KISANKRAFT KK-18A2, KK-PSK-22, KK-22A2, KK-30A3, KK-45A3 Operation Manual
...
KisanKraft
Warranty Certificate
(D
)
HTP Sprayer Set-
Engine
KK-PSK-18
KK-PSK-30
FOR THE SPECIFIED PERIOD FROM THE
IS EARLIER.
TM
EALER COPY
Product
Brand
Model
WARRANTY
PERIOD
Dealer’s
Invoice Date
Buyer’s Info (Name, Address, Phone,
etc.):
Buyer’s Sign Dealer’s Sign
What is covered: KisanKraft Machine Tools Private Limited and its manufacturers
warrant this product to be free from defects in material or workmanship. All parts
defective in material and workmanship are covered.
This warranty will only cover defects arising under normal usage.
This warranty is limited to repair or replacement by KisanKraft Machine Tools Private
Limited or its manufacturers at the premises of Authorized Dealers, of such parts as
appear to KisanKraft or its manufacturers, upon inspection, to be defective in material
and/or workmanship. KisanKraft or its manufacturers make no warranty with respect
to trade accessories not manufactured or sold by them.
What is not covered: The warranty shall become null and void and neither
KisanKraft Machine Tools Private Limited nor any of its manufacturers, nor its
authorized dealers assumes any responsibility, if the failure was caused by the
following:
(1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of
machine or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical
damage, (6) Repairs made by unauthorized parties and/or with unauthorized parts,
(7) Improper set up, adjustments, tampering or altered products
Petrol Start
Kerosene Run
KisanKraft
KK-PSK-22
MONTHS
6
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
KisanKraft Machine Tools Private Limited
: www.kisankraft.com : info@kisankraft.com : +91.80. 22178200
Page 1 of 60
KisanKraft
Invoice Date
KisanKraft
Invoice No.
DATE OF SALE OR DELIVERY WHICHEVER
Dealer’s
Invoice No.
Dealer’s Stamp (Address, Phone, TIN,
etc.):
TM
TM
TM
Warranty Certificate
(DEALER COPY)
Receipt is required for availing warranty services
KisanKraft
Important: (1) Normal maintenance and adjustments to the product is the responsibility
of the customer. (2) Normal wear and tear is not covered under warranty (3)
Rubber/plastic parts and consumables such as blades, clutch and clutch-bell, sparkplugs, nylon line, air-filters, fuel-filters, oil seals etc. are not covered under the warranty.
No Warranty On Electrical Motor / Electrical Parts Etc.
Incidental / Consequential Loss: KisanKraft Machine Tools Private Limited or its
manufacturers will not be liable for general damages, including bodily injuries, or for
incidental or consequential damages including, but not limited to, loss of use, loss of
profits, loss of production, expense of substitute equipment or other commercial loss or
damage.
Limitation of Liability: This limited warranty is in lieu of all other express warranties,
obligations, or liabilities. Any implied warranties, obligations or liabilities, including, but
not limited to, any implied warranty of merchantability shall be limited in duration to the
applicable warranty period. Any action for breach of any warranties hereunder,
including, but not limited to, any implied warranty of merchantability must be brought
within the applicable warranty period.
Modifications of Warranty: No agent, representative, dealer, or employee of
KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority
to increase or alter the obligations of this warranty.
Assignment / Transfer of warranty: The warranty cannot be assigned and shall not
transfer if the product is resold by the first buyer. The above warranties are extended to
the first end user (original purchaser), and no warranty is made, nor authorized to be
made assignable on resale by the first end user.
What you must do to obtain limited warranty service: To obtain performance of any
obligation under this warranty for failure during the applicable warranty period, deliver
the defective product, to the nearest Authorized Dealer. KisanKraft Machine Tools
Private Limited, its manufacturers and its dealers reserve the right to inspect the claimed
defective part(s) to determine if the malfunction is the result of a defect covered by this
warranty. Please note that the decision of KisanKraft Machine Tools Pvt Ltd with respect
to any warranty claim is final.
Jurisdiction: All disputes are subject to Bangalore court’s jurisdiction.
Our
Products
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
ChainsawsBrush Cutters and AccessoriesHarvesters
Engines and Water PumpsHand Tools
Cultivators and AccessoriesSprayers and Accessories
Transplanter and Post Hole Digger
Milking Machines
KisanKraft Machine Tools Private Limited
: www.kisankraft.com : info@kisankraft.com : +91.80. 22178200
Page 2 of 60
Garden Tools
KisanKraft
HTP Sprayer Set-
Petrol Start Kerosene Run Engine
KK-PSK-18-22-30
Operation Manual
TM
KisanKraft Machine Tools Pvt. Ltd.
Sri Huchhanna Tower, #4,1st Main,7-A Cross, Maruthi Layout, Dasarahalli,
HAF Post, Hebbal, Bangalore 560024,Karnataka,INDIA
♦ Bangalore (HO) ♦ Ahmedabad ♦ Bhopal ♦ Bhubaneswar ♦ Coimbatore ♦
♦ Ernakulam ♦ Guwahati ♦ Patna ♦ Hinudpur ♦ Hubli ♦ Hyderabad ♦
♦ Jaipur ♦ Karnal ♦ Kolkata ♦ Lucknow ♦ Nagpur ♦ Pune ♦ Raipur ♦ Shimla ♦
: www.kisankraft.com : info@kisankraft.com : +91.80. 22178200
Page 3 of 60
KisanKraft
HTP Sprayer Set-
Petrol Start Kerosene Run Engine
KK-PSK-18-22-30
TM
CONTENTS
BEFORE GETTING STARTED ................................................................... 7
SAFETY INSTRUCTIONS ......................................................................... 7
PUMP DIAGRAMS: ................................................................................ 8
OPERATING INSTRUCTIONS .................................................................. 9
PUMP LUBRICATION ............................................................................. 9
TROUBLE SHOOTING ........................................................................... 10
MAINTENANCE AND STORAGE ........................................................... 10
TECHNICAL SPECIFICATIONS ............................................................... 11
DIAGRAM - POWER SPRAYER ............................................................. 13
POWER SPRAYER-PARTS LIST .............................................................. 14
OPERATION MANUAL-KEROSENE ENGINE .......................................... 16
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Page 4 of 60
KisanKraft
Warranty Certificate
(
)
HTP Sprayer Set-
Engine
KK-PSK-18
KK-PSK-30
FOR THE SPECIFIED PERIOD FROM THE DATE
EARLIER.
Dealer’s Invoice
Buyer’s Info (Name, Address, Phone, etc.):
TM
CUSTOMER COPY
Product
Brand
Model
WARRANTY
PERIOD
Dealer’s
Invoice Date
Buyer’s Sign Dealer’s Sign
What is covered: KisanKraft Machine Tools Private Limited and its manufacturers
warrant this product to be free from defects in material or workmanship. All parts defective
in material and workmanship are covered.
This warranty will only cover defects arising under normal usage.
This warranty is limited to repair or replacement by KisanKraft Machine Tools Private
Limited or its manufacturers at the premises of Authorized Dealers, of such parts as
appear to KisanKraft or its manufacturers, upon inspection, to be defective in material
and/or workmanship. KisanKraft or its manufacturers make no warranty with respect to
trade accessories not manufactured or sold by them.
What is not covered: The warranty shall become null and void and neither KisanKraft
Machine Tools Private Limited nor any of its manufacturers, nor its authorized dealers
assumes any responsibility, if the failure was caused by the following:
(1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of machine
or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical damage, (6)
Repairs made by unauthorized parties and/or with unauthorized parts, (7) Improper set
up, adjustments, tampering or altered products
Petrol Start
Kerosene Run
KisanKraft
KK-PSK-22
MONTHS
6
KisanKraft
Invoice Date
KisanKraft
Invoice No.
OF SALE OR DELIVERY WHICHEVER IS
No.
Dealer’s Stamp (Address, Phone, TIN, etc.):
TM
TM
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
KisanKraft Machine Tools Private Limited
: www.kisankraft.com : info@kisankraft.com : +91.80. 22178200
Page 5 of 60
TM
Warranty Certificate
(CUSTOMER COPY)
Receipt is required for availing warranty services
KisanKraft
Important: (1) Normal maintenance and adjustments to the product is the responsibility
of the customer. (2) Normal wear and tear is not covered under warranty.(3)
Rubber/plastic parts and consumables such as blades, clutch and clutch-bell, sparkplugs, nylon line, air-filters, fuel-filters, oil seals etc. are not covered under the warranty.
No Warranty On Electrical Motor / Electrical Parts Etc.
Incidental / Consequential Loss: KisanKraft Machine Tools Private Limited or its
manufacturers will not be liable for general damages, including bodily injuries, or for
incidental or consequential damages including, but not limited to, loss of use, loss of
profits, loss of production, expense of substitute equipment or other commercial loss or
damage.
Limitation of Liability: This limited warranty is in lieu of all other express warranties,
obligations, or liabilities. Any implied warranties, obligations or liabilities, including, but
not limited to, any implied warranty of merchantability shall be limited in duration to the
applicable warranty period. Any action for breach of any warranties hereunder,
including, but not limited to, any implied warranty of merchantability must be brought
within the applicable warranty period.
Modifications of Warranty: No agent, representative, dealer, or employee of
KisanKraft Machine Tools Private Limited or any of its manufacturers has the authority
to increase or alter the obligations of this warranty.
Assignment / Transfer of warranty: The warranty cannot be assigned and shall not
transfer if the product is resold by the first buyer. The above warranties are extended
to the first end user (original purchaser), and no warranty is made, nor authorized to be
made assignable on resale by the first end user.
What you must do to obtain limited warranty service: To obtain performance of any
obligation under this warranty for failure during the applicable warranty period, deliver
the defective product, to the nearest Authorized Dealer. KisanKraft Machine Tools
Private Limited, its manufacturers and its dealers reserve the right to inspect the
claimed defective part(s) to determine if the malfunction is the result of a defect cover ed
by this warranty. Please note that the decision of KisanKraft Machine Tools Pvt Ltd with
respect to any warranty claim is final.
Jurisdiction: All disputes are subject to Bangalore court’s jurisdiction.
Our
Products
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
ChainsawsBrush Cutters and AccessoriesHarvesters
Engines and Water PumpsHand Tools
Cultivators and AccessoriesSprayers and Accessories
Transplanter and Post Hole Digger
Milking Machines
KisanKraft Machine Tools Private Limited
: www.kisankraft.com : info@kisankraft.com : +91.80. 22178200
Page 6 of 60
Garden Tools
KisanKraft
HTP Sprayer Set-
Petrol Start Kerosene Run Engine
KK-PSK-18-22-30
TM
BEFORE GETTING STARTED
Before using the machine for the first time be sure to read through this manual in order to
avoid wrong operation. Please preserve this manual properly so that it can provide you
with information whenever necessary.
SAFETY INSTRUCTIONS
1. Using this machine with extra high pressure is prohibited (≤35kgf/cm2)；
2. The rotary parts should have safety protective device;
3. Protective Clothing:
Wear flange cap.
Wear dirt/fog-proof glasses.
Wear gauze mask.
Wear long gloves.
Wear coat guarding against
poisons.
Wear boots.
4. Spraying towards personnel and working at the downwind position are
prohibited;
5. Running the machine without water or lubricating oil is prohibited;
6. Using special working solutions as strong acid, strong alkali, etc. is prohibited
7. Following personnel should not use the machine:
Mentally challenged.
Drunk.
Under the age of 18 or older people.
Person with no knowledge of the machine.
Tired person or patient and others who cannot operate the machine
normally.
A person who has just exercised strenuously or has not slept enough.
Women feeding breast milk to the baby or is pregnant.
8. Spraying
It is fine to carry out an operation during cool weather with little wind.
For example, early in the mornings or in the late afternoons as this
can reduce the evaporation and drift of chemicals and improve the
protective effect.
The operator should move windward.
If your mouth or eyes are spattered with chemicals, wash them with
clean water and then visit a doctor.
If the operator has a headache or dizziness, should stop working at
once and consult a doctor immediately.
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Page 7 of 60
KisanKraft
HTP Sprayer Set-
Petrol Start Kerosene Run Engine
KK-PSK-18-22-30
For the operator’s safety, misting/dusting must be carried out strictly
according to the instruction of the chemicals and agricultural
requirements.
Spray over, according to pesticide manual to clean out any residual
spray mixture in chemical tank.
After spraying always wash your hands and face thoroughly
TM
PUMP DIAGRAMS:
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Page 8 of 60
KisanKraft
HTP Sprayer Set-
Petrol Start Kerosene Run Engine
KK-PSK-18-22-30
TM
OPERATING INSTRUCTIONS
1. Check every fastener and make sure that the sprayer and the motor are installed
firmly on the frame.
2. Set both the pulleys in a straight line and the belt in an appropriate tightness.
3. All joints of the hoses must be tightened to prevent any leakage.
4. Before starting the motor shut-off the cock (valve) Loosen the pressure adjusting
screw and pull the pressure adjuster to the top.
5. Start the motor to power the sprayer. Keep a proper RPM. Press the pressure
adjuster to the bottom.
6. Keep the pressure around 20-35 Kgs by adjusting the Pressure adjusting screw.
7. Open the cock (valve) to start spraying.
8. After the spraying is over, pull the pressure adjuster to the top and operate the
sprayer with fresh water to clean out the remaining chemicals
PUMP LUBRICATION
1. Replace the lubricating oil, after the sprayer has been used for the first 10 hours.
Next oil change should be after 40 hours. Afterwards oil should be changed
every 70 hours.
2. Drain away the dirty oil by opening the drain plug.
3. After the drain plug is screwed back, remove the oil inlet cover and refill fresh
SAE 20W-40 engine oil.
4. Keep the oil level at 2/3
5. Always fill the grease cups with grease. Screw on the grease cups, 2-3 cycles
Page 9 of 60
every 2 hours of spraying.
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rd
of the oil gauge.
KisanKraft
HTP Sprayer Set-
Petrol Start Kerosene Run Engine
KK-PSK-18-22-30
Feeding Failure &
Remove the suction
chamber and the water
clean the
sprayer hose and the
couplings are broken or
Repair or replace the
sprayer hose and the
Remove the gland cover
cylinder
TM
TROUBLE SHOOTING
Problem Probable cause Remedy
The suction hose is leaking or is
blocked or struck
Pressure Instability
Pressure
Insufficiency
Cylinder Leakage Problem with the adjusting rings
The valve assembly is damaged
or struck.
Pressure screw is not adjusted
properly
Check if the belt is loose Tighten the belt
The
damaged or loose
Clear the blockage and fix
the leakage
outlet chamber,
valve assembly.
Adjust the pressure screw
accordingly
coupling if necessary
and wind up the adjusting
rings.
If the problem is not fixed
replace the v-packing in the
MAINTENANCE AND STORAGE
1. Replace the oil after first 40 hours, and afterwards replace it once in every 70
hours.
2. Each and every time once the work is finished operate it with clean water for 2～
3 minutes to eliminate the residual chemical and keep all the parts clean.
3. For long term storage, clean and wipe the spraying machine dry and place it in
a cool and dry place
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Page 10 of 60
KisanKraft
HTP Sprayer Set-
Petrol Start Kerosene Run Engine
KK-PSK-18-22-30
Model (Ful ly
Sprayers)
RPM/Out Put
Pressure
Fuel Tank
Capacity(Litre)
KK-PSK-22
KK-GE-160
KK-22CI3
KK-PSK-30
KK-GE-200
KK-30CI3
TECHNICAL SPECIFICATIONS
TM
Assembled HTP
HP 1.5 – 2 3 4.1
CC 97 160 196
Engine Type 4 - Stroke
Fuel Used Petrol start & Kerosene run
Oil (Mixing)
(20W 40 Grade)
Consumption/Out
Put Capacity
Fully Assembled HTP Sprayer sets with Kerosene Engines (4-Stroke)
Model Engine HTP
KK-PSK-18 KK-GE-100 KK-18A3
KK-PSK-18
(KK-18A3)
1.5 3.8 4
For HTP - 600
ml & For Engine
- 350 ml
550ml/hour
(Engine) & 1020
Litre/ hour
(Output)
KK-PSK-22
(KK-22CI3)
3500 (Engine RPM)
For HTP - 700
ml & For Engine
- 550 ml
650ml/hour
(Engine) & 1320
Litre/ hour
(Output)
For HTP - 900 ml &
For Engine - 550 ml
KK-PSK-30
(KK-30CI3)
650ml/hour
(Engine) & 2400
litre/hour(Output)
Note: The above sprayer models have the following:
1.
2.
3.
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Page 11 of 60
Heavy Duty Stand 4. 2.5m Overflow hose
50 m delivery hose 5. 2-Sprayer Guns
2.5m Suction hose with strainer 6. Tool-kit
KisanKraft
TM
HTP Sprayer Set-
Petrol Start Kerosene Run Engine
KK-PSK-18-22-30
Consumption /
(Pump Output) in Litre/hour
Note:
Model(Cast Iron) KK-18A3 KK-22CI3 KK-30CI3
Pump RPM 800 - 1200
Suction Vol. (L/min) 10 – 18 13 - 22 30 - 40
Output Pressure (Kg/cm2) 10 – 50
Power (hp)
(engine required)
Pump Oil (Mixing) in ml
(20W 40 Grade)
Output Capacity
Weight of the Machine (kg) 7 6.5 7
The above sprayer models have the following:
1. Cast Iron head 5. 2.5m Suction hose
2. SS Air Chamber 6. 2.5m Overflow hose
3. Cast Aluminium Pulley 7. Strainer kit
4. Oil Pressure Gauge 8. Tool-kit
1.5 – 2 3 – 5.5 3 – 6.5
450 250 450
540 - 1080 420 - 900 540 - 1080
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Page 12 of 60
TM
HTP Sprayer Set-
Petrol Start Kerosene Run Engine
KK-PSK-18-22-30
DIAGRAM - POWER SPRAYER
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Page 13 of 60
KisanKraft
HTP Sprayer Set-
Petrol Start Kerosene Run Engine
KK-PSK-18-22-30
1.
Crank Case
54.
Hex Nut
2.
Oil Inlet Cover
55.
Air Chamber
3.
Name Plate
56.
Pressure Gauge
4.
Plunger
57.
Cock (valve)/Ball Cock
5.
Plunger Pin
58.
N/A
7.
Bolt Connecting Rod
60.
Fly Nut
8.
Spring Washer
61.
Spring Box
9.
Plain Washer
62.
Cross Screw
10.
Crank Case cover
63.
Plain Washer
11.
Packing Cover
64.
Spring Washer
12.
Screw Cover
65.
Level
13.
Oil Gauge
66.
Upper Metal
14.
Drain Plug
67.
Regulation Spring
15.
Packing Drain Plug
68.
Spring Seat
16.
Crank Shaft
69.
Pin-Spring Box
17.
Ball Bearing
70.
E-Ring
18.
Case Ball Bearing
71.
Plain Washer
19.
Oil Seal, Crank Shaft
72.
Pressure Adjuster
22.
Cover-Crank Shaft
75.
N/A
23.
Screw-Crank Cover
76.
N/A
24.
Plain Washer
77.
Box Oil Seal
25.
Gland Cover
78.
Spindle
26.
Plain Washer
79.
N/A
27.
Spring Washer
80.
Ball Valve / Steel Ball
28.
Stud Bolt
81.
Body Over Flow
30.
Check Ring
83.
Packing Valve Seat
31.
Adjusting Ring
84.
N/A
TM
POWER SPRAYER-PARTS LIST
Part No Part Name Part No Part Name
6.
20.
21.
Connecting Rod 59. Pressure Adjusting Screw
Packing Bearing Case (Only
for 120A3)
Hex Bolt (Only for 120A3)
73. Hex Bolt
74. Plain Washer
29.
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Page 14 of 60
Plunger Oil Seal 82. Valve Seat/ Steel Ball Seat
KisanKraft
HTP Sprayer Set-
Petrol Start Kerosene Run Engine
KK-PSK-18-22-30
32.
Grease Seal
85.
N/A
33.
Grease Ring
86.
V-Pulley
34.
V-Packing
87.
Key-V-Pulley
35.
V-Packing Seat
88.
Plain Washer
36.
Grease Cup
89.
Spring Washer
37.
Cylinder
90.
Hex Bolt
38.
Set Clip For Adjusting
91.
Strainer Joint
39.
Valve Assembly
92.
Suction Hose
40.
N/A
93.
Wing Nut, Suction
41.
Valve Spring
94.
Male Joint
42.
N/A
95.
Suction Packing
43.
Valve Seat
96.
Strainer Suction Assy
44.
Valve Seal
97.
Overflow Hose
45.
Suction Chamber
98.
Wing Nut, Over Flow
47.
Plain Washer
100.
Overflow Packing
48.
Spring Washer
101.
Bed, Crank Case
49.
Hex Nut
102.
Spring Washer
50.
Suction Cap
103.
Hex Bolt
52.
Stud Bolt-Outlet Chamber
105.
Partial Regulator
53.
Plain Washer
106.
TM
Part No Part Name Part No Part Name
46.
51.
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Page 15 of 60
Stud Bolt-Suction Chamber 99. Male Joint
Water Outlet Chamber 104. Adjusting Handle
KisanKraft
TM
ENGINE-KEROSENE
KK-GE-100 / 160 / 200
OPERATION MANUAL-KEROSENE ENGINE
KK-GE-100 / 160 / 200
CONTENTS
BEFORE GETTING STARTED ........................................................... 17
SAFETY INSTRUCTIONS ................................................................... 17
ENGINE COMPONENTS ..................................................................... 18
OPERATION ........................................................................................ 19
Pre-Operation Checks .................................................................... 19
Starting the Engine (COLD START): ............................................ 21
Starting the Engine (HOT START): ............................................... 23
Stopping the Engine: ..................................................................... 23
MAINTENANCE ................................................................................... 24
STORAGE ............................................................................................ 26
TECHNICAL SPECIFICATIONS ......................................................... 27
TROUBLE SHOOTING 28
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Page 16 of 60
KisanKraft
TM
ENGINE-KEROSENE
KK-GE-100 / 160 / 200
adequate ventilation while
: Exhaust contains
Combustible or Inflammable
materials, buildings and
Do NOT connect any pipe to
BEFORE GETTING STARTED
Thank you for your purchase and use of our products. In order to avoid accidents or injury,
please read this manual carefully before using the machine. After reading, preserve it
for further reference.
SAFETY INSTRUCTIONS
1. Please do not use this engine
inside an enclosed area. Ensure
Engine is in operation.
CAUTION
POISONOUS Carbon Mono Oxide gas
2. To prevent fire hazard, please
keep the Engine in operation at
least 1-meter (3 feet) away from
equipment.
3. When refueling you must STOP
the Engine. Please do not smoke
near Engine. Wipe the spilled
CAUTION: Spilled fuel is a fire hazard.
fuel after refueling.
4. Do NOT cover the Engine when
in operation!
5.
exhaust muffler!
6. Do NOT tilt the Engine more than
21 degrees.
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Page 17 of 60
KisanKraft
ENGINE-KEROSENE
KK-GE-100 / 160 / 200
ENGINE COMPONENTS
KK-GE-100/160
1. Recoil Starter
2. Engine Switch
3. Fuel Tank
4. Kerosene Tank Cap
5. Petrol Tank Cap
6. Spark Plug
7. Oil Alert Lamp
8. PTO Shaft
9. Engine Oil Filter Cap
10. Engine Oil Drain Bolt
11. Air Cleaner
12. Choke
13. Muffler
14. Fuel Cock
15. Throttle Weaver
16. Drain Cock
TM
KK-GE-200
1. Throttle Lever
2. Engine Drain Bolt
3. Drain Cock
4. Choke Rod
5. Air Cleaner
6. Petrol Tank Cap
7. Kerosene Tank Cap
8. Fuel Cock
9. Engine Oil Filter Cap
10. Engine Switch
11. Spark Plug
12. P.T.O. Shaft
13. Muffler
14. Fuel Tank
15. Recoil Starter
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Page 18 of 60
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