KISANKRAFT KK-CSP-5920, KK-CSP-6020, KK-CSP-6522, KK-CSP-7524 Operation Manual

Warranty Certificate
(DEALER COPY)
KisanKraft
TM
Date
KK-CSP-5920
KK-CSP 7524
F
IS EARLIER.
Buyer’s Info (Name, Address, Phone,
Dealer’s Stamp (Address, Phone, TIN,
Product CHAINSAW-PETROL
Brand
Model
WARRANTY PERIOD
Dealer’s
Invoice Date
etc.):
Buyer’s Sign
What is covered: KisanKraft Machine Tools Private Limited and its manufacturers warrant this product to be free from defects in material or workmanship. All parts defective in material and workmanship are covered. This warranty will only cover defects arising under normal usage. This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limited or its manufacturers at the premises of Authorized Dealers, of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship. KisanKraft or its manufacturers make no warranty with respect to trade accessories not manufactured or sold by them. What is not covered: The warranty shall become null and void and neither KisanKraft Machine Tools Private Limited nor any of its manufacturers, nor its authorized dealers assumes any responsibility, if the failure was caused by the following: (1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of machine or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical damage, (6) Repairs made by unauthorized parties and/or with unauthorized parts, (7) Improper set up, adjustments, tampering or altered products
KisanKraft
KK-CSP-6020
KK-CSP 6522
MONTHS
6
Invoice
KisanKraft Invoice No.
OR THE SPECIFIED PERIOD FROM THE
DATE OF SALE OR DELIVERY WHICHEVER
Dealer’s
Invoice No.
etc.):
Dealer’s
Sign
TM
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
KisanKraft Machine Tools Private Limited
Page 1 of 80
: info@kisankraft.com: +91.80. 22178200
Warranty Certificate
(DEALER COPY)
Receipt is required for availing warranty services
Important: (1) Normal maintenance and adjustments to the product is the
responsibility of the customer. (2) Normal wear and tear is not covered under warranty(3) Rubber/plastic parts and consumables such as blades, clutch and clutch­bell, spark-plugs, nylon line, air-filters, fuel-filters, oil seals etc. are not covered under the warranty.
No Warranty On Electrical Motor / Electrical Parts Etc.
Incidental / Consequential Loss: KisanKraft Machine Tools Private Limited or its
manufacturers will not be liable for general damages, including bodily injuries, or for incidental or consequential damages including, but not limited to, loss of use, loss of profits, loss of production, expense of substitute equipment or other commercial loss or damage. Limitation of Liability: This limited warranty is in lieu of all other express warranties, obligations, or liabilities. Any implied warranties, obligations or liabilities, including, but not limited to, any implied warranty of merchantability shall be limited in duration to the applicable warranty period. Any action for breach of any warranty hereunder, including, but not limited to, any implied warranty of merchantability must be brought within the applicable warranty period. Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty. Assignment / Transfer of warranty: The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer. The above warranties are extended to the first end user (original purchaser), and no warranty is made, nor authorized to be made assignable on resale by the first end user. What you must do to obtain limited warranty service: To obtain performance of any obligation under this warranty for failure during the applicable warranty period, deliver the defective product, to the nearest Authorized Dealer. KisanKraft Machine Tools Private Limited, its manufacturers and its dealers reserve the right to inspect the claimed defective part(s) to determine if the malfunction is the result of a defect covered by this warranty. Please note that the decision of KisanKraft Machine Tools Pvt Ltd with respect to any warranty claim is final.
Jurisdiction: All disputes are subject to Bangalore court’s jurisdiction.
Our
Products
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
ChainsawsBrush Cutters and AccessoriesHarvesters Engines and Water PumpsHand Tools Cultivators and AccessoriesSprayers and Accessories 
Transplanter and Post Hole Digger
Milking Machines
KisanKraft Machine Tools Private Limited
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KK-CSP-5920/6020/6522/7524
Operation Manual
KK-CSP-5920/6020/6522/7524
KisanKraft Machine Tools Pvt. Ltd.
Sri Huchhanna Tower, #4,1st Main,7-A Cross, Maruthi Layout, Dasarahalli,
♦ Bangalore (HO) ♦ Ahmedabad ♦ Bhopal ♦ Bhubaneswar ♦ Coimbatore ♦
♦ Ernakulam ♦ Guwahati ♦ Patna ♦ Hinudpur ♦ Hubli ♦ Hyderabad ♦
♦ Jaipur ♦ Karnal ♦ Kolkata ♦ Lucknow ♦ Nagpur ♦ Pune ♦ Raipur ♦ Shimla ♦
Page 3 of 80
HAF Post, Hebbal, Bangalore 560024,Karnataka,INDIA
Chainsaw-Petrol
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KK-CSP-5920/6020/6522/7524
CONTENTS
BEFORE GETTING STARTED .............................................................................. 7
SAFETY SYMBOLS .............................................................................................. 7
OVERVIEW ........................................................................................................ 9
GENERAL SAFETY INSTRUCTIONS ................................................................... 10
A. Before using a new chain saw: .................................................... 10
B. Always use common sense ......................................................... 11
C. Personal protective equipment .................................................. 11
D. Machine’s safety feature ............................................................ 11
E. Eliminating kickback and its danger ............................................ 12
F. Chain brake and front hand guard .............................................. 14
G. Will my hand always activate the chain brake during a kickback 16
H. General rules ............................................................................... 16
Sharpening your chain and adjusting the depth gauge setting: ..................... 18
ASSEMBLY ....................................................................................................... 23
FUEL HANDLING ............................................................................................. 24
STARTING AND STOPPING .............................................................................. 26
WORKING TECHNIQUES ................................................................................. 28
MAINTENANCE ............................................................................................... 38
TECHNICAL DATA ............................................................................................ 47
PARTS DIAGRAM & LIST-KK CSP - 6020/6522 ................................................. 48
PARTS DIAGRAM & LIST-KK CSP - 7524 .......................................................... 52
PARTS DIAGRAM & LIST-KK CSP - 5920 .......................................................... 60
2 STROKE PETROL ENGINE- MANUAL ............................................................. 66
Page 4 of 80
Warranty Certificate
(
)
KK-CSP-5920
KK-CSP 7524
FOR THE SPECIFIED PERIOD FROM THE
IS EARLIER.
Dealer’s
Date
Buyer’s Info (Name, Address, Phone,
Dealer’s Stamp (Address, Phone, TIN,
CUSTOMER COPY
Product CHAINSAW-PETROL
Brand
Model
WARRANTY PERIOD
Invoice
etc.):
Buyer’s
Sign
What is covered: KisanKraft Machine Tools Private Limited and its manufacturers warrant this product to be free from defects in material or workmanship. All parts defective in material and workmanship are covered. This warranty will only cover defects arising under normal usage. This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limited or its manufacturers at the premises of Authorized Dealers, of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship. KisanKraft or its manufacturers make no warranty with respect to trade accessories not manufactured or sold by them. What is not covered: The warranty shall become null and void and neither KisanKraft Machine Tools Private Limited nor any of its manufacturers, nor its authorized dealers assumes any responsibility, if the failure was caused by the following: (1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of machine or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical damage, (6) Repairs made by unauthorized parties and/or with unauthorized parts, (7) Improper set up, adjustments, tampering or altered products
KisanKraft
KK-CSP-6020
KK-CSP 6522
MONTHS
6
Dealer’s Sign
KisanKraft Invoice Date
KisanKraft Invoice No.
DATE OF SALE OR DELIVERY WHICHEVER
Dealer’s Invoice
No.
etc.):
TM
TM
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
KisanKraft Machine Tools Private Limited
Page 5 of 80
: info@kisankraft.com: +91.80. 22178200
Warranty Certificate
(
)
Receipt is required for availing warranty services
CUSTOMER COPY
Important: (1) Normal maintenance and adjustments to the product is the responsibility of the customer. (2) Normal wear and tear is not covered under warranty. (3) Rubber/plastic parts and consumables such as blades, clutch and clutch-bell, spark-plugs, nylon line, air-filters, fuel-filters, oil seals etc. are not covered under the warranty.
No Warranty On Electrical Motor / Electrical Parts Etc.
Incidental / Consequential Loss: KisanKraft Machine Tools Private Limited or its
manufacturers will not be liable for general damages, including bodily injuries, or for incidental or consequential damages including, but not limited to, loss of use, loss of profits, loss of production, expense of substitute equipment or other commercial loss or damage. Limitation of Liability: This limited warranty is in lieu of all other express warranties, obligations, or liabilities. Any implied warranties, obligations or liabilities, including, but not limited to, any implied warranty of merchantability shall be limited in duration to the applicable warranty period. Any action for breach of any warranty hereunder, including, but not limited to, any implied warranty of merchantability must be brought within the applicable warranty period. Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty. Assignment / Transfer of warranty: The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer. The above warranties are extended to the first end user (original purchaser), and no warranty is made, nor authorized to be made assignable on resale by the first end user. What you must do to obtain limited warranty service: To obtain performance of any obligation under this warranty for failure during the applicable warranty period, deliver the defective product, to the nearest Authorized Dealer. KisanKraft Machine Tools Private Limited, its manufacturers and its dealers reserve the right to inspect the claimed defective part(s) to determine if the malfunction is the result of a defect covered by this warranty. Please note that the decision of KisanKraft Machine Tools Pvt Ltd with respect to any warranty claim is final.
Jurisdiction: All disputes are subject to Bangalore court’s jurisdiction.
Our
Products
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
ChainsawsBrush Cutters and AccessoriesHarvesters Engines and Water PumpsHand Tools Cultivators and AccessoriesSprayers and Accessories 
Transplanter and Post Hole Digger
Milking Machines
KisanKraft Machine Tools Private Limited
Page 6 of 80
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BEFORE GETTING STARTED
We wish to thank you for choosing our product. We are confident that the high quality of our product will meet your requirement and will give you long-lasting service. In order to avoid accidents or injury, please read this manual carefully before using the machine. After reading, preserve this manual for further reference.
SAFETY SYMBOLS
Key to Symbols
WARNING! Chain saws can be dangerous! Careless or improper use can
result in serious or fatal injury to the operator or others.
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine
Always wear:
Approved protective helmet
Approved hearing protection
Protective goggles or a visor
Both of the operator’s hands must be used to operate the chainsaw.
Never operate a chain saw holding it with one hand only
Contact with the guide bar tip with any object must be avoided
Tip contact may cause the guide bar to move suddenly upward and
backward (so called kickback), which may cause serious injury.
Page 7 of 80
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Switch off the engine by moving the stop switch to the STOP position
before carrying out any checks or maintenance.
Always wear approved protective gloves
Regular cleaning is required
Visual check.
Protective goggles or a visor must be worn
Refueling.
Filing with oil and adjusting the oil flow.
The chain brake must be engaged when the chain saw is started
Page 8 of 80
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2
Cylinder cover fixing nut
16
Muffler
3
Decompression Valve
17
Bumper Spike
4
Air Filter Cover
18
Bar Tip Sprocket
5
Air Filter Cover Twist Lock
19
Saw Chain
6
Stop Switch
20
Guide Bar
7
Choke Control
21
Chain Tensioning Screw
10
Starter Handle
24
Baffle Plate
Throttle Trigger
14
Front Handle
OVERVIEW
1 Cylinder cover 15
Front Hand Guard
8 Rear Handle 22
9 Fuel Tank Cap 23
11 Starter Cover 25
12 Oil Tank Cap 26
13 Carburetor Adjusting Screws 27
Page 9 of 80
Clutch Cover
Oil Pump Adjusting Screw
Throttle Lock
Guide Bar Cover
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GENERAL SAFETY INSTRUCTIONS
A. Before using a new chain saw:
Please read this manual carefully. Check that the cutting equipment is correctly fitted and adjusted. Refuel and start the chainsaw. See the instructions under the headings Fuel Handling
and Starting and Stopping.
Do not use the chainsaw until sufficient chain oil has reached the chain. See
instructions under the heading Lubricating cutting equipment.
Long-term exposure to noise can result in permanent hearing impairment. So always
use approved hearing protection.
WARNING!
Under no circumstances may the design of the machine be modified without the
permission of the manufacturer. Always use genuine accessories. Non-authorized modifications and/or accessories can result in serious personal injury or the death of the operator or others. Your warranty may not cover damage or liability caused by the use of non-authorized accessories or replacement parts.
A chain saw is a dangerous tool if used carelessly or incorrectly and can cause
serious, even fatal injuries. It is very important that you read and understand the contents of this operator’s manual.
Running an engine in a confined or badly ventilated area can result in death due to
asphyxiation or carbon monoxide poisoning.
Long term inhalation of the engine exhaust fumes, chain oil mist and dust from
sawdust can represent a health risk.
Running an engine in a confined or badly ventilated area can result in death due to
asphyxiation or carbon monoxide poisoning.
Faulty cutting equipment or the wrong combination of bar and saw chain increases
the risk of kickback! Only use the bar/saw chain combinations we recommend, and follow the filing instructions
IMPORTANT:
The machine is designed only for cutting wood. You should only use the saw with the bar and chain combinations we recommend in
the chapter technical data.
Never use the machine if you are fatigued, while under the influence of alcohol or
drugs, medication or anything that could affect your vision, alertness, coordination or judgment.
Wear personal protective equipment. See instructions under the heading, Personal
Protective Equipment.
Do not modify this product or use it if it appears to have been modified by others. Never use a machine that is faulty. Carry out the checks, maintenance and service
instructions described in this manual. Some maintenance and service measures must be carried out by trained and qualified specialists. See instructions under the heading maintenance.
Never use any accessories other than those recommended in this manual. See
instructions under the heading Cutting Equipment and Technical data.
CAUTION! Always wear protective glasses or a face visor to reduce the risk of injury from
thrown objects.
.
Page 10 of 80
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fitting without
B. Always use common sense
It is not possible to cover every conceivable situation you can face when using a chain saw. Always exercise care and use your common sense. Avoid all situations which you consider to be beyond your capability. If you still feel uncertain about operating procedures after reading these instructions, you should consult an expert before continuing. Do not hesitate to contact your dealer or us if you have any questions about the use of the chain saw. We will willingly be there for service and provide you with advice as well as help you to use your chainsaw both efficiently and safely. Attend a training course in chain saw usage if possible. Your dealer, forestry school or your library can provide information about which training materials and courses are available. Work is constantly in progress to improve the design and technology ­improvements that increase your safety and efficiency. Visit your dealer regularly to see whether you can benefit from new features that have been introduced.
C. Personal protective equipment
Most chain saw accidents happen when the chain touches the operator. You must use approved personal protective equipment whenever you use the machine. Personal protective equipment cannot eliminate the risk of injury, but it will reduce the degree of injury if an accident does happen. Ask your dealer for help in choosing the right equipment
1. Approved protective helmet
2. Trousers with saw protection
3. Hearing protection
4. Boots, steel toecap and non-slip sole
5. Protective goggles or a visor
6. Always have a first aid kit nearby
7. Gloves with saw protection
8. Generally clothes should be close­restricting your freedom of movement.
9. Fire Extinguisher and Shovel
CAUTION! Sparks can come from the muffler, the bar and chain or other sources. Always have fire extinguishing tools available if you should need them to help to prevent forest fires.
D. Machine’s safety feature
In this section the machine’s safety features and their function are explained. For inspection and maintenance see instructions under the heading Checking, maintaining and servicing chain saw safety equipment. See instructions under the heading, what is what, to find where these parts are located on your machine. The life span of the machine can be reduced and the risk of accidents can increase if machine maintenance is not carried out correctly and if service and/or repairs are not carried out professionally. If you need further information, please contact your nearest service dealer.
Page 11 of 80
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The word kickback is used to describe the sudden reaction that
object.
Throttle Lock:
WARNING! Never use a machine with defective safety components. Safety equipment must be
inspected and maintained. See instructions under the heading Checking, maintaining and servicing chain saw safety equipment. If your machine does not pass all the checks, take the saw to a servicing dealer for repair.
E. Eliminating kickback and its danger:
What is kickback?
causes the chain saw and bar to jump off an object when the upper quadrant of the tip of the bar, known as the kickback zone, touches an object. Kickback always occurs in the cutting plane of the bar. Normally the chain saw and bar is thrown backwards and upwards towards the user. However, the chain saw may move in a different direction depending on the way it was being used when the kickback zone of the bar touched the object. Kickback occurs only if the kickback zone of the bar touches an
How to avoid kickback?
WARNING! Kickback can happen very suddenly and violently; kicking the chain saw, bar and
chain back at the user. If this happens when the chain is moving it can cause very serious, even fatal injuries. It is vital you understand what causes kickback and that you can avoid it by taking care and using the right working technique.
The throttle lock is designed to prevent accidental operation of the throttle control. When you press the lock (A) (i.e. When you grasp the handle) it releases the throttle control (B). When you release the handle the throttle control and the throttle lock both move back to their original positions. This arrangement means that the throttle control is automatically locked at the idle
Right hand guard:
Apart from protecting your hand if the chain jumps or snaps, the right hand guard stops branches and twigs
from interfering with your grip on the rear handle
Page 12 of 80
.
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Your machine is equipped with a vibration damping system that is designed to reduce
(wrong type or badly sharpened) will increase the vibration level
Vibration damping system:
vibration and make operation easier. The machine’s vibration damping system reduces the transfer of vibration between the engine unit/cutting equipment and the machine’s handle
unit. The body of the chain saw, including the cutting equipment, is insulated from the handles by vibration damping units. Cutting hardwoods (most broadleaf trees) creates more vibration than cutting softwoods (most conifers). Cutting with cutting equipment that is blunt or faulty
WARNING!
Overexposure to vibration can lead to circulatory damage or nerve damage in people
who have impaired circulation. Contact your doctor if you experience symptoms of overexposure to vibration. Such symptoms include numbness, loss of sensation, tingling, pricking, pain, loss of strength, changes in skin colour or condition. These symptoms normally appear on the fingers, hands or wrists. These symptoms may be increased in cold temperatures
Use the stop switch to switch off the engine.
The muffler is designed to keep noise levels to a minimum and to direct exhaust fumes away from the user
The exhaust fumes from the engine are hot and may contain sparks which can start
a fire. Never start the machine indoors or near combustible material! In areas with a hot, dry climate there is a high risk of fires. These areas are sometimes subject to government rules requiring among other things the muffler must be equipped with an approved type of spark arrestor mesh
CAUTION! The muffler gets very hot during and after use. This also applies during
idling. Be aware of the fire hazard, especially when working near flammable substances and/ or vapors.
Never use a saw without a muffler, or with a damaged muffler. A damaged muffler
may substantially increase the noise level and the fire hazard. Keep firefighting equipment handy. If a spark arrestor screen is required in your area, never use the saw without or with a broken spark arrestor screen.
Stop Switch
Muffler
Page 13 of 80
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Your chain saw is equipped with a chain brake that
only you can prevent them
The front hand guard is not designed solely to
Cutting equipment
This section describes how to choose and maintain your cutting equipment in order to:
F. Chain brake and front hand guard
Reduce the risk of kickback. Reduce the risk of the saw chain breaking or jumping off the bar. Obtain optimal cutting performance. Extend the life of cutting equipment. Avoid increasing vibration levels.
is designed to stop the chain if you get a kickback. The chain brake reduces the risk of accidents, but
Take care when using your saw and make sure the kickback zone of the bar never touches any object
The chain brake (A) can either be activated manually (by your left hand) or automatically by the inertia release mechanism.
The brake is applied when the front hand guard (B) is pushed forwards.
This movement activates a spring-loaded mechanism that tightens the brake band (C) around the engine drive system (D) (clutch drum).
activate the chain brake. Another important feature is that it reduces the risk of the chain hitting your left hand if you lose grip of the front handle.
Page 14 of 80
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The way the chain brake is activated, either manually
kickback direction
The chain brake must be engaged when the chain saw is started to prevent the saw chain from rotating.
Use the chain brake as a ”parking brake” when
starting and when moving over short distances, to reduce the risk of moving chain accidentally hitting your leg or anyone or anything close by.
To release the chain brake pull the front hand guard backwards, towards the front handle.
Kickback can be very sudden and violent. Most kickbacks are minor and do not always activate the chain brake. If this happens, you should hold the chain saw firmly and not let go.
or automatically by the inertia release mechanism, depends on the force of the kickback and the position of the chainsaw in relation to the object that the kickback zone of the bar strikes. If you get a violent kickback while the kickback zone of the bar is farthest away from you the chain brake is designed to be activated by the inertia in the
Page 15 of 80
If the kickback is less violent or the kickback zone of the bar is closer to you the chain brake is designed to be activated manually by the movement of your left hand.
If the felling position the left hand is in a position that makes the manual activation of the chain brake impossible. With this type of grip, that is when the left hand is placed so that it cannot affect the movement of the front hand guard, the chain brake can only be activated by the inertia action.
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Only use cutting equipment recommended by us! See
isk of
Will my hand always activate the chain brake during a kickback
y not be enough to trigger the chain brake. You should
ill only activate after the saw has swung around a considerable distance. In
he brake, which is a simple technique,
recommended before you begin each work session. Second the kickback must be strong
.
hand guard to activate
?
. Third, the
.
General rules
instructions under the heading Technical data
Keep the chain’s cutting teeth properly sharpened! Follow our instructions and use the recommended file gauge. A damaged or badly sharpened chain increases the r accidents
Maintain the correct depth gauge setting! Follow our instructions and use the recommended depth gauge clearance. Too large a clearance increases the risk of Kickback.
Keep the chain properly tensioned! If the chain is slack it is more likely to jump off and lead to increased wear on the bar, chain and drive sprocket.
Page 16 of 80
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Keep cutting equipment well lubricated and properly
maintained! A poorly lubricated chain is more likely to break and lead to increased wear on the bar, chain and drive sprocket.
Cutting equipment designed to reduce kickback
WARNING!
Faulty cutting equipment or the wrong combination of bar and saw chain increases
the risk of kickback! Only use the bar/saw chain combinations we recommend, and follow the filing instructions. See instructions under the heading Technical data.
The only way to avoid kickback is to make sure that the kickback zone of the bar never
touches anything.
By using cutting equipment with “built-in” kickback reduction and keeping the chain
sharp and well-maintained you can reduce the effects of kickback.
Bar
The smaller the tip radius the lower the chance of kickback
Length (inches/cm)
Chain
A chain is made up of a number of links, which are available in standard and low-kickback versions.
IMPORTANT! WARNING! Any contact with a rotating saw chain can cause extremely serious injuries.
Some terms that describe the bar and chain
To maintain the safety features of the cutting equipment, you should replace a worn or damaged bar or chain with a bar and chain combinations recommended by KisanKraft.
No saw chain design eliminates the danger of kickback.
Number of teeth on bar tip sprocket (T).
Chain pitch (inches). The spacing between the drive links of the chain must match the
spacing of the teeth on
Page 17 of 80
the bar tip sprocket and drive sprocket.
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Number of drive links
The cutting part of the chain is called the cutter and consists of a
Number of drive links. The number of drive links is determined by the length of the
bar, the chain pitch and the number of teeth on the bar tip sprocket.
Bar groove width (inches/mm). The groove in the bar must match the width of the
chain drive links.
Chain oil hole and hole for chain tension. The bar must be matched to the chain saw
Chain
design.
Chain pitch(inches)
Drive link width(inches)
Sharpening your chain and adjusting the depth gauge setting:
General information on sharpening cutting teeth
1. Never use a blunt chain. When the chain is blunt you have to exert more pressure to force the bar through the wood and the chips will be very small. If the chain is very blunt it will
produce wood powder and no chips or shavings
2.
A sharp chain eats its way through the wood and produces long,
3.
cutting Tooth (A) and the depth gauge (B).The cutters, cutting depth are determined by the difference in height between the two (depth gauge setting).
When you sharpen a cutting tooth there are four important factors to remember.
.
thick chips or shavings
.
1.Filing angle
2. Cutting angle
3. File position
Page 18 of 80
4. Round file diameter
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1) A departure from the sharpening instructions
to your chain saw.
2) Check that the chain is correctly tensioned. A
difficult to sharpen correctly.
Always file cutting teeth from the inside face.
1) When you sharpen the cutting tooth (A) the depth gauge
WARNING!
It is very difficult to sharpen a chain correctly without the right equipment. We recommend that you use our file gauge. This will help you obtain the maximum kickback reduction and cutting performance of your chain
considerably increases the risk of kickback. Sharpening cutting teeth to sharpen cutting teeth you will need a round file and a file gauge. See instructions under the heading Technical data for information on the size of files and a gauge that are recommended for the chain fitted
slack chain will move sideways, making it more
3) Reduce the pressure on the return stroke. File all the teeth on one side first, then turn the chain saw and file the teeth on the other side.
4) File all the teeth to the same length. When the
Adjustment of depth gauge setting
setting (C) will decrease. To maintain optimal cutting performance the depth gauge (B) has to be filed down to achieve the recommended depth gauge setting.
2) The risk of kickback is increased if the depth gauge setting is too large.
3) The cutting teeth should be newly sharpened before adjusting the depth gauge setting. We recommend that you adjust the depth gauge setting every third time you sharpen the cutting teeth.
NOTE! This recommendation assumes that the length of the cutting teeth is not reduced
excessively.
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5) Place the depth gauge tool over the chain.
draw the file along the depth gauge tool.
4) Undo the bar nuts that hold the clutch cover/chain
you can.
5) Raise the tip of the bar and stretch the chain by tightening the chain
combination spanner. Tighten the chain until it does not sag from the underside of the bar.
6) Use the combination
4) You will need a flat file and a depth gauge tool. We recommend that you use our depth gauge tool to achieve the correct depth gauge setting and bevel for the depth gauge.
Detailed information regarding the use of the depth gauge tool, will be found on the package for the depth gauge tool. Use the flat file to file off the tip of the depth gauge that protrudes through the depth gauge tool. The depth gauge setting is correct when you no longer feel resistance as you
Tensioning the chain
1) A slack chain may jump off and cause serious or even fatal injury. The more you use a chain the longer it becomes. It is therefore important to adjust the chain regularly to take up the slack. Check the chain tension every time you refuel.
2) NOTE! A new chain has a running-in period during which you should check the tension more frequently.
3) Tension the chain as tightly as possible, but not so tight that you cannot pull it round freely by hand.
brake. Use the combination spanner. Then tighten the bar nuts by hand as tight as
tensioning screw using the
spanner to tighten the bar nuts while lifting the tip of the bar at the same time. Check that you can pull the chain round freely by hand and that it does not sag from the underside of the bar.
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IMPORTANT! When using vegetable based saw chain oil,
becoming stiff and the bar will tip sprocket jamming
Lubrication
Poor lubrication of cutting equipment may cause the chain to snap, which could lead to serious, even fatal injuries.
Chain Oil
Chain oil must demonstrate good adhesion to the chain and also maintain its flow characteristics regardless of whether it is warm summer or cold winter.
Never use waste oil! Using waste oil can be dangerous to you and can damage the
machine and the environment
dismantle and clean the groove in the bar and saw chain before long-term storage. Otherwise, there is a risk of the saw chain oil oxidizing, which may result in the saw chain
Filling with chain oil
Our chain saws have an automatic chain lubrication system. The saw chain oil tank and the fuel tank are designed so that the fuel runs out before
the saw chain oil. This safety feature requires that you use the right sort of chain oil (if the oil is too thin it will run out before the fuel), and that you adjust the carburetor as recommended (a lean mixture may mean that the fuel lasts longer than the oil) and that you also use the recommended cutting equipment (a bar that is too long will use more chain oil).
Checking chain lubrication
Check the chain lubrication each time you refuel.
Aim the tip of the bar at a light coloured surface about 20 cm (8 inches) away. After 1 minute running at 3/4 throttle you should see a distinct line of oil on the light surface.
.
If the chain lubrication is not working:
Check that the oil channel in the bar is not obstructed. Clean if
necessary.
Check that the groove in the edge of the bar is clean. Clean if
necessary.
Check that the bar tip sprocket turns freely and that the
lubricating hole in the tip sprocket is not blocked. Clean and lubricate if necessary.
If the chain lubrication system is still not working after carrying out the above checks and associated measures you should contact your service agent
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Chain drive sprocket
The clutch drum is fitted with one of the following drive
B.Rim sprocket (replaceable)
egularly check the degree of wear on the drive sprocket.
Whether the tip of the bar is uneven or badly worn. If a
running with a slack chain.
sprockets: A.Spur sprocket (the chain sprocket is welded on the drum)
R Replace if wear is excessive
Needle bearing lubrication
Both versions of sprockets have a needle bearing on the drive shaft, which has to be greased regularly.
CAUTION! Use a high-quality bearing grease or engine oil.
Checking wear out on cutting equipment
Chain:
Visible cracks in rivets and links
Whether the chain is stiff.
Whether rivets and links are badly worn.
Replace the saw chain if it exhibits any of the points above. We recommend you compare the existing chain with a new chain to decide how badly the existing chain is worn. When the length of the cutting teeth has worn down to only 4 mm the chain must be replaced.
Bar:
Check regularly:
Whether there are burrs on the edges of the bar.
Remove these with a file if necessary.
Whether the groove in the bar has become badly worn.
Replace the bar if necessary.
hollow form on the bottom side of the bar tip, due to
To prolong the life of the bar you should turn it over daily.
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the disengaged position by moving the front hand guard
the clutch cover (chain brake).
Fit the bar over the bar bolts.
Place the bar in its rearmost
drive sprocket locate it in the
the top edge of the bar
Fit the clutch cover and locate the
finger tight
WARNING! Most chain saw accidents happen when the chain touches the operator. Wear personal protective equipment. See instructions under the heading Personal protective equipment. Do not tackle any job that you feel you are not adequately trained for. See instructions under the headings Personal protective equipment, How to avoid kickback, Cutting equipment and General working instructions. Avoid situations where there is a risk of kickback. See instructions under the heading Machine′s safety equipment. Use the recommended protective equipment and check its condition.
ASSEMBLY
Fitting the bar and chain
WARNING!
Always wear gloves, when working with the chain, in order to protect your hands from injury.
Check that the chain brake is in
towards the front handle
Remove the bar nuts and remove
Take off the transportation ring (A).
position. Place the chain over the
groove on the bar. Begin on the top edge of the bar.
Make sure that the edges of the
cutting links are facing forward on
chain adjuster pin in the hole in the bar. Check that the drive links of the chain fit correctly over the drive sprocket and that the chain is correctly located in the groove in the bar. Tighten the bar nuts
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Tension the chain by turning the
using the combination spanner.
the brake and rerelease (an audible click will be heard if released properly)
The chain is correctly tensioned
when it does not sag from the
with the combination spanner.
When fitting a new chain, the chain tension has to be checked frequently, until the
ensures good cutting performance and long life.
Conditions
Gasoline: FB Grade Two-stroke Oil
Use in the First 20 hours
20:1
Use after 20 hours
25:1
Gasoline
L 1 2 3 4 5 Two-stroke Oil
ml
40
80
120
160
200
chain tensioning screw clockwise
Note: If clutch cover is difficult to remove, replace bar nuts, engage
underside of the bar, but can still be turned easily by hand. Hold up the bar tip and tighten the bar nuts
chain is run-in. Check the chain tension regularly. A correctly tensioned chain
FUEL HANDLING
Fuel
Note! The machine is equipped with a two-stroke engine and must always be run using a mixture of gasoline and two stroke oil. It is important to accurately measure the amount of oil to be mixed to ensure that the correct mixture is obtained. When mixing small amounts of fuel, even small inaccuracies can drastically affect the ratio of the mixture.
WARNING! Always ensure there is adequate ventilation when during fuel handling. Gasoline
Use good quality unleaded gasoline. The lowest recommended octane grade is RON 90. If you run the engine on a lower
octane grade than RON 90 so called knocking can occur. This gives rise to a high engine temperature and increased bearing load, which can result in serious engine
Note! Carburetor adjustment may be necessary when changing the type of fuel. Avoid running at a too high speed for extended periods during the first 10 hours.
Two-stroke oil
For best results and performance use KisanKraft two-stroke engine oil, which is specially formulated for our air-cooled two-stroke engines.
Mixing Ratio
damage.
25:1 Mixing Table
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1. Always mix the gasoline and oil in a clean container intended for fuel.
2. Always start by filling half the amount of the gasoline
gasoline.
3. Mix (shake) the fuel mixture thoroughly before filling the machine’s fuel tank.
4. Do not mix more than one month’s supply of fuel at a time.
5. If the machine has not been used for some time the fuel tank should be emptied and cleaned.
2. It is important to use oil of the right grade (suitable viscosity
SAE10# for winter use
4. Contact your service agent when choosing chain oil.
Mixing
to be used. Then add the entire amount of oil. Mix (shake) the fuel mixture. Add the remaining amount of
Chain Oil
We recommend the use of special oil (chain oil) with good adhesion characteristics.
1. Never use waste oil. This results in damage to the oil pump, the bar and the chain
range) to suit the air temperature. SAE20# for summer use,
3. This can overload the oil pump and result in damage to the oil pump components.
Fueling
WARNING! Taking the following precautions, will lessen the risk of fire:
Do not smoke and do not place any hot objects in the vicinity of fuel. Always stop the engine and let it cool for a few minutes before refueling. When refueling, open the fuel cap slowly so that any excess pressure is released
gently.
Tighten the fuel cap carefully after refueling. Always move the machine away from the refueling area before starting.
Clean the area around the fuel cap. Clean the fuel and chain oil tanks regularly. The fuel filter must be replaced at least once in a year. Contamination in the tanks causes malfunction. Make sure the fuel is well mixed by shaking the container before refueling. The capacities of the chain oil tank and fuel tank are carefully matched. You should therefore always fill the chain oil tank and fuel tank at the same time.
WARNING! Fuel and fuel vapor are highly flammable. Take care when handling fuel and chain oil. Be aware of the risks of fire, explosion and those associated with inhalation
Never refuel the machine while the engine is running. Make sure there is plenty of ventilation when refueling or mixing fuel Move the machine at least 3 m from the refueling point before starting it.
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Never start the machine:
1. If you have spilt fuel or chain oil on the machine, wipe off the spillage and allow remaining fuel to evaporate.
2. If you have spilt fuel on yourself or your clothes, change your clothes, wash that part of your body which has come in contact with fuel. Use soap and water.
3. If the fuel is leaking from the machine check regularly for leaks from the fuel cap and fuel lines.
WARNING!
Never use a machine with visible damage to the spark plug guard and ignition cable, as there is a risk of sparking, which can cause a fire.
Transport and storage
Always store the chain saw and fuel so that there is no risk of leakages or fumes
coming into contact with sparks or naked flames from electrical equipment, electric motors, relays/switches, boilers and the like.
Always store fuel in an approved container designed for that purpose. For longer periods of storage or for transport of the chain saw, the fuel and chain oil
tanks should be emptied. Ask your local gas station, where you can dispose of waste fuel and chain oil.
Ensure the machine is cleaned and that a complete service is carried out before long-
term storage.
The bar guard must always be fitted to the cutting attachment when the machine is
being transported or under storage, in order to prevent accidental contact with the sharp chain. Even a non-moving chain can cause serious cuts to yourself or persons
you bump into with an exposed chain
Long-term storage
Empty the fuel/oil tanks in a well-ventilated area. Store the fuel in approved cans in a safe place. Fit the bar guard. Clean the machine. See instructions under the heading Maintenance schedule.
.
STARTING AND STOPPING
WARNING! Note the following before starting:
The chain brake must be engaged when the chain saw is started to reduce the chance
of contact with the moving chain during starting.
Never start a chain saw unless the bar, chain and all covers are fitted correctly.
Otherwise the clutch can become loose and cause personal injuries.
Place the machine on firm ground. Make sure you have a secure footing and that the
Keep people and animals well away from the working area.
chain cannot touch anything.
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Decompression Valve: If the machine is fitted with a decompression
please disregard this step.
Pull up the choke control all the way (half choke position), Hold the
damage to the machine.
Cold Engine
Ignition Switch: Slide the ignition switch to the (A) position Choke: Hold the throttle trigger and throttle control together, then
press down the choke control (B) to set the choke control (B) in the choke position.
valve (C): Press the valve to reduce the pressure in the cylinder and make starting easier. You should always use the decompression valve when starting the machine. Once the machine has started, the valve will automatically return to its original setting. (If the machine is fitted with an automatic valve, or without a decompression valve,
Starting: Pull the starter handle until the engine is started.
Warm Engine
throttle trigger and throttle control together, the choke control will automatically jump back (If it does not jump back, pull it back manually). Grip the front handle with your left hand. Hold the chain saw on the ground by placing your right foot through the rear handle. Pull the starter handle with your right hand and pull out the starter cord slowly until you feel a resistance (as the starter pawls engage) then pull firmly and rapidly. Never twist the starter cord around your hand. The user can remove the reed on the right of the choke control himself, which will make the choke returns automatically like conventional models, no need to set the choke control to half choke position. CAUTION! Do not pull the starter cord all the way out and do not let go of the starter handle when the cord is fully extended. This can cause
Note!
Pull the front hand guard towards the front handle. The chain brake is now disengaged. Your saw is ready for use.
WARNING! Long term inhalation of the engine exhaust fumes, chain oil mist and dust from sawdust can represent a health risk.
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1. Check that the chain brake works correctly and is not damaged.
2. Check that the rear right hand guard is not damaged.
3. Check that the throttle lock works correctly and is not damaged.
4. Check that the stop switch works correctly and is not damaged.
5. Check that all handles are free from oil.
6. Check that the anti-vibration system works and is not damaged.
7. Check that the muffler is securely attached and not damaged.
8. Check that all parts of the chain saw are tightened correctly and that they are not damaged or missing.
9. Check that the chain catcher is in place and not damaged.
10. Check the chain tension.
Never start a chain saw unless the bar, chain and all covers are fitted correctly
The chain brake should be activated when starting. Never start the machine indoors. Exhaust fumes can be dangerous if inhaled.
Observe your surroundings and make sure that there is no risk of people or animals coming into contact with the cutting equipment. Always hold the saw with both hands. The right hand should be on the rear handle, and the left hand on the front handle.
Stopping The engine is stopped by pushing the stop switch to the stop position.
WORKING TECHNIQUES
Before use:
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lose control. Both situations can cause serious
6. Before moving your chain saw, switch off the engine and lock the chain using the chain brake.
transporting the chain saw or carrying it for any distance.
General working instructions
IMPORTANT!
This section describes basic safety rules for using a chain saw. This information is never a substitute for professional skill and experience. If you get into a situation where you feel unsafe, stop and seek expert advice. Contact your chain saw dealer, service agent or an experienced chainsaw user. Do not attempt any task that you are not sure you can handle! Before using a chain saw you must:
Understand the effects of kickback and how to avoid them. Understand the difference between cutting with the top and bottom edges of the bar.
Wear personal protective equipment.
Basic safety rules
1. Look around you:
To ensure that people, animals or other things
cannot affect your control of the machine.
To make sure that none of the above might come
within reach of your saw or be injured by falling
trees. CAUTION! Follow the instructions above, but do not use a chain saw in a situation where you cannot call for help in case of an accident
2. Do not use the machine in bad weather, such as dense fog, heavy rain, strong wind, intense cold, etc.
3. Take great care when removing small branches and avoid cutting bushes (i.e. cutting many small branches at the same time). Small branches can be grabbed by the chain and thrown back at you, causing serious injury
4. Make sure you can move and stand safely. Check the area around you for possible obstacles (roots, rocks, branches, ditches, etc.) in case you have to move suddenly. Take great care when working on sloping ground
5. Take great care when cutting a tree that is in tension. A tree that is in tension may spring back to its normal position before or after being cut. If you position yourself incorrectly, or make the cut in the wrong place the tree may hit you or the machine and cause you to
personal injury.
Carry the chain saw with the bar and chain pointing backwards. Fit a guard to the bar before
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7. When you put the chain saw on the ground, lock the saw chain using the chain brake and
chain saw for any length of time.
3. Most kickback accidents happen during limbing. Make sure
cut pieces to keep your working area safe.
ensure you have a constant view of the machine. Switch the engine off before leaving your
General rules
1. If you understand what kickback is and how it happens then you can reduce or eliminate the element of shock. By being prepared you can reduce the risk. Kickback is usually quite mild, but it can sometimes be very sudden and violent.
2. Always hold the chain saw firmly with your right hand on the rear handle and your left hand on the front handle. Wrap your fingers and thumbs around the handles. You should use this grip whether you are right-handed or left-handed. This grip minimizes the effect of kickback and lets you keep the chainsaw under control. Do not let go of the handles!
you are standing firm and that there is nothing in the way that might make you trip or lose your balance. Lack of concentration can lead to kickback if the kickback zone of the bar accidentally touches a branch, nearby tree or some other object. Have control over the work piece. If the pieces you intend to cut are small and light, they can jam in the saw chain and be thrown towards you. Even if this does not need to be a danger, you may be surprised and lose control of the saw. Never saw stacked logs or branches without first separating them. Only saw one log or one piece at a time. Remove the
4. Never use the chain saw above shoulder height and try not to cut with the tip of the bar. Never use the chain saw one­handed!
5. You must have a steady stance in order to have full control over the chainsaw. Never work standing on a ladder, in a tree or where you do not have firm ground to stand on.
6. Always use a fast cutting speed.
Take great care when you cut with the top edge of the bar, i.e. when cutting from the underside of the object. This is known as cutting on the push stroke. The chain tries to push the chain saw back towards the user.
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8. Cutting with the bottom edge of the bar, i.e. from the top of
of the kickback zone
7. Unless the user resists this pushing force there is a risk that the chain saw will move so far backwards that only the kickback zone of the bar is in contact with the tree, which will lead to a kickback.
the object downwards, is known as cutting on the pull stroke. In this case the chain saw pulls itself towards the tree and the front edge of the chain saw body rests naturally on the trunk when cutting. Cutting on the pull stroke gives the operator better control over the chain saw and the position
9. Follow the instructions on sharpening and maintaining your bar and chain. When you replace the bar and chain use only combinations that are recommended by us
Basic cutting technique
WARNING! Never use a chain saw by holding it with one hand. A chainsaw is not safely controlled with one hand. Always have a secure, firm grip around the handles with both hands.
General
Always use full throttle when cutting! Reduce the speed to idle after every cut (running engine for too long at full throttle without any load, without any resistance from the chain during cutting, can lead to serious engine damage). Cutting from above = Cutting on the pull stroke. Cutting from below = Cutting on the push stroke.
Terms
Cutting = General term for cutting through wood. Limbing = Cutting branches off a felled tree. Splitting = When the object you are cutting breaks off before the cut is complete
Five important factors you should consider before making a cut:
1. Make sure the cutting equipment will not jam in the cut.
2. Make sure the object you are cutting will not split
3. Make sure the chain will not strike the ground or any other object during or after cutting
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5. Do the conditions and surrounding terrain affect how safely you can stand and move about?
When limbing thick branches you should use the same
4. Is there a risk of kickback?
Two factors decide whether the chain will jam or the object that you are cutting will split: the first is how the object is supported before and after cutting, and the second is whether it is in tension. In most cases you can avoid these problems by cutting in two stages; from the top and from the bottom. You need to support the object so that it will not trap the chain or split during cutting. IMPORTANT! If the chain jams in the cut: stop the engine! Don’t try to pull the chainsaw out. If you do so, you may be injured by the chain when the chain saw suddenly breaks free. Use a lever to open up the cut and free the chain saw.
Limbing
approach as for cutting.
Cut difficult branches piece by piece.
Cutting
WARNING!
Never attempt to cut logs while they are in a pile or when
a couple of logs are lying together. Such procedures drastically increase the risk of kickback which can result in a serious or fatal injury.
If you have a pile of logs, each log you attempt to cut
should be removed from the pile, placed on a saw horse or runners and cut individually. Remove the cut pieces from the cutting area. By leaving them in the cutting area, you increase the risk for inadvertently getting a kickback, as well as increasing the risk of losing your balance while working
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There is a high risk that it will split.
that the two cuts meet.
There is a high risk that the chain will jam.
that the two cuts meet.
The log is lying on the ground.
1. There is little risk of the chain jamming or the object splitting. However, there is a risk that the chain will touch the ground when you finish the cut
2. Cut all the way through the log from above. Avoid letting the chain touch the ground as you finish the cut. Maintain full throttle, but be prepared for what might happen
3. If it is possible (can you turn the log?) stop cutting about 2/3 of the way through the log. Turn the log and finish the cut from the opposite side
The log is supported at one end
Start by cutting from below (about 1/3 of the way through). Finish by cutting from above, so
The log is supported at both ends
Start by cutting from above (about 1/3 of the way through). Finish by cutting from below so
Tree felling technique
IMPORTANT! It takes a lot of experience to fell a tree. Inexperienced users of chain saws should
not fell trees.
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Lean of the tree
Bend
Wind direction
Arrangement of branches
Weight of snow
Obstacles within the reach of the tree: for example,
other trees, power lines, roads and buildings.
You may find you are forced to let the tree fall in its natural direction
badly.
Safe distance
The safe distance between a tree that is to be felled and anyone else working nearby is at least 2 1/2 tree lengths. Make sure that no-one else is in this
“risk zone” before or during felling
Felling direction
The aim is to fell the tree in a position where you can limb and cross -cut the log as easily as possible. You want it to fall in a location where you can stand and move about safely.
Once you have decided which way you want the tree to fall you must judge which way the tree would fall naturally
Several factors affect the falling direction
Look for signs of damage and rot at the stem, this
because it is impossible or dangerous to try to make it fall in the direction you first intended. Another very important factor, which does not affect the felling direction, but does affect your safety, is to make sure the tree has no damaged or dead branches that might break off and hit you during felling. The main point is to avoid letting the tree fall onto another tree. It is very dangerous to remove a trapped tree and there is high accident risk. See instructions under the heading freeing a tree that has fallen
.
makes it more probable that the tree will break and start to fall before you expect it to happen.
Clearing the trunk and preparing your retreat
De limb the stem up to shoulder height. Remove any undergrowth from the base of the tree and check the
area for obstacles (stones, branches, holes, etc.) so that you have a clear path of retreat when the tree starts to fall. Your path of retreat should be roughly 135 degrees away from the intended felling direction.
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To make the directional cut you begin with the top cut. Aim using to the saw’s felling direction mark
horizontal and at right angles (90°) to the chosen felling direction
The felling cut is made from the opposite side of the tree and it must be
intended felling direction.
Finish the felling cut parallel with the directional cut line so that the distance
kickback zone of the bar will come into contact with the tree.
Felling
WARNING! Unless you have special training we advise you not to fell trees
with a diameter larger than the bar length of your saw!
Directional cuts
(1) toward a goal further forward in the terrain, where you would like the tree to fall (2). Stand on the right-hand side of the tree, behind the saw, and cut with a pull stroke. Next make the bottom cut so that it ends exactly at the end of the top coat. The directional cuts should run 1/4 of the diameter through the trunk and the angle between the top cut and bottom cut should be 45°. The line where the two cuts meet is called the directional cut line. This line should be perfectly
Felling cut
perfectly horizontal. Stand on the left side of the tree and cut on the pull stroke. Make the felling cut about 3-5 cm (1.5-2 inches) above the bottom directional cut. Set the spike bumper (if one is fitted) just behind the felling hinge. Use full throttle and advance the chain/bar slowly into the tree. Make sure the tree does not start to move in the opposite direction to your
between them is at least 1/10 of the trunk diameter. The uncut section of the trunk is called the felling hinge. The felling hinge controls the direction that the tree falls. All control over the felling direction is lost if the felling hinge is too narrow or non-existent, or if the directional cuts and felling cut are badly placed. When the felling cut and directional cut are complete the tree should start to fall by itself or with the aid of a felling wedge or breaking bar. We recommend that you use a bar that is longer than the diameter of the tree, There are methods for felling trees with a diameter larger than the bar length. However, these methods involve a much greater risk that the
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trapped tree and there is high
1. Tractor-mounted
Position yourself so that you will be clear of the tree or branch
maximum tension.
If you must cut across the tree / limb, make two to three cuts, one
released
Freeing a tree that has fallen badly
Freeing a “trapped tree”:
It is very dangerous to remove a
accident risk.
Never try to fell the tree that is
trapped.
Never work in the risk zone of the
hanging trapped tree
The safest method is to use a winch.
2. Portable
Cutting trees and branches that are in tension
Preparations: Work out which side is in tension and where the point of maximum tension is
(i.e., where it would break if it was bent even more). Decide which the safest way is, to release the tension and whether you are able to do it safely. In complicated situations the only safe method is to put aside your chain saw and use a winch.
General advice:
when the tension is released. Make one or more cuts at or near the point of maximum tension. Make as many cuts of sufficient depth as necessary to reduce the tension and make the tree or branch break at the point of
Never cut straight through a tree or branch that is in tension!
inch apart, one to two inches deep. Continue to cut deeper until tree/limb bends and tension is released. Cut tree/limb from outside the bend, after tension has been
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The carburetor can be designed in different ways, depending on
that reduce harmful emissions.
Limbing
WARNING! A majority of kickback accidents occur during Limbing. Do not use the kickback zone of the guide bar. Be extremely cautious and avoid contact with the log, other limbs or objects with the nose of the guide bar. Be extremely cautious of limbs under tension. They can spring back towards you and cause loss of control resulting in injury.
Make sure that you can stand and move about safely. Work on the left side of the trunk. Work as close as possible to the chain saw for maximum control. If possible, let the weight of the chain saw rest on the trunk.
Keep the trunk between you and the chain saw as you move along the trunk
MAINTENANCE
General
The user must only carry out the maintenance and service work described in this manual. Any maintenance other than that described in this manual must be carried out by your servicing dealer (retailer).
Carburetor adjustment
existing environmental and emissions legislation. Some chain saws
are equipped with movement limiters on the carburetor’s adjuster
screws. This product has been designed and manufactured to specifications
Function
1. The carburetor governs the engine’s speed via the throttle control. Air and fuel are mixed in the carburetor. The air/fuel mixture is adjustable. Correct adjustment is essential to get the best performance from the machine.
2. Adjusting the carburetor means that the engine is adapted to local operating conditions, e.g. climate, altitude, petrol and the type of 2-stroke oil.
3. The carburetor has three adjustment controls: L = Low speed jet H = High speed jet T = Idle adjustment screw
4. The L and H-jets are used to adjust the supply of fuel to match the rate at which air is
admitted, which is controlled by the throttle. If they are screwed clockwise the air/fuel ratio becomes leaner (less fuel) and if they are turned anti-clockwise the ratio becomes richer (more fuel). A lean mixture gives a higher engine speed and a rich mixture gives a lower engine speed.
5. The T-screw regulates the throttle setting at idle speed. If the T-screw is turned clockwise this gives a higher idle speed; turning it anti-clockwise gives a lower idle speed.
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Basic settings and running in
The basic carburetor settings are adjusted during testing at the factory. Avoid running at too high speeds during the first 10 hours. CAUTION! If the chain rotates while idling the T-screw, it must be turned anti-clockwise until the chain stops.
Fine adjustment
When the machine has been “run-in” the carburetor should be finely adjusted. The fine adjustment should be carried out by a qualified person. First adjust the L-jet, then the idling T screw and then the H-jet.
Conditions
Before any adjustments are made in the air filter should be clean and the cylinder cover fitted. Adjusting the carburetor while a dirty air filter is in use will result in a leaner mixture next time the filter is cleaned. This can give rise to serious engine damage. Do not attempt to adjust the L and H jets beyond either stop, as this could cause damage. Now start the machine according to the starting instructions and let it warm up for 10 minutes. Place the machine on a flat surface so that the bar points away from you and so that the bar and chain do not come into contact with the surface or other objects.
Low speed L jet
Turn the low speed jet L clockwise until it stops. If the engine accelerates poorly or idles unevenly, turn the low speed jet L anticlockwise until good acceleration and idling are achieved.
Fine adjustment of the idle speed T
Adjust the idle speed with the T-screw. If it is necessary to re-adjust, turn the T-screw clockwise while the engine is running, until the chain starts to rotate. Then turn anti-clockwise until the chain stops. When the idle speed is correctly adjusted the engine should run smoothly in every position and the engine speed should be safely below the speed at which the chain starts to rotate.
High speed jet H
At the factory the engine is adjusted at sea level. When working at a high altitude or in different weather conditions, temperatures and atmospheric humidity, it may be necessary to make minor adjustments to the high speed jet. CAUTION! If the high speed jet is screwed in too far, it may damage the piston/cylinder. During test run at the factory, the high speed jet is set so that the engine satisfies the applicable legal requirements at the same time achieves maximum performance. The carburetor’s high speed jet is then locked using a limiter cap in the fully screwed out position. The limiter cap limits the potential to adjust the high speed jet to at most half a turn. There is an integrated speed governor in the ignition system that limits the maximum speed to 13600 rpm. The maximum speed will not exceed 13600 rpm when the high speed jet is adjusted (screwed in). When the speed governor is activated, you will get the same sound experience as when the chain saw 4-cycles. To adjust the carburetor correctly, you should refer to a rev counter. As the spark is cut off, the rev counter does not show speeds higher than 13600 rpm.
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Chain brake and front hand guard
thinnest point
Checking the front hand guard
freely and that it is securely anchored to the clutch cover
Checking the brake trigger
immediately
Correctly adjusted carburetor
When the carburetor is correctly adjusted the machine accelerates without hesitation and 4­cycles a little at full throttle. It is also important that the chain does not rotate at idle. If the L-jet is set too lean it may cause starting difficulties and poor acceleration. If the H-jet is set too lean the machine will have less power, poor acceleration and could suffer damage to the engine.
Checking, maintaining and servicing
All service and repair work on the machine demands special
Note!
training
Brush off any wood dust, resin and dirt from the chain brake and clutch drum. Regularly check that the brake band is at least 0.6 mm thick at its
Make sure the front hand guard is not damaged and that there are no visible defects such as cracks. Move the front hand guard forwards and back to make sure it moves
Checking the inertia brake release
Place the chain saw, with the engine switched off, on a stump or other stable surface. Release the front handle and let the saw fall by its own weight, rotating around the rear handle towards the stump. When the bar hits the stump the brake should be applied.
Place the chain saw on firm ground and start it. Make sure the chain does not touch the ground or any other object. Grasp the chain saw firmly, wrapping your fingers and thumbs around the handles. Apply full throttle and activate the chain brake by tilting your left wrist forward onto the front hand Guard. Do not let go of the front handle. The chain should stop
Throttle lockout
Make sure the throttle control is locked at the idle setting when the throttle lockout is
released.
Press the throttle lockout and make sure it returns to its original position when you
release it.
Check that the throttle control and throttle lockout move freely and that the return
springs work properly.
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Regularly check the vibration damping units for cracks or deformation.
unit
Care must be exercised when replacing the return spring or the
Crankcase and remove it downward
Changing a broken or worn starter rope
as shown in the illustration
Start the chain saw and apply full throttle. Release the throttle control and check that
the chain stops and remains stationary. If the chain rotates when the throttle control is in the idle position you should check the carburetor idle adjustment.
Rear Handle
starter cord. Wear protective glasses and protective gloves.
Remove the screws (1).Push the hand guard upward.
Pull the underside of the fan housing away from the
Use a screwdriver or suitable pliers to remove the
spring Clip (2) from the starter post.
Carefully remove the pulley with washer (3) and
pawls (4)
Use a screwdriver to pry the rope out of the starter
handle.
Remove the remaining rope from the pulley and
handle.
Thread the new rope through the starter handle and
tie a simple overhand knot.
Pull the knot back into the handle. Thread the rope through the top of the guide bush
(5), pull it through the pulley (6) and secure it with a simple overhand knot.
Coat pulley bearing bore with resin-free oil. Slip pulley over the starter post (7), turn it back and
forth to engage an anchor loop of the recoil spring.
Fit the pawls (4) in the pulley, and fit the washer (3)
on the starter post.
Use a screwdriver or suitable pliers to install the
spring clip (2) on the starter post and engage it on the pawls’ pegs- the spring clip must point clockwise
Check that the rear handle is not damaged and that there are no visible defects, such as cracks.
Vibration damping system
Make sure the vibration damping units are securely attached to the engine unit and handle
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Never use a machine that has a faulty muffler.
cause the engine to overheat and may lead to serious damage
Note! The mesh must be replaced if it is damaged. If the mesh is blocked the
away from the operator
Stop Switch
Start the engine and make sure the engine stops when you move the stop switch to the stop setting.
Muffler
Regularly check that the muffler is securely attached to the machine.
Some mufflers are equipped with a special spark arrestor mesh. If your
machine has this type of muffler, you should clean the mesh at least once a week. This is best done with a wire brush. A blocked mesh will
machine will overheat and this will cause damage to the cylinder and piston. Never use a muffler if the spark arrestor mesh is missing or defective. The muffler is designed to reduce the noise level and to direct the exhaust gases
Starter
WARNING!
When the recoil spring is wound up in the starter housing it is under tension and can, if handled carelessly, pop out and cause personal injury
Tensioning the recoil spring
Make a loop in the starter rope and use it to turn the pulley,
six full revolutions in the direction of the arrow.
Hold the pulley steady- pull out and straighten the twisted
rope.
Release the pulley.Let go of cord slowly so that it winds onto the pulley.
The starter handle must locate firmly in the rope guide bush. If the Handle droops to
one side: Increase the spring tension by adding one more turn. When the starter rope is fully extended it must still be possible to turn another half turn. If this is not the case, the spring is over tensioned and could break.
Take one turn of rope off the pulley in such a case.
Fit the fan housing on the crankcase
Changing a broken recoil spring
Remove the starter pulley. Warning! The bits of spring might still be under tension and could fly apart when you take them out of the fan housing. To reduce risk of injury, wear eye and face protection and work gloves.
·Use a screwdriver to carefully remove the parts of the spring.
·Lubricate the new spring with a few drops of non-resinous oil.
·Place the replacement spring with frame in the fan cover- the spring loop (arrow) must engage the lug in the fan housing.
·Apply a suitable tool (screwdriver, punch or similar) to the recesses and push the spring into its seat in the fan house- the spring slips out of the frame in this process.
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Carburetor malfunctions
replaced with a new one at regular intervals.
Incorrect carburetor adjustment.
wrong spark plug can damage the piston/cylinder.
Reinstall the starter pulley, tension the recoil spring, fit the fan housing and secure in position with the screws.
Air Filter
The air filter must be regularly cleaned to remove dust and dirt in order to avoid:
Starting problems Loss of engine power Unnecessary wear to engine parts. Excessive fuel consumption.
Remove the air filter after taking off the air filter cover. Clean the filter by brushing or shaking it. The filter can be cleaned more thoroughly by washing it in water and detergent. An air filter that has been in use for a long time cannot be cleaned completely. The filter must therefore be
Spark Plug
The spark plug condition is influenced by:
An incorrect fuel mixture (too much or incorrect type of oil). A dirty air filter.
These factors cause deposits on the spark plug electrodes, which may result in operational problems and starting difficulties. If the machine is low on power, difficult to start or runs poorly at idle speed: Always check the spark plug first before taking any further action. If the spark plug is dirty, clean it and check that the electrode gap is
0.5mm to 0.7mm. The spark plug should be replaced after about a month in operation or earlier if necessary.
Note! Always use the recommended spark plug type! Use of the
Lubricating the bar tip sprocket
Lubricate the bar tip sprocket each time you refuel. Use the special grease gun and a good quality bearing grease.
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Needle bearing lubrication
The clutch drum has a needle bearing on the output shaft. This needle bearing must be lubricated regularly (once a week). CAUTION! Use a high-quality bearing grease or engine oil. See instructions under the heading Cutting equipment.
Adjustment of the oil pump
The oil pump is adjustable. Adjustments are made by turning the screw using a screwdriver or combination spanner. The machine is supplied from the factory set to 1 turn open. Turning the screw clockwise will reduce the oil flow and turning the screw anti-clockwise will increase the oil flow. WARNING! The engine must not be running when making adjustments
Cooling system
To keep the working temperature as low as possible the machine is equipped with a cooling system. The cooling system consists of:
1. Air intake in the starter.
2. Air guide plate.
3. Fins on the flywheel.
4. Cooling fins on the cylinder. Clean the cooling system with a brush once a week, more often in demanding conditions. A dirty or blocked cooling system results in the machine overheating which may cause damage to the piston and cylinder.
Air Injection centrifugal cleaning
Centrifugal cleaning means the following: All air to the carburetor passes through the starter. Dirt and dust is centrifuged out by the cooling fan. IMPORTANT! In order to maintain operation of the centrifugal cleaning system, it must be regularly maintained. Clean the air intake to the starter, the fins on the flywheel, the space around the flywheel, inlet pipe and carburetor compartment.
Winter use
Running problems can occur when using the machine in the cold and snowy conditions caused by:
Special measures are therefore often required:
Too low engine temperature. Icing of the air filter and carburetor.
Partly mask the air inlet on the starter to increase the working temperature of the
engine.
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crankcase. Use the combination wrench or a
this helps prevent
How to shift to anti-freeze mode:
1. At temperatures below 10oC: Fit the fan housing on the
screwdriver to ease the shutter (1) out of the summer
position ( ).
2. Fit the fan housing on the crankcase. Fit the shutter in
the winter position ( At top) - as shown in the illustration. Heated air from around the cylinder now flows around the carburetor­carburetor icing.
At temperatures above 20oC:
Return the shutter to the summer position ( ), to avoid engine running problems and overheating.
NOTE:
When the temperature rises and returns to a normal state, and if still this product is used in antifreeze mode, it may cause engine running problems or overheating, or the engine cannot reach normal operating speed. Therefore, when using at temperatures impossible of icing, this chain saw must be restored to normal operation mode.
WARNING! This chain saw has very strong kickback, which might cause serious injury to the user. Do not operate this chainsaw, unless you have special needs, and have operating experience and have specialized training to respond to kick back. We have many low kickback chainsaws for your option. It is strongly recommended to use the original combination of the guide bar and saw chain.
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Daily Maintenance
Weekly Maintenance
Monthly Maintenance
Clean the outside of the machine.
Check the cooling
Check the brake band on
Check that the components of the
lockout and throttle control.)
Check the starter, starter
Check the clutch centre,
spring for wear.
Clean the chain brake and check
necessary.
Check that the vibration
Clean the spark plug.
The bar should be turned daily for
Lubricate the clutch
Clean the outside of the
Check that the bar and chain are
File off any burrs from
Check the fuel filter and
Replace if necessary.
Check the saw chain with regard to
Loosen the two M5 nuts,
element.
Empty the fuel tank and
Sharpen the chain and check its
and replace if necessary.
Clean the carburetor
Empty the oil tank and
Clean the starter unit’s air intake.
Clean the air filter. Replace if necessary.
Check all cables and connections.
Check whether the nuts and screws
Check whether the stop switch works correctly.
Check that there are no fuel leaks from the engine, tank or fuel lines.
Clean the air filter and its bracket to
unobstructed
throttle control work safely. (Throttle
that it operates safely. Make sure that the chain catcher is undamaged, and replace it if
more even wear. Check the lubrication hole in the bar, to be sure it is not clogged. Clean the bar groove. If the bar has a sprocket tip, this should be lubricated.
getting sufficient oil.
visible cracks in the rivets and links, whether the saw chain is stiff or whether the rivets and links are abnormally worn. Replace if necessary.
tension and condition. Check the drive sprocket for excessive wear
system weekly.
cord and return spring.
damping elements are not damaged.
drum bearing.
the edges of the bar.
remove the air intake and air filter bracket, clean up the sawdust and oil. Clean up the sawdust from the filter
compartment.
the chain brake for wear out. Replace when less than 0.6 mm (0,024 inch) remains at the most worn point.
clutch drum and clutch
Check that the electrode gap is 0.7mm 0.028inch
carburetor.
the fuel hose.
clean it inside.
clean the inside.
are tight.
ensure the intake system clean and
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Dimensions
(L×W×H), mm
Cylinder
cc
Bar length
51 cm(20”)
56 cm(22”)
61 cm (24”)
Cylinder bore,
mm
Stroke, mm
34
36
Idle speed, rpm
3300±400
3000
Power, kW/hp
@rpm
2.8kW
(3.75 hp)
Type of ignition
system
Spark Plug
BOSCH LD L8RTF
NGK BPRM 7A
Electrode gap,
inch/mm
Oil Class
FB Grade Two-stroke Engine Oil
Fuel tank
capacity,(ml)
Oil tank
capacity,(ml)
Min. specific
g/kwh
Mixing Ratio
oil)
Dry weight
tanks), kg
kk20-70-50-
3/8
Diaphragm
type( Walbro )
KisanKraft: MP20B60
WALBRO: HD-59
KisanKraft:
MP16B75
Type of drive
er of teeth
TECHNICAL DATA
Product code KK-CSP-5920 KK-CSP-6020 KK-CSP-6522 KK-CSP-7524
450x245x290 450×252×305
displacement,
fuel
consumption
Gasoline:
(Chain saw
without bar or
chain, empty
56.5 59.0 64.1 73.5
φ46 φ47 φ49 Φ51
3.0/4.0@8500 3.3/4.4@8500 3.6/4.8@9000
CDI
0.7
450 700 690
260 350 400
550 610 520
New machine20h20:1;normally 25:1
5.2 5.8 6.9
Guide Bar
Saw Chain 72LPX072X 75LPX072X 75LPX076X 73LPX084X
Carburetor
sprocket/numb
Page 47 of 80
7 Rim/8
kk20-72-63-3/8 kk22-76-63-3/8 kk24-84-58-3/8
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Max. no load
speed rpm
Max. Noise,
LWA=dB(A)
Vibration levels,
m/s2
Product code KK-CSP-5920 KK-CSP-6020 KK-CSP-6522 KK-CSP-7524
12500 12000
116
10.9 10.6 12.2
PARTS DIAGRAM & LIST-KK CSP - 6020/6522
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Part Name (KK CSP - 6020/6522)
Part Name (KK CSP - 6020/6522)
6
Stud 5x25
68
Chain Guide
12
Screws M-8x53 Trox
75
Brake Spring Sleeve
14
Screw M 5x32 Trox
77
Brake Lever
16
Screw M 5x25 Trox
79
Brake Lever Small
23
Rope Guide
84
Cir Clip (Piston Pin)
25
Plate (Recoil Spring)
86
Key (Crankshaft)
27
Rope Reel
88
Spring Washer -8
Part No
1 Hand Guard 63 Pin (Hand Guard)
2 Bush Rubber(Hand Guard) 64 Pin( Break Spring)
3 Bush Metal(Hand Guard) 65 Nut-M8x7 Flanged
4 Screw & Washer 5x12 Trox 66 Clutch Cover
5 Cushion Rubber For Stud 5x25 67 Saw Dust Protector
7 Cushion Rubber(Cylinder) 69 Screw M4x10 Trox
8 Spark Plug 70 Brake System Cover
9.1 Cylinder-6020 71 Brake Band
9.2 Cylinder -6522 72 Pin 3x9
10 Muffler Gasket 73 Screw 4x10 Trox
11 Cooling Plate(Muffler) 74 Brake Return Spring
13 Muffler Comp. 76 E-Ring(Break Lever)
15 Cylinder Gasket 78 Spring (Break Lever Small)
17 Cushion Rubber (1) 80 Cushion Rubber(3)
18 Oil Cap Comp. 81.1 Piston Rings-6020
19 Fan Cover 81.2 Piston Rings-6522
20 Starter Handle 82.1 Piston -6020
21 Starter Cover 82.2 Piston -6522
22 Bushing(Starter Cover) 83 Needle Bearing(Piston Pin)
Part No
24 Starter Rope 85 Piston Pin
26 Re-Coil Spring 87 Crankshaft Comp.
28 Starter Pawl 89 Oil Filter
29 Washer(Rope Reel) 90 Oil Pump Pipe (In)
30 Lock(Rope Reel) 91 Oil Pump Pipe (Out)
31 Nut M8 Flanged 92 Oil Pump Comp.
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Part Name (KK CSP - 6020/6522)
Part Name (KK CSP - 6020/6522)
37
Crankcase Left
98
Clutch Shoe
44
Bearing With Oil Seal
105
E-Ring(Clutch Drum)
46
Support(Chain Adjusting Screw)
107
Damper Plastic Seat
O Ring 7.1x1.5(Chain Adjusting Gear)
Cover Plate (Chain Adjusting Gear)
55
Screw M5x16 Trox
116
Rubber Slotted Nut
57
S T Screw
118
Shutter (Cylinder Cover)
Part No
32 Wave Washer (Clutch) 93 Worm
33 Flywheel 94 Screw M4x10 Trox
34 Cushion Rubber (2) 95 Cover Washer (Worm)
35 Oil Seal 15x22x4.5 96 Clutch Spring
36 Bearing 6202-2rs 97 Carrier(Clutch)
38 Mouth Piece(Vacuum) 99 Clip Clutch
39 Crankcase Gasket 100 Clutch Shoe Assy
40 Locating Pin 101 Clutch Drum
41 Crankcase Right 102 Sprocket
42 Stud M8x42 103 Needle Bearing(Clutch)
43 Check Valve 104 Washer(Clutch Drum)
45 Tensioner Slide 106 Front Handle
47 Chain Adjusting Screw 108 Cylinder Damping Spring
48
49 Chain Adjusting Gear 110 Alloy Head(Damping Spring)
50 Screw 4x5 Trox 111 N/A
51
52 Inner Side Plate(Chain) 113 S T Screw
53 Oil Groove Rubber 114 S T Screw
54 Screw M4x5 Trox 115 Slotted Nut(Cyl Cover)
Part No
109 Screw M5x12 Trox
112 Protection Wire
56 Spike Bumper 117 Insulation Al Foil (Big)
58 Guard Plate (Chain) 119 Cylinder Cover
59 Insulation Al Foil (Small) 120 Cover Plate(Cylinder Cover)
60 Pin(Break Lever ) 121 Cushion Rubber(Cyl Cover)
61 Pin(Break Lever Small) 122 Air Baffle
62 Pin(Spring Break Lever Small) 123 Plug(Air Filter Housing)
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Part Name (KK CSP - 6020/6522)
Part Name (KK CSP - 6020/6522)
129
Sleeve( Mani Fold)
158
Damping Rubber Block
136
Nut M5 Flanged
165
Sleeve Metal For Fuel Pipe
138
Air Filter Outside Cover
167
Cord For On/Off Switch
140
Rear Handle Cover
169
Ignition Coil
147
Throttle Rod
176
N/A
149
Stop Switch
177
Bar-22" 3/8 0.063
151
Damping Rubber Seat
178
Chain-22" 75lpx076x
Part No
124 Grommet Carb Adjusting 153 Screws(Damping Rubber Seat)
125 S T Screw 154 Screw 4x18 Trox
126 Balance Pipe 155 Plastic Seat (Spring Bedding)
127 Hose Clip 156 N/A
128 Manifold 157 Spring(Bedding)
130 Carburetor Gasket(Metal) 159 Grommet(Cord On/Off Switch)
131 Screw Carburetor 160 Fuel Pipe
132 Carburetor 161 Vacuum Tube
133 Air Filter Housing 162 Hose For Breather
134 Inlet Tube 163 Pipe Clamp
135 Filter (Inlet Tube) 164 Breather Assy
137 Air Filter 166 Fuel Filter
139 Air Filter Lock Nut 168 N/A
141 Throttle Lock 170 Screw 5x18 Trox
142 Throttle Trigger 171 Screw M5x25 Trox
143 Throttle Trigger Pin 172 Screw M5x32 Trox
144 Choke Knob 173 Starter Assy
145 Choke Lever Return Spring 174 N/A
146 Throttle Spring 175 N/A
Part No
148 Rear Handle Comp. 177 Bar-20" 3/8 0.063
150 Fuel Cap Comp. 178 Chain-20" 75lpx072x
152 Damping Bolt Cap
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PARTS DIAGRAM & LIST-KK CSP - 7524
Part No Part Name (KK CSP - 7524) Part No Part Name (KK CSP - 7524)
A01 Screw M6x14(Trox) A24 Piston Pin
A02 Screw M6x20(Trox) A25 Needle Bearing (Piston pin)
A03 Muffler Assy A26 Key 3x5x13(Crankshaft)
A04 Distributing Fin(Muffler) A26-1 Crankshaft Cover
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Cylinder Damping Spring Bracket
O Ring 21.2x1.8 (Inlet Pipe Outer)
Part No Part Name (KK CSP - 7524) Part No Part Name (KK CSP - 7524)
A05 Muffler Gasket A27 Crankshaft Assy
A06 Cylinder A28 Piston
A07 Screw M5x25(Trox) A29 Piston Ring
A10 Screw M5x16(Trox) A30 Cylinder Gasket
A11 Cylinder Damping Spring A31 Pin Shaft(Brake)
A12
A13 Vacuum Pipe Nib A33 Gasket(Crankcase)
A14 Vacuum Pipe A34 Positioning Sleeve
A15 Air Inlet Pipe (Inner) A35 Left Crankcase
A16 Carburetor Support A36 Screw M5x32(Trox)
A17 Nut M4 A37 Oil seal-26x6x6(Small)
A18 Inlet Pipe Bushing A38 Crankcase Damper
A19 Air Inlet Pipe Bracket A39 Bearing 6202
A20 Screw M5x13(Trox) A40 Bearing 6202-2RS
A21 Air Inlet Pipe (Outer) A41 Bar Bolt
A22
A23 Circlip(Piston pin)
A32 Right Crankcase
A42 Clip for inlet pipe
Page 53 of 80
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Part No Part Name (KK CSP - 7524) Part No Part Name (KK CSP - 7524)
B01 Spark Plug B17 Screw M5x16 (Trox)
B02 Ignition Coil B18 Starter Handle
B03 Screw M5x18(Trox) B19 Starter Rope
B04 Flame out Wire B21 Starter Cover
B05 Wire Lead B21-1 Starter Assy
B06 Nut M8x1 B22 Recoil Spring
B07 Spring Washer-8 B23 Gland(Recoil Spring)
B08 Fly Wheel Assy B24 Screw ST3.5x11 F(Gland)
B11 Screw M5x14(Trox) B25 Rope Reel
B12 Guide Plate B26 Washer (Rope Reel)
B13 Ground Wire B27 Screw ST 4.8x12 F(Rope Reel)
B14 Damper for Air Filter Bracket B28 Fan Cover
B15 Grommet Throttle Wire B29 Filter Screen
B16 Plastic Plate
Page 54 of 80
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Part No Part Name (KK CSP - 7524) Part No Part Name (KK CSP - 7524)
C01 Front Handle C12 Throttle Spring
C02 Screw ST 5.5x20 F C13 Throttle Trigger
C03 N/A C14 Throttle Wire Assy
C04 N/A C15 Throttle Wire Reel
C05 Bolt M6x16(Trox) C16 Throttle Lock
C06 Damper Spring Seat C17 Throttle Trigger Cover
C07 Damper Spring C18 Heater Switch Seat
C08 Screw ST 3.5x10 F C19 Screw M5x20(Trox)
C09 Rear Handle C20 Heater Switch Seat Cover
C10 Decoration Plate C22 Screw ST 3.9x14 F
C11 Pin 3x24
Page 55 of 80
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Part No Part Name (KK CSP - 7524) Part No Part Name (KK CSP - 7524)
D01 Cylinder Top Cover D16 Switch on/off
D02 Screw M5x12(Trox) D17 Choke Knob
D03 Air Filter Cover D18 N/A
D05 Lock Air Filter Cover D19 Breather Assy
Page 56 of 80
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Part No Part Name (KK CSP - 7524) Part No Part Name (KK CSP - 7524)
D06 Pin 3x24 D20 Pipe Clip
D07 Carb adjusting Guide D21 Hose 9.5"For Breather
D08 Carburetor D22 Grommet(Breather/Fuel Pipe)
D09 Air Filter Bracket D23 Fuel Pipe-12.5"(Long)
D10 Nut D24 Fuel Filter
D11 Air Filter D25 Fuel Tank Cap
D12 Air Filter Screw D25-1 Oil Tank Cap
D13 Carburetor Screw 5x50(Trox) D26 Fuel Pipe Clip 6.3
D14 Screw M4x20(Trox) D27 Air Filter Gasket
D15 Grommet For Choke
Page 57 of 80
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Part No Part Name (KK CSP - 7524) Part No Part Name (KK CSP - 7524)
E02 Oil Filter Assy E10 Clutch Spring
E03 Oil Pump Pipe (Inner) E11 Clutch Shoe
E04 Spray Tube E12 Retainer(Clutch)
E05 Check Valve E13 Needle Bearing(Clutch)
E06 Worm Bush E14 Clutch Drum
E07 Oil Pump E15 Ring Washer(Clutch)
E08 Screw M5x12(Trox) E16 Screw M6x10 Left thread
E09 Worm E18 Sprocket
Page 58 of 80
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Part No Part Name (KK CSP - 7524) Part No Part Name (KK CSP - 7524)
F01 Front Hand Guard F21 Screw M4x8 (Trox)
F02 Bush(Front Hand Guard) F22 Guide Plate
F03 Screw(Front Hand Guard) F23 Nut M8x7Flanged
F04 Pin 5x13(Break) F24 Screw M4x8 (Trox)
F05 Nut M5 Nylon F26 Clutch Cover
F06 Spiked Bumper F27 Active Tension Gear
F07 Chain Catcher Bush F28 Passive Tension Gear
F08 Chain Catcher F29 Passive Tension Gear Support
F09 Screw M5x30(Trox) F30 Tensioner Pin
F10 Brake Band F31 Chain Guide
F11 Roller 3x9(Break) F32 Wear Plate
F12 Brake Spring Guide F33 Screw ST 3.5x5 F
F13 Brake Spring F35 Screw ST 3.9x10 F
F14&15 Brake Lever & Arm Assy F36 Tension Gear Seat
F15 Buy #14 F37 Screw ST 3.5x8 F
F16 Screw ST 3.5x8 F38 Fixing Sleeve( Dust Protector)
F17 Positioning Spring(Break) F39 Saw Dust Protector
F18 Positioning Spring Seat F40 O Ring 7x1.8(Active Gear)
F19 Stop Pin(Brake) F41 Screw M5x12(Trox)
F20 Brake Spring Cover
Page 59 of 80
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G1
Bar 24"
G2
Chain 24"-73LPX084X(Oregon)
G3
Guide Bar Cover
Part No Part Name (KK CSP - 7524)
PARTS DIAGRAM & LIST-KK CSP - 5920
Page 60 of 80
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Part Name (KK CSP - 5920)
Part Name (KK CSP - 5920)
Part No
1. Rope guide 1 26. Damper plug 1
2.
Starter knob 1 27. Damper 1
3.
Spring plate 1 28. Fuel breather gasket 1
4.
Nylon rope ф3.5×900 1 29. St3.9×14 screw 1
5.
Ф5×ф16×1 reel washer 1 30. Throttle interlock arm 1
6.
M5×14 screw 1 31. Rear handle cover 1
7.
M5×14 screw 6 32. Ф6 circlip 2
8.
Starter cover Assy 1 33. Breather pipe 1
9.
Recoil spring 1 34. Breather Assy 1
10. Starter reel 1 35. Damper cap 5
11. Air filter cover comp 1 36. Damper 1
12. Air filter cover knob 1 37. Throttle rod 1
13. Heat shield 1 38. Ф5×24 spring pin 1
14. M5×18 screw 7 39. Throttle trigger 1
15. Hot wind cover 1 40. Throttle trigger spring 1
16. Cylinder top cover 1 41. Rear handle Assy 1
17. Choke rod guide 1 42. St4.8×16 screw 9
18. Choke knob 1 43. Cap link 1
Qty Part No
Qty
19. Choke rod damper 1 44. Fuel tank cap washer 1
20. Flameout cord 1 45. Fuel tank cap 1
21. Stop switch 1 46. Damper 4
22. Fan cover 1 47. Front handle comp 1
23. Fuel filter Assy 1 48. Damper 1
24. Fuel pipe guide 1 49. M5×30 screw 6
25. Fuel pipe 1 50. St4.2×6.5 screw 2
Page 61 of 80
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51.
Tension plate
1
68.
Front hand guard
1
52.
Tensioner pin
1
69.
Guide pin sleeve
1
Tensioner passive bolt
54.
St4.2×9.5 screw
3
71.
Sub lever
1
55.
1
72.
56.
Ф3.5 snap ring
1
73.
Clutch cover
1
57.
Stopper plate
1
74.
Brake band
1
58.
Rubber washer
1
75.
Brake arm
1
59.
1
76.
Ф6×ф18×1.5 plate washer
Chain tension adjuster
62.
Stop pin
1
79.
Chain guide
2
63.
Ф3.0 snap ring
1
80.
Nut m8
2
64.
Hook
1
81.
U bushing bracket
1
65.
Torsional spring
1
82.
Gasket
1
66.
Ф4×22 pin
1
83.
Starter knob rubber
1
67.
Guide pin
1
84.
Part No
53.
60.
61.
Part Name (KK CSP - 5920)
Brake spring cover
Ф4 snap ring
Brake spring
Qty Part No
1 70.
1 77.
1 78.
Part Name (KK CSP - 5920)
Ф3×9 pin 3
Main lever 1
Brake spring (main) 1
Brake spring (sub) 1
Qty
1
Page 62 of 80
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Page 63 of 80
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Part Name (KK CSP - 5920)
Part Name (KK CSP - 5920)
Oil seal (r) φ15×ф28×4.5
K11×15×12 needle bearing
Woodruff key
3.0×3.7×10
Part No
101. Muffler nut m5 2 126. Ф35 snap ring 1
102. Spacer plate 1 127. Φ15×ф35×4.5 oil seal (l) 1
103. M5×12 screw 4 128. Oil seal plate 1
104. Muffler 1 129. M4×6 screw 4
105. Gasket 1 130. Flywheel Assy 1
106. M5×87 muffler bolt 2 131. Ф8 washer 1
107. M5×22 screw 4 132. Nut m8×1 1
108. 133. Anti-dust screen 1
109. Spark plug (l7t) 1 134. Stopper (l) 1
110. Cylinder gasket 1 135. Left crankcase 1
111. 136. Dust shield 1
112. Circlip 2 137. Guide (lh) 1
113. Piston pin 1 138. Ball bearing 6202rs 2
114. Washer 2 139.
115.
116. 141. Crankcase gasket 1
117. Crankshaft comp 1 142. Right crankcase 1
Qty Part No
1 140. Stop pin 2
Qty
1
118.
119. Carburetor spacer 1 144. Tube joints 1
120. Spark plug cover 1 145. Clip 2
121. Flameout cord 1 146. Vacuum pipe 1
122. Ignitor 1 147. Oil filter ass'y 1
123. Cap link 1 148. Oil pump pipe (I) 1
124. Oil tank cap gasket 1 149. Oil pump pipe (o) 1
125. Oil tank cap 1 150. Sealed sponge 1
Page 64 of 80
1 143. Stopper (r) 1
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K12×15×15 needle bearing
5800 Piston Ring (φ45.2mm)
5801 Piston Ring (φ46mm)
5201 Piston Ring (φ44mm)
Part No
151. Oil pump Assy 1 175. Spring seat 1
152. M4×15 screw 2 176. Spring 1
153. Oil pump cover 1 177. Chain catcher 1
154. M4×10 screw 3 178. M5×14 screw 1
155. Oil pump worm 1 179. Spiked bumper 1
156.
157. Sprocket 3/8-7 1 181. Sponge 1
158. Clutch drum 1 182. Circlip 1
159. Clutch washer 1 183. M8×26 stud 2
160. Clutch wedge 3 184. Oil guide plate 1
161. Clutch spring 1 185. Starter Assy 1
162. Wedge bracket 1 186. Clutch cover Assy 1
163. Damper 1 187. Lever Assy 1
164. M5×50 screw 2 188. Fuel tank cap Assy 1
165. Air inlet curving pipe 1 189. Oil tank cap Assy 1
166. O ring 1 190. Clutch comp 1
Part Name (KK CSP - 5920)
Qty Part No
1 180. Breather valve 1
Part Name (KK CSP - 5920)
Qty
167. Air filter comp 1 191. Ignition Assy 1
168. Air filter lock nut 1 108.2 5801 Cylinder (φ46mm) 1
169. Carburetor 1 108.3 5201 Cylinder (φ44mm) 1
170. Insulation gasket 1 111.1
171. M4×20 screw 4 111.2
172. Carburetor bracket 1 111.3
173. Gasket 2 116.2 5801 Piston (φ46mm) 1
174. Non-return valve 1 116.3 5201 Piston (φ44mm) 1
Page 65 of 80
2
2
2
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You have to observe the descriptions indicated with this mark
safety
2 STROKE PETROL ENGINE
2 STROKE PETROL ENGINE- MANUAL
BEFORE GETTING STARTED
This manual describes various cautions necessary to operate the engine properly. Before starting the engine, read the manual and understand the proper method of use. (Improper use of the engine could result in accident or injury.) Use the engine after reading and understanding also the manual of equipment driven by the engine. Keep the manual at a safe place where you can refer whenever needed.
SAFETY INSTRUCTIONS
because they contain very important information to assure the
No person who does not understand the content of this manual should be allowed
to operate the engine
Engine should not be operated indoors or in places with poor ventilation. (Exhaust
gas contains odorless and harmful carbon monoxide.)
Do not insert in or approach hands or foot near the moving or revolving sections.  Do not store, spill or use gasoline at the vicinity of fire, stove, furnace or devices
using the pilot flame or sparks like water heater or others. (There is risk of explosion.)
Do not refill the fuel indoors or at a place not well ventilated.  Do not smoke while filling the fuel.  Do not remove the fuel tank cap or refill the fuel while the engine is still running
or immediately after operation when the engine is still hot. (Wait for more than 2 minutes after terminating the operation before refilling the fuel.)
Do not operate the engine when gasoline has spilled, smell of gasoline is felt as
there is a risk of explosion.
Do not adjust the setting engine speed unnecessarily.  Do not check sparks while the ignition plug is removed.
Page 66 of 80
.
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1. Recoil starter grip
6. Muffler
8. Engine switch
11. Air cleaner
Do not operate the engine with the muffler or air cleaner cover removed. (Inspect
particularly the muffler at regular intervals for loose mounting screws, breakage or leakage, and repair or replace it if any abnormality is observed.)
Do not operate the engine when grass, leaves or inflammable substances are
sticking in or around the muffler.
Do not touch parts of muffler or engine at high temperatures. (There is risk of
burns.)
Do not touch the ignition plug or high-voltage cord during operation. (There is risk
of electric shock or physical injury.)
Make sure to stop the engine whenever the work is interrupted or moving the
engine to another place.
Do not operate the engine alone. (It must be connected to the driven equipment
when it is operated).
Check frequently the parts used on the fuel line for cracks or leakage, and replace
them if necessary.
Remove dirt, grass or other trash from the cooling fins and the cooling air inlet.
(Make sure to stop the engine and the driven equipment before the cleaning.)
Make sure to use always new gasoline. (Old gasoline may cause sticky substance
adhering at the inside of carburetor causing trouble in operation.)
Before starting the engine, confirm that the area of radius 15 m around it is
evacuated and no tank filled with fuel, or others are not left over.
Use only genuine parts supplied from the manufacturer. Use of parts other than
the genuine parts could cause engine trouble or premature abrasion. Note: Important safety items quoted in this manual do not necessarily cover all situations or conditions that could occur. Although sufficient care has been taken to
assure the safety of the engine, operators or service personnel must observe necessary precautions to operate it safely and protect themselves from possible dangers.
2 STROKE PETROL ENGINE
2. Starter lever
3. Cooling air inlet
4. Fuel tank cap
5. Fuel tank
Page 67 of 80
COMPONENTS OVERVIEW
(Types vary depending on the specifications.)
9. Clutch
10. Ignition plug cap
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7. Exhaust outlet
specifications.)
12. Carburetor
Petrol: 2-cycle engine oil
40: 1
Throttle wire adjust
Lock
Play (As much as the
2 STROKE PETROL ENGINE
(Types vary depending on the
13. Priming button
INSPECTION BEFORE OPERATING THE ENGINE
NOTE: In 2 Stroke engine the gasoline and engine oil are mixed and poured together.
FUEL: Use mixed oil of ordinary regular gasoline for vehicle and special 2-cycle engine oil
with the proportion as shown by the following table. Mixing ratio (Volumetric ratio):
Do not use degenerated oil (with sour smell).  (It could cause engine trouble such as the starting error, insufficient output, etc.)  Make sure to clean spilled fuel. It could foul clothes or cause fire.  Do not use 4-cycle engine oil. (It could cause fouled plug, bound piston ring,
clogged muffler, or other problem.)
Take care while handling gasoline. (As there is a risk of explosion.)
ADJUSTMENT OF THROTTLE WIRE:
Adjust the play on the throttle wire to 0.5 ~ 1.0 mm.
LARGER PLAY
It could cause the starting trouble.  Revolution speed could rise unexpectedly when the external wire of throttle wire
comes off from the position.
NO PLAY
Driven equipment may fail to stop even if the throttle lever is returned.
external wire can move lightly)
Page 68 of 80
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2 STROKE PETROL ENGINE
INSPECTION OF RESPECTIVE SECTIONS:
Make sure to inspect these sections before operating the engine.
Inspection of fuel
Is sufficient quantity of oil reserved?  Is not the fuel degenerated?  Use the proper fuel referring to the “Fuel”
CAUTION
Sufficient care must be taken on the fire not only when
replenishing but also handling fuel. It could cause fire or explosion.
Securely close the oil tank cap. Fuel may leak if the cap is
tightened aslant. It will never leak if the cap is tightened properly.
(Excluding: TL tank cap breather type)
Inspection of clogging
Check the cooling fins, around the muffler and cooling air inlet for trash or
withered grasses trapped.
Remove them if necessary
Inspection of air cleaner
Is not fouled the air cleaner element?  When the element is fouled or it is not impregnated with oil, inspect and service
it in accordance with “Inspection and servicing before each operation”
Inspection of screws and nuts
Check respective sections for loose or missing screws or nuts.  Service them if necessary.
Inspection of fuel pipes
Check for cracks or fissures on the fuel pipe and grommet, disconnection or fuel
leakage from joints on the fuel tank and carburetor.
CAUTION
Cracks, fissures or disconnection from joints could cause fire or explosion by leaked fuel. Service or replace damaged fuel pipe and grommet.
section.
Page 69 of 80
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(at the
position (at the
position (at the
E
ngine
S
low
P Chok
Recoil
M
OPERATION INSTRUCTIONS
Methods of starting & stopping the engine
START (CHOKE TYPE UNIT):
1. Turn the engine switch to the “ON” side.
2. Set the throttle lever at the slow speed position.
3. Push the priming button repeatedly with finger till it hits the top. (More than 10 times)
Pressing the priming button is necessary to prime the fuel to facilitate the start-up. Since any excess amount of primed fuel returns to the tank, there is no problem of over-priming. Prime the fuel rather more than sufficiently to avoid starting trouble.
2 STROKE PETROL ENGINE
riming
4. Turn the choke lever to the fully closed
5. While holding down the engine firmly, grasp
6. When the engine has started, return the choke lever gradually to the fully
Page 70 of 80
position
Mark).
When sufficient fuel is retained and the engine is warm, set the choke lever at the fully opened
mark)
the recoil starter grip and pull vigorously
ain
opened
Mark).
If only exploding sounds are heard, but it does not start, return the choke lever to the fully closed position and pull the starter grip vigorously once again.
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3. Push the priming button repeatedly with
trouble.
4. Turn down the starter lever of carburetor
about 15 minutes after stopping the
side.
5. While holding down the engine firmly,
after trying the recoil
position and try the recoil operation.
Engine
Slo
START (STARTER LEVER TYPE UNIT)
1. Turn the engine switch to the “ON” side.
2. Set the throttle lever at the slowest speed position.
finger till it hits the top. (More than 10 times) Pressing the priming button is necessary to prime the fuel to facilitate the start-up. Since any excess amount of primed fuel returns to the tank, there is no problem of over-priming. Prime the fuel rather more than sufficiently to avoid starting
2 STROKE PETROL ENGINE
to set it at the start position. It is not necessary to operate the starter lever when the engine is warmed up (For
engine.) (To be left in the operating position) Depending on specifications, the starter lever may be provided at the throttle wire
grasp the recoil starter grip and pull vigorously
CAUTION:
Page 71 of 80
a) When the engine stops on
the way after starting, or
b) When the engine fails to start
operation for 7 to 8 times.
Return the starter lever to the operating
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6. If you move the throttle lever to the high-speed side a little after the engine has
engine, move the throttle lever to a desired engine speed.
2. Turn the engine switch to the “OFF” position. (Switch position may vary depending on the
In chase of a push button type switch, keep
up the fuel remaining in the carburetor.
started, the starter lever returns to the operating position. Continue the warm­up operation for 2 to 3 minutes in this condition. Observing the condition of the
START
CAUTION
Before starting the engine, confirm that the area of radius 15 m around the engine
is completely evacuated.
Do not operate the engine when any flammable material (gasoline, volatile
chemicals, or others) is present around it.
Driven equipment may start simultaneously with the start of engine. Carefully
read the instruction manual of the equipment and start the engine carefully.
When a class FC oil is used, a larger resistance may be felt when pulling the
recoil starter grip under low temperature condition or at the initial operation at the next season. This is related to the characteristic of the oil and there is no problem on the engine. Once started, it will return to the normal condition
Concerning New Start System
It can start even if it is pulled slower than normal.
If the rope is pulled (vigorously) till it will not come out any more, it could damage
the recoil mechanism.
Do not disassemble the recoil.
It is dangerous to disassemble the inside of recoil. (Consult your dealer when it is necessary to replace related parts.)
If the decompression slot of cylinder is clogged, the engine may start slower than
normal. Clean the slot to restore the normal condition.
STOP
2 STROKE PETROL ENGINE
1. Set the throttle lever at the slow speed position.
specifications. Refer to the instruction manual of driven equipment.)
pressing the push button till the engine stops completely.
Replenish the fuel before using up completely. It
will make easier at the next starting.
When there is no subsequent work, drain the fuel
from the fuel tank and restart the engine to use
Page 72 of 80
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Place the engine at a horizontal position when
(There is risk of burn.)
After starting the engine, set the throttle
accelerated smoothly.
CAUTION
the driven equipment is not used at the rest time, or others, in summer season. (If the tank is tilted as much as the inside of fuel cap is submerged in the fuel, the fuel may leak.)
Do not touch the engine body, especially the
muffler, during or immediately after stopping the operation.
2 STROKE PETROL ENGINE
PRECAUTIONS DURING OPERATION
lever at the slow speed position and warm up the engine for approx. 2~3 minute. As the engine worms up, the engine will be
Do not attempt to raise the engine speed abruptly immediately after the start
because the lubrication oil may not be distributed at all over the engine.
If the throttle lever is turned to the fully opened position, the revolution speed picks
up to a considerably higher level, which could not only shorten the life of engine but also cause trouble. It should be avoided to race the engine at high speed under no load condition or raise the speed unnecessarily.
Before starting operation, make sure to inspect the engine in accordance with the
“Inspection before starting the engine”.
Do not operate the engine at the indoor or a place with poor ventilation. (Exhaust
gas contains odorless and harmful carbon monoxide.)
Do not insert in or approach hands or foot at the moving or rotating sections.  Stop the engine immediately if it has been discovered any leakage of fuel or gas
from the carburetor, muffler, fuel tank, crankcase, cylinder or mating face at respective sections. (Contact a dealer or service center for repair.)
Do not change the setting revolution speed of engine unnecessarily.  Be careful not to touch highly heated muffler or sections on the engine to avoid
possible risk of burn.
Do not operate the engine while withered grasses, leaves or other inflammable
substances are sticking in or around the muffler cover.
Do not touch the ignition plug cap or high-voltage cord during operation. (There is
risk of electric shock or physical injury.)
Do not operate the engine with the muffler or air cleaner cover removed
Page 73 of 80
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1. Use the slow speed adjusting
equipment unable to stop even if the throttle lever is returned. The revolution
excessively.
2. In case with the slow speed
thickness of fuel.
Left turns: Increase the
Fuel adjustment for the
optimum condition before shipping from the factory.
Slow Speed Adjusting
Slow speed
High
speed fuel
2 STROKE PETROL ENGINE
ADJUSTING THE CARBURETOR
Engine revolution speed is adjusted at the optimum condition before shipping from the factory. It should be adjusted only when it fails to operate properly. (Consult your dealer when adjustment is necessary.)
screw to adjust the slow speed revolutions. Right turns: Increase the
revolution speed.
Left turns: Slow down the
revolution speed.
Increasing the slow revolution
excessively causes the driven
speed should not be increased
fuel adjusting screw Normal position is where it is returned by one turn from the fully closed position (right turn). Right turns: Increase the
thickness of fuel.
Left turns: Decrease the
3. In case with the high speed fuel adjustment screw Right turns: Decrease the
thickness of fuel.
thickness of fuel.
carburetor is completed at the
When it is necessary to adjust, consult your dealer.
Do not decrease the thickness
of fuel too much. (It could result in the seizure trouble of engine.)
fuel Adjusting
Page 74 of 80
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At
hours
At
hours
Inspection and retightening of bolts, nuts
Inspection of fuel leakage
Inspection, cleaning of air cleaner
Cleaning at cooling air inlet, cooling fin and around muffler
Inspection, cleaning of ignition plug
Inspection, cleaning of fuel filter
Removal of carbon from muffler, cylinder
Cleaning of spark arrestor
Replacement of ignition plug
Replacement of fuel piping (fuel pipe and grommet)
After removing carbon accumulated on the electrodes and the insulator, adjust the
When mounting the plug cap, push it in securely
INSPECTION AND SERVICE
Table of regular inspections
Time
Item
INSPECTION AND SERVICE BEFORE EACH OPERATION
Cleaning of air cleaner
2 STROKE PETROL ENGINE
Before Each Operation
Every 50-
Every 100-
2 Years
Wash the element with white kerosene and then immerse it in engine oil. Squeeze it tightly with single hand.
Use of fire is strictly prohibited
Cleaning and service at respective sections
Clean thoroughly around the muffler.  Clean the cooling fins and the cooling air inlet.  Inspect and retighten bolts and nuts.  Inspect the fuel leakage.
INSPECTION AND SERVICE AT EVERY 50-HOUR
Cleaning and adjustment of ignition plug
clearance between the electrodes at 0.6 ~ 0.7 mm
Cleaning of fuel filter
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Using a piece of wire, or the likes, pull out the fuel filter and wash with clean white kerosene. When it is fouled heavily, replace the filter and also wash the tank inside.
Use of fire is strictly prohibited
Carbon removal
Remove carbon from the muffler in-/outlet, cylinder and piston. This work requires engine servicing skill and some tools. Consult the dealer or nearest service center.
2 STROKE PETROL ENGINE
CAUTIONS DURING INSPECTION
Disconnect the ignition plug wires before inspection or adjustment to prevent
unexpected start of engine.
Do not touch the engine immediately after operation to prevent burn.  Use of fire is strictly prohibited when handling the fuel (gasoline).  Make sure to clean spilled fuel sufficiently before using the engine.  Do not wash the engine with water.  Do not change the setting revolution speed carelessly. (Consult your dealer when
changing the revolution speed.)
STORAGE
When releasing the engine from operation for more than 30 days, it must be serviced and stored as follows with care to prevent the starting trouble or malfunction due to degeneration of fuel.
1. Drain the fuel from the fuel tank and start to run the engine till it is stopped due to use-up of fuel.
2. Wash the inside of fuel tank and fuel filter with white kerosene.
3. Removing the ignition plug, inject a small quantity of new engine oil through the
4. Clean the external surfaces with soft cloth and store it at a dry place free from
NOTE: If the unit is left over without draining fuel, impurities in the fuel could clog the fuel
Sufficient care must be taken not to use fires at the vicinity when handling the fue.
Use of fire is strictly prohibited
plughole. After idling slowly for few revolutions operating the recoil starter, install the ignition plug. Pull the recoil starter again and stop it at the position where it is felt heavy.
fires.
passages such as the carburetor, fuel filter, or others, and cause engine troubles. Make sure to drain the fuel when storing the unit for a long period of time.
Page 76 of 80
PRODUCT RANGE
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Leaf Blower
KisanKraft has a large range of products to serve the farmers. A list of our products is given below:
Brush Cutters and Accessories
Brush Cutter/Power Weeder Backpack Brush Cutter Tea Pruner Pole pruner with Engine Reaper Attachment Blades-Circular Blades (2 &3 points) Baffle Nylon Rope Tap & Go
Chainsaws
Petrol Chainsaw
Electric Chainsaw Chain Sharpening Machine
Engines and Water Pumps
Engine –Diesel-(Horizontal) Engine –Diesel(Vertical)
Engine-Kerosene
Water
Pump
Water Pump with Kerosene Engine Water Pump with Diesel Engine
with Petrol Engine
Hand Tools
Secateurs
Folding Saw Garden Rake
Garden Shovel
Hedge Shear
Lopper
Telescopic Hedge Shear Telescopic Lopping Shear Tree Pruner
Telescopic Steel Pipe & Fruit Picker Bag
Sheep Shear
Garden Tools
Electric Pressure Washer
Hedge Trimmer Lawn Mower (Electric, Petrol & Manual)
Cultivators and Accessories
Petrol and Diesel
Sprayers and Accessories
Battery Sprayer
Portable Power Sprayer Trolley Sprayer Manual Knapsack Sprayer Manual Pressure Sprayer Rose Cans Hose Crimping Machine HTP Sprayer HTP Delivery Hose HTP Hose Reel HTP Stand
HTP Gun / Lance(Brass Rod
Knapsack Power Sprayer
Mister / Duster / Granuel Spreader
HTP Sprayer Set with Diesel Engine HTP Sprayer Set with Kerosene Engine
Fogging Machine
Milking Machine
Wood Shredder Fodder Ensiling Chaff Cutter Fodder Grinder Chaff Cutter Fodder Mini Chaff Cutter
Harvester
Maize Sheller Maize Sheller
Maize Combine Harvester Onion Digger Carlotti Italy Tea Leaf Harvester Sugarcane Combine Harvester
Sugarcane Leaf Stripper
+ Dehusker
Transplanter and Post Hole Digger
Paddy Transplanter (2 & 8 Rows) Transplanter-Vegetable & Tobacco
Post Hole Digger(4” to 14”Augers)
Page 77 of 80
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Wide Range of Products for Every Need
For more information give MISSED CALL: 07676065555
Page 78 of 80
Many of our products have BIS: ISI certification.
Warranty Certificate
(K
)
KisanKraft
Date
KK-CSP-5920
KK-CSP 7524
F
IS EARLIER.
Dealer’s
Date
Buyer’s Info (Name, Address, Phone,
Dealer’s Stamp (Address, Phone, TIN,
ISANKRAFT COPY
Product CHAINSAW-PETROL
Brand
Model
WARRANTY PERIOD
Invoice
etc.):
Buyer’s
Sign
What is covered: KisanKraft Machine Tools Private Limited and its manufacturers warrant this product to be free from defects in material or workmanship. All parts defective in material and workmanship are covered. This warranty will only cover defects arising under normal usage. This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limited or its manufacturers at the premises of Authorized Dealers, of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be defective in material and/or workmanship. KisanKraft or its manufacturers make no warranty with respect to trade accessories not manufactured or sold by them. What is not covered: The warranty shall become null and void and neither KisanKraft Machine Tools Private Limited nor any of its manufacturers, nor its authorized dealers assumes any responsibility, if the failure was caused by the following: (1) Operation of product with incorrect fuel or lubricants, ( 2) Incorrect usage of machine or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical damage, (6) Repairs made by unauthorized parties and/or with unauthorized parts, (7) Improper set up, adjustments, tampering or altered products.
KisanKraft
  KK-CSP-6020
KK-CSP 6522
 
6
MONTHS
Invoice
KisanKraft Invoice No.
OR THE SPECIFIED PERIOD FROM THE
DATE OF SALE OR DELIVERY WHICHEVER
Dealer’s Invoice
No.
etc.):
Dealer’s
Sign
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
KisanKraft Machine Tools Private Limited
Page 79 of 80
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Warranty Certificate
(K
)
Receipt is required for availing warranty services
ISANKRAFT COPY
Important: (1) Normal maintenance and adjustments to the product is the responsibility customer. (2) Normal wear and tear is not covered under warranty.(3) Rubber/plastic parts and consumables such as blades, clutch and clutch -bell, spark­plugs, nylon line, air-filters, fuel-filters, oil seals etc. are not covered under the warranty.
No Warranty On Electrical Motor / Electrical Parts Etc.
Incidental / Consequential Loss: KisanKraft Machine Tools Private Limited or its
manufacturers will not be liable for general damages, including bodily injuries, or for incidental or consequential damages including, but not limited to, loss of use, loss of profits, loss of production, expense of substitute equipment or other commercial loss or damage. Limitation of Liability: This limited warranty is in lieu of all other express warranties, obligations, or liabilities. Any implied warranties, obligations or liabilities, including, but not limited to, any implied warranty of merchantability shall be limited in duration to the applicable warranty period. Any action for breach of any warranty hereunder, including, but not limited to, any implied warranty of merchantability must be brought within the applicable warranty period. Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty. Assignment / Transfer of warranty: The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer. The above warranties are extended to the first end user (original purchaser), and no warranty is made, nor authorized to be made assignable on resale by the first end user. What you must do to obtain limited warranty service: To obtain performance of any obligation under this warranty for failure during the applicable warranty period, deliver the defective product, to the nearest Authorized Dealer. KisanKraft Machine Tools Private Limited, its manufacturers and its dealers reserve the right to inspect the claimed defective part(s) to determine if the malfunction is the result of a defect covered by this warranty. Please note that the decision of KisanKraft Machine Tools Pvt Ltd with respect to any warranty claim is final.
Jurisdiction: All disputes are subject to Bangalore court’s jurisdiction.
Our
Products
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
ChainsawsBrush Cutters and AccessoriesHarvesters Engines and Water PumpsHand Tools Cultivators and AccessoriesSprayers and Accessories 
Transplanter and Post Hole Digger
Milking Machines
KisanKraft Machine Tools Private Limited
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Garden Tools
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