNTING CONSIDERATIONS
DRILLING HOLES IN THE ENCLOSURE
PREPARE THE ENCLOSURE FOR CONDUIT
Figure 1. Bottom View
TO MOUNT THE INVISILINK ENCLOSURE
TO MOUNT THE EXTENDED RANGE ANTENNA

V. ELECTRICAL INSTALLATION ............................................................................................................................... 6

GENERAL SAFETY
DISCONNECT REQUIREMENTS FOR PERMANENTLY INSTALLED EQUIPMENT
RS-485/RS-422 EQUIPMENT MATRIX
Figure 2: Wiring Diagram RS-422
Figure 3: Wiring Diagram RS-485 (MODBUS)
Figure 4: Wiring Diagram RS-422 with 4-20 mA Input Box

VI. SET-UP 9

Figure 5: LED Indicator Lights
Figure 6. Point-to-Point
Figure 7. Point-to-Point (Multi Device)
Figure 8. Multi Point
Figure 9. 4-20 mA Point-to-Point
Figure 10: Dip Switches

VII. MAINTENANCE .....................................................................................................................................................12

VIII. TROUBLESHOOTING ...........................................................................................................................................13

SAFETY SYMBOLS

WARNING:

IDENTIFIES CONDITIONS OR PROCEDURES, WHICH IF NOT FOLLOWED,
COULD RESULT IN SERIOUS INJURY. RISK OF ELECTRICAL SHOCK.

CAUTION:

IDENTIFIES CONDITIONS OR PROCEDURES, WHICH IF NOT FOLLOWED,
COULD RESULT IN SERIOUS DAMAGE OR FAILURE OF THE EQUIPMENT.

InvisiLink Wireless Radio

I. HANDLING AND STORAGE

SAVE THESE INSTRUCTIONS

INSPECTION AND HANDLING

Do not dispose of the carton or packing materials.

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Each package should be inspected upon receipt for damage that may have occurred due to
mishandling during shipping. If the unit is received damaged, notify the carrier or the factory for
instructions. Failure to do so may void your warranty. If you have any problems or questions, consult
Customer Support at 1-800-426-9010.

DISPOSAL AND RECYCLING

This product can be recycled by specialized companies and must not be disposed of in a municipal
collection site. If you do not have the means to dispose of properly, please contact for return and
disposal instructions or options.

STORAGE

If the device is not scheduled for immediate installation following delivery, the following steps
should be observed:

1. Following inspection, repackage the unit into its original packaging.

2. Select a clean dry site, free of vibration, shock and impact hazards.

3. If storage will be extended longer than 30 days, the unit must be stored at temperatures
between -40º and 158º F (-40º to 70° C) in non-condensing atmosphere with humidity less
than 85%.

CAUTION: DO NOT STORE A NON-POWERED UNIT OUTDOORS FOR A PROLONGED PERIOD.

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II. GENERAL SAFETY

AUTHORIZED PERSONNEL

All instructions described in the document must be performed by authorized and qualied service
personnel only. Before installing the unit, please read these instructions and familiarize yourself with
the requirements and functions of the device. The required personal protective equipment must
always be worn when servicing this device.

USE

The device is solely intended for use as described in this manual. Reliable operation is ensured only
if the instrument is used according to the specications described in this document. For safety
and warranty reasons, use of accessory equipment not recommended by the manufacturer or
modication of this device is explicitly forbidden. All servicing of this equipment must be performed
by qualied service personnel only. This device should be mounted in locations where it will not be
subject to tampering by unauthorized personnel.

MISUSE

Improper use or installation of this device may cause the following:

• Personal injury or harm

• Application specic hazards such as vessel overll

• Damage to the device or system

If any questions or problems arise during installation of this equipment, please contact Customer
Support at 800-426-9010.

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III. PRODUCT DESCRIPTION

FUNCTION

InvisiLink is a wireless radio solution for devices that communicate via RS-485 or RS-422. A radio is
connected to both the measuring device, like a Yo-Yo or controller, and the receiving device, like an
ORB. Then the InvisiLink radio sends data back and forth between the devices. This system eliminates
the need for cables and conduit connecting a measuring device to a device collecting data. It is also
possible to have a single device receive multiple data streams from ‘send’ devices.

FEATURES

• Distances up to 3,000 ft (914 m)

• RS-485 or RS-422 Connection Capabilities

• NEMA 4X Enclosure

• Standard and Extended Range Antenna Options

• LED Indicator Lights

TECHNICAL SPECIFICATIONS

FUNCTION

Input/Output RS-485 or RS-422

Frequency 900 Mhz

Power Supply

Ambient temperature

PERFORMANCE

Transmission Speed (Baud
Rate)

Transmit Power 1 mW to 1 W

Transmission Distance 3,000 ft (914 m)*

PHYSICAL

Housing Material NEMA 4X, Fiberglass

Extended Range Antenna

120 VAC +/- 10%; 60Hz
30 watt

-40º to 185º F (-40º to +85º C)

RS-485: 115.2
RS-422: 9600

Up to 40 miles (64 km) NEMA 4X Outdoor includes lightening arrestor**,
includes 6 ft (1.8 m) connection cable

Visual Indicators LED Lights (Power, Communication and Signal)

* Distances may be reduced depending on environment. Maximum distance determined in indoor/urban

environment with direct line of sight, no obstacles.

** Consult Factory for extended range distances.

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IV. MECHANICAL INSTALLATION

WARNING: REMOVE POWER FROM THE UNIT BEFORE INSTALLING REMOVING OR MAKING

ADJUSTMENTS.

CAUTION: DO NOT ROUTE SERIAL CABLES IN THE SAME CONDUIT WITH AC POWER CABLES.

CAUTION: THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES. OPERATION IS

SUBJECT TO THE FOLLOWING TWO CONDITIONS: I THIS DEVICE MAY NOT CAUSE HARMFUL

INTERFERENCE AND II THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING

INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION.

MOUNTING CONSIDERATIONS

• Mounting hardware is not supplied by Kistler-Morse.

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• When mounting the enclosure ensure there is enough clearance to open the front door
completely. Removal, insertion, and wiring of the modular PCB is done through the front of
the unit.

• Preferred direct line of sight between antennas (devices)

• Minimize metallic obstacles between devices

• Should not be close to high voltage sources

WHEN SEALING CONDUIT CONNECTIONS, ONLY USE SIKAFLEX 1A POLYURETHANE SEALANT

OR DOW CORNING RTV 738 OR 739. OTHER SEALANTS MAY CONTAIN ACETIC ACID WHICH IS

HARMFUL TO SENSORS AND ELECTRONICS.

DRILLING HOLES IN THE ENCLOSURE
The standard berglass NEMA 4X rated enclosure has no openings through which to route cables or

install the conduit. Hole location is critical for proper conduit installation. Check clearances to ensure
that the ttings and wire routing will not interfere with the PCB or enclosure door.

DO NOT DRILL HOLES THROUGH THE TOP OF ENCLOSURE AS THIS MAY ALLOW MOISTURE

SEEPAGE, WHICH CAN DAMAGE THE ELECTRONICS AND VOID THE WARRANTY.

PREPARE THE ENCLOSURE FOR CONDUIT

1. Open door of the enclosure.

2. Remove all four (4) mounting screws that attach the board to the
enclosure.

3. Remove entire board, and place in a safe location.

4.

Make a separate hole for the AC cable, the serial and CAT 5 wiring.

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Figure 1. Bottom View

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Holes should be made in the front 2 inches of the bottom of the enclosure (Figure 1); this
allows for appropriate spacing for cables.

5.

Clean enclosure of any debris, replace the board back into the enclosure, using all four (4)
mounting screws.

6. Determine desired location for mounting the unit.

TO MOUNT THE INVISILINK ENCLOSURE

1. Hold the enclosure against the wall in the desired location and mark the positions of the
mounting holes. Place the enclosure in a safe location.

2. Drill the mounting holes in the wall.

3. Attach the enclosure to the wall using hardware that will secure it rmly in place.

TO MOUNT THE EXTENDED RANGE ANTENNA

The extended range antenna can either be mounted with the attached plate or with U-bolts, both
included as standard. The cable between the radio and the antenna is 6 ft (1.8 m) in length; plan the
location of the unit and antenna accordingly.

If using the plate, pre-drill holes in desired location and bolt to structure.

If using the U-bolts, determine location on pipe or pole to mount the antenna and attach with
mounting hardware.

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V. ELECTRICAL INSTALLATION

WARNING: REMOVE POWER FROM THE UNIT BEFORE INSTALLING, REMOVING OR MAKING
ADJUSTMENTS

GENERAL SAFETY

When using electrical equipment, you should always follow basic safety precautions, including the
following:

• The installation/wiring of this product must comply with all national, federal, state, municipal,
and local codes that apply.

• Properly ground the enclosure to an adequate earth ground.

• Do not modify any factory wiring. Connections should only be made to the terminals
described in this section.

• All connections to the unit must use conductors with an insulation rating of 300 V minimum,
rated for 105 C, a minimum ammability rating of VW-1, and be of appropriate gauge for the
voltage and current required (see specs).

• Do not allow moisture to enter the electronics enclosure. Conduit should slope downward
from the housing. Install drip loops and seal conduit with silicone rubber product.

DISCONNECT REQUIREMENTS FOR PERMANENTLY INSTALLED EQUIPMENT

A dedicated disconnecting device (circuit breaker) must be provided for the proper installation
of the unit. If independent circuits are used for power input, individual disconnects are required.
Disconnects must meet the following requirements:

• Located in close proximity to the device

• Easily accessible to the operator

• Appropriately marked as the disconnect for the device and associated circuit

• Sized appropriately to the requirements of the protected circuit (See Specications)

RS485/RS422 EQUIPMENT MATRIX

COMMUNICATION

DEVICE RS-485 RS-422

Bindicator 3D Level Scanner x

Bindicator Mark-4/GP-4 Yo-Yo x

Bindicator/Kistler-Morse ORB x x

Bindicator/Kistler-Morse ORB 4-20mA Input Box x

Bindicator SonoTracker x

Kislter-Morse Ultrawave x

Kistler-Morse MVS x

Kistler-Morse STXplus x

Kistler-Morse SVS2000 x

Kistler-Morse Weigh II x

Niagara Meters 5600 Controller x

Note: RS-485 Communication will be programmed at a baud rate of 115200;
RS-422 Commuication will be programmed at a baud rate of 9600.

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WIRING DIAGRAM RS-422

WIRING DIAGRAM RS-485 (MODBUS)

Figure 2: Wiring Diagram RS-422

Figure 6.

WIRELESS BOARD

5 14 3 2

987 6

Pin 5 - Orange

Pin 9 - Blue

N

L

COM-

Pin 2 - Gray

Pin 8 - Green

Pin 3 - Yellow

Pin 7 - Brown

COM+

OUT- / Tx-

OUT+ / Tx+

IN- / Rx-

8 POS CONN.

IN+ / Rx+

POWER BOARD

-5+

PWR

RS-485

RS-422

Figure 3: Wiring Diagram RS-485 (MODBUS)

Figure 6.

-5+

N

L

9

GND

N

L

N

PWR

L

COM-

COM+

OUT- / Tx-

OUT+ / Tx+

IN- / Rx-

IN+ / Rx+

RS-485

POWER BOARD

RS-422

WIRELESS BOARD

9

GND

5 1432

9 876

Pin 2 - Gray

Pin 8 - Green

Pin 5 - Orange

Pin 9 - Blue

8 POS CONN.

CUSTOMER WIRING

Instrument

OUT- / Tx­OUT+ / Tx+
IN- / Rx­IN+ / Rx+

RS-422

IN- / Rx-

IN+ / Rx+

OUT+ / Tx+

RS-485

GNDNL

COM-

OUT- / Tx-

N

L

GND

CUSTOMER WIRING

COM+

Instrument

COM+

COM-

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Figure 4: Wiring Diagram RS-422 with 4-20 mA Input Box

WIRING DIAGRAM RS-422

W/4-20

4-20mA

Figure 6.

N

L

This Power Board

is mounted under the

Wireless Board to the right.

The (2) boards are shown

side-by-side for clarity.

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OUT+

OUT-

-

IN+

IN-

+

+

-

5 14 3 2

987 6

Pin 2 - Gray

Pin 7 - Brown
Pin 3 - Yellow

Pin 8 - Green

Pin 9 - Blue

Pin 5 - Orange

2 POS
CONN.

N

PWR

L

CUSTOMER

WIRING

GND

GNDNL

Ch.1Ch.2Ch.3Ch.4

+

-

+

-+-+-

+

-+-+-+-

Ch.1Ch.2Ch.3Ch.4

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during RF transmissions

LED Layout and Indications DB-9

VI. SETUP

1. The enclosure has been mounted.

2. Determine Point to Point or Multi-Point conguration. See Figure 10 for Dip Switch settings.

3. Serial cable has been wired, and power has been wired and turned on.

4. Ensure the Power Indicator LED light is solid red and that Serial Data In/Out LEDs are ashing.
See Figure 5.

No additional programming is required. All radio enclosures should automatically begin sending and
receiving signals.

NOTE: Communication device types cannot be mixed. RS-485 devices must be connected to another
RS-485 device; it will not receive signals to or from a RS-422 device.

To ensure unit is functioning properly, check the LED indicator lights.

Figure 5: LED Indicator Lights

DB-9 Serial Port

Indicator LEDs

Yellow (top) = Serial Data Out (to host)

Green (middle) = Serial Data In (from host)

Red (bottom) = Power/TX Indicator (Red light

is on when powered; it pulses on/off briefly

RSSI LEDs - Strength of signal

3 LEDs ON = Very Strong Signal

2 LEDs ON = Strong Signal

1 LED ON = Moderate Signal

0 LED ON = Weak Signal

If indicator lights are not working, please proceed to the Troubleshooting section of this manual for
assistance.

Notes (Use for Figures 6-9):

1. All remote devices must use the same protocol.

2. If device protocol = RS485, then InvisiLink Base must be RS485.
If Device Protocol = RS422 or 4-20 mA, then InvisiLink Base must be RS422.

Figure 6. Point-to-Point

InvisiLink

Remote

Note 1

RS485
RS422

InvisiLink

Base

RS485
RS422

Note 2

ORB

or

PLC

Device

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Figure 7. Point-to-Point (Multi Device)

= 32 for RS485

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RS485

InvisiLink

Remote

Device

1

RS422

Note 1

Device

2

N= Number of Devices

= 10 for RS422

Figure 8. 4-20 mA Point-to-Point

InvisiLink

ORB

4-20mA

Device

N-1

InvisiLink

Base

Device

N

RS485
RS422

Note 2

ORB

or

PLC

InvisiLink

Base

RS422RS422

ORB

or

PLC

4-20mA

Device

1

Device

2

Device

N-1

Device

N

N = Max of 16 Devices

CHANGING POINTTOPOINT TO MULTIPOINT

1. Determine the multipoint base, should be the device connected to the PCL or ORB, change
Dip Switches 5 and 6 to the OFF position.

2. All other units will be considered multipoint remote units; change Dip Switch 5 to OFF and
Dip Switch 6 to ON.

3. Serial cable should be wired, and power has also been wired and turned on.

4. Ensure the Power Indicator LED light is solid red and that Serial Data In/Out LEDs are ashing.
See Figure 5.

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Figure 9. Multi Point

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InvisiLink

Remote

Note 1.

Device

InvisiLink

Remote

Note 1.

Device

(N)

Multi-Point Remote

RS485
RS422

Multi-Point Remote

RS485
RS422

Note 2.

RS485
RS422

InvisiLink

Multi-Point Base

(N) = Max of 50 Devices.
Each remote must be identical and
match the base protocol.

ORB

or

PLC

To set multi-point units, see gure 10 for dip switch settings.

Figure 10: Dip Switches

1 2 3 456

= ON (up)

= OFF (down)

Serial Interface

Switches 1 & 2

1 2

= Not used

= 2-wire RS-485

= 4-wire RS-422

= Factory Reserved

RS-485/422 Termination

Switches 3 & 4

3 4

= 2-wire RS-485

Termination

= Factory Reserved

= None

= Factory Reserved

TX/RX Mode

Switches 5 & 6

5 6

= Point-to-Point

= Multipoint-Base

= Multipoint-Remote

= Factory Reserved

NOTE: Point to point is used when one radio is talking to one radio only; multi-point is used when
there are multiple remotes and/or bases.

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VII. MAINTENANCE

PREVENTATIVE MAINTENANCE

See ORB 4-20mA Input Box IOM for specic maintenance and possible replacement parts for the ORB
4-20mA Input Box unit. There is no preventative maintenance for a single unit radio.

REPLACEMENT PARTS
LUC044024 Extended Range Antenna, 6 ft (1.8 m) Connection Cable

LUC044025 Extended Range Antenna, 12 ft ( 3.7 m) Connection Cable

LUC044026 L-Shape Adapter Plug

LUC044005 Extended Range Antenna Lightening Arrestor

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VIII. TROUBLESHOOTING

For technical or service questions, please call the manufacturer Customer Support at 1-800-426-9010.

For detailed dimensional drawings, go to www.kistlermorse.com

SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION

Radio(s) are not powered on Make sure the Indicator LED is red; if

not check wiring

RSSI LEDs not on

Protocol switches do not match Check dip switches and change if

needed

Antenna not connected Tighten antenna and put in most

direct line of sight to other radio

Red Indicator LED is not onNot wired correctly Reference wiring diagrams and check

wiring

Top and or middle
Indicator LEDs is not
ashing

Both (all) radios may not be
powered on

Units are not communicating Check all wiring

Make sure the Indicator LED is red; if
not check wiring on both (all) units.

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NOTES

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NOTES

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150 Venture Boulevard
Spartanburg, SC 29306
Tel: [phone]
Tel: [phone] [Local]
Fax: [phone]
[e-mail]
www.kistlermorse.com

2014 All rights reserved.

All data subject to change without notice.

97-1502-13 Rev. C