KISANKRAFT KK-TH-525, KK-TH4-34 Operation Manual

KisanKraft

Warranty Certificate

(D

)

F

IS EARLIER.

Buyer’s Info (Name, Address, Phone, etc.):

Dealer’s Stamp (Address, Phone, TIN, etc.):

TM

EALER COPY

Product Tea-Leaf Harvester

Brand

Model

WARRANTY
PERIOD

Dealer’s

Invoice Date

Buyer’s Sign Dealer’s Sign

What is covered: KisanKraft Machine Tools Private Limited and its manufacturers
warrant this product to be free from defects in material or workmanship. All parts
defective in material and workmanship are covered.
This warranty will only cover defects arising under normal usage.
This warranty is limited to repair or replacement by KisanKraft Machine Tools Private
Limited or its manufacturers at the premises of Authorized Dealers, of such parts as
appear to KisanKraft or its manufacturers, upon inspection, to be defective in material
and/or workmanship. KisanKraft or its manufacturers make no warranty with respect
to trade accessories not manufactured or sold by them.
What is not covered: The warranty shall become null and void and neither
KisanKraft Machine Tools Private Limited nor any of its manufacturers, nor its
authorized dealers assumes any responsibility, if the failure was caused by the
following:
(1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of
machine or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical
damage, (6) Repairs made by unauthorized parties and/or with unauthorized parts,
(7) Improper set up, adjustments, tampering or altered products

KisanKraft

KK-TH-525



KK-TH4-34



MONTHS

6

KisanKraft
Invoice Date

KisanKraft
Invoice No.

OR THE SPECIFIED PERIOD FROM THE

DATE OF SALE OR DELIVERY WHICHEVER

Dealer’s

Invoice No.

TM

TM

This warranty is null & void, if you fail to register the warranty with

KisanKraft by sending the KisanKraft Copy with dealer’s stamp.

KisanKraft Machine Tools Private Limited

: www.kisankraft.com : [e-mail] : +91.80. 22178200

Page 1 of 44

TM

Warranty Certificate

(D

)

Receipt is required for availing warranty services

KisanKraft

Important: (1) Normal maintenance and adjustments to the product is the
responsibility of the customer. (2) Normal wear and tear is not covered under warranty
(3) Rubber/plastic parts and consumables such as blades, clutch and clutch-bell,
spark-plugs, nylon line, air-filters, fuel-filters, oil seals etc. are not covered under the
warranty.

EALER COPY

No Warranty On Electrical Motor / Electrical Parts Etc.

Incidental / Consequential Loss: KisanKraft Machine Tools Private Limited or its

manufacturers will not be liable for general damages, including bodily injuries, or for
incidental or consequential damages including, but not limited to, loss of use, loss of
profits, loss of production, expense of substitute equipment or other commercial loss
or damage.
Limitation of Liability: This limited warranty is in lieu of all other express warranties,
obligations, or liabilities. Any implied warranties, obligations or liabilities, including,
but not limited to, any implied warranty of merchantability shall be limited in duration
to the applicable warranty period. Any action for breach of any warranty hereunder,
including, but not limited to, any implied warranty of merchantability must be brought
within the applicable warranty period.
Modifications of Warranty: No agent, representative, dealer, or employee of
KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority
to increase or alter the obligations of this warranty.
Assignment / Transfer of warranty: The warranty cannot be assigned and shall not
transfer if the product is resold by the first buyer. The above warranties are extended
to the first end user (original purchaser), and no warranty is made, nor authorized to
be made assignable on resale by the first end user.
What you must do to obtain limited warranty service: To obtain performance of
any obligation under this warranty for failure during the applicable warranty period,
deliver the defective product, to the nearest Authorized Dealer. KisanKraft Machine
Tools Private Limited, its manufacturers and its dealers reserve the right to inspect
the claimed defective part(s) to determine if the malfunction is the result of a defect
covered by this warranty. Please note that the decision of KisanKraft Machine Tools
Pvt Ltd with respect to any warranty claim is final.

Jurisdiction: All disputes are subject to Bangalore court’s jurisdiction.

Our

Products

This warranty is null & void, if you fail to register the warranty with

KisanKraft by sending the KisanKraft Copy with dealer’s stamp.

ChainsawsBrush Cutters and AccessoriesHarvesters
Engines and Water PumpsHand Tools
Cultivators and AccessoriesSprayers and Accessories


Transplanter and Post Hole Digger

Milking Machines

KisanKraft Machine Tools Private Limited

: www.kisankraft.com : [e-mail] : +91.80. 22178200

Page 2 of 44

Garden Tools



KisanKraft

TM

Tea-Leaf Harvester

KK-TH-525/ KK-TH4-34

Operation Manual

KisanKraft Machine Tools Pvt. Ltd.

Sri Huchhanna Tower, #4,1st Main,7-A Cross, Maruthi Layout, Dasarahalli,

HAF Post, Hebbal, Bangalore 560024,Karnataka,INDIA

♦ Bangalore (HO) ♦ Ahmedabad ♦ Bhopal ♦ Bhubaneswar ♦ Coimbatore ♦

♦ Ernakulam ♦ Guwahati ♦ Patna ♦ Hinudpur ♦ Hubli ♦ Hyderabad ♦

♦ Jaipur ♦ Karnal ♦ Kolkata ♦ Lucknow ♦ Nagpur ♦ Pune ♦ Raipur ♦ Shimla ♦

: www.kisankraft.com : [e-mail] : +91.80. 22178200

Page 3 of 44

KisanKraft

TM

Tea-Leaf Harvester

KK-TH-525/ KK-TH4-34

CONTENTS

BEFORE GETTING STARTED ....................................................................7

SAFETY INSTRUCTIONS ...........................................................................7

ASSEMBLY INSTRUCTIONS .....................................................................7

OPERATING INSTRUCTIONS....................................................................7

MAINTENANCE AND ADJUSTMENT ........................................................9

TROUBLESHOOTING ............................................................................. 10

TECHNICAL SPECIFICATIONS ................................................................. 12

PARTS DIAGRAM & LIST- BODY (KK-TH-525) ........................................ 13

PARTS DIAGRAM & LIST- ENGINE ((KK-TH-525) .................................... 15

PARTS DIAGRAM & LIST- ENGINE (KK-TH4-34) ..................................... 18

PARTS DIAGRAM & LIST- BODY (KK-TH4-34) ........................................ 22

OPERATION MANUAL - PETROL ENGINE............................................... 25

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Page 4 of 44

KisanKraft

Warranty Certificate

(CUSTOMER COPY)

KisanKraft

TM

Date

FOR THE SPECIFIED PERIOD FROM THE

IS EARLIER.

Dealer’s

Date

Buyer’s Info (Name, Address, Phone,

Dealer’s Stamp (Address, Phone, TIN,

TM

Product Tea-Leaf Harvester

Brand

Model

WARRANTY
PERIOD

Invoice

etc.):

Buyer’s

Sign

What is covered: KisanKraft Machine Tools Private Limited and its manufacturers
warrant this product to be free from defects in material or workmanship. All parts
defective in material and workmanship are covered.
This warranty will only cover defects arising under normal usage.
This warranty is limited to repair or replacement by KisanKraft Machine Tools Private
Limited or its manufacturers at the premises of Authorized Dealers, of such parts as
appear to KisanKraft or its manufacturers, upon inspection, to be defective in material
and/or workmanship. KisanKraft or its manufacturers make no warranty with respect
to trade accessories not manufactured or sold by them.
What is not covered: The warranty shall become null and void and neither
KisanKraft Machine Tools Private Limited nor any of its manufacturers, nor its
authorized dealers assumes any responsibility, if the failure was caused by the
following:
(1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of
machine or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical
damage, (6) Repairs made by unauthorized parties and/or with unauthorized parts,
(7) Improper set up, adjustments, tampering or altered products

KisanKraft

KK-TH-525



KK-TH4-34



6

MONTHS

Dealer’s Sign

Invoice

KisanKraft
Invoice No.

DATE OF SALE OR DELIVERY WHICHEVER

Dealer’s

Invoice No.

etc.):

TM

This warranty is null & void, if you fail to register the warranty with

KisanKraft by sending the KisanKraft Copy with dealer’s stamp.

KisanKraft Machine Tools Private Limited

: www.kisankraft.com : [e-mail] : +91.80. 22178200

Page 5 of 44

TM

Warranty Certificate

(CUSTOMER COPY)

Receipt is required for availing warranty services

KisanKraft

Important: (1) Normal maintenance and adjustments to the product is the
responsibility of the customer. (2) Normal wear and tear is not covered under
warranty.(3) Rubber/plastic parts and consumables such as blades, clutch and clutch­bell, spark-plugs, nylon line, air-filters, fuel-filters, oil seals etc. are not covered under
the warranty.

No Warranty On Electrical Motor / Electrical Parts Etc.

Incidental / Consequential Loss: KisanKraft Machine Tools Private Limited or its

manufacturers will not be liable for general damages, including bodily injuries, or for
incidental or consequential damages including, but not limited to, loss of use, loss of
profits, loss of production, expense of substitute equipment or other commercial loss
or damage.
Limitation of Liability: This limited warranty is in lieu of all other express warranties,
obligations, or liabilities. Any implied warranties, obligations or liabilities, including,
but not limited to, any implied warranty of merchantability shall be limited in duration
to the applicable warranty period. Any action for breach of any warranty hereunder,
including, but not limited to, any implied warranty of merchantability must be brought
within the applicable warranty period.
Modifications of Warranty: No agent, representative, dealer, or employee of
KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority
to increase or alter the obligations of this warranty.
Assignment / Transfer of warranty: The warranty cannot be assigned and shall not
transfer if the product is resold by the first buyer. The above warranties are extended
to the first end user (original purchaser), and no warranty is made, nor authorized to
be made assignable on resale by the first end user.
What you must do to obtain limited warranty service: To obtain performance of
any obligation under this warranty for failure during the applicable warranty period,
deliver the defective product, to the nearest Authorized Dealer. KisanKraft Machine
Tools Private Limited, its manufacturers and its dealers reserve the right to inspect
the claimed defective part(s) to determine if the malfunction is the result of a defect
covered by this warranty. Please note that the decision of KisanKraft Machine Tools
Pvt Ltd with respect to any warranty claim is final.

Jurisdiction: All disputes are subject to Bangalore court’s jurisdiction.

Our

Products

This warranty is null & void, if you fail to register the warranty with

KisanKraft by sending the KisanKraft Copy with dealer’s stamp.

ChainsawsBrush Cutters and AccessoriesHarvesters 
Engines and Water PumpsHand Tools
Cultivators and AccessoriesSprayers and Accessories


Transplanter and Post Hole Digger

 Milking Machines

KisanKraft Machine Tools Private Limited

: www.kisankraft.com : [e-mail] : +91.80. 22178200

Page 6 of 44

Garden Tools



KisanKraft

TM

Tea-Leaf Harvester

KK-TH-525 / KK-TH4-34

BEFORE GETTING STARTED

We wish to thank you for choosing our product. We are confident that the high quality of
our product will meet your requirement and will give you long-lasting service. In order to
avoid accidents or injury, please read this manual and that of gasoline engine carefully
before using the machine. After reading, preserve this manual for further reference.

SAFETY INSTRUCTIONS

1. When a borrower or a new operator is using this unit, please read the guide for safe

operation before using.

2. The following shall not be allowed to operate the machine:

A).Children b). Pregnant Woman c). Mentally challenged d).Person who is sick, tired, is
under the influence of alcohol or any other drug.

3. Operator’s Clothes

 Do not wear loose clothing that might get caught in moving parts.
 Please wear brimmed cap and eye protection glasses.
 Please wear gloves during inspection and maintenance.
 Please wear anti-skid shoes.

4. In order to ensure there is no fire or smoke:

 Don’t store the fuel at places liable to catch fire.
 Don’t smoke when starting the engine or refilling the fuel.
 Stop the engine when refilling the fuel, in case of accidental turning over of the

machine or spattering fuel into machine body. Please wipe out the fuel on the
machine body with dry cloth.

1. Pull the flexible pin on the power take-off point. Insert the flexible shaft-blanket’s with

a hole into the hole.

2. Turning round the flexible shaft-blanket, insert the flexible pin into the hole so that this

end is fixed.

3. At the end of the flexible shaft-blanket with the slot, turning round the quadrate flexible

shaft synchronously, insert the hole to the power.

4. Adjust the flexible shaft to meet the quadrate hole. Put the flexible shaft-blanket with

a slot in the socket.

5. Insert the flexible shaft-pin and put the split pin on so that the installation of the flexible

shaft is complete.

Instructions before operation:

1. Before every operation, please inspect the machine and make necessary

adjustments.
If you notice any abnormality, please get the machine repaired, and if necessary, to
take it to the authorized dealer for service.

2. The following inspections are to be done before the operation:

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Page 7 of 44

ASSEMBLY INSTRUCTIONS

OPERATING INSTRUCTIONS

KisanKraft

TM

Tea-Leaf Harvester

KK-TH-525 / KK-TH4-34

Rounding, breaking or

Sufficient fuel and loosing
of tank cover

Replenishing or
reinforcing

Location Check content Correction

Appearance Wearing-out or loose Reinforcing

Fasteners Loose Tighten

Gearbox Sufficient grease

Replenishing every 20 to
30 hours

Blades

Air Filter Contamination Cleaning

Oil tank

Throttle Switch Smooth operation

Gasoline Engine Blade
Adjusting

Nut Handle

deforming of blades

Lubricating of blades

Proper on/off operation

Proper adjustment of the
gap between blades

Proper fixation of the
handle

Replacing the
components

Cleaning & Lubricating

Adjusting or replacing the
components

Adjusting

Adjusting

Instructions during operation:

1. Inspection of fuel must use the mixture of 90# ordinary gasoline and 2-stroke

purpose machine oil. The mixing ratio should be correct. During the first 20
hours, the ratio between volume of 90# ordinary gasoline: and a volume of 2­stroke purpose machine oil should be 20:1, and then it can be changed to 25:1.

2. The gasoline engine can’t stop suddenly. The speed should be adjusted to 2300-

2700 rotations/min.

3. After every one hour of operation, the blades should be oiled with HG-10#

lubricating oil. The space between the blades should be adjusted correctly.

4. Every 8-10 hours fill the gearbox with ZFG-2 lubricating oil once a time.

5. Avoid great impacts when moving the machine.

6. This machine cannot be used as a cropper.

7. When the gasoline engine is working, don’t touch the blades even when the

clutch is apart.

8. Do shut off the gasoline engine once the work is done.

9. When working, do not touch the spark plug.

10. The banding angular magnitude of flexible shaft can’t be too big to break. Before

working, insert the flexible shaft with grease on it into the flexible duet and pull it
for several times.

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Page 8 of 44

KisanKraft

TM

Tea-Leaf Harvester

KK-TH-525 / KK-TH4-34

Starting of the gasoline engine:

1. Press the primer pump several times before working. The fuel goes into the

carburetor. All the throttles should be shut off.

2. When the gasoline engine is under cool state or in winter, close the red chokes

of the carburetor before opening the electric circuit.

3. Fix the machine and pull the starting rope.

4. After starting, add the throttle for some time and run free for 2-3 minutes to warm-

up. Later, add the throttle and work normally

.

Stopping of the gasoline engine:

Switch the throttle to low-speed to slow it down. Work 2-3 minutes for cold running
and then switch off the machine

.

MAINTENANCE AND ADJUSTMENT

1. Because the blades work at a high speed, it should be oiled once in every hour

during working. Please use non-toxic, edible lubricating oil for blades, as that
comes in contact with tea leaf.

2. Inspect and adjust the space between the blades. After some time of working,

blades are worn out and screws become loose, which can change the normal
space (about 0.05mm), so please pay regular attention to their working condition.

3. Inspect the firmness of the screws and the space between the blades. Improper

spacing may reduce the working ability of the machine. Too much space may
lead to breakage of the blades. It not only reduces the quality of the tea, but also
roughens the surface of the tea tree. Too small space may lead to a large load
and hardship of working or harm the blades.

The space between the edges can be adjusted as follows.

1. Unscrew the nut

2. Use the plus driver to screw the crew to the end lightly and then turn back 3/8

round.

3. Screw the nut tightly. The adjusting washer should be flexible.

4. Put the non-toxic, edible lubricating oil on the blades.

5. Start the gasoline engine and let the blades work at a high speed for 1 minute.

6. Switch off the gasoline engine and touch the nut. If hands can withstand the

temperature, it means the adjustment is successful. If hands feel hot, loosen the
crew slightly, and adjust it until it is OK. (Note: Please adjust it when the machine
is shut off. The screw should be in the narrow hole. If there is dirt in it, clean it.)

7. Keep the air-filter system clean.

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Page 9 of 44

1. Upper blade

2. Nut

3. Washer

4. M6 crew

5. Bottom blade

KisanKraft

TM

Tea-Leaf Harvester

KK-TH-525 / KK-TH4-34

Symptom

Category

Cause

Remedy

Carbon got deposited in the
electrodes of the spark plug.

The ramous insulator of the
electrode is bad.

Replacing the
spark plug

The space between electrodes is

too small or too large.

Adjust it to

0.5 -0.6mm

Replacing the
spark plug

Adjusting
carburetor

Replacing the
piston ring or
piston whichever
is necessary

Lack of fuel

Fill the fuel

Measuring hole jammed

Clearing

Cleaner-net jammed

Clearing

8. Cleaning of the carbon in the spark plug and the adjustment of the space: After

every 25 hours of working, please take off the spark plug and clean it. Adjust the
space between the electrodes (0.5-0.6mm)

9. Dismantle the air filter after 15 hours of usage. Use the gas line to clean it

thoroughly. Then dry and reinstall it. Dismantle the casing lid, clean the carbon
and the dirt.

10. Cleaning of carburetor. When working in bad conditions, carbon powder and dust

on the tree may contaminate the machine, so besides cleanings after each
usage, cleaning after every 100 hours usage is necessary. (Cleanings must be
held when the oil box is switched off.) (Note: The inside parts have matched the
machine, please do not adjust it.)

11. Do not use for a long time, without allowing to cool or clean the machine

12. When the machine is cooled off, let the fuel go out and press the oil pump so the

fuel remaining in the pump goes back to the oil tank. At last, empty the fuel in
the oil tank.

13. Take off the spark plug, and drop the oil into the hole. Pull the starter so that the

oil covers the inner well. Put the spark plug back.

14. Clean the outside parts, blades and blade edges of the machine. Put it in a dry

room.

NOTE: Necessary repairs must be done by the authorized dealer.

TROUBLESHOOTING

STARTING PROBLEMS:

Lighting a
fire
without a
spark.

Lighting a
fire with a
spark.

Failure to supply the fuel. Fasteners have become loose Reinforcing

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Page 10 of 44

Spark plug

Good
Compression

Bad
compression

Carburetor

The electrodes are damped. Drying

Cleaning

The electrodes are overheated

High density of the fuel

Bad quality of the fuel Use better fuel

The casing piston and the piston
ring have been badly damaged due
to wear and tear.

KisanKraft

TM

Tea-Leaf Harvester

KK-TH-525 / KK-TH4-34

Symptom

Cause

Remedy

Air goes into the seam of the fuel
pump

Changing the seal or
reinforcing

Water mixed with the fuel

Use good fuel

Clean all components
carefully

Decompounding and
clearing

Low density of the fuel

Adjust the carburetor

Dusts on the fan guard and the
cylinder fin

Having the

to produce noise

The quality of the fuel is not so good

Change to a better fuel

The air - Cleaner is blocked

Clean the block.

Overload

Limit the load.

Stop abruptly

Use a file to clean the piston
and the casing. The

ring should be

changed.

Short circuit of the electrode due
to the carbon

Problems of the inner part of the
magneto electric coil.

Sparking cap jumps out

Embed it as before

Stop with

Lack of fuel

Fill the fuel

Blocking in the inner part of the
carburetor

Water mixed with the fuel

Empty it and refill the fuel

Itself of gasoline

Overheat of casing and piston,

INSUFFICIENT POWER:

Reinforcing

Good Compression
but failure to burn

Overheated

tendency

Others

Air goes into the carburetor

Burnt smell in the piston

Surround some carbon

Cleaning

Carbon in the fuel room Clearing

STOPPING DURING OPERATION:

Symptom Cause Remedy

Piston sintering

during operation

running
spend descend

damaged

Cleaning

Dismantle and inspect it

Inspection and clearing

DIFFICULTY IN STOPPING:

Symptom Cause Remedy

engine

Others

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Page 11 of 44

spontaneous combustion

Heating top of spark plug Clearing electrode

Dropping connecting wire adjusting gap 0.5-0.6 mm

Clearing carbon of casing
and piston

KisanKraft

TM

Tea-Leaf Harvester

KK-TH-525 / KK-TH4-34

TECHNICAL SPECIFICATIONS

Product Code KK-TH-525 KK-TH4-34

HP 0.7kW 0.9kW

CC 26 cc 34 cc

Engine Type 2- Stroke 4- stroke

RPM 7500 7800

Fuel Used Petrol

Fuel Tank Capacity 750 ml

Oil (Mixing) 40ml (2T) oil per 1 liter of Petrol 20W40 grade

Blade (cutter) Length 525 mm 600 mm

Weight of the Machine 10 kg 7.5 kg (net)

Fuel Consumption 2 liter/hour (Engine)

Out Put Capacity 400 kg/hour(Output)

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Page 12 of 44

KisanKraft

TM

Tea-Leaf Harvester

KK-TH-525 / KK-TH4-34

PARTS DIAGRAM & LIST- BODY (KK-TH-525)

Part No Part Name Part No Part Name

1 Handle bar sheath/Grip 41 Seat-Fan Housing

2 Handle Bar Tube 42 Nut M4-Nylon

3 Flex Accelerator 43 Screw M4x25-Star

4 Fix Plate-Switch On/Off 44 Fixing Ring/screw clip

5 Switch On/Off 45 Nut M4-Nylon

7

6 Screw M5x30-Star 51 Fixed Ring-Wind Pipe

8 Throttle Cable 52 Side Plate-Right

9 Protection Seat/Outer Cable 54 Bag Hook

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Page 13 of 44

47 Wind Pipe

KisanKraft

TM

Tea-Leaf Harvester

KK-TH-525 / KK-TH4-34

Part No Part Name Part No Part Name

9-01 Inner Cable 56 Cooper Cover

10 Clutch Comp Assembly 58 Bag Hook

11 Active Bolt(Flexible Soft pin) 59 Long Handle

12 Linker/Left Cover 60 Bush-Long Handle

13 Stop Ring 15-Outer 61 Rack/Grip-Long Handle

14 Bearing 6202 2RZ 63 Guide Plate-Right

15 Stop Ring 35-Inner 64 Plate Comp

16 Clutch Drum 65 Blade Edge Press Piece

17 Screw M6x20-Hex 66 Blade Upper

19 Flexible Shaft Seating 67 Blade Adjusting-Spacer

20 Cover/Bush Shaft Seating 68 Blade Lower

21 Bearing 6002 2RZ 72 Guide Plate-Left

22 Bush-Gear & Gear Shaft 73 Side Plate-Left

23 Gear and Gear Shaft Drive 74 Plate

24 Washer/Gasket-Side Plate 75 Screw M3x8-Star

25 Side Plate 76 Gasket Gear case

27 Cup/Grease Nipple 81 Gear Box Lower

28 Gear-Shaft 82 Bearing 608

29 Cover/Bush Gear Axis 83 Washer/Steel Plate

30 Gear Axis 84 Connecting Cover/Rod

31 Screw ST M4x12 85 Bearing 618

32 Upper Fan Housing 86 Bearing 6806 Z

33 Nut M10-Hex 87 Cam

34 Washer 10-Plain 88 Gear

35 Fan Leaflet 89 Gear Box Upper

36 Fixed Spline Sheath 90 Grease Nipple

37 Screw M4x12-Star 91 Bearing 6001 2RZ

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Page 14 of 44

KisanKraft

TM

Tea-Leaf Harvester

KK-TH-525 / KK-TH4-34

O' Washer-Gear Box
Upper

Part No Part Name Part No Part Name

38 Down Fan Housing 92

39 Bearing 6000 2RZ 94 Plate-Handle

40 Washer 10-Shim 95 Gasket/Bracket-Handle

PARTS DIAGRAM & LIST- ENGINE ((KK-TH-525)

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Page 15 of 44

KisanKraft

TM

Tea-Leaf Harvester

KK-TH-525 / KK-TH4-34

Part No Part Name Part No Part Name

1 Screw-Air Filter 45 Starter Handle

2 Air Cleaner Outside Cover 46 Gasket-Starter Handle

3 Air Filter Sponge 47 Screw M5x14-Star

4 Screw M5x55-Star 48 Cover-Spark Plug Protective

5 Air Cleaner Inside Cover 49 Guide Cover Assembly

6 Screw ST 4.2 x 12 50 Screw M4x12-Star

7 Choker 51 Cap-Spark Plug

8 Choker Handle 52 Spring-Spark Plug

9 Carburetor 53 Dust Cover-Spark Plug

10 Gasket-Carburetor 54 Spark Plug

11 Screw M5x20-Star 55 Screw M5x20-Allen

12 Insulator 56 Washer 5-Spring

13 Gasket-Insulator 57 Washer 5-Plain

14 Pin B3x10-Crankcase 58 Gasket Muffler

15 Screw M4x16-Star 59 Muffler

16 Fan Cover 60 Stud Bolt/ Screw

17 Clutch Bolt 61 Washer 5-Spring

18 Washer A-Clutch 62 Nut M5-Flanged Hex

19 Clutch Shoe Assembly 63 Cylinder

20 Washer B- Clutch 64 Gasket-Cylinder

21 Spring Clutch 65 Piston Ring

22 Nut M8-Flanged Hex 66 Piston

23 Washer 8-Plain 67 Needle Bearing Ring

24 Cord comp-Wire 68 Piston Pin

25 Grommet Coil 69 Needle Bearing-Piston Pin

26 Ignition Coil 70 Circlip-Piston Pin

26a Fly wheel 71 Fuel Tank Lid

27 Screw M5x25-Star 72 Gasket Fuel Tank Lid

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Page 16 of 44

KisanKraft

TM

Tea-Leaf Harvester

KK-TH-525 / KK-TH4-34

Part No Part Name Part No Part Name

28 Crankcase Big 73 N/A

29 Guide Plate 74 N/A

30 Gasket-Crankcase 75 Fuel Pipe Long

31 Oil Seal 12x22x7 76 Fuel Pipe Short

32 Bearing 6001 77 Fuel Pipe Grommet

33 Key-Crank Shaft 78 Petrol Filter

34 Crank Shaft Assembly 79 Fuel Tank

35 Crankcase Small 80 Screw M5x16-Star

36 Start Reel 81 Screw M5x16-Star

37 Claw Spring 82 Start Reel Assembly

38 Start Claw 83 Starter Assembly

39 Screw M5x10-Hex 84 N/A

40 Recoil Spring 85 N/A

41 Rope Reel 86 Buy #71 Fuel Tank Lid

42 Starter Cover 87 N/A

43 Guide-Starter Rope 88 Air Filter Assembly

44 Starter Rope

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Page 17 of 44

KisanKraft

TM

Tea-Leaf Harvester

KK-TH-525 / KK-TH4-34

PARTS DIAGRAM & LIST- ENGINE (KK-TH4-34)

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Page 18 of 44

KisanKraft

TM

Tea-Leaf Harvester

KK-TH-525 / KK-TH4-34

Needle Bearing-Piston
Pin

KK-P-No KK-Part Name KK-P-No KK-Part Name

E-1 Screw M5x16-Star E-64 Washer B-Clutch

E-2 Air Cleaner Outside Cover E-65 Fan Cover

E-3 Air Filter Sponge One E-66 Screw M6x16-Hex

E-4 Air Filter Sponge Two E-67 Washer-Fly Wheel

E-5 Air Check Valve-1 E-68 Pin-B4x8

E-6 Air Check Valve-2 E-69 Cord Comp-Wire

E-7 Air Check Valve Bracing E-70 Screw M4x16-Hex

E-8 Separator E-71 Ignition Coil

E-9 Air Cleaner Inside Cover E-72 Heat Insulation Mat-Coil

E-10

E-11 Wind Pipe(3 Inches) E-74

E-12 Choker E-75

E-13 Choker Handle E-76 Piston

E-14 Baffler E-77 Circlip-Piston Pin

E-15 Screw M5x68-Star E-78 Piston Pin

E-16 Carburetor E-79

E-17 Gasket-Carburetor E-80 Key C3x8-Crank Shaft

E-18 Screw M5x16-Allen E-81 Oil Seal-12x32x5.5x3

E-19 Gasket-Rubber E-82 Check Ring

E-20 Washer 5-Plain E-83 Bearing-6201

E-21 Eliminating Vane E-84 Crank Shaft Assy

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Page 19 of 44

Returning Oil Pipe (7
Inches)

E-73

Piston Rings Set

KisanKraft

TM

Tea-Leaf Harvester

KK-TH-525 / KK-TH4-34

O Ring 14x3-Oil Dip

KK-P-No KK-Part Name KK-P-No KK-Part Name

E-22 Rocker E-85 Cylinder & Crankcase

E-23 Jib E-86 Oil Dip Stick

E-24

Jib Seat & Adjusting Nut

E-25 E-88 Reed

E-26 Air Check valve E-89 Ball-4

E-27 Spring Seat E-90 N/A

E-28 Valve Spring E-91 Board

E-29 Input Valve E-92 Washer 4-Spring

E-30 Pin-Cam Wheel E-93 Screw M4x10-Allen

E-31 Screw M5x16-Allen E-94 Sump

E-32 Side Cover E-95 O Ring-Air Filter

E-33 Gasket-Side Cover E-96 Ball Oil Pipe

E-34 Below Rocker E-97 Oil Pipe

E-35 N/A E-98 Tie In-Oil Pipe

E-36 Cam Wheel E-99 N/A

E-37 Pin-Below Rocker E-100 N/A

E-38 Output Valve E-101 N/A

E-87

Stick

E-39 Tie In- E-102 Screw M5x35-Allen

E-40 Rocker Pin E-103 Clip-Oil Pipe

E-41 Copper Pipe-(Breather) E-104 Bearing 6201-2 RS

E-42 Cylinder Cover E-105 Gear

E-43 N/A E-106 Oil Seal-10x20x5

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Page 20 of 44

KisanKraft

TM

Tea-Leaf Harvester

KK-TH-525 / KK-TH4-34

KK-P-No KK-Part Name KK-P-No KK-Part Name

E-44 N/A E-107 Start Reel

E-45 Insulator E-108 Starter Assy

E-46 Gasket-Insulator E-109 Plug

E-47 N/A E-110 Fuel Pipe Short

E-48 N/A E-111 Fuel Pipe Grommet

E-49 Gasket-Cylinder Cover E-112 Petrol Filter

E-50 Spark Plug E-113 Fuel Tank Lid

E-51

E-52 Screw M5x10-Star E-115

E-53 Guide Cover Assy E-116

E-54 Gasket-Muffler E-117

E-55 Muffler E-118

E-56 Muffler Cover E-119 Fuel Tank

E-57 Washer 5-Plain E-120 N/A

E-58 Screw M5x6-Star E-121 Metal Tube-Tank

E-59 Clip-Pipe E-122 N/A

E-60 Screw M5x40-Allen E-123 N/A

E-61 Clutch Bolt E-124 Screw M5x30-Star

E-62 Washer A-Clutch E-125 Fuel Pipe Long

E-63 Clutch Shoe Assy E-126 Fly Wheel

Spark Plug Protective
Cover

E-114 Gasket-Fuel Tank Lid

Buy #113

Buy #113

Buy #113

Buy #113

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Page 21 of 44

KisanKraft

TM

Tea-Leaf Harvester

KK-TH-525 / KK-TH4-34

PARTS DIAGRAM & LIST- BODY (KK-TH4-34)

KK-P-No KK-Part Name KK-P-No KK-Part Name

BE-1 Handle bar sheath/Grip BE-50 Washer-4 plain

BE-2 Handle Bar Tube BE-51 Fixed Ring-Wind Pipe

BE-3 Flex Accelerator BE-52 Side Plate-Right

BE-4 Fix Plate-Switch On/Off BE-53 Screw M5x20 Star

BE-5 Switch On/Off BE-54 Bag Hook

BE-6 Screw M5x30-Star BE-55 Screw M5x35 Star

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Page 22 of 44

KisanKraft

TM

Tea-Leaf Harvester

KK-TH-525 / KK-TH4-34

Protection Seat/Outer

Gear and Gear Shaft
Drive

KK-P-No KK-Part Name KK-P-No KK-Part Name

BE-7 wire sleeve BE-56 Bag Hook

BE-8 Throttle Cable BE-57 Washer Plain Curved

BE-9

BE-9-1 Inner Cable BE-59 Long Handle

BE-10 N/A BE-60 Bush-Long Handle

BE-11 N/A BE-61 Rack/Grip-Long Handle

BE-12 N/A BE-62 Nut-M5 Nylon

BE-13 N/A BE-63 Guide Plate-Right

BE-14 N/A BE-64 Plate Comp

BE-15 N/A BE-65 Blade Edge Press Piece

BE-16 N/A BE-66 Blade Upper

BE-17 Screw M6x20-Hex BE-67 Blade Adjusting-Spacer

BE-18 Screw M5x25 Allen BE-68 Blade Lower

BE-19 Flexible Shaft Seating BE-69 Washer (BLADE)

BE-20 Cover/Bush Shaft Seating BE-70 Screw m5x16 HEX

BE-21 Bearing 6002 2RZ BE-71 Screw M4x12 Star (CS)

BE-22 Bush-Gear & Gear Shaft BE-72 Guide Plate-Left

Cable

BE-58 Nut M5

BE-23

BE-24 Washer/Gasket-Side Plate BE-74 Plate

BE-25 Side Plate BE-75 Screw M3x8-Star

BE-26 Screw M4x10 Star BE-76 Gasket Gearcase

BE-27 Cup/Grease Nipple BE-77 Screw M5x25 Star

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Page 23 of 44

BE-73 Side Plate-Left

KisanKraft

TM

Tea-Leaf Harvester

KK-TH-525 / KK-TH4-34

KK-P-No KK-Part Name KK-P-No KK-Part Name

BE-28 Gear-Shaft BE-78 N/A

BE-29 Cover/Bush Gear Axis BE-79 N/A

BE-30 Gear Axis BE-80 Screw M5x20 Allen

BE-31 Screw ST M4x12 BE-81 Gear Box Lower

BE-32 Upper Fan Housing BE-82 Bearing 608

BE-33 Nut M10-Hex(left thread) BE-83 Washer/Steel Plate

BE-34 Washer 10-Plain BE-84 Connecting Cover/Rod

BE-35 Fan Leaflet BE-85 Bearing 618

BE-36 Fixed Spline Sheath BE-86 Bearing 6806 Z

BE-37 Screw M4x12-Star BE-87 Cam

BE-38 Down Fan Housing BE-88 Gear

BE-39 Bearing 6000 2RZ BE-89 Gear Box Upper

BE-40 Washer 10-Shim BE-90 Grease Nipple

BE-41 Seat-Fan Housing BE-91 Bearing 6001 2RZ

BE-42 Nut M4-Nylon BE-92 O' Washer-Gear Box Upper

BE-43 Screw M4x25-Star BE-93 Screw M6x35 Hex/Star

BE-44 Fixing Ring/screw clip BE-94 Plate-Handle

BE-45 Nut M4-Nylon BE-95 Gasket/Bracket-Handle

BE-46 Screw ST 3.5x9.5 BE-96 Nut M5

BE-47 Wind Pipe BE-97 Bag tea leaf collecting

BE-48 N/A BE-98 N/A

BE-49 Nut M4 BE-50 Washer-4 plain

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Page 24 of 44

KisanKraft

TM

2-STROKE

4-STROKE

PETROL ENGINE

OPERATION MANUAL - PETROL ENGINE

BEFORE GETTING STARTED

This manual describes various cautions necessary to operate the engine properly. Before
starting the engine, read the manual and understand the proper method of use. (Improper
use of the engine could result in accident or injury.). Use the engine after reading and
understanding also the manual of equipment driven by the engine. Keep the manual at a
safe place where you can refer whenever needed.

SAFETY INSTRUCTIONS

You have to observe the descriptions indicated with this mark because
they contain very important information to assure the safety

 No person who does not understand the content of this manual should be allowed to

operate the engine

 Engine should not be operated indoors or in places with poor ventilation. (Exhaust

gas contains odorless and harmful carbon monoxide.)

 Do not insert in or approach hands or foot near the moving or revolving sections.
 Do not store, spill or use gasoline at the vicinity of fire, stove, furnace or devices using

the pilot flame or sparks like water heater or others. (There is risk of explosion.)

 Do not refill the fuel indoors or at a place not well ventilated.
 Do not smoke while filling the fuel.
 Do not remove the fuel tank cap or refill the fuel while the engine is still running or

immediately after operation when the engine is still hot. (Wait for more than 2 minutes
after terminating the operation before refilling the fuel.)

 Do not operate the engine when gasoline has spilled, smell of gasoline is felt as there

is a risk of explosion.

 Do not adjust the setting engine speed unnecessarily.
 Do not check sparks while the ignition plug is removed.

.

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Page 25 of 44

KisanKraft

TM

8. Engine switch

13. Priming button

 Do not operate the engine with the muffler or air cleaner cover removed. (Inspect

particularly the muffler at regular intervals for loose mounting screws, breakage or
leakage, and repair or replace it if any abnormality is observed.)

 Do not operate the engine when grass, leaves or inflammable substances are sticking

in or around the muffler.

 Do not touch parts of muffler or engine at high temperatures. (There is risk of burns.)
 Do not touch the ignition plug or high-voltage cord during operation. (There is risk of

electric shock or physical injury.)

 Make sure to stop the engine whenever the work is interrupted or moving the engine

to another place.

 Do not operate the engine alone. (It must be connected to the driven equipment when

it is operated).

 Check frequently the parts used on the fuel line for cracks or leakage, and replace

them if necessary.

 Remove dirt, grass or other trash from the cooling fins and the cooling air inlet. (Make

sure to stop the engine and the driven equipment before the cleaning.)

 Make sure to use always new gasoline. (Old gasoline may cause sticky substance

adhering at the inside of carburetor causing trouble in operation.)

 Before starting the engine, confirm that the area of radius 15 m around it is evacuated

and no tank filled with fuel, or others are not left over.

 Use only genuine parts supplied from the manufacturer. Use of parts other than the

genuine parts could cause engine trouble or premature abrasion.
Note: Important safety items quoted in this manual do not necessarily cover all situations
or conditions that could occur. Although sufficient care has been taken to assure the

safety of the engine, operators or service personnel must observe necessary precautions
to operate it safely and protect themselves from possible dangers.

PETROL ENGINE

1. Recoil starter grip

2. Starter lever

3. Cooling air inlet

4. Fuel tank cap

5. Fuel tank

6. Muffler

7. Exhaust outlet

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Page 26 of 44

COMPONENTS OVERVIEW (2 Stroke)

(Types vary depending on
specifications.)

9. Clutch

10. Ignition plug cap

11. Air cleaner

12. Carburetor

KisanKraft

TM

(Types vary depending on
specifications.)

Petrol : 2-cycle engine oil

40: 1

Throttle wire adjust

Lock

Play (As much as the

PETROL ENGINE

INSPECTION BEFORE OPERATING THE ENGINE

NOTE: In 2 Stroke engine the gasoline and engine oil are mixed and poured together.

In 4 Stroke engine the gasoline and engine oil are poured separately

FUEL: Use mixed oil of ordinary regular gasoline for vehicle and special 2-cycle engine oil

with the proportion as shown by the following table.
Mixing ratio (Volumetric ratio):

 Do not use degenerated oil (with sour smell).
 (It could cause engine trouble such as the starting error, insufficient output, etc.)
 Make sure to clean spilled fuel. It could foul clothes or cause fire.
 Do not use 4-cycle engine oil. (It could cause fouled plug, bound piston ring,

clogged muffler, or other problem.)

 Take care while handling gasoline. (As there is a risk of explosion.)

ADJUSTMENT OF THROTTLE WIRE:

Adjust the play on the throttle wire to 0.5 ~ 1.0 mm.

LARGER PLAY

 It could cause the starting trouble.
 Revolution speed could rise unexpectedly when the external wire of throttle wire

comes off from the position.

NO PLAY

 Driven equipment may fail to stop even if the throttle lever is returned.

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Page 27 of 44

KisanKraft

1. Shut down the gasoline engine and place it at
horizontal level.

2. Dismount the engine oil rule and check the oil
level, which shall be up to the oil filler.

3. If the oil level is low, fill the recommended
lubricating oil to the oil filler

For 4-Stroke engine:

TM

PETROL ENGINE

filled with engine oil before it is delivered
from the factory. Please fill it with engine oil
firstly

The fuel tank shall not be overfilled (The fuel
level shall not be higher than the neck of the
oil filler); inspect whether the fuel tank cap is
properly covered after the refueling is
completed.

The gasoline engine is not

Check the lubricating oil level

4. Remount the oil rule.

INSPECTION OF RESPECTIVE SECTIONS:

Make sure to inspect these sections before operating the engine.

Inspection of fuel

 Is sufficient quantity of oil reserved?
 Is not the fuel degenerated?
 Use the proper fuel referring to the “Fuel”

CAUTION

 Sufficient care must be taken on the fire not only when replenishing but also

handling fuel. It could cause fire or explosion.

 Securely close the oil tank cap. Fuel may leak if the cap is tightened aslant. It

will never leak if the cap is tightened properly.
(Excluding: TL tank cap breather type)

Inspection of clogging

 Check the cooling fins, around the muffler and cooling air inlet for trash or

withered grasses trapped.

 Remove them if necessary

Inspection of air cleaner

 Is not fouled the air cleaner element?
 When the element is fouled or it is not impregnated with oil, inspect and service

it in accordance with “Inspection and servicing before each operation”

Inspection of screws and nuts

section.

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Page 28 of 44

KisanKraft

TM

(at the

Mark).

6. When the engine has started, return the choke lever gradually to the fully

to the fully closed position and pull the starter grip vigorously once again.

E

ngine

S

low

P
M

ain unit

PETROL ENGINE

 Check respective sections for loose or missing screws or nuts.
 Service them if necessary.

Inspection of fuel pipes

 Check for cracks or fissures on the fuel pipe and grommet, disconnection or

fuel leakage from joints on the fuel tank and carburetor.

OPERATION INSTRUCTIONS - 2 STROKE ENGINE

Methods of starting & stopping the engine

START (CHOKE TYPE UNIT):

1. Turn the engine switch to the “ON” side.

2. Set the throttle lever at the slow speed
position.

3. Push the priming button repeatedly with
finger till it hits the top. (More than 10 times)

Pressing the priming button is necessary to
prime the fuel to facilitate the start-up. Since
any excess amount of primed fuel returns to
the tank, there is no problem of over-priming.
Prime the fuel rather more than sufficiently to
avoid starting trouble.

4. Turn the choke lever to the fully closed
position

When sufficient fuel is retained and the
engine is warm, set the choke lever at the
fully opened

position (at the

mark)

5. While holding down the engine firmly, grasp
the recoil starter grip and pull vigorously

opened

position (at the

Mark).

If only exploding sounds are heard, but it does not start, return the choke lever

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Page 29 of 44

riming

KisanKraft

TM

3. Push the priming button repeatedly with

Pressing the priming button is

avoid starting trouble.

4. Turn down the starter lever of carburetor

wire side.

5. While holding down the engine firmly,

position and try the recoil operation.

Engine

S

START (STARTER LEVER TYPE UNIT)

PETROL ENGINE

1. Turn the engine switch to the “ON”
side.

2. Set the throttle lever at the slowest
speed position.

finger till it hits the top. (More than 10
times)

necessary to prime the fuel to facilitate
the start-up. Since any excess amount
of primed fuel returns to the tank, there
is no problem of over-priming. Prime the
fuel rather more than sufficiently to

to set it at the start position.
It is not necessary to operate the starter
lever when the engine is warmed up
(For about 15 minutes after stopping the
engine.)
(To be left in the operating position)
Depending on specifications, the starter
lever may be provided at the throttle

low

grasp the recoil starter grip and pull
vigorously

CAUTION:

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Page 30 of 44

a) When the engine stops on

the way after starting, or

b) When the engine fails to

start after trying the recoil
operation for 7 to 8 times.

Return the starter lever to the operating

KisanKraft

TM

6. If you move the throttle lever to the high-speed side a little after the engine

of the engine, move the throttle lever to a desired engine speed.

Set the throttle lever at the slow speed

has started, the starter lever returns to the operating position. Continue the
warm-up operation for 2 to 3 minutes in this condition. Observing the condition

START

CAUTION

 Before starting the engine, confirm that the area of radius 15 m around the

engine is completely evacuated.

 Do not operate the engine when any flammable material (gasoline, volatile

chemicals, or others) is present around it.

 Driven equipment may start simultaneously with the start of engine. Carefully

read the instruction manual of the equipment and start the engine carefully.

 When a class FC oil is used, a larger resistance may be felt when pulling the

recoil starter grip under low temperature condition or at the initial operation at
the next season. This is related to the characteristic of the oil and there is no
problem on the engine. Once started, it will return to the normal condition

Concerning New Start System

It can start even if it is pulled slower than normal.

 If the rope is pulled (vigorously) till it will not come out any more, it could damage

the recoil mechanism.

 Do not disassemble the recoil.

It is dangerous to disassemble the inside of recoil. (Consult your dealer when it
is necessary to replace related parts.)

 If the decompression slot of cylinder is clogged, the engine may start slower than

normal. Clean the slot to restore the normal condition.

STOP

PETROL ENGINE

1.
position.

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Page 31 of 44

KisanKraft

TM

2. Turn the engine switch to the “OFF”

specifications. Refer to the instruction

remaining in the carburetor.

the rest time, or others, in summer

1. Shut down the gasoline engine and place it at

2. Dismount the engine oil rule and check the oil
level, which shall be up to the oil filler.

3. If the oil level is low, fill the recommended
lubricating oil to the oil filler

4. Remount the oil rule.

position.
(Switch position may vary depending on the

manual of driven equipment.)
In chase of a push button type switch, keep
pressing the push button till the engine
stops completely.
 Replenish the fuel before using up

completely. It will make easier at the
next starting.

 When there is no subsequent work,

drain the fuel from the fuel tank and
restart the engine to use up the fuel

CAUTION

 Place the engine at a horizontal position

when the driven equipment is not used at

season. (If the tank is tilted as much as
the inside of fuel cap is submerged in the
fuel, the fuel may leak.)

 Do not touch the engine body, especially

the muffler, during or immediately after
stopping the operation.
(There is risk of burn.)

PETROL ENGINE

Before operating a 4-Stroke engine:

filled with engine oil before it is delivered
from the factory. Please fill it with engine oil
firstly

Check the lubricating oil level

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Page 32 of 44

The gasoline engine is not

horizontal level.

KisanKraft

TM

Do not use the choke valve when the

ll it

It is required to slowly lay back the
handle along the resilience of the
starter rope rather than abruptly
release the handle and allow it to
rebound and strike the gasoline

or the electrode of the spark plug

result in the starting failure.

PETROL ENGINE

OPERATION INSTRUCTIONS-4 STROKE ENGINE

Startup of Petrol Engine

Forcibly press the oil pump until the fuel in
the fuel pipe (transparent oil pipe) can be
seen

Pull the choke valve to the “OFF” position

and return

CAUTION

gasoline engine is hot or in the high­temperature state.

Startup:

Grasp the starter handle and slowly pull until
you feel the resistance, then firmly pu
outwards.

CAUTION



engine, which will damage the starter.

 It is required to quickly pull the starter,

cannot spark, which will consequently

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Page 33 of 44

KisanKraft

TM

e will be too
dense, which will reduce the running
performance of the gasoline engine and
increase the fuel consumption. Thus, the
carburetor shall be replaced with a special

of the gasoline engine will have some

When preheating the gasoline
engine, gradually move the

Then, adjust the handle of the

In case of using the gasoline engine in the
plateau region, the air and fuel mixture of the
carburetor in the normal stat

one for use in the plateau region.

With the increase of the elevation, the power

decline.

Operation:

handle of the choke valve to the
“OPEN” position.

throttle valve upward and set it at
the position of the required
running speed of the engine.

CAUTION

To give full play to the product performance, It is suggested to run the gasoline engine for
about 15 minutes in the low-speed state if the engine is used for the first time. Heat the
engine for 3~5 minutes and then get it into the working state every time when it is to be
used.

Shutdown

Directly press down the stop switch or pull off the spark plug cap in case of shutdown in an
emergency. Generally, conduct the operation based on the following steps:

1. Release the load firstly; then press down the handle of the throttle valve to reduce the
rotating speed of the gasoline engine.

2. Press down the stop switch after 2~3 minutes of no-load running.

CAUTION

Under normal circumstances, it is strictly prohibited to directly shut the engine down in the
case of no load off.

For the sake of your health, please be far away from the muffler and do not directly face
the exhaust port during operation of the gasoline engine. Pay attention to the unusual
change of the gasoline during its operation. Immediately shut down the engine in case of

PETROL ENGINE

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Page 34 of 44

KisanKraft

TM

 After starting the engine, set

the engine for approx. 2~3

up, the engine will be
accelerated smoothly.

abnormal sound, severe vibration, unstable rotating speed, blasting and other adverse
phenomena of the gasoline engine.

PETROL ENGINE

PRECAUTIONS DURING OPERATION

the throttle lever at the slow
speed position and warm up

minute. As the engine worms

 Do not attempt to raise the engine speed abruptly immediately after the start

because the lubrication oil may not be distributed yet all over the engine.

 If the throttle lever is turned to the fully opened position, the revolution speed

picks up to a considerably higher level, which could not only shorten the life of
engine but also cause trouble. It should be avoided to race the engine at high
speed under no load condition or raise the speed unnecessarily.

 Before starting operation, make sure to inspect the engine in accordance with

the
“Inspection before starting the engine”.

 Do not operate the engine at the indoor or a place with poor ventilation. (Exhaust

gas contains odorless and harmful carbon monoxide.)

 Do not insert in or approach hands or foot at the moving or rotating sections.
 Stop the engine immediately if it has been discovered any leakage of fuel or gas

from the carburetor, muffler, fuel tank, crankcase, cylinder or mating face at
respective sections. (Contact a dealer or service center for repair.)

 Do not change the setting revolution speed of engine unnecessarily.
 Be careful not to touch highly heated muffler or sections on the engine to avoid

possible risk of burn.

 Do not operate the engine while withered grasses, leaves or other inflammable

substances are sticking in or around the muffler cover.

 Do not touch the ignition plug cap or high-voltage cord during operation. (There

is risk of electric shock or physical injury.)

 Do not operate the engine with the muffler or air cleaner cover removed

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Page 35 of 44

KisanKraft

TM

1. Use the slow speed adjusting

Left turns: Slow down the

Increasing the slow revolution

excessively causes the driven

increased excessively.

2. In case with the slow speed fuel

thickness of fuel.

Right turns: Decrease the

Left turns: Increase the

Fuel adjustment for the

optimum condition before

(It could result in the seizure

Slow Speed Adjusting

Slow

speed fuel

High

PETROL ENGINE

ADJUSTING THE CARBURETOR

Engine revolution speed is adjusted at the optimum condition before shipping
from the factory. It should be adjusted only when it fails to operate properly. (Consult
your dealer when adjustment is necessary.)

screw to adjust the slow speed
revolutions.
 Right turns: Increase the

revolution speed.



revolution speed.

equipment unable to stop even if
the throttle lever is returned. The
revolution speed should not be

adjusting screw Normal position
is where it is returned by one turn
from the fully closed position
(right turn).
 Right turns: Increase the

thickness of fuel.

 Left turns: Decrease the

3. In case with the high speed fuel
adjustment screw


thickness of fuel.



thickness of fuel.

carburetor is completed at the

shipping from the factory. When

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Page 36 of 44

it is necessary to adjust, consult
your dealer.

Do not decrease the thickness of

fuel too much.

trouble of engine.)

speed fuel

KisanKraft

At

hours

At

hours

Inspection and retightening of
Inspection of fuel leakage

Inspection, cleaning of air

Cleaning at cooling air inlet,

Inspection, cleaning of ignition
Inspection, cleaning of fuel filter

Removal of carbon from muffler,
cylinder

Cleaning of spark arrestor



Replacement of ignition plug



Replacement of fuel piping (fuel
pipe and grommet)

 Clean thoroughly around the muffler.

 Inspect the fuel leakage.

INSPECTION AND SERVICE

Table of regular inspections

Time

Item

TM

Before
Each
Operation

PETROL ENGINE

Every
50-

Every
100-

2
Years

bolts, nuts

cleaner

cooling fin and around muffler

plug

INSPECTION AND SERVICE BEFORE EACH OPERATION

Cleaning of air cleaner

Wash the element with white kerosene and
then immerse it in engine oil.
Squeeze it tightly with single hand.

Use of fire is strictly prohibited

Cleaning and service at respective sections

 Clean the cooling fins and the cooling air inlet.
 Inspect and retighten bolts and nuts.

















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Page 37 of 44

KisanKraft

TM

Using a piece of wire, or the likes, pull out the fuel filter and wash with clean white

Use of fire is strictly prohibited

INSPECTION AND SERVICE AT EVERY 50-HOUR

Cleaning and adjustment of ignition plug

After removing carbon accumulated on the
electrodes and the insulator, adjust the
clearance between the electrodes at 0.6 ~

0.7 mm

When mounting the plug cap, push

it in securely

Cleaning of fuel filter

kerosene. When it is fouled heavily, replace the filter and also wash the tank inside.

Carbon removal

Remove carbon from the muffler in-/outlet, cylinder and piston.
This work requires engine servicing skill and some tools. Consult the dealer or nearest
service center.

PETROL ENGINE

CAUTIONS DURING INSPECTION

 Disconnect the ignition plug wires before inspection or adjustment to prevent

unexpected start of engine.

 Do not touch the engine immediately after operation to prevent burn.
 Use of fire is strictly prohibited when handling the fuel (gasoline).
 Make sure to clean spilled fuel sufficiently before using the engine.
 Do not wash the engine with water.
 Do not change the setting revolution speed carelessly. (Consult your dealer when

changing the revolution speed.)

STORAGE

When releasing the engine from operation for more than 30 days, it must be serviced and
stored as follows with care to prevent the starting trouble or malfunction due to
degeneration of fuel.

1. Drain the fuel from the fuel tank and start to run the engine till it is stopped due to use­up of fuel.

2. Wash the inside of fuel tank and fuel filter with white kerosene.

3. Removing the ignition plug, inject a small quantity of new engine oil through the

Page 38 of 44

Use of fire is strictly prohibited

plughole. After idling slowly for few revolutions operating the recoil starter, install the

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KisanKraft

TM

The carburetor

to pump oil.

Worn piston ring

clearance or timing.

Replace it.

installation

ignition plug. Pull the recoil starter again and stop it at the position where it is felt
heavy.

4. Clean the external surfaces with soft cloth and store it at a dry place free from fires.
NOTE: If the unit is left over without draining fuel, impurities in the fuel could clog the fuel

passages such as the carburetor, fuel filter, or others, and cause engine troubles.
Make sure to drain the fuel when storing the unit for a long period of time.

Sufficient care must be taken not to use fires at the vicinity when handling the fuel.

PETROL ENGINE

TROUBLESHOOTING

Startup Failure or Difficulty in Startup

Situations Causes Remedy

Remove the
deposited carbon.
Adjust it to

0.6~0.7mm
Replace the spark
plug

Replace the igniter
Replace the
flywheel

Screw out the
spark plug, dry it
and screw it in
again.
Replace the fuel.

The spark
plug is
fireless.

Spark plug

Others

Good
compression

Carbon deposition on the
spark plug.
Excessive or insufficient
clearance of the spark plug.
Damaged insulation of the
spark plug.

Damaged igniter
Weak magnetic force of the
flywheel

Too much fuel adsorbed in the
cylinder
Poor fuel, containing water,
too dirty

The spark
plug
cannot
generate
spark.

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Page 39 of 44

oil pump has
(not) the ability

Normal oil
supply but
poor
compression

Normal ignition
and oil supply

Blocked internal oil path

Loose spark plug
Air leakage at the cylinder
head, incorrect valve

Poor contact between the
high-tension line and the
spark plug
Malfunction or short-circuit of
shutdown switch

Clean or replace
the carburetor.

Tighten it.
Removal, re­adjustment or re-

Removal and
connection
Removal

KisanKraft

TM

Open the throttle.

carbon.

Damaged sealing elements of
carburetor

PETROL ENGINE

Abnormal Situations during Operation:

Situations Causes Remedy

Throttle is close.
Rotating
speed
cannot be
increased;
insufficient
power

Spitting
during
operation

Abnormal
sound

Oil leakage
of carburetor

Contact the dealer if the gasoline engine still has problems after inspection and repair
based on the methods above.

The ventilation of the muffler is not

smooth.

Moving members are worn.

The ignition energy is low.

The valve clearance is excessive.

Carbon is deposited on the cylinder

head.

Blocked oil path of the carburetor

Excessive or insufficient clearance of

the spark plug

Incorrect clearance of the throttle

Damaged cam teeth

Failure of the non-return valve on fuel

tank cap

Replace the muffler.
Inspect and replace them.
Replace the igniter or the
flywheel.
Adjust or replace relevant
parts.
Remove the deposited

Replace the carburetor.
Adjust the clearance.

Replace relevant parts.
Replace the cam shaft.

Replace the non-return vent
valve of the fuel tank cap.

Replace them.

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Page 40 of 44

KisanKraft

TM

Leaf Blower

KisanKraft has a large range of products to serve the farmers. A list of our
products is given below:

PRODUCT RANGE

Brush Cutters and Accessories

Brush Cutter/Power Weeder
Backpack Brush Cutter
Tea Pruner
Pole pruner with Engine
Reaper Attachment
Blades-Circular
Blades (2 &3 points)
Baffle
Nylon Rope
Tap & Go

Chainsaws

Petrol Chainsaw

Electric Chainsaw
Chain Sharpening Machine

Engines and Water Pumps

Engine –Diesel-(Horizontal)
Engine –Diesel(Vertical)

Engine-Kerosene

Water

Pump

Water Pump with Kerosene Engine
Water Pump with Diesel Engine

with Petrol Engine

Hand Tools

Secateurs

Folding Saw
Garden Rake

Garden Shovel

Hedge Shear

Lopper

Telescopic Hedge Shear
Telescopic Lopping Shear
Tree Pruner

Telescopic Steel Pipe & Fruit Picker Bag

Sheep Shear

Garden Tools

Electric Pressure Washer

Hedge Trimmer
Lawn Mower (Electric, Petrol & Manual)

Cultivators and Accessories

Petrol and Diesel

Sprayers and Accessories

Battery Sprayer

Portable Power Sprayer
Trolley Sprayer
Manual Knapsack Sprayer
Manual Pressure Sprayer
Rose Cans
Hose Crimping Machine
HTP Sprayer
HTP Delivery Hose
HTP Hose Reel
HTP Stand

HTP Gun / Lance(Brass Rod

Knapsack Power Sprayer

Mister / Duster / Granuel Spreader

HTP Sprayer Set with Diesel Engine
HTP Sprayer Set with Kerosene Engine

Fogging Machine

Milking Machine

Wood Shredder
Fodder Ensiling Chaff Cutter
Fodder Grinder Chaff Cutter
Fodder Mini Chaff Cutter

Harvester

Maize Sheller
Maize Sheller

Maize Combine Harvester
Onion Digger Carlotti Italy
Tea Leaf Harvester
Sugarcane Combine Harvester

Sugarcane Leaf Stripper

+ Dehusker

Transplanter and Post Hole Digger

Paddy Transplanter (2 & 8 Rows)
Transplanter-Vegetable & Tobacco

Post Hole Digger(4” to 14”Augers)

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Page 41 of 44

KisanKraft

Wide Range of Products for Every Need

TM

For more information give MISSED CALL: 07676065555

Many of our products have BIS: ISI certification.

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Page 42 of 44

KisanKraft

Warranty Certificate

(KISANKRAFT COPY)

KisanKraft

Date

FOR THE SPECIFIED PERIOD FROM THE

IS EARLIER.

Dealer’s

Date

Buyer’s Info (Name, Address, Phone,

Dealer’s Stamp (Address, Phone, TIN, etc.):

TM

Product Tea-Leaf Harvester

Brand

Model

WARRANTY
PERIOD

Invoice

etc.):

Buyer’s

Sign

What is covered: KisanKraft Machine Tools Private Limited and its manufacturers
warrant this product to be free from defects in material or workmanship. All parts
defective in material and workmanship are covered.
This warranty will only cover defects arising under normal usage.
This warranty is limited to repair or replacement by KisanKraft Machine Tools Private
Limited or its manufacturers at the premises of Authorized Dealers, of such parts as
appear to KisanKraft or its manufacturers, upon inspection, to be defective in
material and/or workmanship. KisanKraft or its manufacturers make no warranty with
respect to trade accessories not manufactured or sold by them.
What is not covered: The warranty shall become null and void and neither
KisanKraft Machine Tools Private Limited nor any of its manufacturers, nor its
authorized dealers assumes any responsibility, if the failure was caused by the
following:
(1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of
machine or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or
physical damage, (6) Repairs made by unauthorized parties and/or with
unauthorized parts, (7) Improper set up, adjustments, tampering or altered products

KisanKraft

KK-TH-525



KK-TH4-34



MONTHS

6

Invoice

KisanKraft
Invoice No.

DATE OF SALE OR DELIVERY WHICHEVER

Dealer’s Invoice

No.

Dealer’s

Sign

This warranty is null & void, if you fail to register the warranty with

KisanKraft by sending the KisanKraft Copy with dealer’s stamp.

KisanKraft Machine Tools Private Limited

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Page 43 of 44

TM

Warranty Certificate

(K

)

Receipt is required for availing warranty services

KisanKraft

Important: (1) Normal maintenance and adjustments to the product is the
responsibility of the customer. (2) Normal wear and tear is not covered under
warranty. (3) Rubber/plastic parts and consumables such as blades, clutch and
clutch-bell, spark-plugs, nylon line, air-filters, fuel-filters, oil seals etc. are not
covered under the warranty.

ISANKRAFT COPY

No Warranty On Electrical Motor / Electrical Parts Etc.

Incidental / Consequential Loss: KisanKraft Machine Tools Private Limited or its

manufacturers will not be liable for general damages, including bodily injuries, or for
incidental or consequential damages including, but not limited to, loss of use , loss
of profits, loss of production, expense of substitute equipment or other commercial
loss or damage.
Limitation of Liability: This limited warranty is in lieu of all other express warranties,
obligations, or liabilities. Any implied warranties, obligations or liabilities, including,
but not limited to, any implied warranty of merchantability shall be limited in duration
to the applicable warranty period. Any action for breach of any warranty hereunder,
including, but not limited to, any implied warranty of merchantability must be brought
within the applicable warranty period.
Modifications of Warranty: No agent, representative, dealer, or employee of
KisanKraft Machine Tools Private Limited or any of its manufacturers has the
authority to increase or alter the obligations of this warranty.
Assignment / Transfer of warranty: The warranty cannot be assigned and shall
not transfer if the product is resold by the first buyer. The above warranties are
extended to the first end user (original purchaser), and no warranty is made, nor
authorized to be made assignable on resale by the first end user.
What you must do to obtain limited warranty service: To obtain performance of
any obligation under this warranty for failure during the applicable warranty period,
deliver the defective product, to the nearest Authorized Dealer. KisanKraft Machine
Tools Private Limited, its manufacturers and its dealers reserve the right to inspect
the claimed defective part(s) to determine if the malfunction is the result of a defect
covered by this warranty. Please note that the decision of KisanKraft Machine Tools
Pvt Ltd with respect to any warranty claim is final.

Jurisdiction: All disputes are subject to Bangalore court’s jurisdiction.

Our

Products

This warranty is null & void, if you fail to register the warranty with

KisanKraft by sending the KisanKraft Copy with dealer’s stamp.

ChainsawsBrush Cutters and AccessoriesHarvesters
Engines and Water PumpsHand Tools
Cultivators and AccessoriesSprayers and Accessories


Transplanter and Post Hole Digger

Milking Machines

KisanKraft Machine Tools Private Limited

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Page 44 of 44

Garden Tools

