KISANKRAFT KK-SRT-910D, KK-SRT-910E User Manual

KisanKraft
®
Warranty Certificate
(KISANKRAFT COPY)
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
KisanKraft Limited (formerly known as KisanKraft Machine Tools P Ltd)
: www.kisankraft.com
: info@kisankraft.com
: +91.80.22178200
Page 88 of 88
Important: (1) Normal maintenance and adjustments to the product is the responsibility of the customer. (2) Normal wear and tear is not covered under warranty. (3) Rubber/plastic parts and consumables such as blades, clutch and clutch-bell, spark-plugs, nylon line, air-filters, fuel-filters, oil seals etc. are not covered under the warranty.
No Warranty On Electrical Motor / Electrical Parts / Battery Etc.
Incidental / Consequential Loss: KisanKraft Limited or its manufacturers will not be
liable for general damages, including bodily injuries, or for incidental or consequential damages including, but not limited to, loss of use, loss of profits, loss of production, expense of substitute equipment or other commercial loss or damage. Limitation of Liability: This limited warranty is in lieu of all other express warranties, obligations, or liabilities. Any implied warranties, obligations or liabilities, including, but not limited to, any implied warranty of merchantability shall be limited in duration to the applicable warranty period. Any action for breach of any warranty hereunder, including, but not limited to, any implied warranty of merchantability must be brought within the applicable warranty period. Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty. Assignment / Transfer of warranty: The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer. The above warranties are extended to the first end user (original purchaser), and no warranty is made, nor authorized to be made assignable on resale by the first end user. What you must do to obtain limited warranty service: To obtain performance of any obligation under this warranty for failure during the applicable warranty period, deliver the defective product, to the nearest Authorized Dealer. KisanKraft Limited, its manufacturers and its dealers reserve the right to inspect the claimed defective part(s) to determine if the malfunction is the result of a defect covered by this warranty. Please note that the decision of KisanKraft Machine Tools Pvt Ltd with respect to any warranty claim is final.
Receipt is required for availing warranty services
Jurisdiction: All disputes are subject to Bangalore court’s jurisdiction.
Our
Products
ChainsawsBrush Cutters and AccessoriesHarvesters Engines and Water PumpsHand Tools
Garden Tools
Cultivators and AccessoriesSprayers and Accessories
Transplanter and Post Hole Digger
Milking Machines
KisanKraft
®
Warranty Certificate
(DEALER COPY)
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
KisanKraft Limited (formerly known as KisanKraft Machine Tools P Ltd)
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Page 1 of 88
Product
Agricultural Inter-Cultivator
KisanKraft Invoice Date
Brand
KisanKraft
KisanKraft Invoice No.
Model
KK-SRT-910D KK-SRT-910E
WARRANTY PERIOD
6 MONTHS
FOR THE SPECIFIED PERIOD FROM THE
DATE OF SALE OR DELIVERY WHICHEVER IS EARLIER.
Dealer’s
Invoice Date
Dealer’s Invoice
No.
Buyer’s Info (Name, Address, Phone, etc.):
Dealer’s Stamp (Address, Phone, TIN, etc.):
Buyer’s Sign
Dealer’s Sign
What is covered: KisanKraft Limited and its manufacturers warrant this product to be free from defects in material or workmanship. All parts defective in material and workmanship are covered. This warranty will only cover defects arising under normal usage. This warranty is limited to repair or replacement by KisanKraft Limited or its manufacturers at the premises of Authorized Dealers, of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship. KisanKraft or its manufacturers make no warranty with respect to trade accessories not manufactured or sold by them. What is not covered: The warranty shall become null and void and neither KisanKraft Limited nor any of its manufacturers, nor its authorized dealers assumes any responsibility, if the failure was caused by the following: (1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of machine or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical damage, (6) Repairs made by unauthorized parties and/or with unauthorized parts, (7) Improper set up, adjustments, tampering or altered products
Note: The purchase is not contingent upon a product demonstration. The purchaser shall satisfy himself with the product, including any product demonstration or verification of any function, before buying. KisanKraft Limited or its authorized dealers, including online sellers, shall not be liable to give any on-site demonstration after purchase of any of the product.
KisanKraft
®
Warranty Certificate
(DEALER COPY)
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
KisanKraft Limited (formerly known as KisanKraft Machine Tools P Ltd)
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Page 2 of 88
Important: (1) Normal maintenance and adjustments to the product is the responsibility of the customer. (2) Normal wear and tear is not covered under warranty (3) Rubber/plastic parts and consumables such as blades, clutch and clutch-bell, spark­plugs, nylon line, air-filters, fuel-filters, oil seals etc. are not covered under the warranty.
No Warranty On Electrical Motor / Electrical Parts / Battery Etc.
Incidental / Consequential Loss: KisanKraft Limited or its manufacturers will not be
liable for general damages, including bodily injuries, or for incidental or consequential damages including, but not limited to, loss of use, loss of profits, loss of production, expense of substitute equipment or other commercial loss or damage. Limitation of Liability: This limited warranty is in lieu of all other express warranties, obligations, or liabilities. Any implied warranties, obligations or liabilities, including, but not limited to, any implied warranty of merchantability shall be limited in duration to the applicable warranty period. Any action for breach of any warranties hereunder, including, but not limited to, any implied warranty of merchantability must be brought within the applicable warranty period. Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty. Assignment / Transfer of warranty: The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer. The above warranties are extended to the first end user (original purchaser), and no warranty is made, nor authorized to be made assignable on resale by the first end user. What you must do to obtain limited warranty service: To obtain performance of any obligation under this warranty for failure during the applicable warranty period, deliver the defective product, to the nearest Authorized Dealer. KisanKraft Limited, its manufacturers and its dealers reserve the right to inspect the claimed defective part(s) to determine if the malfunction is the result of a defect covered by this warranty. Please note that the decision of KisanKraft Machine Tools Pvt Ltd with respect to any warranty claim is final.
Receipt is required for availing warranty services
Jurisdiction: All disputes are subject to Bangalore court’s jurisdiction.
Our
Products
ChainsawsBrush Cutters and AccessoriesHarvesters Engines and Water PumpsHand Tools
Garden Tools
Cultivators and AccessoriesSprayers and Accessories
Transplanter and Post Hole Digger
Milking Machines
KisanKraft
®
Warranty Certificate
(KISANKRAFT COPY)
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
KisanKraft Limited (formerly known as KisanKraft Machine Tools P Ltd)
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Page 87 of 88
Product
Agricultural Inter-Cultivator
KisanKraft Invoice Date
Brand
KisanKraft
KisanKraft Invoice No.
Model
KK-SRT-910D KK-SRT-910E
WARRANTY PERIOD
6 MONTHS
FOR THE SPECIFIED PERIOD FROM THE
DATE OF SALE OR DELIVERY WHICHEVER IS EARLIER.
Dealer’s
Invoice Date
Dealer’s Invoice
No.
Buyer’s Info (Name, Address, Phone, etc.):
Dealer’s Stamp (Address, Phone, TIN, etc.):
Buyer’s
Sign
Dealer’s Sign
What is covered: KisanKraft Limited and its manufacturers warrant this product to be free from defects in material or workmanship. All parts defective in material and workmanship are covered. This warranty will only cover defects arising under normal usage. This warranty is limited to repair or replacement by KisanKraft Limited or its manufacturers at the premises of Authorized Dealers, of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship. KisanKraft or its manufacturers make no warranty with respect to trade accessories not manufactured or sold by them. What is not covered: The warranty shall become null and void and neither KisanKraft Limited nor any of its manufacturers, nor its authorized dealers assumes any responsibility, if the failure was caused by the following: (1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of machine or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical damage, (6) Repairs made by unauthorized parties and/or with unauthorized parts, (7) Improper set up, adjustments, tampering or altered products
Note: The purchase is not contingent upon a product demonstration. The purchaser shall satisfy himself with the product, including any product demonstration or verification of any function, before buying. KisanKraft Limited or its authorized dealers, including online sellers, shall not be liable to give any on­site demonstration after purchase of any of the product.
KisanKraft
®
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Page 86 of 88
Wide Range of Products for Every Need
For more information give MISSED CALL: 07676065555
Many of our products have BIS: ISI certification.
KisanKraft
®
Agricultural Inter-Cultivator
KK- SRT- 910D / 910E
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Page 3 of 88
User Manual
KisanKraft Limited
(Formerly known as KisanKraft Machine Tools Pvt Ltd)
Sri Huchhanna Tower, #4,1st Main,7-A Cross, Maruthi Layout, Dasarahalli,
HAF Post, Hebbal, Bangalore 560024,Karnataka,INDIA
♦ Bangalore (HO) ♦ Ahmedabad ♦ Bhopal ♦ Bhubaneswar ♦ Coimbatore ♦
♦ Jammu ♦ Guwahati ♦ Hubli ♦ Hyderabad ♦ Jaipur ♦
♦ Karnal ♦ Kolkata ♦ Lucknow ♦ Pune ♦ Raipur ♦ Shimla ♦
KisanKraft
®
Agricultural Inter-Cultivator
KK- SRT- 910D / 910E
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Page 4 of 88
CONTENTS
BEFORE GETTING STARTED................................................................................... 7
APPLICATION AND FEATURES ............................................................................... 7
SAFETY INSTRUCTIONS ......................................................................................... 8
PARTS DESCRIPTION ...........................................................................................15
FUNCTIONS OF DIFFERENT UNITS ........................................................................19
RIGHT OPERATION & USE ....................................................................................24
METHOD OF STARTING & SHUTTING DOWN THE ENGINE ...................................27
METHODS OF ADVANCE, TURNING, SPEED CHANGE & STOPPING: ......................29
CORRECT OPERATION: ........................................................................................31
CORRECT ASSEMBLY AND USE.............................................................................33
TECHNICAL SPECIFICATIONS ................................................................................35
MAINTENANCE ...................................................................................................36
TROUBLESHOOTING ............................................................................................46
PARTS DIAGRAM & PARTS LIST ...........................................................................47
KisanKraft
®
PRODUCT RANGE
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Page 85 of 88
KisanKraft has a large range of products to serve the farmers. A list of our products is given below:
Brush Cutters and Accessories
Brush Cutter/Power Weeder Backpack Brush Cutter Tea Pruner Pole pruner with Engine Reaper Attachment Blades-Circular Blades (2 &3 points) Baffle Nylon Rope Tap & Go
Chainsaws
Petrol Chainsaw
Electric Chainsaw Chain Sharpening Machine
Engines and Water Pumps
Engine –Diesel-(Horizontal) Engine –Diesel(Vertical)
Engine-Kerosene
Water
Pump
with Petrol Engine
Water Pump with Kerosene Engine Water Pump with Diesel Engine
Hand Tools
Secateurs
Folding Saw Garden Rake
Garden Shovel
Hedge Shear
Lopper
Telescopic Hedge Shear Telescopic Lopping Shear Tree Pruner
Telescopic Steel Pipe & Fruit Picker Bag
Sheep Shear
Garden Tools
Electric Pressure Washer
Hedge Trimmer Lawn Mower (Electric, Petrol & Manual) Leaf Blower
Cultivators and Accessories
Petrol and Diesel
Sprayers and Accessories
Battery Sprayer
Portable Power Sprayer Trolley Sprayer Manual Knapsack Sprayer Manual Pressure Sprayer Rose Cans Hose Crimping Machine HTP Sprayer HTP Delivery Hose HTP Hose Reel HTP Stand
HTP Gun / Lance(Brass Rod
Knapsack Power Sprayer
Mister / Duster / Granuel Spreader
HTP Sprayer Set with Diesel Engine HTP Sprayer Set with Kerosene Engine
Fogging Machine
Milking Machine
Wood Shredder Fodder Ensiling Chaff Cutter Fodder Grinder Chaff Cutter Fodder Mini Chaff Cutter
Harvester
Maize Sheller Maize Sheller
+ Dehusker Maize Combine Harvester Onion Digger Carlotti Italy Tea Leaf Harvester Sugarcane Combine Harvester
Sugarcane Leaf Stripper
Transplanter and Post Hole Digger
Paddy Transplanter (2 & 8 Rows) Transplanter-Vegetable & Tobacco
Post Hole Digger(4” to 14”Augers)
KisanKraft
®
Agricultural Inter-Cultivator
KK- SRT- 910D / 910E
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Page 84 of 88
8-7.Unit of Driving Chain of Output Shaft
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Welded parts between back cover of chain box and supporting frame
GYR8-7-01
7
Bolt M8 x 12
GYR8-7-07 2
Chain 10A-1 x 56
GYR8-7-02
8
Connecting bolt
GYR8-7-08
3
Small chain wheel
GYR8-7-03
9
Big chain wheel
GYR8-7-09
4
Limit gasket
GYR8-7-04
10
Assembly of hand wheel
GYR8-7-10
5
Split retainer 9
GYR8-7-05
11
Washer 12­Spring
GYR8-7-11
6
Welded parts of outer cover
GYR8-7-06
12
Washer 12­Plain
GYR8-7-12
KisanKraft
®
Warranty Certificate
(CUSTOMER COPY)
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
KisanKraft Limited (formerly known as KisanKraft Machine Tools P Ltd)
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Page 5 of 88
Product
Agricultural Inter-Cultivator
KisanKraft Invoice Date
Brand
KisanKraft
KisanKraft Invoice No.
Model
KK-SRT-910D KK-SRT-910E
WARRANTY PERIOD
6 MONTHS
FOR THE SPECIFIED PERIOD FROM THE
DATE OF SALE OR DELIVERY WHICHEVER IS EARLIER.
Dealer’s
Invoice Date
Dealer’s Invoice
No.
Buyer’s Info (Name, Address, Phone, etc.):
Dealer’s Stamp (Address, Phone, TIN, etc.):
Buyer’s Sign
Dealer’s Sign
What is covered: KisanKraft Limited and its manufacturers warrant this product to be free from defects in material or workmanship. All parts defective in material and workmanship are covered. This warranty will only cover defects arising under normal usage. This warranty is limited to repair or replacement by KisanKraft Limited or its manufacturers at the premises of Authorized Dealers, of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship. KisanKraft or its manufacturers make no warranty with respect to trade accessories not manufactured or sold by them. What is not covered: The warranty shall become null and void and neither KisanKraft Limited nor any of its manufacturers, nor its authorized dealers assumes any responsibility, if the failure was caused by the following: (1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of machine or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical damage, (6) Repairs made by unauthorized parties and/or with unauthorized parts, (7) Improper set up, adjustments, tampering or altered products.
Note: The purchase is not contingent upon a product demonstration. The purchaser shall satisfy himself with the product, including any product demonstration or verification of any function, before buying. KisanKraft Limited or its authorized dealers, including online sellers, shall not be liable to give any on­site demonstration after purchase of any of the product.
KisanKraft
®
Warranty Certificate
(CUSTOMER COPY)
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
KisanKraft Limited (formerly known as KisanKraft Machine Tools P Ltd)
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Page 6 of 88
Important: (1) Normal maintenance and adjustments to the product is the responsibility of the customer. (2) Normal wear and tear is not covered under warranty. (3) Rubber/plastic parts and consumables such as blades, clutch and clutch-bell, spark-plugs, nylon line, air-filters, fuel-filters, oil seals etc. are not covered under the warranty.
No Warranty On Electrical Motor / Electrical Parts / Battery Etc.
Incidental / Consequential Loss: KisanKraft Limited or its manufacturers will not
be liable for general damages, including bodily injuries, or for incidental or consequential damages including, but not limited to, loss of use, loss of profits, loss of production, expense of substitute equipment or other commercial loss or damage. Limitation of Liability: This limited warranty is in lieu of all other express warranties, obligations, or liabilities. Any implied warranties, obligations or liabilities, including, but not limited to, any implied warranty of merchantability shall be limited in duration to the applicable warranty period. Any action for breach of any warranty hereunder, including, but not limited to, any implied warranty of merchantability must be brought within the applicable warranty period. Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty. Assignment / Transfer of warranty: The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer. The above warranties are extended to the first end user (original purchaser), and no warranty is made, nor authorized to be made assignable on resale by the first end user. What you must do to obtain limited warranty service: To obtain performance of any obligation under this warranty for failure during the applicable warranty period, deliver the defective product, to the nearest Authorized Dealer. KisanKraft Limited, its manufacturers and its dealers reserve the right to inspect the claimed defective part(s) to determine if the malfunction is the result of a defect covered by this warranty. Please note that the decision of KisanKraft Machine Tools Pvt Ltd with respect to any warranty claim is final.
Receipt is required for availing warranty services
Jurisdiction: All disputes are subject to Bangalore court’s jurisdiction.
Our
Products
ChainsawsBrush Cutters and AccessoriesHarvesters Engines and Water PumpsHand Tools
Garden Tools
Cultivators and AccessoriesSprayers and Accessories
Transplanter and Post Hole Digger
Milking Machines
KisanKraft
®
Agricultural Inter-Cultivator
KK- SRT- 910D / 910E
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Page 83 of 88
8-6 Unit of Tail Wheel
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Nut M10 x 1.25
GYR8-6-01
8
Welded parts of crank
GYR8-6-08
2
Core shaft of tail wheel
GYR8-6-02
9
Nut M8
GYR8-6-09
3
Assemble of tail wheel
GYR8-6-03
10
Tensile spring ring
GYR8-6-10
4
Welded parts of tail wheel support
GYR8-6-04
11
Handle of crank
GYR8-6-11
5
Welded parts of screw
GYR8-6-05
12
Washer 10
GYR8-6-12
6
Washer 12
GYR8-6-06
13
Bolt M10 x
1.25 x 70
GYR8-6-13
7
Welded parts of outer sheath
GYR8-6-07
KisanKraft
®
Agricultural Inter-Cultivator
KK- SRT- 910D / 910E
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Page 82 of 88
Sl No
Part Name
Part No
Sl No
Part Name
Part No
12
Bearing 6104
GYR8-4-12
30
Stop Ring/Retainer 62
GYR8-4-30
13
Teeth clutch
GYR8-4-13
31
Assemble of oil sealing
GYR8-4-31
14
Input shaft
GYR8-4-14
32
Bolt M6 x 15
GYR8-4-32
15
Paper gasket ( I )
GYR8-4-15
33
Welded parts of left housing
GYR8-4-33
16
Active chain
GYR8-4-16
34
Welded parts of fork
GYR8-4-34
17
Sheath gasket
GYR8-4-17
35
0-seal ring 6.9 x 1.8G
GYR8-4-35
18
Chain 10A-1 x 64
GYR8-4-18
8-5 Assemble Of Left Movable Fender
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Rubber baffle (middle)
GYR8-5-01
8
Rubber plate
GYR8-5-08
2
Adjusting plate
GYR8-5-02
9
Supporting gasket
GYR8-5-09
3
Welded parts of fender
GYR8-5-03
10
Hexagram nut M6
GYR8-5-10
4
Screw M6 x 12
GYR8-5-04
11
Buy GYR8-5-5
GYR8-5-5
5
Welded parts of linker Assy
GYR8-5-05
12
Elastic pin
GYR8-5-12
6
Elastic pin
GYR8-5-06
13
Pin shaft B8 x 30
GYR8-5-13
7
Buy GYR8-5-5
GYR8-5-05
KisanKraft
®
Agricultural Inter-Cultivator
KK- SRT- 910D / 910E
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Page 7 of 88
BEFORE GETTING STARTED
We wish to thank you for choosing our product. We are confident that the high quality of our product will meet your requirement and will give you long-lasting service. This manual
contains valuable information about our Intercultivator. It has been carefully prepared to give you helpful suggestions for operating, adjusting, and servicing. Keep this manual in a convenient place for quick and easy reference. Study it carefully, only with proper care and operation you can expect to receive the long lasting service of this Intercultivator.
It is the owners and/or operators responsibility to
Read and understand the information contained in this manual. Operate, lubricate, assemble and maintain the equipment in accordance with all
instructions and safety procedures in this manual.
Inspect the equipment and replace or repair any parts that are damaged or worn
which could cause damage to other parts, or cause a safety hazard.
The warnings, cautions and instructions discussed in this instruction manual
cannot cover all possible conditions and situations that may occur.
It must be understood by the operator that common sense and caution are factors
which cannot be built into this product, but must be supplied by the operator.
APPLICATION AND FEATURES
The purpose of cultivating the soil is to improve its structure, restore its fertility,
improve the surface conditions of the fields and provide a good foundation for the sowing, growth and ripening of the crops during various stages.
Intercultivator covers all kinds of operations, from plowing, deep scarification, soil
crushing, ditch digging, bedding, film laying, weeding, hilling up, pesticide spreading, harvesting, etc.
Intercultivator is a new type of cultivating machine that can do all the above
cultivating operations. The designers have taken full consideration of the different requirements of different crops for cultivating tools, so that the machine can meet different conditions and perform wonderfully in dry fields, paddy fields, hilly regions, flat areas and big sheds. It can work with high efficiency and perfect results in fields or gardens for vegetables, fruits, flowerbeds, seedlings, tobacco, tea and herbs. It is equally good for common crops and cash crops. It can effectively reduce labour intensity, improve working efficiency and bring in more income.
You will be able to use the machine to the best if you are familiar with the
instructions in this manual and operate the machine correctly.
NOTE: THIS MACHINE IS MEANT ONLY FOR SOFT SOIL USE.
STRICTLY PROHIBITED FOR HARD SOIL.
KisanKraft
®
Agricultural Inter-Cultivator
KK- SRT- 910D / 910E
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Page 8 of 88
SAFETY INSTRUCTIONS
Please read and follow the safety instructions given below. Failure to do so may result in serious damage or even accidents, including personal injury or death.
1. Safety Precautions during Operation:
Operators in any of the following cases must be prevented from operating the machine.
If the operator is tired or sick and
unfit for operating the machine.
If the operator is drunk.  If the operator is pregnant.  If the operator is young (below 16
years)
Operators must be well protected before operating the machine.
They must wear safety shoes.  They must wear safety caps.  Anything tied around their bodies
must be kept tight without leaving any part hanging out.
They must not wear scarves,
kerchiefs, or aprons that might have the danger of getting caught in the machine.
Anybody borrowing the machine must be instructed to read this manual carefully. Otherwise it might lead to serious damage, accidents, injury or causalities.
Ploughshares that do not match must not be assembled on this machine, even after modification. Otherwise it might lead to faults, accidents or even deaths.
KisanKraft
®
Agricultural Inter-Cultivator
KK- SRT- 910D / 910E
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Page 81 of 88
8-4 Assemble of Gearbox
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Spring
GYR8-4-01
19
Bearing 6204
GYR8-4-19
2
Fork arm
GYR8-4-02
20
Nut M6
GYR8-4-20
3
Block
GYR8-4-03
21
Born frame oil sealing (F) B20x40x7D)
GYR8-4-21
4
Slot nut M 10
GYR8-4-04
22
Stop Ring/Retainer 20
GYR8-4-22
5
Split pin 2 x 20
GYR8-4-05
23
Welded parts of right housing
GYR8-4-23
6
Born frame oil sealing (F) B20x35x7D
GYR8-4-06
24
Nut M10
GYR8-4-24
7
Welded parts of flexible shaft fixed frame
GYR8-4-07
25
Welded parts of knife
GYR8-4-25
8
Dust proof cover
GYR8-4-08
26
Welded parts of plough knife shaft
GYR8-4-26 9
Bearing stand
GYR8-4-09
27
Bearing 6206
GYR8-4-27
10
Oil filling Plug
GYR8-4-10
28
Bolt M10 x 15
GYR8-4-28
11
Paper gasket (II)
GYR8-4-11
29
BoIt M6 x 20
GYR8-4-29
KisanKraft
®
Agricultural Inter-Cultivator
KK- SRT- 910D / 910E
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Page 80 of 88
8-3 Assemble Parts of Fixed Fender
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Hexagram nut M6
GYR8-3-01
10
Back plastic fender
GYR8-3-10
2
Press plate (II)
GYR8-3-02
11
Nut
GYR8-3-11
3
Front plastic fender
GYR8-3-03
12
Sheath
GYR8-3-12
4
Boll M6 x 12
GYR8-3-04
13
Spring
GYR8-3-13
5
Welded parts of left movable sub-plate
GYR8-3-05
14
Link shaft
GYR8-3-14
6
Welded parts of left movable main-plate
GYR8-3-06
15
Supporting plate
GYR8-3-15
7
Welded parts of right movable main-plate
GYR8-3-07
16
Limit plate
GYR8-3-16
8
Welded parts of left movable sub-plate
GYR8-3-08
17
Press plate ( I )
GYR8-3-17
9
Spring cylinder pin 2 x 20
GYR8-3-09
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KK- SRT- 910D / 910E
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Page 9 of 88
2. Cautions That Must Be Taken Before Operating This Machine:
Refilling can be done only after the engine has cooled down. Smoking must be prohibited and flame must not be brought near, in the process of refilling. Violation of this rule might lead to serious fire.
During winter time, when the machine is to be started indoors, good ventilation must be maintained, as there is a chance for contaminated air affecting health or may lead to poisoning.
Every day before starting the machine, care must be taken to remove the weeds or debris that get caught around the muffler or engine, because they might lead to overheat and damage the machine. At the same time, all covers or caps must be checked carefully to make sure that they are kept tight and free from debris.
Every day, before operation, the machine, must be checked carefully to see if the clutch control levers and other controls can move freely. Adjustment must be made if they cannot be operated safely and reliably. Otherwise, mechanical faults or accidents might occur.
3. Cautions in the Process of Loading and Unloading
The steering handles or the main clutch control lever must never be operated when the machine is running on a stepping board.
At the time of using the machine to load and unload with the help of a stepping board, it must be operated at the lowest speed. The operator must not take a turning, or change the route or stop on the board. Operation of the steering handles and main
clutch control lever must not be put in the “neutral”
(idle) position. Stop the machine immediately should any emergency occur. Otherwise accidents such as falling down might happen.
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Page 10 of 88
The stepping board must have sufficient strength, proper length or width.
When the machine is used to load and unload, the operation must be done at flat and safe places. The engine must be stopped and the body of the truck must be fixed tight. The stepping board used must have sufficient length, width and strength. Slippery boards must not be used to prevent accidents.
At the time of loading and unloading, nobody must be allowed to stand in front of the machine. Else injury or even death might result.
Heading forward at the time of going up and backward at the time of coming down. At the same time, the machine must be tied to the truck with a rope.
At the time of loading, the machine must be operated in the forward direction and at the time of unloading, it must be operated in the reverse direction. In the process of transportation when the machine is put on a truck, it must be fixed with a rope to prevent falling down
4. Precautions during the Process of Operation:
A stepping board must be used when the machine is crossing a water ditch or a ridge in the fields.
When the machine enters a paddy field, crosses a water ditch or a place where the soil is too soft, a stepping board must be used. The machine must run at the lowest speed, and the stepping board must have proper length, width and strength that can meet the operation of this machine. The steering handles, the main clutch control lever or the main speed change lever must not be operated. Otherwise there might be a slip or tilt over of the machine, which might lead to serious damage or accidents.
KisanKraft
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KK- SRT- 910D / 910E
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Page 79 of 88
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Left knife
GYR8-1-01
8
Welded parts of main sleeve for rotary cultivation knife
GYR8-1-08 2
Bolt M10 x 20
GYR8-1-02
9
Right knife
GYR8-1-09
3
Bend knife(II)
GYR8-1-03
10
Nut M8
GYR8-1-10
4
Welded parts of sub-sheath for rotary cultivation
GYR8-1-04
11
Washer 8
GYR8-1-11 5
Bend knife(I)
GYR8-1-05
12
Bolt M8 x 20
GYR8-1-12
6
Washer 10
GYR8-1-06
13
Elastic split pin
GYR8-1-13
7
Nut M1O
GYR8-1-07
14
Shaft pin B10 x 45
GYR8-1-14
8-2 Assemble Parts of Flexible Shaft for Rotary Cultivation Tractor
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Cable Sub Gyro Tiller
GYR8-2-01
5
Washer 6
GYR8-2-05
2
Welded parts of pull lever Assy
GYR8-2-02
6
Split pin 2 x 16
GYR8-2-06
3
GYR8-2-02
4 GYR8-2-02
KisanKraft
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KK- SRT- 910D / 910E
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Page 78 of 88
Sl No
Part Name
Part No
Sl No
Part Name
Part No
5
Welded parts of hanging and connecting frame
GYR8-05
20
Washer 8
GYR8-20 6
Washer 10
GYR8-06
21
Washer 8
GYR8-21
7
Nut M10
GYR8-07
22
Washer 8
GYR8-22
8
Assemble of gearbox for rotary cultivation tractor
GYR8-08
23
Butterfly nut M8
GYR8-23
9
Welded parts of main beam
GYR8-09
24
Assemble of Left movable fender
GYR8-24
10
Fixed seat
GYR8-10
25
Assemble of fixed fender
GYR8-25 11
Assemble of knob
GYR8-11
26
Elastic slit pin
GYR8-26
12
Assemble of right movable fender
GYR8-12
27
Bolt M 10 x 75
GYR8-27
13
Welded parts of tail wheel frame
GYR8-13
28
Assemble of left and right rotary cultivation knife
GYR8-28 14
Assemble of screw locking (III)
GYR8-14
29
Shaft pin B10 x 45
GYR8-29
15
Assemble of screw locking (II)
GYR8-15
8-1 Assemble Parts of Knife for Left and Right Rotary Cultivation
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Page 11 of 88
The machine must not be moved forward abruptly at high speed, abruptly stopped, or abruptly turned. It must not be operated at over high speed.
The machine must be started and stopped slowly, and must be slowed down when it goes around a turning. On downward slopes or rugged roads, it must be slowed down too. Otherwise, damage or accidents might result.
Mind steps on the road while running the machine.
In the countryside, on roads where there are water ditches or their sides present a slope shape, good care must be taken of the steps on the roads. Otherwise the machine might fall down.
Never operate the intercultivator or any other operating machines when the machine is running.
In operations using the intercultivator, never operate it when the main machine is operating. Otherwise the operator might be caught by the intercultivator blades, which might lead to injury or causalities
On rugged or soft roads or roads with crosswise water diches, the machine must be operated at very low speeds.
When the machine is going on a downward slope or on rugged roads or on roads with many crosswise water ditches, it must be operated slowly. Otherwise, it might have the risk of falling over, falling down or having other accidents.
While operating the machine, the operator must not turn his eyes to other things or let go his hands.
While operating the machine, the operator must pay attention only on the operation. He must not turn his eyes to other things or let go his hands. Otherwise, accidents might occur.
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Page 12 of 88
The operator must not put his hands or feet under the intercultivator or any other operating machine while the engine is running. Otherwise injury or death might occur.
The working place must be ventilated when the machine is operated indoors.
When the machine is operated inside a big shed or indoors, special attention must be paid to good ventilation, especially during winters. Otherwise the air emission might be harmful to the health or even cause injury.
The operator must not stand and operate behind the intercultivator when it is backing.
As shown in the picture, the claws of the intercultivator are rotating in front of the operator while he is operating the machine in the backward direction. This is strictly prohibited. He must turn the handle around at 180 degrees and move forward. Otherwise, he may have the danger of being caught between the machine and an obstacle, and should there be a tilling, he might be caught into the intercultivator. In both cases, serious injury might result.
Other people or animals must not get near the machine.
While the machine is in operation, other people, children in particular, or animals must be kept at a distance. Otherwise unexpected accidents or injury might occur.
Particular attention must be paid to unexpected accidents when the machine is moving at high speed or abruptly.
While operating the intercultivator or performing any half-axis operations, take particular care because the intercultivator might jump up unexpectedly when it suddenly strikes against a hard ground or a stone while moving fast or abruptly. Particularly, when the machine is working by a river, a ditch or a cliff or some people are nearby, serious injury or dropdown might occur.
KisanKraft
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KK- SRT- 910D / 910E
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Page 77 of 88
Sl No
Part Name
Part No
Sl No
Part Name
Part No
18
Pin
SP 5-18
38
Upper connecting plate of grid
SP 5-38
19
Welded parts of fixed position for side cultivation
SP 5-19
39
Welded parts of grid
SP 5-39 20
Washer 10
SP 5-20
40
Welded parts of middle grid
SP 5-40
8. Unit of Rotary Cultivation Tractor
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Assemble of flexible shaft for rotary cultivation tractor
N/A
16
Unit of tail WheeI
GYR8-16 2
Bolt M10 x 85
GYR8-02
17
Spring
GYR8-17
3
Washer 10
GYR8-03
18
Bolt M 8 x 20
GYR8-18
4
Assemble of screw locking
GYR8-04
19
Nut M8
GYR8-19
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Page 76 of 88
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Welded parts of pendulum shaft for amplitude modulation
SP 5-01
21
Hexagram slot nut MI0
SP 5-21
2
Welded parts of hanging and connecting under grid
SP 5-02
22
Welded parts of screw for depth of cultivation
SP 5-22 3
Phillips screw M6x2
SP 5-03
23
Welded parts of plough post
SP 5-23
4
Nut M6
SP 5-04
24
Welded parts of handle Iever for amplitude modulation
SP 5-24 5
Washer 6
SP 5-05
25
Bolt M8 x 15
SP 5-25
6
Riveted parts of plough
SP 5-06
26
Nut M8
SP 5-26
7
Bolt M12 x 65
SP 5-07
27
Washer 8
SP 5-27
8
Spring
SP 5-08
28
Limit plate of amplitude modulation
SP 5-28
9
Welded parts of hanging and connecting frame
SP 5-09
29
Nut M12
SP 5-29 10
Elastic split pin
SP 5-10
30
Washer 12
SP 5-30
11
Vertical beam pin
SP 5-11
31
Press block of plough
SP 5-31
12
Welded parts of right vertical beam
SP 5-12
32
Cylinder pin 8 x 4
SP 5-32
13
Welded parts of left vertical beam
SP 5-13
33
Assemble of back impact for plough
SP 5-33
14
Semi-rounded cylinder pin
SP 5-14
34
Welded parts of right grid adjusting arm
SP 5-34 15
Split pin 2x2
SP 5-15
35
Elastic split pin
SP 5-35
16
Press torsion spring
SP 5-16
36
Welded parts of left grid adjusting arm
SP 5-36
17
welded parts of position adjusting for side cultivation
SP 5-17
37
Movable parts of grid adjusting
SP 5-37
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KK- SRT- 910D / 910E
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Page 13 of 88
Rotation of the intercultivator must be stopped when it is moving backward.
While operating the intercultivator, its rotation must be stopped when it is moving backward. Otherwise the operator might be caught by the rotating claws, which will lead to serious injury or death.
Before starting the machine, the operator must be sure that there is no potential danger in the surroundings.
Before starting the machine, the operator must make sure that all the control levers are set at correct positions and the surrounding is perfectly safe.
The operator must stop the machine before he tries to clear the claws of mud and weeds.
If it is necessary to remove mud or weeds from the machine during the operations, he must stop the engine first. Otherwise serious injury or accidents might occur.
The steering handles must not be used when the machine is operating on a slope.
While operating on a slope, the operator must extend the wheelbase to prevent the machine from turning over. If he wants to take a turning, he must use the manual handle instead of the steering handles. Otherwise the machine might have the danger of turning over and causing accidents or injury.
Before turning the manual handle to the opposite direction, the left or right turning handle must be switched over.
This machine is equipped with a turning switchover device. When the operator wants to turn the manual handle to the reverse direction, he must use the turning switchover between the handles, so that he can take turnings in the same way as his usual habit.
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Page 14 of 88
Trailers bigger than the specified dimensions or without a brake must never be used. If necessary, a rear reflector, a backing mirror or a trumpet might be installed.
The running speed of the machine must be limited under 1 kmph. This limit must never be broken after the belt pulley of the engine or the wheels (including paddy field wheels) are changed. The load in the trailer is limited to 500kgs. This limit must not be broken either.
Before starting transportation, all the screws and nuts must be tightened. Check the pressure of the tire carefully and make sure that it is around 1.2kg/cm2. Adjust the brake of the trailer and make sure that it works effectively in both directions (right and left).
While the machine is running at high speeds, to bring it to a halt, the brake of the trailer must be applied slowly after the throttle is closed down.
When the machine is booked with a trailer and running down a slope, if the brake of the trailer might move toward the operator, which is very dangerous. At a turning, the machine must be slowed down and the manual handle must be used. At this time, use of the steering handles is strictly forbidden.
KisanKraft
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Agricultural Inter-Cultivator
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Page 75 of 88
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Welded parts of spade
BM 2-01
12
Right hilling supporting lever
BM 2-12
2
Counter sunk screw M6 x 10
BM 2-02
13
Welded parts 0f adjusting screw
BM 2-13
3
Nut M6
BM 2-03
14
Supporting lever of left hilling
BM 2-14
4
Washer 6
BM 2-04
15
Welded parts of left hilling plate
BM 2-15
5
Part of spade chest
BM 2-05
16
Extension plate for left hilling plate
BM 2-16
6
Welded parts of swing lever
BM 2-06
17
Counter sunk screw M8 x 20
BM 2-17
7
Welded parts of right hilling plate
BM 2-07
18
Nut M8
BM 2-18
8
Extension plate of right hilling up
BM 2-08
19
Washer 8
BM 2-19
9
Pan-head screw M6 * 20
BM 2-09
20
Limit screw
BM 2-20
10
Washer 6
BM 2-10
21
Split pin 2 x 18
BM 2-21
11
Butterfly nut M6
BM 2-11
22
Welded parts of adjusting screw
BM 2-22
5. Unit of Plough with Grid
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Page 74 of 88
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Assemble of turning handle
G/B11-01
7
Washer 6­Spring
G/B11-07
2
Screw M6 x 25
G/B11-02
8
Nut M6
G/B11-08
3
Nut M6
G/B11-03
9
Light fixed press cover
G/B11-09
4
Fixed seat
G/B11-04
10
Reset torsion spring
G/B11-10
5
Bolt M6 x 28
G/B11-05
11
Cable Turning Right And Left
G/B11-11
6
Washer 6-Plain
G/B11-06
15. Unit of Fender
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Welded parts of left fender
G/B15-01
4
Washer 8­Spring
G/B15-04
2
Welded parts of right fender
G/B15-02
5
Washer 8­Plain
G/B15-05
3
Bolt M8 x 16
G/B15-03
2. Unit of Banking Machine
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Page 15 of 88
PARTS DESCRIPTION
Front Side:
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Page 16 of 88
Rear Side:
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Page 73 of 88
10. Unit of Switch for Left Turning Handle and Throttle
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Assemble of turning handle
G/B10-01
8
Washer 6-Spring
G/B10-08
2
Screw M6 x 25
G/B10-02
9
Washer 6-Plain
G/B10-09
3
Nut M6
G/B10-03
10
Assemble of switch for throttle
G/B10-10
4
Reset torsion spring
G/B10-04
11
Cable Throttle
G/B10-11
5
Fixed seat
G/B10-05
12
Saddle shape elastic washer
G/B10-12
6
Assemble of Press cover for left fixed seat
G/B10-06
13
Press cover
G/B10-13 7
Bolt M6 x 20
G/B10-07
14
Screw M6 x 10
G/B10-14
11. Unit of Handle for Right Turning
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Page 72 of 88
9. Unit of Control Panel for Armrest Frame, Rotary Cultivation Operation, Sub-Shift Operation and Main Clutch
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Assemble of armrest frame
G/B9-01
9
Sheath of armrest frame
G/B9-09
2
Sheath of handle
G/B9-02
10
Cable Clutch
G/B9-10
3
Welded parts of sub­shift handle lever
G/B9-03
11
Cable Main Gyro Tiller
G/B9-11
4
Sheath
G/B9-04
12
Bolt M12 x 124
G/B9-12
5
Stop Ring/Retainer 12
G/B9-05
13
Welded parts of lock handle for armrest
G/B9-13
6
Welded parts of control handle lever for rotary cultivation
G/B9-06
14
Washer 12­Spring
G/B9-14
7
Unit of control panel for operation
G/B9-07
15
Washer 12­Plain
G/B9-15
8
Hexagram bolt M6 X 16
G/B9-08
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Page 17 of 88
Positions of Safety Reminders:
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Page 18 of 88
KisanKraft
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Agricultural Inter-Cultivator
KK- SRT- 910D / 910E
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Page 71 of 88
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Tapping screw ST4 x 8-C-H
G/B8-01
18
Bolt M8 x 16
G/B8-18
2
Welded parts of limit frame main shift
G/B8-02
19
Washer 8-Spring
G/B8-19
3
Seat of retainer
G/B8-03
20
Washer 8-Plain
G/B8-20
4
Indicating brand of shift
G/B8-04
21
Fixed plate for air filter
G/B8-21
5
Butter nut M5
G/B8-05
22
Welded parts of fixed frame
G/B8-22
6
Washer 5-Spring
G/B8-06
23
Adjusting parts (1set)0.8
G/B8-23
7
Adhesive parts of limit blocks for rotary cultivation
G/B8-07
23-1
Adjusting parts (1set)0.5
G/B8-23-1 8
Hexagram bolt M8 x 12
G/B8-08
24
Butter Spring
G/B8-24
9
Bolt M10 x 135
G/B8-09
25
Turning sheath
G/B8-25
10
Washer 10-Spring
G/B8-10
26
Welded parts of flexible shaft fixed frame
G/B8-26
11
Tapping screw ST5x9-C-H
G/B8-11
27
Bolt M8 x 70
G/B8-27
12
Washer 5-Spring
G/B8-12
28
Nut M8
G/B8-28
13
Fasten plate
G/B8-13
29
Washer 8-Spring
G/B8-29
14
Buffer sheath Q10 x 1
G/B8-14
30
Hexagram Bolt M6 x 15
G/B8-30
15
Welded parts of operation lever
G/B8-15
31
Washer 6-Spring
G/B8-31
16
Sheath of handle
G/B8-16
32
Nut M6
G/B8-32
17
Welded parts of case
G/B8-17
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Page 70 of 88
Sl No
Part Name
Part No
Sl No
Part Name
Part No
116
Assemble of 19.05 agricultural reinforced chain
G/B7-116
124
Assemble of bone rubber oil seal
G/B7-124
117
Passive gear
G/B7-117
125
Assemble of ferrule
G/B7-125
8. Unit of Housing Returning Apparatus
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Page 19 of 88
FUNCTIONS OF DIFFERENT UNITS
Function of the starting unit:
Please get familiar with the names and functions of all the units and learn them by heart
1. Electric Starter Switch:
This switch is used at the time of starting or stopping the engine.
When it is put to “Off”, the engine will be stopped and when it is put to “On” the
engine will be running.
When it is put to “Start”, the battery will
start the motor so that the engine starts running
2. Throttle Control Lever:
This lever is used when it is necessary to adjust the speed of the engine. The throttle
must be put in the “High” position at the
time of starting the engine and back to the
“Low” position before shutting down the
engine. It might be set at any position as required when the machine in operation.
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Page 20 of 88
3. Control Lever for Manual Recoil-Type Starting:
When the engine is to be started, pull up this manual lever, in a way as described in the operation manual of the diesel engine
4. Pressure Reducing Control Lever
This lever can be used at the time of starting when the battery is low and it is difficult to start the engine.
Function of the Driving Unit
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Page 69 of 88
Sl No
Part Name
Part No
Sl No
Part Name
Part No
98
Shift disk of sub-shift
G/B7-98
107
Spring of shift fork of sub­gearbox
G/B7-107
99
Active gear of low shift
G/B7-99
108
Dust proof cover
G/B7-108
100
Washer
G/B7-100
109
Pin shaft B6 x 45
G/B7-109
Sl No
Part Name
Part No
Sl No
Part Name
Part No
110
Bearing 6304
G/B7-110
118
Core shaft
G/B7-118
111
Passive gear of quick gear in auxiliary shift
G/B7-111
119
Steel ball 8 II
G/B7-119 112
4th shaft
G/B7-112
120
Semi-shaft
G/B7-120
113
Passive gear of slow gear in auxiliary shift
G/B7-113
121
Turning spring
G/B7-121
114
Active chain wheel
G/B7-114
122
Turning shift disk
G/B7-122
115
Washer
G/B7-115
123
Bearing 6207
G/B7-123
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Sl No
Part Name
Part No
Sl No
Part Name
Part No
70
Block
G/B7-70
84
Bone rubber oil seal FB20 x 30 x 7D
G/B7-84
71
Interlock pin of gear changeable
G/B7-71
85
Protective cover of output shaft
G/B7-85
72
Bone rubber oil seal
G/B7-72
86
Shift block of 1st gear
G/B7-86
73
Bearing 6303
G/B7-73
87
Welded parts of shift fork of 1st gear
G/B7-87
74
Active gear of 3rd and 5th gear
G/B7-74
88
Bearing 6203
G/B7-88
75
Stop Ring/Retainer 20
G/B7-75
89
Active gear of 1st gear
G/B7-89
76
Washer 1 / retainer
G/B7-76
90
2nd shaft
G/B7-90
77
Sheath (1st shaft)
G/B7-77
91
Reduction gear of 2nd shaft
G/B7-91
Sl No
Part Name
Part No
Sl No
Part Name
Part No
92
Assemble of block
G/B7-92
101
Quick speed gear of 3rd shaft
G/B7-101
93
Slow speed gear of 3rd
G/B7-93
102
Bearing 6302
G/B7-102
94
Washer
G/B7-94
103
Assemble of shift fork
G/B7-103
95
Active gear of quick gear in auxiliary shift
G/B7-95
104
Shaft sleeve
G/B7-104
96
Steel ball 5.5 2
G/B7-96
105
Washer
G/B7-105
97
3rd shaft
G/B7-97
106
Shaft sleeve
G/B7-106
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1. Main Speed Change Control Lever:
This lever is used when it is necessary to change the running speed of the machine. There is six forward steps, two backward steps, two forward steps for auxiliary speed change and two backward steps for auxiliary speed change
2. Auxiliary Speed Change Lever:
This lever is used for changing the running speed from high to low or vice versa. When it is intended to change from low speed to high speed, it is necessary to slow down the engine with the throttle control lever first.
3. Main Clutch Control Lever:
This control lever serves to start or stop the power transmission from the engine to the gearbox.
4. Auxiliary control lever for “engaging” the clutch
5. Auxiliary control lever for “disengaging” the
clutch
These two levers can be operated with the right thumb to help the operation of the main clutch when the hands are holding the handle
6. Steering Handle:
The right and left steering handles are independent from each other. When the hand presses the handle (as shown by the arrow in the picture), the wheel on the corresponding side stops rotating, so that the machine turns to the side on which the handle is pressed.
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Function of the Operating Unit:
1. Control Lever of the Intercultivator:
This lever serves to start or stop the power transmission from engine to the Intercultivator
2. Backward High-Speed Limiter
This limiter should be put to the “On”
position to control the backing speed when
the handle is pushed to the “reverse”
direction.
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Page 67 of 88
Sl No
Part Name
Part No
Sl No
Part Name
Part No
shaft of rotary cultivation
46
Bolt M8 x 80
G/B7-46
60
Copper gasket(Drain Bolt)
G/B7-60 47
Copper Gasket
G/B7-47
61
Right turning torsion spring
G/B7-61
48
Bolt M6 x 12
G/B7-48
62
Right cover of prevent from earth and water
G/B7-62
49
Welded parts of supporting seat for sub-gearbox
G/B7-49
63
Nut M8
G/B7-63
Sl No
Part Name
Part No
Sl No
Part Name
Part No
64
Block for 3rd and 5th gear
G/B7-64
78
Needle bearing K25 x 30 x 26 FZW
G/B7-78
65
Bolt M6 x 12
G/B7-65
79
Idler wheel of 1st shaft
G/B7-79
66
Washer 6-Spring
G/B7-66
80
Washer 2
G/B7-80
67
Assemble of bone rubber oil seal
G/B7-67
81
Key B5 x 30
G/B7-81
68
Fitting spring for shift fork
G/B7-68
82
1st shaft
G/B7-82
69
Welded parts of shift fork for 3rd and 5th shift fork
G/B7-69
83
Bearing 6204
G/B7-83
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Sl No
Part Name
Part No
Sl No
Part Name
Part No
36
O-ring Sealing 10 x
1.8G
G/B7-36
50
Pin shaft 8 x 28
G/B7-50
37
Press Piece of fitting spring
G/B7-37
51
Washer 8-Spring
G/B7-51
38
Assemble of right turning pulling bar
G/B7-38
52
Assemble of rocker for sub­gearbox
G/B7-52
39
Assemble of right turning rocker
G/B7-39
53
Semi-shaft sheath
G/B7-53
40
Right body gear box
G/B7-40
54
Extension spring of sub-gearbox
G/B7-54
41
Retainer
G/B7-41
55
Elastic split pin
G/B7-55
42
Oiling plug
G/B7-42
56
Pin
G/B7-56
43
Bolt M12 x 60
G/B7-43
57
Nut M8
G/B7-57
44
Fixed Plate of chain box
G/B7-44
58
Washer-Spring
G/B7-58
45
Welded parts of fitting lock for flexible
G/B7-45
59
(oil discharge) bolt M8 x 12
G/B7-59
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Function of Other Units
1. Single-Contact Up And Down Adjustment Lever for the Handle
This lever serves to make big up and down adjustment of the handle. The adjustment can be made in three steps
2. Lockup Lever For Up And Down Fine Adjustment of the Handle:
It serves to adjust the height of the handle when the handle is fixed
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3. Lockup Lever for 180 Degrees Rotation of the Handle:
When the handle is released, it can be adjusted freely within the range of 180 degrees to the left and 30 degrees to the right.
4. Turning Switchover Device for Switchover between the Left & Right Turning Handles:
When the turning switchover device is turned to the front or reverse position, it can switch the steering handles between right and left.
5. Switch for the Lamp:
This switch serves to turn on the headlights and the light for the control panel for illumination. The headlights include full beam and dipped.
RIGHT OPERATION & USE
Correct Starting Method:
1. Normal check before operation
Positions where abnormal conditions
occurred the previous day.
Rotate and shake the intercultivator a
little To check if there is any deformation, damage or contamination in all the units. Check the muffler and other overheated units to see if there is any dirt or dust. Check the wires or cables for any damaged insulation or loose connection.
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Page 65 of 88
Sl No
Part Name
Part No
Sl No
Part Name
Part No
7
Upper fitting bolt
G/B7-07
25
Assemble of outer turning rocker
G/B7-25
8
Left turning torsion spring
G/B7-08
26
Bolt M8 x 16
G/B7-26
9
Air discharging plug
G/B7-09
27
Assemble of supporting plate
G/B7-27
10
Split pin 1.6 x 15
G/B7-10
28
Bolt
G/B7-28
11
Washer 6-Plain
G/B7-11
29
Reset spring for preventing reverse gear of rotary cultivation
G/B7-29
12
Assemble of left turning rocker
G/B7-12
30
Assemble of limit plate for preventing reverse gear of rotary cultivation
G/B7-30 13
Assemble of left turning pulling bar
G/B7-13
31
Bolt M10x90
G/B7-31
14
Washer 12-Plain
G/B7-14
32
Reset spring of main shift lever
G/B7-32
15
Washer 12-Star
G/B7-15
33
Pin shaft
G/B7-33
16
Fixed shaft of tension wheel
G/B7-16
34
Split pin 2.5 x 20
G/B7-34
17
Bolt M6 x 16
G/B7-17
35
Spring
G/B7-35
18
Fixed Piece
G/B7-18
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Sl No
Part Name
Part No
Sl No
Part Name
Part No
3
Bolt M12 x 100
G/B6-03
8
Bolt M12 x 60
G/B6-08
4
Washer 12-Spring
G/B6-04
9
Elastic split pin
G/B6-09
5
Torsion spring
G/B6-05
7. Unit of Gearbox
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Assemble of handle
G/B7-01
19
Washer 12-Plain
G/B7-19
2
Assemble of shift lever
G/B7-02
20
Washer 12-Spring
G/B7-20
3
Plastic sheath
G/B7-03
21
Low Fixed Bolt
G/B7-21
4
Assemble of shaft sleeve
G/B7-04
22
Left cover of prevent from earth and water
G/B7-22
5
Washer 8-Plain
G/B7-05
23
Bolt M8 x 45
G/B7-23
6
Left body of gearbox
G/B7-06
24
Bolt M8 x 30
G/B7-24
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Page 25 of 88
Check all the units for any possible damage. Check the screws and nuts for any loosening. Check the fuel tank and the lubrication tank for the liquid levels.
Check the air filters to see if there is any contamination
Check the handles or levers to see if they can move freely.
Try starting the engine to see if there is any abnormal noise or color in air emission.
Check all the handles and levers to see if they can move reliably
2. Fuel Check and Refilling Method
Check: Check the liquid level with the dipstick in the fuel tank. If the fuel level is found to be too low, fill the tank through the refilling port on top.
3. Check and Replacement of Lubricating Oil in All Units:
The mobile oil in the engine and the gear oil in the gearbox cannot be used permanently. Otherwise it might deteriorate the mechanical performance and cause malfunction. It is necessary to discharge the waste oil periodically and refill with new oil.
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4. Replacement of engine mobile:
Note: The oil level can be checked only
after the engine has been shut down. The front support under the frame must be let down at the time of refiling, so that the engine is put at a horizontal position.
5. Gear oil in the gearbox:
Check: Check if there is any leakage. Replacement: Remove the oil discharge plug at the bottom of the gearbox so that all the waste oil flows out. Then refill until the oil overflows from the oil check screw as shown below:
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5. Unit of Left and Right Driving Wheel
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Bolt M10x26
G/B5-01
6
Rubber- nylon tyre (4-Layer lambdoidal pattern)
G/B5-06 2
Washer 10-Spring
G/B5-02
7
Felloe (2)/Disc(2)
G/B5-07
3
Nut M10
G/B5-03
8
Elastic split pin
G/B5-08
4
Felloe (1)/Disc(1)
G/B5-04
9
Pin
G/B5-09
5
Inner tyre/Tube
G/B5-05
10
Subassembly of joint disk
G/B5-10
6. Unit of Hanging and Connecting Frame
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Welded parts of hanging and connecting pin
G/B6-01
6
Welded parts of pulling arm
G/B6-06
2
Welded parts of hanging and connecting frame
G/B6-02
7
Stop Ring/Retainer 12
G/B6-07
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Page 62 of 88
4. Unit of Machine Frame
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Bolt M10 x 45
G/B4-01
11
Pin axis B8 x 52
G/B4-11
2
Nut M10
G/B4-02
12
Split pin 2.5 x 24
G/B4-12
3
Washer 10-Plain
G/B4-03
13
Spring (supporting Feet)
G/B4-13
4
Washer 10-Plain
G/B4-04
14
Subassembly of supporting feet
G/B4-14
5
Washer 10-Spring
G/B4-05
15
Nut M12
G/B4-15
6
Hexangular bolt M8 x 12
G/B4-06
16
Subassembly of front hanging and connecting
G/B4-16 7
Bolt M12x60
G/B4-07
17
Washer 12-Spring
G/B4-17
8
Washer 12-Spring
G/B4-08
18
Bolt M12 x 25
G/B4-18
9
Insulation Clip
G/B4-09
19
Bolt M10 x 20
G/B4-19
10
Subassembly of machine frame
G/B4-10
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Page 27 of 88
METHOD OF STARTING & SHUTTING DOWN THE
ENGINE
Normal Starting:
Put the main clutch control lever
to the “disengaged” position
Put the main speed change
lever to the neutral position
Put the lever of the fuel on/off
switch to the “on” position.
Set the throttle control lever to
the “high” position.
Put the electric starter switch to
the “Start” position
The engine must be kept working idly for five minutes continuously before
applying the load onto it. Note: If the electric starting runs for over 10 minutes and still the engine cannot be started, please turn the switch off and let the battery rest for a minute. After that, try starting again.
Starting In Cold Weather:
If the engine is difficult to start in cold weather, try and help the starting with the following method.
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Remove the rubber plug in the
cylinder head and add 2cc of engine
lubrication oil.
Put back the rubber plug and tighten
it. Try starting the engine again. Or
follow the instructions given in the
diesel engine manual.
Manual recoil type starting:
If your machine is not equipped with electric starting or if the electric power is not sufficient to make a starting, try starting the engine with the following method.
Perform the first four steps in “Normal
starting”.
Pull up the manual starting lever repeatedly
until your hand feels a big load (i.e., in the
compression state). Then let the lever go
back to its original position automatically.
Pull the pressure reducing lever to the limit
position (so that the pressure is reduced).
Otherwise, repeat the above two steps.
Hold the lever for manual recoil-type starting
tightly with both hands and pull it up with
force.
Shutting down of the engine:
Set the throttle control lever to
the “low” position.
Put the electric starter switch to
the “off” position to shut off the
engine.
Put the fuel on/off switch to the
“off” position.
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Sl No
Part Name
Part No
Sl No
Part Name
Part No
6
Bolt M8 x 16
G/B1-06
18
Subassembly of lock knob
G/B1­18
7
Washer 8-Spring
G/B1-07
19
Bolt M8x15
G/B1­19
8
Washer 8-Plain
G/B1-08
20
Washer 6­Spring
G/B1­20
9
Active Pulley Wheel
G/B1-09
21
Washer 6­Plain
G/B1­21
10
Tensile Wheel
G/B1-10
22
Pressing Plate of passive Pulley Wheel
G/B1­22
11
Elastic Retainer
G/B1-11
23
Passive Pulley Wheel
G/B1­23
12
Bolt M8 x 25
G/B1-12
3. Subassembly of Supporting Frame
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Hexangular bolt M8 x 85
G/B3-01
4
Hexangular nut M8
G/B3-04
2
Welded parts of supporting shaft
G/B3-02
5
Long Hexangular nut M8
G/B3-05
3
Washer 6-Spring
G/B3-03
6
Hexangular bolt M8 x 16
G/B3-06
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Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Cushion
E17-01
4
Sheath
E17-04
2
Fan Cover Weldment Assembly.
E17-02
5
Washer 6-Plain
E17-05
2-1
Fan Cover Weldment Assembly
N/A 6 Bolt M6 x 22
E17-06
3
Cushion Sheath
E17-03
1. Unit of Pulley Transmission
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Welded parts of fixed plate
G/B1-01
13
Washer 8­Spring
G/B1­13
2
Hexangular Bolt M8X16
G/B1-02
14
Bearing 6002­2RS
G/B1­14
3
Welded parts of base for pulley cover
G/B1-03
15
A-type delta belt(inner perimeter
1067)
G/B1­15 4 Welded parts of limit shaft (1)
G/B1-04
16
Welded parts of rocker
G/B1­16
5
Welded parts of limit shaft(2)
G/B1-05
17
Subassembly of pulley cover
G/B1­17
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METHODS OF ADVANCE, TURNING, SPEED CHANGE &
STOPPING:
Advance
Withdraw the front support. Select the speed for advance or backing with the main speed control lever. Increase the speed of the engine a little with the throttle lever. Set the main clutch control lever to the
“engaged” position so that the machine
goes forward or backward.
Press down with your right thumb the auxiliary control lever for the engagement of the clutch, and you can control the engagement of the main clutch without taking your hand off the handle.
Turning
Hold tight the steering handle on
the side you want to turn to, and make the turning.
Use the handle for slightly
changing the route of your advance
Speed Change:
Remember the following rule for changing the speed while running.
Set the main clutch control lever
to the “disengaged” position.
Set the main speed change
lever to the desired step.
Put the main clutch control lever
to the “engaged” position and
start going forward (or backward).
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Stopping
Put the main clutch control lever to the
“disengaged” position so that the
Intercultivator stops working.
Press down with your right thumb the
auxiliary control lever for the disengagement of the clutch, and you can control the disengagement of the main clutch without taking your hand off the handle.
Pull the throttle control lever to the “low”
position.
Turn off the electric starter switch and stop
the engine.
Turn off the fuel on/off switch.
Loading and Unloading:
Choose a flat place where there is no potential danger. Use a stepping board that meets the specifications. Length: Atleast 3.5times as long as the height of the truck body. Width: Matching the width of the truck Strength: Sufficient to withstand the weight of this machine. Surface: Treated so that it is not slippery.
The stepping board and the truck
body should be positioned correctly.
The left and right tires must be
located at a distance from the edges of the stepping board. Put this machine on the stepping board and loading or unloading may begin.
For loading, the speed should be set
at the step of “forward 1” and for
unloading at the step of “backward 1”.
When the machine is put on a running
truck, it must be securely bound with a strong rope. Its wheels must be stopped with wedges to prevent it from moving.
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Page 59 of 88
14. Manual Starting Assembly
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Nut M6
E14-01
8
Starter Reel
E14-08
2
Washer
E14-02
9
Spiral Spring
E14-09
3
Friction Plate
E14-03
10
Outer Case Assembly
E14-10
4
Starter Ratchet Reel
E14-04
10-1
Outer Case Assembly
N/A
5
Return Spring
E14-05
11
Bolt M6 x 10
E14-11
5-1
Torsion spring
N/A
12
Starter Rope
E14-12
6
Compression Spring
E14-06
13
Starter Handle
E14-13
7
Ratchet
E14-07
17. Fan Cover Assembly
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13. Governor and Controller Assembly
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Control Handle
E13-01
10
Return Spring I
E13-10
2
Return Spring II
E13-02
11
Governor Spring
E13-11
3
Control Handle Support
E13-03
12
Governor Lever Weldment Assembly.
E13-12 4
Handle
E13-04
13
Pin 3 x 22
E13-13
5
Bolt M6 x 14
E13-05
14
Gasket
E13-14
6
Bolt M6 x 18
E13-06
15
Lever Shaft Oil Seal
E13-15
7
Nut M6
E13-07
16
Lever Shaft
E13-16
8
Pull Bolt
E13-08
17
Governor Push Reel
E13-17
9
High Speed Limit Screw
E13-09
18
Fork
E13-18
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Agricultural Inter-Cultivator
KK- SRT- 910D / 910E
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Page 31 of 88
CORRECT OPERATION:
Operation of the units related with its work:
Adjustment of the height of the handle:
The height of the handle can be finely
adjusted to suit the height of the operator with the following method. Loosen the lockup lever for up and down fine adjustment to an appropriate height and then lock it up.
If big adjustment is to be made during the
operations, it is preferable to use the single contact up and down adjustment lever.
This lever can be set at three steps very
quickly and conveniently.
Hold the single contact up and down
adjustment lever with your hand and move it up and down for adjustment. Lock the lever when it is set at a desired position.
Operation of the single contact up and down adjustment lever:
Hold the single contact up and down adjustment lever with your hand.  Adjust the height of the handle to a desired position.  Release the single contact up and down adjustment lever and now the handle
can be fixed and locked.
When the position of the handle is not yet finalized, move it slightly up and down
and you can fix it conveniently
Horizontal adjustment of the handle by rotation within a range of 180 degrees:
Loosen the lockup lever for 180 degrees
rotation of the handle and now the handle can be adjusted horizontally to a 10 degree step within a range of 180 degrees. Then lock it up.
The lockup is achieved by means of a saucer
washer located in a slot seat and an eccentric shaft. So, just press down the lockup lever of the handle and you can fix it
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Page 32 of 88
To move the handle 30 degrees to the left, it is
necessary to loosen the lockup lever for 180 degrees rotation of the handle first. After the adjustment is finished, lockup the lever again. Please note that in such a case, the main speed change lever should also be moved to the left a little.
For ridge making, working on several beds and bank making in the fields, and for working indoors where many pillars make the operation very difficult, this machine can make the work very easy and convenient.
Working with the handle turned to the reverse direction:
When working with the handle turned to
the reverse direction, it is necessary to rotate the turning switchover device controlling the manual handle 180 degrees at the same time (in the normal or reverse direction), so that the right and left steering levers are either switched over. If this switchover were not done, most likely the machine would turn to the wrong direction when he operates the steering lever, thus causing accidents or injury
You can hear a clicking sound when the switchover is to the right position.  You must not hold the steering handle when you are making the switchover.
Pull the main speed change lever upward, and
push it back after the reverse switchover is finished. Now the steps for speed change are reversed. That means now there are 2 forward steps and 6 backward steps. To prevent using a high speed wrongly at the time of backing, it is necessary to loosen the backward high­speed limiter and lock the nut in the direction of the arrow as shown in the picture
For the main speed change lever, the
best operational position is at an angle of 30 degrees.
While using the handle in the reverse
direction, take care not to touch the muffler when operating the main speed change lever.
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12. Fuel Injection Pump Assembly.
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Fuel Delivery Valve Forcing Holder
E12-01
9
Pin 2 x 6
E12-09
2
Dumping Block
E12-02
10
FIP Connecting Plate
E12-10
3
Fuel Delivery Valve Spring
E12-03
11
Fuel Limiting Sheath
E12-11
4
High-pressure Sheet Gasket
E12-04
12
Pin 3 x 8
E12-12
5
Fuel Delivery Assembly
E12-05
13
Spring Supporting Block
E12-13 6
Intake Oil Pipe
E12-06
14
Plunger Spring
E12-14
6-1
Outtake Oil Pipe
N/A
15
Spring Holder
E12-15
7
FIP Block Plunger Assembly
E12-07
16
Tappet
E12-16
8
Volt-adjusting Washer
E12-08
17
Fuel Injection Pump Assembly
E12-00
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Page 56 of 88
11. Fuel System
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Bolt M8 x 45
E11-01
13
Fuel Tank Switch Assembly.
E11-13
2
Set Bolt of Fuel Tank Upper Support
E11-02
14
O-Ring 13.2 x 1.8
E11-14
3
Washer 8-Spring
E11-03
15
Fuel Pipe
E11-15
4
Fuel Tank upper Support
E11-04
16
Clip
E11-16
5
Cushion
E11-05
17
Fuel Filter Washer
E11-17
6
Fuel Return Pipe
E11-06
18
Element Assembly.
E11-18
7
Fuel Return Pipe Clip
E11-07
19
High-pressure Fuel Pipe Unit
E11-19
8
Drain Bolt Washer
E11-08
20
Fuel Tank Weldment Assembly
E11-20
9
Bolt M12 x 1.25 x 14
E11-09
21
Fuel Filler Screen
E11-21
10
Fuel Tank Lower Support
E11-10
22
Fuel Tank Cap
E11-22
11
Nut M6 x 14
E11-11
23
Cushion
E11-23
12
Nut M6
E11-12
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Page 33 of 88
Adjustment of the Axle and the Wheel Base:
The wheel base must be adjusted to meet the working conditions. By hooking a renovator directly onto the shaft of the machine, it can work within very narrow beds in the fields.
CORRECT ASSEMBLY AND USE
Installation and Use of the Intercultivator and Its Attachments
Rear Hooking Connector:
The Intercultivator, resistance bar, banking machine and multi-functional attachments are to be hooked up with this connector.
Front Hooking Connector
The front balance piece, front carrier and front working units are to be hooked up with this connector.
Axle and Shaft Sleeve
The tires, a number of operating machines and attached wheels are to be connected here.
PTO Shaft
The PTO shaft serves to transmit the power delivered by the engine. For this machine, it is an output shaft, for the operating machines, it is input shaft. It can be used when it is desired to use a rotary force such as that produced by the intercultivator. In case no operating machine is connected, it will rotate when the main clutch is engaged. For the sake of safety , it must be guarded with a cover
Note: If the PTO shaft is not used, it must be well greased and protected with a cover.
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Page 34 of 88
Cautions for Installing the Intercultivator:
Check that you are using the right type Intercultivator according to the bolts on the gearbox and the position of the flexible wire
Safety Precautions in Use
Watch for any possible leakage of the fuel
If the fuel pipes are broken, it might lead to fuel leakage. Be sure to check carefully. Otherwise, a fire might burst out. Broken fuel pipes must be replaced as soon as possible.
Remove over-spilled fuel
After refilling, the refilling port of the fuel tank must be tightly covered. All the over-spilled fuel must be cleared. Otherwise it might cause a fire.
Prevent the battery liquid from being spilled over your clothes or body
If any battery liquid is spilled over your clothes or body, cleanse with water immediately. Otherwise, it might burn your clothes or skin.
Follow correct procedures when loading or unloading batteries
Connect the positive pole first in loading and disconnect the negative pole first in unloading. Otherwise, there would be a creaking sound, and accidents of burning or fire might occur.
Check the machine at a flat place
If the machine is to be checked, choose a place where the traffic is perfectly safe, the ground is flat and hard, and the machine will not be subjected to tilting or vibration. If not so, the machine might turn over or other unexpected accidents might occur.
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Page 55 of 88
9. Muffler Assembly
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Muffler Assembly
E9-01
4
Washer 8-Spring
E9-04
2
Bolt M8
E9-02
5
Bolt M8 x 14
E9-05
3
Washer 8-Plain
E9-03
10. Lubricating System
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Bolt M6 x 12
E10-01
7
Flying Weight
E10-07
2
Lube Oil Pump Cover
E10-02
8
Flying Weight Pin
E10-08
3
O-ring 34 x 1.8
E10-03
9
O-Ring 5 x 2.4
E10-09
4
Pin 3x16
E10-04
10
Lube Oil Filter Assembly.
E10-10
5
Engine Oil Pump Unit
E10-05
11
Bolt M6 x 4
E10-11
6
Drive Gear of Lube Oil Pump
E10-06
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Page 54 of 88
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Air filter connecting disc
E7-01
8
Element
E7-08
2
Tightening Bolt of Air cleaner
E7-02
9
O-ring
E7-09
3
Washer
E7-03
10
Support weldment of element
E7-10
4
Nut M6
E7-04
11
Air filter sump
E7-11
5
Air filter Case
E7-05
12
Sump lock ring
E7-12
6
Sheet gasket
E7-06
13
Inlet Pipe
E7-13
7
Air filter Protective Plate
E7-07
8. Fuel Injection Valve Assembly
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Fuel Injection Valve Block
E8-01
6
Intermediate Block
E8-06
2
Pin 3 x 5
E8-02
7
Locating Pin
E8-07
3
Volt-adjustment Washer
E8-03
8
Fuel Injection Nozzle
E8-08
4
Volt-adjustment Spring
E8-04
9
Nozzle Forcing Nut
E8-09
5
Mandrill
E8-05
10
Fuel Injection Valve Assembly
E8-00
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Page 35 of 88
Stop the engine first before removing foreign substances
Before changing belts or sprockets or removing weeds caught in the machine, the engine must be stopped first. Otherwise unexpected accidents might occur.
Never let anybody get near when starting the engine
Never allow anybody to get near the machine when doing operations in the fields or gardens. Otherwise, unexpected accidents might occur.
Make checks after the machine has cooled down:
If it is necessary to perform a check on the machine, stop the engine first and wait until the muffler, the engine and other overheated components cool down. Otherwise, there is a danger of getting burned.
TECHNICAL SPECIFICATIONS
Product Code
KK-910D / KK-SRT-910E
HP
6.3kW (8.5 hp)
CC
406 cc
Engine Type
4- stroke
Engine model
KK-DEV-386FS
RPM
1575 (engine), 300(output shaft)
Fuel Used
Diesel
Bore x Stroke
86 X 70 mm
Fuel Tank Capacity
5.5 L
Oil (Mixing)
Engine oil - 1500 ml (20W 40 Grade), Gear box oil - 2.8 Liter ( 90 Grade) & Rotavator Transmission - 1000 ml (90 Grade) & Engine Oil should be changed for every 10 Hrs
Weight of the Machine
110 kg
Consumption/Out Put Capacity
750 ml/hour (Engine)
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Page 36 of 88
Product Code
KK-910D / KK-SRT-910E
Recommended Usage
Machine will be used for Tilling, Cultivating, Smoothening, level, Row Hilling, the soil up to 5 inches. De weeding & Mulching with soil & Potato Harvesting, Paddy Reaping, Transport Agree Goods (with Trolley). Can be used with HTP Sprayers & Water Pump.
MAINTENANCE
Daily Maintenance Daily maintenance after use
Clean the machine with water after work every day, and then dry it completely. All the rotating and moving parts must be lubricated. While cleaning the machine, however, take care to prevent water from getting into the suction port of the air filter. Stop the engine and wait until the heated parts cool down before doing daily maintenance.
Methods of lubrication
Lubricate all the lubrication points periodically.
The pivoting points of the handle lockup lever and the lockup for 180 degrees rotation of the handle.
The roller of the main clutch, the pivoting point of its operation lever and the adjusting point of the flexible wire adjuster.
The pivoting points of the steering levers and the operation levers, and the adjusting point of the flexible wire adjuster
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Page 53 of 88
6. Camshaft Assembly
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Valve Push Rod Assembly.
E6-01
4
Key 5 x 14
E6-04
2
Valve Tappet
E6-02
5
Camshaft
E6-05
3
Camshaft Timing Gear
E6-03
7. Air Intake System
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Page 52 of 88
5. Crankshaft and Flywheel Assembly
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Bearing 6202
E5-01
11
Steel Ball 1/4'
E5-11
2
Balance Shaft
E5-02
12
Key 5 x 14
E5-12
3
Key
E5-03
13
Drive Gear of Balance Shaft
E5-13
4
Timing Gear of Balance Shaft
E5-04
14
Key 5 x 14
E5-14
5
Output End Set Bolt
E5-05
15
Flywheel Tooth
E5-15
6
Washer 10-Plain
E5-06
16
Flywheel
E5-16
7
Output End Washer
E5-07
17
Flywheel Nut Washer
E5-17
8
Crankshaft Timing Gear
E5-08
18
Flywheel Nut
E5-18
9
Key 8 x 40
E5-09
19
Starting Ratchet Reel
E5-19
10
Crankshaft
E5-10
20
Bolt M6 x 12
E5-20
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The pivoting point of the speed change lever The pivoting point of the support.
The pivoting points of the auxiliary speed change rods.
The pivoting points of the auxiliary speed change lever and the operation lever of the intercultivator clutch, and the adjusting point of the flexible wire adjuster
Periodic Maintenance Check and replacement of lubricants at various positions
Overused lubricating oil might deteriorate the mechanical performance of the machine. It also frequently causes faults. The waste oil must be periodically replaced with new oil of the specified quantity.
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Check the mobile oil in the engine
Take out the dipstick and wipe it clean. Put it back into the engine to check if the oil is sufficient. At the time of refilling, the engine must be put in the horizontal position. Replacement: Screw out the oil discharge plug and drain all the used oil. Fill in the specified type of mobile oil of the specified quantity. For details, refer the diesel engine manual.
Gear oil in the gearbox
Check: Check to see if there is any leakage. Replacement: Remove the oil discharge plug at the bottom part of the gearbox. Drain all the used oil and put back the oil plug. Then loosen the oil check plug and fill in new oil through the refilling port. Check the quantity of the oil filled through the oil check plug and tighten it as soon as new oil flows out of it
Location
Every 20 hours
Every 100 hours
Every 200 hours
Engine crankshaft chamber
The first time
The second time
Gearbox
The first time
The second time
Mobile oil filter
Clean
Clean
Replace
Fuel filter
Clean
Cleaning of the fuel filter:
Take out the fuel filter from the fuel tank and clean it.
Cleaning
Every 500 hours
Replacement
Every 1000 hours
Cleaning procedures:
Drain the diesel completely in the fuel tank.  Loosen the nut and remove the screw plug.
Take out the filter.
Clean the element thoroughly with clean
diesel and let it dry.
Install the filter in the reverse order as
described above. Note: Make sure at the time of assembly that the fuel filter has a rubber pad at its bottom.
Cleaning and replacement of the air filters
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Page 51 of 88
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Pin 3 x 16
E3-01
5-1
Cylinder Head Cover Gasket
N/A
2
Cylinder Head Cover
E3-02
6
Plunger
E3-06
2-1
Cylinder Head Cover
N/A 7 Decompression Spring
E3-07
3
Breather Seat
E3-03
8
Decompression Shaft Assembly.
E3-08
4
O-Ring 12 x 1.9
E3-04
9
Bolt M6 x 70
E3-09
5
Cylinder Head Cover Gasket
E3-05
4. Piston and Connecting Rod Assembly
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Piston Rings Set
E4-01
6
Retainer Ring 23
E4-06
2
E4-02
7
Connecting Rod Block
E4-07
3
E4-03
8
Connecting Rod Shaft Bushing
E4-08
4
Piston
E4-04
9
Connecting Rod Cover
E4-09
4-1
Piston
N/A
10
Connecting Rod Bolt
E4-10
5
Piston Pin
E4-05
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Page 50 of 88
Sl No
Part Name
Part No
Sl No
Part Name
Part No
8
Exhaust Pipe Gasket
E2-08
22-1
Intake Valve Rocker Arm
N/A
9
Valve Conduit
E2-09
23
Nut M6
E2-23
10
Pin 4 x 8
E2-10
24
Fuel Injection Valve Retainer
E2-24
11
Valve Spring Gasket
E2-11
25
Heat Insulator Gasket
E2-25
12
Valve Conduit Oil Seal
E2-12
26
Heat Insulator
E2-26
13
Valve Spring
E2-13
26-1
Heat Insulator
N/A
14
Valve Spring Seat
E2-14
27
Stud AM6 x 50
E2-27
15
Valve Retaining Clip
E2-15
27-1
Stud AM6 x 55
N/A
16
Valve Adjusting Cushion
E2-16
28
Stud AM6 x 75
E2-28
17
Valve Clearance Adjusting Screw
E2-17
29
Bolt AM6 x 25
E2-29
3. Cylinder Head Assembly
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Page 39 of 88
Open the lock and take out the sponge component inside the filter. Clean it with white kerosene and shake it dry. Reinstall it. Contaminated filters might reduce the power generated by the engine and even cause malfunction or faults. Positions plugged by oil must be completely cleaned. Put in a specified quantity of new bearing oil.
Cleaning of lubricating oil filters
Loosen the nut and take out the filter  Clean it with light diesel.  Refer to the instructions in diesel
engine manual.
Cleaning
Every 100 hours
Replacement
Every 200 hours
Air bleeding from fuel pipelines
Fill the fuel tank with fuel  Turn on the fuel on/off switch and push
the throttle control lever to the “high”
position.
Pull out the pressure-reducing rod up to
its end so that it is in a state of
compression. Pull out the starter lever
repeatedly until you can hear the
creaking sound of compressing and
fuel spraying.
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If the spraying produces abnormal noise, open the top cover. Press the pressure-reducing lever directly with one hand and take hold of the high pressure pipe with the other, to see if there is the sound of spraying.
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Page 49 of 88
2. Cylinder Head Assembly
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Intake Pipe Gasket
E2-01
18
Valve Clearance Adjusting locking nut
E2-18
2
Cylinder Cover
E2-02
19
Exhaust Valve Rocker, Arm
E2-19
2-1
Cylinder Cover
N/A
19-1
Exhaust Valve Rocker, Arm
N/A 3 Intake Valve
E2-03
20
Set Bolt of Rocker Arm Seat
E2-20
4
Exhaust Valve
E2-04
20-1
Set Bolt of Rocker Arm Seat
N/A
5
Inlet Valve Seat
E2-05
21
Rocker Arm Seat Assembly.
E2-21
6
Exhaust Valve Seat
E2-06
21-1
Rocker Arm Seat Assembly
N/A
7
Stud AM8 x 20
E2-07
22
Intake Valve Rocker Arm
E2-22
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Page 48 of 88
Sl No
Part Name
Part No
Sl No
Part Name
Part No
1
Drain Plug Screw
E1-01
23
Cushion blocking
E1-23
1-1
Connecting bolt of drain plug
N/A
24
Governor
E1-24
2
Washer Unit of Drain Plug
E1-02
25
Vibration isolation cushion block
E1-25
3
Oil Seal SG30 x 50 x 8 (rear)/35x50x8
E1-03
26
Sheath
E1-26
4
Cylinder Block
E1-04
27
Bolt M6 x 8
E1-27
5
Needle Bearing 7941/8
E1-05
28
Cylinder Head Stud Bolt (short)
E1-28
6
O-ring 22.5 x 2.4
E1-06
29
cylinder Head Stud Bolt (long)
E1-29
7
Oil Dipstick
E1-07
30
Sheet Gasket
E1-30
8
Fuel Controller Assembly
E1-08
31
Cylinder Head Gasket
E1-31
9
Nut M10 x 1.25
E1-09
32
Cylinder Head Nut Washer
E1-32
10
Forcing stud of Fuel Injection Pump (Short)
E1-10
33
Cylinder Head Nut (Thin)
E1-33
11
Forcing stud of Fuel Injection Pump (long)
E1-11
34
Cylinder Head Nut (Thick)
E1-34
12
Fuel Injection pump Washer
E1-12
35
Crankcase Cover Gasket
E1-35
13
Joint Washer
E1-13
36
Bearing
E1-36
14
Seal Plate
E1-14
37
Oil Seal SG30 x 50 x 8 (front)/35x50x8
E1-37
15
Nut M6
E1-15
38
Hexagonal Internal Screw Plug
E1-38
16
Washer 6-Plain
E1-16
38-1
Oil indicator
N/A
17
Washer 6-Spring
E1-17
39
Bolt M8 x 33.5
E1-39
18
Nut M6
E1-18
40
Crankcase Cover
E1-40
19
Needle Bearing HK1512
E1-19
41
Plunger
E1-41
20
Thrust Plate
E1-20
42
Oil Conduit
E1-42
21
Bolt M8 x 12
E1-21
43
Pin 8 x 12
E1-43
22
Bearing 6308
E1-22
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Adjustment and Maintenance of Different Units Water removal and clearing of the fuel tank
Water might be accumulated in the fuel tank because the fuel is pure enough. It will cause contamination. Remove it with the following method.
Loosen the oil discharge plug at the
exhaust port slowly with a 17” spanner. It
is better to drain the accumulated dirty
water little by little.
When the dirty water is completely
drained tighten the oil discharge plug.
Check and replacement of the fuse
Fuses, which will melt and break at high temperature, are components protecting electric circuits from overload.
Open the front cover.  A fuse socket can be found at the top front
of the engine. If the fuse is found broken,
it must be replaced.
Adjustment with flexible wire adjusters for various controls: Turning switch over device controlling the manual handle.
Take out the flexible wire adjuster in the steering handle. Adjust the clearance of the flexible wire adjuster of the gearbox right by the handle. After the clearance gets to zero, adjust the flexible wire adjuster for the steering handle.
Steering Handle
Check: Take hold of the steering handle and check that the clutch is in the state of disengagement. In such a case, you can easily press down the steering handle. Adjustment: When the steering handle is 10 mm (dimension A) from the handle of the machine, clutch is disengaged. Adjust with the flexible wire adjuster on the steering handle. In a natural state (i.e. without taking hold the steering handle), the clearance should be 1-3mm (dimension B). Note: After adjusting the steering clutch, you must confirm that it works properly and reliably.
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Main Clutch Control Lever:
Check: The functions of engagement and disengagement must be OK and reliable. In the state of disengagement, make sure that the belt pulley does not rotate with the belt. The auxiliary control levers for the engagement / disengagement of the clutch control lever must be able to work Properly. The engagement / disengagement of the main clutch must be reliable.
Disengagement of the main clutch: Press down the auxiliary control lever for disengaging the clutch with your right thumb, the main clutch control lever should be put to the state of disengagement. Engagement of the main clutch: Press down the auxiliary control lever for engaging the clutch with your right thumb, the main clutch control lever should be put to the state of engagement. Adjustment: In operations, adjust until the belt pulley does not slip. Adjust the clearance with the flexible wire adjuster of the main clutch. If the adjuster cannot be further adjusted, move the engine forward so that the main clutch control lever is put in the state of engagement. The clearance between the belt and the belt tension adjuster should be adjusted to 3-6mm.
Intercultivator clutch control lever (to be used when the intercultivator is installed). Check: Check if the spring at the front end of the flexible wire adjuster on the side of the intercultivator is securely connected with the rocker arm on the side of the intercultivator.
Put the control lever in the
“disengagement” position and check if the
intercultivator stops rotating
KisanKraft
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Agricultural Inter-Cultivator
KK- SRT- 910D / 910E
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PARTS DIAGRAM & PARTS LIST
1. Cylinder Block Assembly
KisanKraft
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Agricultural Inter-Cultivator
KK- SRT- 910D / 910E
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TROUBLESHOOTING
If a fault occurs, check the machine after the engine is shut off according to the following chart:
Problem
Check
Remedy
Engine is not running
Is the fuel used up?
Add fuel
Is the starting procedure wrong?
Start the engine in the correct way. Follow the instructions given in the diesel engine manual.
Is there water in the fuel tank?
Drain water with the plug at the bottom part of the engine.
Is the engine well compressed?
Use the lever for manual recoil-type starting instead of the pressure reducing lever. Contact your dealer.
Can the fuel be sprayed?
Discharge the air.
Does the battery have enough power?
Check the battery and recharge if necessary.
Is the liquid level in the battery sufficient?
Add liquid into the battery.
Is the fuse broken?
Replace the fuse(10A)
Engine does not produce enough power
Is the air filter plugged?
Take out the sponge component and clean it with white kerosene. Add new bearing oil.
Is there enough mobile oil in the engine?
Add new mobile oil. If the oil has been used for a long time, replace it.
Is the clearance too big with the spare parts?
Use proper spare parts
Is the belt too loose?
Adjust the tension of the belt.
Is the engine speed too high?
Adjust the length of the throttle flexible wire adjuster.
Is the engine compressed?
Lock related screws tight (like those on the cylinder pads).
Replace the piston ring and scraper ring.
Too much vibration
Is the vibration caused by the engine?
Tighten the bolts on the engine. Does the handle vibrate?
Tighten the bolts on the handle.
Is the vibration caused by the attachments?
Align the attachments with the machine. Tighten their bolts and nuts.
KisanKraft
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Method of Adjustment:
Adjust with the flexible wire
adjuster so that it is possible to
practice reliable control over the
engagement and
disengagement upon the
rotation of the intercultivator.
Put the intercultivator clutch
control lever in the position of
disengagement and stop the
engine. Rotate slowly with your
hand the rotary claws on the
intercultivator and check if they
can move freely.
Auxiliary Speed Change Control Lever
Check if it is possible to switch reliably between the positions of “high” and “low”
Method of Adjustment
Put the auxiliary speed change control
lever in the “high” position and adjust with
the help of the flexible wire adjuster, the clearance between the auxiliary speed control lever and the end of the speed control yoke shaft to about zero.
At the position of “high”, it should be
impossible to push the auxiliary speed control lever into the speed control yoke shaft. Please check this point carefully.
Adjustment of the Tire Pressure:
The pressure in the right and left tires should be adjusted to 1.2kg/cm2.
If the pressure settings in the right and left tires are not equal, it would be very difficult to control the handle and drive in a straight line in operations.
KisanKraft
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Agricultural Inter-Cultivator
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Lockup Positions
Locking bolt in the hooking connector
Locking bolt of the engine
Locking bolt for the support of the handle
Check the Pipelines and Electric Circuits
If an oil pipeline is found to be broken or a fitting is found to be loose, check if there is any leaking. Check if the connectors in the electric circuits are in touch with other components and if they are squeezed, damaged or loose. If oil pipes or electric connectors are found to be damaged, please contact your dealer for repair or replacement. They must be replaced every 2 years even if they are not damaged. Note: If the oil pipes are aged or damaged, fuel might leak out. Then a fire may break out if there is a flame nearby. Make a careful check before and after operations and replace them as soon as leakage is found.
Maintenance of the Battery
Before operation, check the liquid level in the
battery and make sure that it should be between
the upper and lower limits. (Refer diesel engine
manual).
If the liquid level in the battery is found
insufficient, please add a little distilled water.
In cold weather, if it is difficult to start the engine and the lights are found to be
dim, please recharge the battery.
If the machine is not operated for more than two weeks, the electricity in the
battery may discharge. In such a case it would be difficult to start the engine. You would have to recharge the battery or start the engine manually.
If the machine is not used for a long period of time, it is advisable to recharge the
battery at least once a month. This will help to prolong the service life of the battery.
KisanKraft
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Agricultural Inter-Cultivator
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Page 45 of 88
Note: If the liquid level in the battery is above the upper limit, it might leak out in operations and corrode the components in the machine. Take care to prevent this when you add liquid into the battery.
Recharging the Battery
When you recharge the battery, you should connect the positive terminal of the battery to the positive terminal of the charger and connect their negative terminals together. Please read the instructions for the charger carefully before starting recharging. Note: The terminals of the battery should be protected with grease when it is not in use. When you install the battery, clean the terminals thoroughly with oil.
Storage of the Battery
During storage, the battery should be put on a flat surface so that no liquid might leak out. If the battery is stored for a long period of time, take out the battery. The battery should be stored in a dry place and should not be exposed to direct sunshine.
Storage of the Machine If you want to store the machine, follow the
steps below:
Run the engine at low speed for
about 5 minutes.
Drain all the lubricating oil while the
engine is hot.
Take out the rubber plug on the
cylinder head and add 2 cc of
lubricating oil. Put the pressure-
reducing control lever at the non-
compression position. Pull the lever
for manual recoil-type starting 2 or 3
times (without starting the engine
however).
Put the pressure reducing control
lever at the compression position.
Pull up the lever for manual recoil-
type starting slowly and stop while
kept at the compression position. In
this condition, the air inlet and outlet
valves are shut off. This can prevent
moisture from getting into the engine
and causing rust.
Take care to prevent mud or other
contaminants from getting the
machine. Keep the machine at a dry place.
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