KISANKRAFT KK-CSP-5720, KK-CSP-8650 User Manual

KisanKraft
®
Warranty Certificate
(DEALER COPY)
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Product
HEAVY DUTY Petrol Chainsaw
KisanKraft Invoice Date
Brand
KisanKraft
KisanKraft Invoice No.
Model
KK-CSP-5720 KK-CSP-8650
WARRANTY PERIOD
6 MONTHS
FOR THE SPECIFIED PERIOD FROM THE
DATE OF SALE OR DELIVERY WHICHEVER IS EARLIER.
Dealer’s
Invoice Date
Dealer’s
Invoice No.
Buyer’s Info (Name, Address, Phone,
etc.):
Dealer’s Stamp (Address, Phone, TIN,
etc.):
Buyer’s Sign
Dealer’s
Sign
What is covered: KisanKraft Limited and its manufacturers warrant this product to be free from defects in material or workmanship. All parts defective in material and workmanship are covered. This warranty will only cover defects arising under normal usage. This warranty is limited to repair or replacement by KisanKraft Limited or its manufacturers at the premises of Authorized Dealers, of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship. KisanKraft or its manufacturers make no warranty with respect to trade accessories not manufactured or sold by them. What is not covered: The warranty shall become null and void and neither KisanKraft Limited nor any of its manufacturers, nor its authorized dealers assumes any responsibility, if the failure was caused by the following: (1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of machine or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical damage, (6) Repairs made by unauthorized parties and/or with unauthorized parts, (7) Improper set up, adjustments, tampering or altered products
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
KisanKraft Limited (formerly known as KisanKraft Machine Tools P Ltd)
Page 1 of 52
KisanKraft
®
Warranty Certificate
(DEALER COPY)
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
No Warranty On Electrical Motor / Electrical Parts / Battery Etc.
Receipt is required for availing warranty services
Our
Products
ChainsawsBrush Cutters and AccessoriesHarvesters Engines and Water PumpsHand Tools
Garden Tools
Cultivators and AccessoriesSprayers and Accessories
Transplanter and Post Hole Digger
Milking Machines
Important: (1) Normal maintenance and adjustments to the product is the responsibility of the customer. (2) Normal wear and tear is not covered under warranty(3) Rubber/plastic parts and consumables such as blades, clutch and clutch­bell, spark-plugs, nylon line, air-filters, fuel-filters, oil seals etc. are not covered under the warranty.
Incidental / Consequential Loss: KisanKraft Limited or its manufacturers will not be liable for general damages, including bodily injuries, or for incidental or consequential damages including, but not limited to, loss of use, loss of profits, loss of production, expense of substitute equipment or other commercial loss or damage. Limitation of Liability: This limited warranty is in lieu of all other express warranties, obligations, or liabilities. Any implied warranties, obligations or liabilities, including, but not limited to, any implied warranty of merchantability shall be limited in duration to the applicable warranty period. Any action for breach of any warranty hereunder, including, but not limited to, any implied warranty of merchantability must be brought within the applicable warranty period. Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty. Assignment / Transfer of warranty: The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer. The above warranties are extended to the first end user (original purchaser), and no warranty is made, nor authorized to be made assignable on resale by the first end user. What you must do to obtain limited warranty service: To obtain performance of any obligation under this warranty for failure during the applicable warranty period, deliver the defective product, to the nearest Authorized Dealer. KisanKraft Limited, its manufacturers and its dealers reserve the right to inspect the claimed defective part(s) to determine if the malfunction is the result of a defect covered by this warranty. Please note that the decision of KisanKraft Limited with respect to any warranty claim is final.
Jurisdiction: All disputes are subject to Bangalore court’s jurisdiction.
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
KisanKraft Limited (formerly known as KisanKraft Machine Tools P Ltd)
Page 2 of 52
KisanKraft
®
HEAVY DUTY Petrol Chainsaw
KK-CSP-5720-8650
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
User Manual
KisanKraft Limited
(Formerly known as KisanKraft Machine Tools Pvt. Ltd)
Sri Huchhanna Tower, #4,1st Main,7-A Cross, Maruthi Layout, Dasarahalli,
HAF Post, Hebbal, Bangalore 560024,Karnataka, INDIA
♦ Bangalore (HO) ♦ Ahmedabad ♦ Bhopal ♦ Bhubaneswar ♦ Coimbatore ♦
Jammu ♦ Guwahati ♦ Shimla ♦ Hubli ♦ Hyderabad ♦
♦ Jaipur ♦ Karnal ♦ Kolkata ♦ Lucknow ♦ Pune ♦ Raipur ♦
Page 3 of 52
KisanKraft
®
HEAVY DUTY Petrol Chainsaw
KK-CSP-5720-8650
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Page 4 of 52
KisanKraft
®
HEAVY DUTY Petrol Chainsaw
KK-CSP-5720-8650
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
CONTENTS
BEFORE GETTING STARTED........................................................................... 8
SAFETY SYMBOLS ......................................................................................... 8
SAFETY PRECAUTIONS ................................................................................ 10
PARTS OVERVIEW ...................................................................................... 15
INSTALLING GUIDE BAR AND SAW CHAIN .................................................. 16
FUEL AND CHAIN OIL .................................................................................. 17
STARTING AND STOPPING .......................................................................... 20
SAWING ..................................................................................................... 21
MAINTENANCE ........................................................................................... 24
TROUBLESHOOTING ................................................................................... 28
TECHNICAL SPECIFICATIONS ....................................................................... 31
PARTS DIAGRAM & LIST- BODY .................................................................. 32
2 - STROKE PETROL ENGINE- MANUAL ....................................................... 35
PARTS DIAGRAM & LIST- ENGINE ............................................................... 46
Page 5 of 52
KisanKraft
®
Warranty Certificate
(CUSTOMER COPY)
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Product
HEAVY DUTY Petrol Chainsaw
KisanKraft Invoice Date
Brand
KisanKraft
KisanKraft Invoice No.
Model
KK-CSP-5720 KK-CSP-8650
WARRANTY PERIOD
6 MONTHS
FOR THE SPECIFIED PERIOD FROM THE
DATE OF SALE OR DELIVERY WHICHEVER IS EARLIER.
Dealer’s
Invoice Date
Dealer’s Invoice
No.
Buyer’s Info (Name, Address, Phone,
etc.):
Dealer’s Stamp (Address, Phone, TIN,
etc.):
Buyer’s
Sign
Dealer’s Sign
What is covered: KisanKraft Limited and its manufacturers warrant this product to be free from defects in material or workmanship. All parts defective in material and workmanship are covered. This warranty will only cover defects arising under normal usage. This warranty is limited to repair or replacement by KisanKraft Limited or its manufacturers at the premises of Authorized Dealers, of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship. KisanKraft or its manufacturers make no warranty with respect to trade accessories not manufactured or sold by them. What is not covered: The warranty shall become null and void and neither KisanKraft Limited nor any of its manufacturers, nor its authorized dealers assumes any responsibility, if the failure was caused by the following: (1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of machine or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical damage, (6) Repairs made by unauthorized parties and/or with unauthorized parts, (7) Improper set up, adjustments, tampering or altered products
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
KisanKraft Limited (formerly known as KisanKraft Machine Tools P Ltd)
Page 6 of 52
KisanKraft
®
Warranty Certificate
(CUSTOMER COPY)
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
No Warranty On Electrical Motor / Electrical Parts / Battery Etc.
Receipt is required for availing warranty services
Our
Products
ChainsawsBrush Cutters and AccessoriesHarvesters Engines and Water PumpsHand Tools
Garden Tools
Cultivators and AccessoriesSprayers and Accessories
Transplanter and Post Hole Digger
Milking Machines
Important: (1) Normal maintenance and adjustments to the product is the responsibility of the customer. (2) Normal wear and tear is not covered under warranty. (3) Rubber/plastic parts and consumables such as blades, clutch and clutch-bell, spark-plugs, nylon line, air-filters, fuel-filters, oil seals etc. are not covered under the warranty.
Incidental / Consequential Loss: KisanKraft Limited or its manufacturers will not be liable for general damages, including bodily injuries, or for incidental or consequential damages including, but not limited to, loss of use, loss of profits, loss of production, expense of substitute equipment or other commercial loss or damage. Limitation of Liability: This limited warranty is in lieu of all other express warranties, obligations, or liabilities. Any implied warranties, obligations or liabilities, including, but not limited to, any implied warranty of merchantability shall be limited in duration to the applicable warranty period. Any action for breach of any warranty hereunder, including, but not limited to, any implied warranty of merchantability must be brought within the applicable warranty period. Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty. Assignment / Transfer of warranty: The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer. The above warranties are extended to the first end user (original purchaser), and no warranty is made, nor authorized to be made assignable on resale by the first end user. What you must do to obtain limited warranty service: To obtain performance of any obligation under this warranty for failure during the applicable warranty period, deliver the defective product, to the nearest Authorized Dealer. KisanKraft Limited, its manufacturers and its dealers reserve the right to inspect the claimed defective part(s) to determine if the malfunction is the result of a defect covered by this warranty. Please note that the decision of KisanKraft Limited with respect to any warranty claim is final.
Jurisdiction: All disputes are subject to Bangalore court’s jurisdiction.
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
KisanKraft Limited (formerly known as KisanKraft Machine Tools P Ltd)
Page 7 of 52
KisanKraft
®
HEAVY DUTY Petrol Chainsaw
KK-CSP-5720-8650
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
WARNING
IMPORTANT
NOTE
Read operation manual before using this machine
Wear head, eye and ear protection. Warning! Kickback is danger.
Warning / Attention
BEFORE GETTING STARTED
We wish to thank you for choosing our product. We are confident that the high quality of our product will meet your requirement and will give you long-lasting service. In order to avoid accidents or injury, please read this manual carefully before using the machine. After reading, preserve this manual for further reference.
SAFETY SYMBOLS
Types of Warning Used In the Manual:
This mark indicates instructions which must be followed in order to prevent accidents which
could lead to serious bodily injury or death.
This mark indicates instructions which must be followed, or it leads to mechanical failure,
breakdown, or damage.
This mark indicates hints or directions useful in the use of the product.
Explanation of Symbols and Safety Warnings:
Page 8 of 52
KisanKraft
®
HEAVY DUTY Petrol Chainsaw
KK-CSP-5720-8650
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: +91.80. 22178200
IMPORTANT
The port to refuel the“ MIX PETROL”
The port to refuel the “CHAIN OIL”
The indication regarding the choke. Pulling out the choke knob, the
choke closes.
The indication regarding the switch. Flipping the engine switch to
the “O” (OFF) direction, the engine stops.
The indication regarding the chain oil adjuster nut.
“-” direction-the oil flow decrease “+” direction-the oil flow increase.
H: The High-speed adjustment screw. L: The Slow-speed adjustment screw.
If warning seals peel off or become soiled and is impossible to read, you should contact the dealer from which you purchased the product to order new seals and affix the new seal(s) in the
required location(s).
Symbols on the Machine:
For safe operation and maintenance, symbols are carved on the machine. Follow these indications and please be careful not to make any mistake.
Page 9 of 52
KisanKraft
®
HEAVY DUTY Petrol Chainsaw
KK-CSP-5720-8650
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Chain brake, activated (right) Chain brake, not activated (left)
a) Read this operation manual carefully to understand how to
operate this properly
b) You should never use the product when under the
influence of alcohol, when suffering from exhaustion or lack of sleep, when suffering from drowsiness as a result of having taken cold medicine. or at any other time when a possibility exists that your judgment be might be impaired or that you might not be able to operate the machine
properly and in a safe manner
c) Avoid running the engine indoors. The exhaust gases
contain harmful carbon monoxide.
SAFETY PRECAUTIONS
Before Using the Machine:
d) Never use the product under circumstances like those described below:
1. When the ground is slippery or when other conditions exist which might make it not possible to maintain a steady posture.
2. At night, at times of heavy fog, or at any other times when your field of vision might be limited and it would be difficult to gain a clear view of the area.
3. During rainstorms, during lightning storms, at times of strong or gale-force winds,
e) When using this product for the first time, before beginning actual work learn to handle f) Lack of sleep, tiredness, or physical exhaustion results in lower attention spans, and g) Limit the amount of time of using the machine continuously to somewhere around 10
h) Be sure to keep this manual handy so that you may refer to it later whenever any i) Always be sure to include this manual when selling, lending, or otherwise transferring j) Never allow children or anyone unable to fully understand the directions given in this
Working Gear and Clothing:
a) When using the product, you should wear proper clothing and protective equipments
or at any other times weather conditions might make it unsafe to use this product.
it from a skilled worker. this in turn leads to accidents and injury.
minutes per session, and take 10-20minutes of rest between work sessions. Also try
to keep the total amount of work performed in a single day under 2 hours or less. questions arise. the ownership of the product. manual to use this product.
Page 10 of 52
KisanKraft
®
HEAVY DUTY Petrol Chainsaw
KK-CSP-5720-8650
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
(1) Helmet (2) Protection goggles or face Protector (3) Thick work gloves (4) Non-slip-sole work boots (5) Ear protectors
a) The engine of this product is designed to run on a mixed fuel
which contains highly flammable petrol. Never store cans of fuel or refill the fuel tank in any place where there is a boiler stove, wood fire, electrical sparks, welding sparks, or any other source of heat or fire which might ignite the fuel.
as follows.
b) And you should carry with you the below given things:
(1) Attached tools and files. (2) Properly reserved fuel and chain oil. (3) Things to notify your working area (Rope, warning signs) (4) Whistle (for collaboration or emergency) (5) Hatchet or saw (for removal of obstacles)
c) Never use the product when wearing pants with loose cuffs, when wearing sandals,
or when barefoot.
Warning Considering Handling of Fuel:
b) Smoking while operating the product or refilling its fuel tank is extremely dangerous.
Always be sure to keep lit cigarettes away from the product at all times.
c) When refilling the tank always turn off the engine first and take a careful look round
to make sure that there are no sparks or open flames anywhere nearby before refueling.
d) If any fuel spillage occurs during refueling, use a dry rag to wipe up spills before
turning the engine back on again.
e) After refueling, screw the fuel cap back tightly onto the fuel tank and then carry the
product to a spot 3m or more away from where it was refueled before turning on the engine.
Before Starting Engine:
a) Check working place, the cutting object and cutting direction. If there is obstacle,
remove it.
b) Never start cutting until you have a clear work area, secure footing and a planned
retreat path from the failing tree.
Page 11 of 52
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®
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KK-CSP-5720-8650
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: +91.80. 22178200
WARNING
Take care when using your saw and make sure the kickback zone of the bar never touches any object.
c) Use caution and keep by standers and animals out of the working area whose
diameter is 2.5 times of the cutting object.
d) Inspect the machine for worn, loose, or damaged parts .Never operate the machine
that is damaged, improperly adjusted, or is not completely and securely assembled, Make sure that the saw chain stops moving when the throttle control trigger is released.
When Starting the Engine:
a) Always hold the machine firmly with both hands when the engine is running .Use a
firm grip with thumb and fingers encircling the handles. b) Keep all parts of your body from the machine when the engine running. c) Before staring the engine, make sure the saw chain is not contacting anything.
Operation:
a) Keep the handle dry, clean and free of oil or fuel mixture. b) Never touch the muffler, spark plug or other metallic parts of the engine while the
engine is in operate or immediately after stopping the engine. Doing so could result
in serious burns or electrical shock. c) Use extreme caution when cutting small size brush and saplings because slender
material may catch the saw chain and be whipped toward your off balance. d) When cutting a limb that is under tension in the wood fibers is released e) Check the tree for dead branches that could fall during the felling operate. f) Always shut the engine off, before setting it down.
Kickback Safety Precautions for Chain Saw Users
1. Kickback may occur when the nose or tip of the guide bar touches an object, or
when the wood closes may cause a lightning fast reverse reaction, kicking the guide
bar up and back towards the operator. Pinching the saw chain along the top of the
guide bar may push the guide bar rapidly back towards the operator. Either of these
reactions may cause you to lose control of the saw which could result in serious
personal injury.
2. Do not rely exclusively on the safety devices built into your saw. As a chain saw
user you should take several steps to keep cutting jobs free from accident or injury.
With a basic understanding of kickback you can reduce or eliminate the element
of surprise. Sudden surprise contributes to accidents.
Keep a good grip on the saw with both hands. the right hand on the rear handle,
and the left hand on the front handle, when the engines is running. Use a firm grip
Page 12 of 52
KisanKraft
®
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KK-CSP-5720-8650
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: +91.80. 22178200
The chain brake (A) can either be
activated manually (by your left hand) or automatically by the inertia release mechanism.
The brake is applied when the front hand
guard (B) is pushed forwards.
To release the chain brake pull the front
hand guard backwards, towards the front handle.
In the felling position the left hand is in a
position that makes manual activation of the chain brake impossible. With this type of grip, that is when the left hand is placed so that it cannot affect the movement of the front hand guard, the chain brake can only be activated by the inertia action.
with thumbs and fingers encircling the chain saw handles. A firm grip will help you reduce kickback and maintain control of the saw.
Make certain that the area in which you are cutting is free from obstructions Do
not let the nose of the guide bar contact a log, branch, or any other obstruction which could be hit while you are operating the saw.
Cut at high engine speeds.  Do not overreach or cut above shoulder height.  Follow manufactures sharpening and maintenance instructions for saw chain.  Only use replacement bars and chains specified by the manufacturer or the
equivalent.
Chain Brake and Front Hand Guard
Your chain saw is equipped with a chain brake that is designed to stop the chain if you get a kickback. The chain brake reduces the risk of accidents, but only you can prevent them.
Page 13 of 52
KisanKraft
®
HEAVY DUTY Petrol Chainsaw
KK-CSP-5720-8650
: www.kisankraft.com
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: +91.80. 22178200
The way the chain brake is activated,
either manually or automatically by the inertia release mechanism, depends on the force of the kickback and the position of the chain saw in relation to the object that the kickback zone of the bar strikes. If you get a violent kickback while the kickback zone of the bar is farthest away from you the chain brake is designed to be activated by the inertia in the kickback direction.
If the kickback is less violent or the
kickback zone of the bar is closer to you the chain brake is designed to be activated manually by the movement of your left hand.
The chain catcher is designed to catch the chain if it snaps or jumps off. This should not happen if the chain is properly tensioned and if the bar and chain are properly serviced and maintained
WARNING
The metallic parts reach high temperatures immediately after stopping the engine.
Chain Catcher:
Maintenance:
In order to maintain your product in proper working order, perform the maintenance
and checking operations described in the manual at regular intervals. Always be sure to turn off the engine before performing any maintenance or
checking procedures.
Leave all maintenance other that the items listed in the Owners Manual to your
competent servicing dealer.
Transport:
For longer periods of transport of the chain saw, the fuel and chain oil tanks should
be emptied. The guide bar cover must always be fitted to the cutting attachment when the
machine is being transported or in storage, in order to prevent accident contact with
Page 14 of 52
KisanKraft
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HEAVY DUTY Petrol Chainsaw
KK-CSP-5720-8650
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1.
Front handle
12.
Bar protector
2.
Oil cup
13.
Chain tensioning screw
3.
Gland
14.
Clutch cover
4.
Stop switch
15.
Oil pump adjustment screw
5.
Cylinder cover
16.
Choke knob
6.
Throttle control latch
17.
Throttle control
7.
Rear handle
18.
Front hand guard
8.
Fuel tank
19.
Muffler
9.
Starter handle
20.
Bumper spike
10.
Starter
21.
Chain
11.
Chain oil tank
22.
Bar
the sharp chain. Even a non-moving chain can cause serious cuts to yourself or
persons you bump into with an exposed chain. Secure the machine during transport.
PARTS OVERVIEW
Page 15 of 52
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WARNING
1) Pull the guard towards the front handle to check that the chain brake is not on.
2) Loosen the nuts and remove the chain cover.
3) Install the bar over the bar bolts .Place the bar in its rearmost position. Place the chain the drive sprocket locate it in the groove on the bar. Begin on the top edge of the bar
WARNING
4) Fit the chain cover and locate the chain adjuster pin in the hole in the bar. Check that the drive links of the chain fit correctly over the drive sprocket and that the chain is correctly located in the groove in the bar. Tighten the bar nuts finger tight.
5) Tension the chain by turning the chain tensioning screw clockwise using the combination spanner.
INSTALLING GUIDE BAR AND SAW CHAIN
The saw chain has very sharp edges. Use thick protective gloves for safety.
Make sure that the edges of the cutting links are facing forward on the top edge of the bar.
Page 16 of 52
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6) The chain is correctly tensioned when it does not sag from the underside of the bar, but can still be turned easily by hand. Hold up the bar tip and tighten the bar nuts with the plug wrench.
7) When fitting a new chain, the chain tension has to be checked frequently until the chain is run-in. Check the chain tension regularly. A correctly tensioned chain ensures good cutting performance and long life.
NOTE
Condition
Petrol: oil
Up to 100 hours use
25:1
After 100hours use
30:1
A new chain will expand its length in the beginning of use. Check and readjust the tension frequently as a loose chain can easily derail or cause rapid wear of itself and the guide bar.
FUEL AND CHAIN OIL
FUEL
The machine is equipped with a two-stroke engine and must always be run using a mixture of petrol and two-stroke oil. It is important to accurately measure the amount of oil to be mixed to ensure that the correct mixture is obtained. When mixing small amounts of fuel, even small inaccuracies can drastically affect the ratio of the mixture.
Petrol
Use good quality petrol.  The lowest recommended octane grade is 90.
Two-stroke oil
Use two-stroke engine oil, which is specially formulated for our air-cooled two
stroke-engines
Never use oil intended for four-stroke engines
Recommended Mixing Ratio:
Page 17 of 52
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Petrol(L)
1 2 3 4 5
2-cycle oil (ml)
40
80
120
160
200
Petrol(L)
300
600
900
1200
1500
2-cycle oil (ml)
10
20
30
40
50
WARNING
NOTE
NOTE
25:1 Mix Chart
30:1 Mix Chart
Keep open flames away from the area where fuel is handle or stored.  Mix and store fuel only in an approved gasoline container.
Most engine troubles are caused, directly or indirectly, by the fuel used in the machine. Take special care not to mix engine oil used for 4 stroke engines.
CHAIN OIL
Use motor oil SAE30- SAE40 in summer and SAE20 in winter.
Do not use wasted or regenerated oil that can cause damage to the oil pump. FUELING
Never refuel the machine while the engine is running.  Make sure there is plenty of ventilation when refueling or mixing fuel (gasoline and
2-stroke oil).
Move the machine at least 3m from the refueling point before starting it.  If you have spilled fuel or chain oil on the machine, wipe off the spillage and allow
remaining fuel to evaporate.
If the machine is leaking fuel. Check regularly for leaks from the fuel cap and fuel
lines
Page 18 of 52
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1. Untwist and remove fuel cap. Rest the cap on a dustless place.
2. Put fuel into the tank to 95% of the full capacity.
3. Fasten the fuel cap securely and wipe up any fuel spillage around the unit.
Check the chain lubrication each time you refuel. After starting the engine, run the chain at medium speed and see if chain oil is scattered off as shown in the figure.
NOTE
Adjustments are made by turning the oil pump adjustment screw using a screwdriver or combination spanner. The machine is supplied from the factory with the screw set to middle position. Turning the screw clockwise will reduce the oil flow and turning the screw anti-clockwise will increase the oil flow.
NOTE
CHECKING OIL SUPPLY
ADJUSTMENT OF THE OIL PUMP
The saw chain oil tank and the fuel tank are designed so that the fuel runs out before the saw chain oil.
Be sure to refill the chain oil tank every time when refueling the unit.
Page 19 of 52
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1. The chain brake should be activated when starting the chain saw. Activate the chain brake by pushing the front hand guard forwards.
2. Press the oil cup repeatedly until fuel begins to fill the diaphragm (about 3~6 times). The oil cup need not be completely filled.
6. Pull the starter handle with your right hand and pull out the starter cord slowly (about 3~4 times) until you hear a "puff" sound.
7. By disengaging the throttle latch in order to the chock is opened. Pull the starter handle with your right hand and pull out the starter cord rapidly until the engine starts.
8. Pull the front hand guard back towards the front handle. The chain saw is now ready for use.
STARTING AND STOPPING
Starting the Engine:
3. Move the switch to “ON “position.
4. Pulling out the chock knob, the chock is closed.
5. Grip the front handle with your left hand. Put your right foot into the boot grip through the lower section of the rear handle pressing the machine against the ground.
Page 20 of 52
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NOTE
WARNING
The intermediate wall is designed so it can be adjusted for running in cold weather, so that preheated air from the cylinder can pass into the carburetor space preventing icing of the air filter, etc.
WARNING
When restarting immediately after stopping the engine, leave the choke knob at the open position.
Do not start the engine while holding the chainsaw with hand. The saw chain may touch your body and is very dangerous.
Winter Use
Break
1. Don’t accelerate abruptly due to bad lubrication of the engine at the beginning of
start-up.
2. Avoid the speedy idle motion and over speed motion. If the engine runs at high
speeds, it not only shortens the life of the engine but also causes more problems in the engine.
Stopping the Engine
1. Release the throttle lever to allow the engine to idle.
2. Set the switch to the “OFF “position.
Before proceeding to your job, read Safety Precautions section it is recommended
to first practice sawing easy logs. This also helps you get accustomed to your unit.
Always follow the safety regulations. The chain saw must only be use for cutting
wood. It is forbidden to cut other types of material. Vibrations are not recommended. do not use the chain saw as a lever for lifting moving or splitting objects .Do not lock it over fixed stands ,it is forbidden to hitch tools or applications to the p.t.o that are not specified by the manufacturer.
It is not necessary to force the saw into the cut. Apply only light pressure while
running the engine at full throttle.
When the saw chain is caught in the cut, do not attempt to pull it out by force, but
use a wedge or a lever to open the way.
Page 21 of 52
SAWING
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1. This saw is equipped with a chain brake that will stop the chain in the event of kickback if operating properly. You must check the chain brake operation before each usage by running the front hand guard forward. The chain should stop immediately with the engine at full speed. If the chain is slow to stop or does not stop, replace the brake band and clutch drum before use.
2. It is extremely important that the chain brake be checked for proper operation before each use and that the chain be sharp in order to maintain the kickback safety level of this saw, removal of the safety devices. Inadequate maintenance, or incorrect replacement of the bar or chain may increase the risk or personal injury due to kickback.
(1) While cleaning the area around the tree,
arrange a good foothold and retreat path.
(2) Make a notch cut one-third of the way into the
tree on the felling side.
(3) Make a felling cut from the opposite side of the
notch and at a level slightly higher than the
bottom of the notch.
(1) Notch cut (2) Felling cut (3) Felling direction
Never use a chain saw by holding it with one hand. A chain saw is not safely
controlled with one hand. Always have a secure, firm grip around the handles with both hands.
Always use full throttle when cutting!  Reduce the speed to idle after every cut (running the engine for too long at full
throttle without any load, i.e. without any resistance from the chain during cutting, can lead to serious engine damage)
After working for a long time, release the throttle lever to allow the engine to idle and
run 3~5 minutes, for preventing the machine parts (ignition, carburetor) from overheating.
Always start a cut with the chain rotating at full speed and bumper spike in contact
with the word.
Bumper spike as a pivot when chain saw is sawing ,Some of the weight of chain
saw and reacting force of sawing have effect on the wood, lighten the intensity of labor.
Guard Against Kickback
Basic Cutting Technique
Decide the felling direction considering the wind, lean of the tree, location of heavy branches,
ease of job after felling and other factors.
Page 22 of 52
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WARNING
WARNING
Saw down halfway, then roll the log over and cut from the opposite side.
In area A, saw up from the bottom one-third and finish by sawing down from the top. In area B. saw down from the top one-third and finish by sawing up from the bottom
First check to which side the limb is bent. Then make the initial cut from the bent side and finish by sawing from the opposite side.
WARNING
When you fell a tree, be sure to warn person of the danger
Bucking and Limbing
Always ensure your foothold. Do not stand on the log. Be alert to the rolling over of a cut log. Especially when working on a slope,
stand on the uphill side of the log.
Follow the instructions in “For safe operation” to avoid kick back of the saw.
Before starting work, check the direction of bending force inside the log to be cut. Always finish cutting from the opposite side of bending direction to prevent the guide bar from being caught
in the cut.
A Log lying on the ground
A Log handing off the ground
Cutting Limbs of Fallen Tree
Be alert to the springing back of a cut limb. Pruning of Standing Tree
Page 23 of 52
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Cut up from the bottom, finish down from the top.
WARNING
WARNING
Remove the air filter after taking off the Cylinder
cover, Split the air filter into halves. When refitting make sure that the air filter seals tightly against the filter holder. Clean the filter by brushing or shaking it.
The filter can be cleaned more thoroughly by
washing it in water and detergent.
An air filter that has been in use for a long time
cannot be cleaned completely. The filter must therefore be replaced with a new one at regular intervals. A damaged air filter must always be replaced.
MAINTENANCE
Before cleaning, inspecting, or repairing your unit, make sure that engine has stopped and is cool. Disconnect the spark plug to prevent accidental starting.
Maintenance after Each Use
1. Air filter and Gland
The air filter rand gland must be regularly cleaned to remove dust and dirt in order to avoid Carburetor malfunctions.
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When the guide bar is dismounted, remove Saw dust in the bar groove and the oiling port.
Grease the nose sprocket from the feeding port on the tip of the bar.
To prolong the life of the bar you should turn it over daily.
Remove the guide bar and check the oiling port for clogging.
Brush off any wood dust, resin and dirt from the chain brake and clutch drum. Dirt and wear can impair operation of the brake.
Dust clogging between the cylinder fins will cause overheating .Removing the Starter and the cylinder cover. Clean the cooling system with a brush once two week.
2. Guide bar
3. Oiling Port
4. Chain Brake
Periodical Service Points:
1. Cooling System
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Clean the electrodes with a wire brush and reset the gap to 0.5~0.65mm as necessary.
Check for cracks and for excessive wear interfering with the chain drive. If the crack is obvious, replace it with new one, Never fit a new chain on a worn sprocket, or a won chain on a new sprocket.
(1) Needle bearing (2) Sprocket (3) Spacer (4) Clutch
Sprockets have a needle bearing on the drive shaft, which has to be greased regularly (once a week). Use only high quality bearing grease or engine oil
Check that the chain catcher is not damaged and is firmly attached to the body of the chain saw.
a) Regularly check if the muffler is
securely attached to the machine.
b) Some mufflers are equipped with a
special spark arrestor screen. If your machine has this type of muffler, you should clean the screen at least once a week. This is best done with a wire brush. A blocked screen will cause the engine to overheat and may lead to serious damage
2. Spark Plug
3. Sprocket
4. Chain Catcher
5. Muffler
6. Saw Chain
Page 26 of 52
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WARNING
WARNING
1) Filing angle
2) Cutting angle
3) File position
4) Round file diameter
Always file cutting teeth from the inside face. Reduce the pressure on the return stroke. File all the teeth on one side first, then turn the chain saw and file the teeth on the other side.
It is very important for smooth and safe operation to keep the cutters always sharp.
The chain needs sharpening if you observe any of the below mentioned:
a) Sawdust becomes powder-like. b) You need extra force to saw in. c) The cut way does not go straight d) Vibration increases e) Fuel consumption increases
Cutter Setting Standards:
Be sure to wear safety gloves.
When you sharpen a cutting tooth there are four important factors to remember.
Page 27 of 52
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After every cutter has been set, check the depth gauge and file it to the proper level as illustrated.
WARNING
Use the flat file to file off the tip of the depth gauge that protrudes through the depth gauge tool. The depth gauge setting is correct when you no longer feel resistance as you draw the file along the depth gauge tool.
Problem
Probable Cause
Remedy
There is fuel, but spark plugs fail to ignite. There is power at the terminal.
Drawing too much fuel
Tuning the carburetor
Faulty spark plug gap.
Adjust the spark plug gap
Faulty spark plug insulation.
Replace the spark plug
No power at the terminal
Faulty TCI unit or broken wire
Replace the ignition coil.
A break or short in the ignition coil.
There is fuel and spark plug ignites
Compression is good
Bad Mixture
Adjust the carburetor
Compression is bad
Faulty packing
Tighten the spark plug
Spark plugs not tightened properly
Tighten the spark plug Piston rings are sticking
Replace the piston ring
Be sure to round off the front edge to reduce the chance of kickback or tie-strap breakage.
TROUBLESHOOTING
1. When Engine Fails To Start:
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No fuel in the carburetor
No fuel in the tank
Fill the tank with fuel
Fuel valve is faulty or fuel tank air vent is plugged.
Clear air vent hole Lines are bent
Replace lines
Problem
Probable Cause
Remedy
No power
Compression is good and there is no misfire
Air cleaner element is plugged up.
Clean or replace air cleaner if necessary
Air has entered fuel line joints.
Clear the fuel line Faulty choke lever
Replace choke lever
Carbon build up on cylinder muffler.
Clean the muffler
Compression is bad
Burnt spark plugs
Replace the spark plug
Short in cable
Replace the cable
Bad mixture or piston ring wear.
Replace the piston ring
Marks on cylinder. Cracks in the piston head
Replace the piston
Engine overheated
Fuel is too low (mixture is too thin).
Engine over oiling.
Faulty mixture, not enough mixture.
Clear the lines
Carbon piled up, overloaded operation.
Clean the carbon Faulty spark plugs.
Replace the spark plugs
Plugged cylinder or coolant lines
Clean the coolant lines
Inaccurate explosion
Carburetor not adjusted properly.
Adjust the carburetor gap properly
Faulty spark plugs.
Replace the spark plug
2. Engine Fails To Run Smooth:
Page 29 of 52
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Problem
Probable Cause
Remedy
Faulty magneto or internal short
Replace he magnet
Engine doesn’t sound right
Overheated cylinders
Replace the cylinder
Overload operation
Right quantities of petrol and oil should be mixed to enable proper lubrication
Faulty mixture or incorrect ratio
Internal engine damage
Replace the necessary spares/contact service person
Slow acceleration Carburetor not adjusted
properly or faulty compression
Adjust the carburetor gap properly
Poor gasoline oil quality
Use good quality gasoline-oil mixture.
Carbon pile up
Clean the carbon
Probable Cause
Remedy
Fuel is used up
Add fuel
Spark plug got contaminated with oily deposits
Clean the oily deposits
The Engine Suddenly Stopped
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Chain saw Model
KK-CSP-5720
KK-CSP-8650
Guide bar Size (in.)
51cms (20”)
46cms (18”)
Displacement(cc)
50.8
50
Rated power kW
2.2
RPM
9000
Fuel
Mixture (Petrol 25:Two-cycle oil 1)
Fuel tank capacity(ml)
540
600
Chain (Oregon) oil
Motor oil SAE 10W-30
Oil tank capacity(ml)
280
250
Carburetor
Diaphragm type
Ignition
C.D.I
Spark plug
CMR6A
Oil feeding system
Automatic pump adjuster
Starting system
Recoil Starter
Guide bar Type
Sprocket nose
Saw Chain Pitch(in.)
0.325
Chain saw without bar or chain, empty tanks, (kg )
5.8
5.8
Idle speed r/min
3200±280
Clutch speed r/min
5000±300
Dimensions(L*W*H)(mm)
430×180×260
Sound level dB(A)
≤115
Vibration level (m/s2)
Front handle
≤5.5
Rear handle
≤7.5
TECHNICAL SPECIFICATIONS
Page 31 of 52
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PARTS DIAGRAM & LIST- BODY
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KK-No
KK-Name
Qty
KK-No
KK-Name
Qty
B-1
Front Damper (RC)
1
B-36
Trigger Torsion Spring
1
B-2
Washer Guidance Lump
1
B-37
Base
1
B-3
Guidance Lump
1
B-38
Trigger control Rack
1
B-4
Recall Spring
1
B-39
Handle Cover
1
B-5
Dental Plate
1
B-40
Tensioner Cover Plate (RC)
1
B-6
Cylinder Spring Seat
1
B-41
Passive Tension Gear
1
B-7
Cylinder Spring
1
B-42
Active Tension Gear
1
B-8
Chain Catcher
1
B-43
Dust Shield (RC)
1
B-9
Grommet Fuel Pipe(Small)
1
B-44
Brake Spring (RC)
1
B-10
Balancer Pipe
1
B-45
Brake Spring Cover Plate (RC)
1
B-11
Grommet Balancer
1
B-46
Brake Strap (RC)
1
B-12
Balancer Assy
1
B-46-1
Brake Control Rod(RC)
1
B-13
Support Rubber
2
B-47
Right Cover (RC)
1
B-14
Guide Flow Cover
1
B-48
Pin(Main Level)
1
B-15
Bolt Star M5x12
1
B-49
Main Level
1
B-16
Washer (Rope Reel)
1
B-50
Stop ring outer 5
1
B-17
Starter Rope
1
B-51
Bolt Allen M5x10 W/P Washer
2
B-18
Rope Reel
1
B-52
Bolt Allen M5x8 W/P Washer
2
B-19
Gland Recoil Spring
1
B-53
Bolt Allen M4x12
1
B-20
Recoil Spring
1
B-54
Bolt Allen M4x6
1
B-21
Starter Cover
1
B-55
Bolt Allen M5x20
2
B-22
Starter Handle
1
B-56
Screw ST Pan Head M5x20
1
B-23
Oil Tank Cap
1
B-57
Screw (Front Damper (RC))
2
B-24
N/A 1 B-58
Screw ST Pan Head M5x20
3
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KK-No
KK-Name
Qty
KK-No
KK-Name
Qty
B-25
Front Handle
1
B-59
Bolt Allen M5x20
2
B-26
Fuel Pipe Short
1
B-60
Bolt Allen M5x20 W/P Washer
4
B-27
Grommet Fuel Pipe
1
B-61
Tapping Screw
2
B-28
Fuel Pipe Long
1
B-62
Screw ST M4. 8 x 12
1
B-29
Fuel Filter
1
B-63
Cushion Board
1
B-30
Throttle Rod
1
B-64
Block Starter Handle
1
B-31
Bedding Spring
2
B-65
N/A
1
B-32
Bedding Spring Seat
2
B-66
Tensioner Pin
1
B-33
Fuel Tank Cap
1
B-67
Screw ST Allen M6x20
4
B-34
Pin B4 x 28-Trigger
1
B-68
Chain Bar 325-58-78DL-20"
1
B-35
Trigger
1
B-69
Chain 325-58-78DL-20"
1
Page 34 of 52
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2 - STROKE PETROL ENGINE- MANUAL
BEFORE GETTING STARTED
This manual describes various cautions necessary to operate the engine properly. Before starting the engine, read the manual and understand the proper method of use. (Improper use of the engine could result in accident or injury.) Use the engine after reading and understanding also the manual of equipment driven by the engine. Keep the manual at a safe place where you can refer whenever needed.
SAFETY INSTRUCTIONS
No person who does not understand the content of this manual should be allowed
to operate the engine.
Engine should not be operated indoors or in places with poor ventilation. (Exhaust
gas contains odorless and harmful carbon monoxide.)
Do not insert in or approach hands or foot near the moving or revolving sections.  Do not store, spill or use petrol at the vicinity of fire, stove, furnace or devices
using the pilot flame or sparks like water heater or others. (There is risk of explosion.)
Do not refill the fuel indoors or at a place not well ventilated.  Do not smoke while filling the fuel.  Do not remove the fuel tank cap or refill the fuel while the engine is still running
or immediately after operation when the engine is still hot. (Wait for more than 2 minutes after terminating the operation before refilling the fuel.)
Do not operate the engine when petrol has spilled, smell of petrol is felt as there
is a risk of explosion.
Do not adjust the setting engine speed unnecessarily.  Do not check sparks while the ignition plug is removed.  Do not operate the engine with the muffler or air cleaner cover removed. (Inspect
particularly the muffler at regular intervals for loose mounting screws, breakage or leakage, and repair or replace it if any abnormality is observed.)
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1. Recoil starter grip
2. Starter lever
3. Cooling air inlet
4. Fuel tank cap
5. Fuel tank
6. Muffler
7. Exhaust outlet (Types vary depending on the specifications.)
8. Engine switch (Types vary depending on the specifications.)
9. Clutch
10. Ignition plug cap
11. Air cleaner
12. Carburetor
13. Priming button
Do not operate the engine when grass, leaves or inflammable substances are
sticking in or around the muffler.
Do not touch parts of muffler or engine at high temperatures. (There is risk of
burns.)
Do not touch the ignition plug or high-voltage cord during operation. (There is risk
of electric shock or physical injury.)
Make sure to stop the engine whenever the work is interrupted or moving the
engine to another place.
Do not operate the engine alone. (It must be connected to the driven equipment
when it is operated).
Check frequently the parts used on the fuel line for cracks or leakage, and replace
them if necessary.
Remove dirt, grass or other trash from the cooling fins and the cooling air inlet.
(Make sure to stop the engine and the driven equipment before the cleaning.)
Make sure to use always new petrol. (Old petrol may cause sticky substance
adhering at the inside of carburetor causing trouble in operation.)
Before starting the engine, confirm that the area of radius 15 m around it is
evacuated and no tank filled with fuel, or others are not left over.
Use only genuine parts supplied from the manufacturer. Use of parts other than
the genuine parts could cause engine trouble or premature abrasion. Note: Important safety items quoted in this manual do not necessarily cover all situations or conditions that could occur. Although sufficient care has been taken to
assure the safety of the engine, operators or service personnel must observe necessary precautions to operate it safely and protect themselves from possible dangers.
COMPONENTS OVERVIEW
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Petrol : 2-cycle engine oil
40: 1
INSPECTION BEFORE OPERATING THE ENGINE
FUEL: Use mixed oil of ordinary regular petrol for vehicle and special 2-cycle engine oil with
the proportion as shown by the following table. Mixing ratio (Volumetric ratio):
Do not use degenerated oil (with sour smell).  (It could cause engine trouble such as the starting error, insufficient output, etc.)  Make sure to clean spilled fuel. It could foul clothes or cause fire.  Do not use 4-cycle engine oil. (It could cause fouled plug, bound piston ring,
clogged muffler, or other problem.) Take care while handling petrol. (As there is a risk of explosion.)
ADJUSTMENT OF THROTTLE WIRE:
Adjust the play on the throttle wire to 0.5 ~ 1.0 mm.
LARGER PLAY
It could cause the starting trouble.  Revolution speed could rise unexpectedly when the external wire of throttle wire
comes off from the position.
NO PLAY
Driven equipment may fail to stop even if the throttle lever is returned.
INSPECTION OF RESPECTIVE SECTIONS:
Make sure to inspect these sections before operating the engine.
Inspection of fuel
Is sufficient quantity of oil reserved?  Is not the fuel degenerated?  Use the proper fuel referring to the “Fuel” section.
CAUTION
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Sufficient care must be taken on the fire not only when replenishing but also
handling fuel. It could cause fire or explosion. Securely close the oil tank cap. Fuel may leak if the cap is tightened aslant. It
will never leak if the cap is tightened properly.
(Excluding: TL tank cap breather type)
Inspection of clogging
Check the cooling fins, around the muffler and cooling air inlet for trash or
withered grasses trapped.
Inspection of air cleaner
Inspection of screws and nuts
Inspection of fuel pipes
CAUTION
Cracks, fissures or disconnection from joints could cause fire or explosion by leaked fuel. Service or replace damaged fuel pipe and grommet.
Remove them if necessary
Is not fouled the air cleaner element?
When the element is fouled or it is not impregnated with oil, inspect and
service it in accordance with “Inspection and servicing before each
operation”
Check respective sections for loose or missing screws or nuts.
Service them if necessary.
Check for cracks or fissures on the fuel pipe and grommet, disconnection
or fuel leakage from joints on the fuel tank and carburetor.
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1. Turn the engine switch to the “ON” side.
2. Set the throttle lever at the slow speed position.
3. Push the priming button repeatedly with finger till it hits the top. (More than 10 times)
Pressing the priming button is necessary to prime the fuel to facilitate the start-up. Since any excess amount of primed fuel returns to the tank, there is no problem of over-priming. Prime the fuel rather more than sufficiently to avoid starting trouble.
4. Turn the choke lever to the fully closed position
(at the
Mark).
When sufficient fuel is retained and the engine is warm, set the choke lever at the fully opened
position (at the
mark)
5. While holding down the engine firmly, grasp the recoil starter grip and pull vigorously
6. When the engine has started, return the choke lever gradually to the fully opened
position (at the
Mark).
If only exploding sounds are heard, but it does not start, return the choke lever to the fully closed position and pull the starter grip vigorously once again.
E
ngine
S
low
P
riming
M
ain unit
METHODS OF STARTING & STOPPING THE ENGINE
START (CHOKE TYPE UNIT):
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1. Turn the engine switch to the “ON” side.
2. Set the throttle lever at the slowest speed position.
3. Push the priming button repeatedly with finger till it hits the top. (More than 10 times) Pressing the priming button is necessary to prime the fuel to facilitate the start-up. Since any excess amount of primed fuel returns to the tank, there is no problem of over-priming. Prime the fuel rather more than sufficiently to avoid starting trouble.
4. Turn down the starter lever of carburetor to set it at the start position. It is not necessary to operate the starter lever when the engine is warmed up (For about 15 minutes after stopping the engine.) (To be left in the operating position) Depending on specifications, the starter lever may be provided at the throttle wire side.
5. While holding down the engine firmly, grasp the recoil starter grip and pull vigorously
CAUTION:
a) When the engine stops on
the way after starting, or
b) When the engine fails to start
after trying the recoil
operation for 7 to 8 times. Return the starter lever to the operating position and try the recoil operation.
Engine
Sl
START (STARTER LEVER TYPE UNIT)
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6. If you move the throttle lever to the high-speed side a little after the engine has started, the starter lever returns to the operating position. Continue the warm­up operation for 2 to 3 minutes in this condition. Observing the condition of the engine, move the throttle lever to a desired engine speed.
1. Set the throttle lever at the slow speed position.
2. Turn the engine switch to the “OFF” position. (Switch position may vary depending on the specifications. Refer to the instruction manual of driven equipment.) In chase of a push button type switch, keep pressing the push button till the engine stops completely. Replenish the fuel before using up
completely. It will make easier at the next starting.
START
CAUTION
Before starting the engine, confirm that the area of radius 15 m around the engine
is completely evacuated.
Do not operate the engine when any flammable material (gasoline, volatile
chemicals, or others) is present around it.
Driven equipment may start simultaneously with the start of engine. Carefully
read the instruction manual of the equipment and start the engine carefully.
When a class FC oil is used, a larger resistance may be felt when pulling the
recoil starter grip under low temperature condition or at the initial operation at the next season. This is related to the characteristic of the oil and there is no problem
Concerning New Start System
It can start even if it is pulled slower than normal.
STOP
on the engine. Once started, it will return to the normal condition
If the rope is pulled (vigorously) till it will not come out any more, it could damage
the recoil mechanism.
Do not disassemble the recoil.
It is dangerous to disassemble the inside of recoil. (Consult your dealer when it is necessary to replace related parts.)
If the decompression slot of cylinder is clogged, the engine may start slower than
normal. Clean the slot to restore the normal condition.
Page 41 of 52
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When there is no subsequent work,
drain the fuel from the fuel tank and restart the engine to use up the fuel remaining in the carburetor.
Place the engine at a horizontal position
when the driven equipment is not used at the rest time, or others, in summer season. (If the tank is tilted as much as the inside of fuel cap is submerged in the fuel, the fuel may leak.)
Do not touch the engine body, especially
the muffler, during or immediately after stopping the operation. (There is risk of burn.)
After starting the engine, set the
throttle lever at the slow speed position and warm up the engine for approx. 2~3 minute. As the engine worms up, the engine will be accelerated smoothly.
CAUTION
PRECAUTIONS DURING OPERATION
Do not attempt to raise the engine speed abruptly immediately after the start because
the lubrication oil may not be distributed yet all over the engine.
If the throttle lever is turned to the fully opened position, the revolution speed picks up
to a considerably higher level, which could not only shorten the life of engine but also cause trouble. It should be avoided to race the engine at high speed under no load condition or raise the speed unnecessarily.
Before starting operation, make sure to inspect the engine in accordance with the
“Inspection before starting the engine”.
Do not operate the engine at the indoor or a place with poor ventilation. (Exhaust gas
contains odorless and harmful carbon monoxide.)
Do not insert in or approach hands or foot at the moving or rotating sections.  Stop the engine immediately if it has been discovered any leakage of fuel or gas from
the carburetor, muffler, fuel tank, crankcase, cylinder or mating face at respective sections. (Contact a dealer or service center for repair.)
Do not change the setting revolution speed of engine unnecessarily.  Be careful not to touch highly heated muffler or sections on the engine to avoid possible
risk of burn.
Page 42 of 52
KisanKraft
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2 - STROKE PETROL ENGINE
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1. Use the slow speed adjusting screw to adjust the slow speed revolutions.
Right turns: Increase the revolution speed.  Left turns: Slow down the revolution speed.
Increasing the slow revolution excessively causes the driven equipment
unable to stop even if the throttle lever is returned. The revolution speed should not be increased excessively.
2. In case with the slow speed fuel adjusting screw Normal position is where it is returned by one turn from the fully closed position (right turn).
Right turns: Increase the thickness of fuel.  Left turns: Decrease the thickness of fuel.
3. In case with the high speed fuel adjustment screw
Right turns: Decrease the thickness of fuel.  Left turns: Increase the thickness of fuel.
Fuel adjustment for the carburetor is completed at the optimum condition
before shipping from the factory. When it is necessary to adjust, consult your dealer.
Do not decrease the thickness of fuel too much.
(It could result in the seizure trouble of engine.)
Time
Item
Before Each Operation
At Every 50-hours
At Every 100­hours
2 Years
Inspection and retightening of bolts, nuts
Inspection of fuel leakage
Inspection, cleaning of air cleaner
Cleaning at cooling air inlet, cooling fin and around muffler
Do not operate the engine while withered grasses, leaves or other inflammable
substances are sticking in or around the muffler cover.
Do not touch the ignition plug cap or high-voltage cord during operation. (There is risk
of electric shock or physical injury.)
Do not operate the engine with the muffler or air cleaner cover removed
ADJUSTING THE CARBURETOR
Engine revolution speed is adjusted at the optimum condition before shipping from the factory. It should be adjusted only when it fails to operate properly. (Consult your dealer when adjustment is necessary.)
INSPECTION AND SERVICE
Table of regular inspections
Page 43 of 52
KisanKraft
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Inspection, cleaning of ignition plug
Inspection, cleaning of fuel filter
Removal of carbon from muffler, cylinder
Cleaning of spark arrestor
Replacement of ignition plug
Replacement of fuel piping (fuel pipe and grommet)
Wash the element with white kerosene and then immerse it in engine oil. Squeeze it tightly with single hand.
Use of fire is strictly prohibited
Clean thoroughly around the muffler.  Clean the cooling fins and the
cooling air inlet.
Inspect and retighten bolts and nuts.  Inspect the fuel leakage.
After removing carbon accumulated on the electrodes and the insulator, adjust the clearance between the electrodes at 0.6 ~ 0.7 mm
When mounting the plug cap, push
it in securely
INSPECTION AND SERVICE BEFORE EACH OPERATION
Cleaning of air cleaner
Cleaning and service at respective sections
INSPECTION AND SERVICE AT EVERY 50-HOUR
Cleaning and adjustment of ignition plug
Cleaning of fuel filter
Page 44 of 52
KisanKraft
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Using a piece of wire, or the likes, pull out the fuel filter and wash with clean white kerosene. When it is fouled heavily, replace the filter and also wash the tank inside.
Use of fire is strictly prohibited
Carbon removal
Remove carbon from the muffler in-/outlet, cylinder and piston. This work requires engine servicing skill and some tools. Consult the dealer or nearest service center.
CAUTIONS DURING INSPECTION
Disconnect the ignition plug wires before inspection or adjustment to prevent
unexpected start of engine.
Do not touch the engine immediately after operation to prevent burn.  Use of fire is strictly prohibited when handling the fuel (petrol).  Make sure to clean spilled fuel sufficiently before using the engine.  Do not wash the engine with water.  Do not change the setting revolution speed carelessly. (Consult your dealer when
changing the revolution speed.)
STORAGE
When releasing the engine from operation for more than 30 days, it must be serviced and stored as follows with care to prevent the starting trouble or malfunction due to degeneration of fuel.
1. Drain the fuel from the fuel tank and start to run the engine till it is stopped due to
use-up of fuel.
2. Wash the inside of fuel tank and fuel filter with white kerosene.
3. Removing the ignition plug, inject a small quantity of new engine oil through the
4. Clean the external surfaces with soft cloth and store it at a dry place free from
NOTE: If the unit is left over without draining fuel, impurities in the fuel could clog the fuel
Sufficient care must be taken not to use fires at the vicinity when handling the fuel.
Use of fire is strictly prohibited
plughole. After idling slowly for few revolutions operating the recoil starter, install the ignition plug. Pull the recoil starter again and stop it at the position where it is felt heavy.
fires.
passages such as the carburetor, fuel filter, or others, and cause engine troubles. Make sure to drain the fuel when storing the unit for a long period of time.
Page 45 of 52
KisanKraft
®
2 - STROKE PETROL ENGINE
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PARTS DIAGRAM & LIST- ENGINE
Page 46 of 52
KisanKraft
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2 - STROKE PETROL ENGINE
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KK-No
KK-Name
Qty
KK-No
KK-Name
Qty
E-1
Upper Cover
1
E-43-1
N/A
E-2
Air Filter Cover
1
E-43-2
Retainer
1
E-3
Air Filter Cover Lock
1
E-43-3
Spring-Clutch
1
E-4
Summer and winter switching device
1
E-44
Clutch Adjusting Washer
1
E-5
Pin B3*22
1
E-45
Clutch Drum
1
E-5-1
Spring(Air Filter Cover Lock)
1
E-46
Needle Bearing (Clutch Drum)
1
E-6
Choker Pull rod
1
E-47
Oil Pump Worm Gear
1
E-7
Choker Plug
1
E-48
Oil Pump Cover
1
E-8
Choker Handle
1
E-49
Pipe oil outlet
1
E-9
Switch On/Off
1
E-50
Oil Pump
1
E-10
Cylinder
1
E-51
Pipe oil inlet
1
E-11
Cylinder Lid(Left)
1
E-51-1
Clip fuel Tube
2
E-12
Gasket Cylinder Lid
2
E-52
Oil Filter
1
E-13
Cylinder Lid(Right)
1
E-53
Ignition Coil
1
E-14
Spark Plug
1
E-53-1
Grommet(Ignition Coil)
1
E-15
Gasket Muffler
1
E-53-2
Spring (Spark Plug)
1
E-16
Muffler
1
E-53-3
Cap(Spark Plug)
1
E-17
Piston Pin
1
E-53-4
Dust Cap (Spark Plug)
1
E-18
Gasket Cylinder
2
E-54
Cord Comp-Coil
1
E-19
Bolt Allen M5x20
1
E-55
Fly Wheel Assembly
1
E-20
Piston Ring
2
E-55-1
Claw Spring
2
E-21
Piston
1
E-55-2
Start Claw
2
E-22
Cir clip Piston Pin
2
E-55-3
Screw(Start Claw)
2
E-23
Needle Bearing Piston Pin
1
E-56
Nut M8X1-Flanged Hex
1
E-24
Crank Shaft Assy
1
E-57
Primer Bulb
1
E-25
Key -Crankshaft
1
E-58
Stand(Primer Bulb)
1
Page 47 of 52
KisanKraft
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KK-No
KK-Name
Qty
KK-No
KK-Name
Qty
E-26
Ball Bearing 6202
2
E-59
Bolt Allen M5x16 W/P/S Washer
3
E-27
Oil-Seal 15x28x7
1
E-60
Bolt Allen M6x25
2
E-28
Crank Case(Left)
1
E-61
Bolt Allen M4x8
8
E-29
Crank Case(Right)
1
E-62
Bolt Allen M5x25
4
E-30
Oil-Seal 15x28x5
1
E-63
Bolt Allen M5x8 W/P/S Washer
2
E-31
Pin 8x10
2
E-65
Bar Bolt
2
E-32
Guide Plate
1
E-66
Bolt Allen M4x6
1
E-33
Nut Hex Flanged M8
2
E-67
Bolt Allen M5x35
6
E-34
Gasket Insulator
2
E-68
Bolt Star M5x10
1
E-35
Insulator Spacer
1
E-69
Bolt Allen M4x10
3
E-36
Insulator
1
E-70
Bolt Allen M4x16
2
E-37
Gasket Carburetor
1
E-71
Bolt Allen M5x18 W/P/S Washer
2
E-38
Carburetor
1
E-72
Gasket Crankcase
1
E-39
Air Intake Tube
1
E-73
Ventilate Mouth
1
E-40
Air Cleaner Inside Cover
1
E-74
Bolts For T-Slot M5 x 50
2
E-41
Air Cleaner
1
E-74-1
Bush For Bolt T-Slot
1
E-42
Gasket Heat Insulation
2
E-75
Nut Hex Flanged M5
2
E-43
Clutch Shoe Assy
1
Page 48 of 52
KisanKraft
®
PRODUCT RANGE
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Brush Cutters and Accessories
Brush Cutter/Power Weeder Backpack Brush Cutter Tea Pruner Pole pruner with Engine Reaper Attachment Blades-Circular Blades (2 &3 points) Baffle Nylon Rope Tap & Go
Chainsaws
Petrol Chainsaw
Electric Chainsaw Chain Sharpening Machine
Engines and Water Pumps
Engine –Diesel-(Horizontal) Engine –Diesel(Vertical)
Engine-Kerosene
Water
Pump
with Petrol Engine
Water Pump with Kerosene Engine Water Pump with Diesel Engine
Hand Tools
Secateurs
Folding Saw Garden Rake
Garden Shovel
Hedge Shear
Lopper
Telescopic Hedge Shear Telescopic Lopping Shear Tree Pruner
Telescopic Steel Pipe & Fruit Picker Bag
Sheep Shear
Garden Tools
Electric Pressure Washer
Hedge Trimmer Lawn Mower (Electric, Petrol & Manual) Leaf Blower
Cultivators and Accessories
Petrol and Diesel
Sprayers and Accessories
Battery Sprayer
Portable Power Sprayer Trolley Sprayer Manual Knapsack Sprayer Manual Pressure Sprayer Rose Cans Hose Crimping Machine HTP Sprayer HTP Delivery Hose HTP Hose Reel HTP Stand
HTP Gun / Lance(Brass Rod
Knapsack Power Sprayer
Mister / Duster / Granuel Spreader
HTP Sprayer Set with Diesel Engine HTP Sprayer Set with Kerosene Engine
Fogging Machine
Milking Machine
Wood Shredder Fodder Ensiling Chaff Cutter Fodder Grinder Chaff Cutter Fodder Mini Chaff Cutter
Harvester
Maize Sheller Maize Sheller
+ Dehusker Maize Combine Harvester Onion Digger Carlotti Italy Tea Leaf Harvester Sugarcane Combine Harvester
Sugarcane Leaf Stripper
Transplanter and Post Hole Digger
Paddy Transplanter (2 & 8 Rows) Transplanter-Vegetable & Tobacco
Post Hole Digger(4” to 14”Augers)
KisanKraft has a large range of products to serve the farmers. A list of our products is given below:
Page 49 of 52
KisanKraft
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PRODUCT RANGE
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Many of our products have BIS: ISI certification.
Wide Range of Products for Every Need
For more information give MISSED CALL: 07676065555
Page 50 of 52
KisanKraft
®
Warranty Certificate
(KISANKRAFT COPY)
: www.kisankraft.com
: info@kisankraft.com
: +91.80.22178200
Product
HEAVY DUTY Petrol Chainsaw
KisanKraft Invoice Date
Brand
KisanKraft
KisanKraft Invoice No.
Model
KK-CSP-5720 KK-CSP-8650
WARRANTY PERIOD
6 MONTHS
FOR THE SPECIFIED PERIOD FROM THE
DATE OF SALE OR DELIVERY WHICHEVER IS EARLIER.
Dealer’s
Invoice Date
Dealer’s Invoice
No.
Buyer’s Info (Name, Address, Phone,
etc.):
Dealer’s Stamp (Address, Phone, TIN,
etc.):
Buyer’s
Sign
Dealer’s
Sign
What is covered: KisanKraft Limited and its manufacturers warrant this product to be free from defects in material or workmanship. All parts defective in material and workmanship are covered. This warranty will only cover defects arising under normal usage. This warranty is limited to repair or replacement by KisanKraft Limited or its manufacturers at the premises of Authorized Dealers, of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship. KisanKraft or its manufacturers make no warranty with respect to trade accessories not manufactured or sold by them. What is not covered: The warranty shall become null and void and neither KisanKraft Limited nor any of its manufacturers, nor its authorized dealers assumes any responsibility, if the failure was caused by the following: (1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of machine or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical damage, (6) Repairs made by unauthorized parties and/or with unauthorized parts, (7) Improper set up, adjustments, tampering or altered products.
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
KisanKraft Limited (formerly known as KisanKraft Machine Tools P Ltd)
Page 51 of 52
KisanKraft
®
Warranty Certificate
(KISANKRAFT COPY)
: www.kisankraft.com
: info@kisankraft.com
: +91.80.22178200
No Warranty On Electrical Motor / Electrical Parts / Battery Etc.
Receipt is required for availing warranty services
Our
Products
ChainsawsBrush Cutters and AccessoriesHarvesters Engines and Water PumpsHand Tools
Garden Tools
Cultivators and AccessoriesSprayers and Accessories
Transplanter and Post Hole Digger
Milking Machines
Important: (1) Normal maintenance and adjustments to the product is the responsibility customer. (2) Normal wear and tear is not covered under warranty.(3) Rubber/plastic parts and consumables such as blades, clutch and clutch-bell, spark­plugs, nylon line, air-filters, fuel-filters, oil seals etc. are not covered under the warranty.
Incidental / Consequential Loss: KisanKraft Limited or its manufacturers will not be liable for general damages, including bodily injuries, or for incidental or consequential damages including, but not limited to, loss of use, loss of profits, loss of production, expense of substitute equipment or other commercial loss or damage. Limitation of Liability: This limited warranty is in lieu of all other express warranties, obligations, or liabilities. Any implied warranties, obligations or liabilities, including, but not limited to, any implied warranty of merchantability shall be limited in duration to the applicable warranty period. Any action for breach of any warranty hereunder, including, but not limited to, any implied warranty of merchantability must be brought within the applicable warranty period. Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty. Assignment / Transfer of warranty: The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer. The above warranties are extended to the first end user (original purchaser), and no warranty is made, nor authorized to be made assignable on resale by the first end user. What you must do to obtain limited warranty service: To obtain performance of any obligation under this warranty for failure during the applicable warranty period, deliver the defective product, to the nearest Authorized Dealer. KisanKraft Limited, its manufacturers and its dealers reserve the right to inspect the claimed defective part(s) to determine if the malfunction is the result of a defect covered by this warranty. Please note that the decision of KisanKraft Limited with respect to any warranty claim is final.
Jurisdiction: All disputes are subject to Bangalore court’s jurisdiction.
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
KisanKraft Limited (formerly known as KisanKraft Machine Tools P Ltd)
Page 52 of 52
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