KISANKRAFT FarmBoy FB-WPK-20, FarmBoy FB-WPK-30 Operation Manual

FarmBoy
®
WATER PUMPS - Petrol Start
Kerosene Run Engine
FB-WPK-20/30
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
FarmBoy
®
WATER PUMPS - Petrol Start
Kerosene Run Engine
FB-WPK-20/30
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
FarmBoy
®
WATER PUMPS - Petrol Start
Kerosene Run Engine
FB-WPK-20/30
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
FarmBoy
®
WATER PUMPS - Petrol Start
Kerosene Run Engine
FB-WPK-20/30
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
FarmBoy
®
WATER PUMPS - Petrol Start
Kerosene Run Engine
FB-WPK-20/30
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Problem
Probable cause
Action to be taken
The Engine can’t
be started
Refer the Engine manual
Refer the Engine manual
The pump cannot pump water
The water infused is not enough
Fill the pump with enough water.
The filter is air – logged.
Clear the air from the filter.
The tie-in is not firmly equipped , Suction pile is leaking.
Ensure proper suction Packing is proper and leak free.
The pipe is damaged.
Replace the pipe.
Whether the head lift is too high
Never exceed the rated max. Lift, if so lower the head lift.
Insufficient flux Any block with impeller or
strainer
Remove the blockage in the strainer
Gas leakage in inlet pipe
Fix any leakage in the pipe
Damage in impeller
Replace the impeller
Model
FB-WPK-20
FB-WPK-30
Rated power
2.5kW (3.3 hp)
3 kW(4.1hp)
Displacement
163 cc
196 cc
Engine Type
4-stroke
FarmBoy
®
WATER PUMPS - Petrol Start
Kerosene Run Engine
FB-WPK-20/30
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Model
FB-WPK-20
FB-WPK-30
Matching Engine
FB-GE-160
FB-GE-200
Rated rotation speed
3600 (rpm)
Fuel Used
Petrol start & kerosene run
Fuel Tank Capacity
100 ml (Petrol) & 3 Litre (Kerosene)
Oil
For Engine750 ml
(20W 40 Grade)
For Engine 550 ml
(20W 40 Grade)
Total head lift
20 m
27 m
Suction head lift
8 m
5 m
Diameter of suction
discharge pipe
50 mm (2”)
80 mm (3”)
FarmBoy
®
WATER PUMPS - Petrol Start
Kerosene Run Engine
FB-WPK-20/30
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Part No
Part Name
Part No
Part Name
13-1
Water Pump Parts
13-1.14
O-Ring
13-1.1
Pump Cover
13-1.15
Pump body
13-1.2
Water Seal ass.
13-1.16
rubber gasket, Triangle flange
13-1.2.1
Static water seal ass.
13-1.17
Triangle flange
13-1.2.2
Dynamic water seal ass.
13-1.18
Bolt
13-1.2.2.1
Rubber seal, Ceramic seal body
13-1.19
Flange nut
13-1.2.2.2
Ceramic seal body
13-1.2
Rubber gasket, inlet and outlet pipe
13-1.3
Bolt
13-1.21
Inlet and outlet pipe
13-1.4
Rubber gasket
13-1.22
Pipe hoop
13-1.5
washer
13-1.23
Rectangular rubber gasket
13-1.6
Bolt
13-1.24
Bolt
13-1.7
washer
13-1.25
Pump Elbow
13-1.8
Flat Key
13-1.26
Rubber Plug ass.
13-1.9
Impeller
13-1.26.1
Rubber Plug ass.
13-1.1
washer
13-1.26.2
O-Ring
13-1.11
Bolt
13-1.27
Cover, Taper filter
13-1.12
Turbine
13-1.28
Taper filter
13-1.13
O-Ring
Part No
Part Name
14-1
Water Pump Parts
14-2
Frame absorber
14-3
Nut
14-4
Spring washer
14-5
washer
14-6
Bolt
14-7
Bolt
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
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: +91.80. 22178200
1. Please do not use this engine inside an enclosed area. Ensure adequate ventilation while Engine is in operation.
CAUTION: Exhaust contains POISONOUS Carbon Mono Oxide gas
2. To prevent fire hazard, please keep the Engine in operation at least 1-meter (3 feet) away from Combustible or Inflammable materials, buildings and equipment.
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
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: +91.80. 22178200
3. When refueling you must STOP the Engine. Please do not smoke near Engine. Wipe the spilled fuel after refueling.
CAUTION: Spilled fuel is a fire hazard.
4. Do NOT cover the Engine when in operation!
5. Do NOT connect any pipe to exhaust muffler!
6. Do NOT tilt the Engine more than 21 degrees.
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
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1. Recoil Starter
2. Engine Switch
3. Fuel Tank
4. Kerosene Tank Cap
5. Petrol Tank Cap
6. Spark Plug
7. Oil Alert Lamp
8. PTO Shaft
9. Engine Oil Filter Cap
10. Engine Oil Drain Bolt
11. Air Cleaner
12. Choke
13. Muffler
14. Fuel Cock
15. Throttle Weaver
16. Drain Cock
Oil Level:
Please check the Engine Oil Level by putting the engine on a flat surface
If the oil level looks low, please check the Oil Level. Add oil to the recommended level
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
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: +91.80. 22178200
Remember to tighten the Oil cap!
Recommended Engine Oil
SAE 10W-40 or SAE 20W-40
API Classification: SF Minimum
If the OIL level in crankcase falls below a safe limit, then Oil Alert level system will automatically turn off the Engine. NOTE: The Engine will not start if the Oil Alert Level System has turned off the Engine. You will need to fill OIL to the recommended level, before you can restart the Engine.
Fuel Level: Check the fuel level before starting the Engine.
Add fuel, if the level is low Fill fuel to the shoulder of fuel filter. CAUTION: (1) Do not put Kerosene in Petrol tank, otherwise Engine will be very hard to start. (2) Do not put Petrol with Oil-mixed in it. (3) Do not put dirty, contaminated fuel
Air Filter:
Open Air-cleaner cover and remove the air cleaner element.
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
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: +91.80. 22178200
Check for dust/dirt in the air filter. If it is dirty you should clean it as shown below.
Clean air filter element and refit it in the Air-filter of the engine.
1. Turn the Engine switch to ON position
2. Put the choke in the shown position.
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
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: +91.80. 22178200
3. Turn the Drain Cock to ON position and drain the Kerosene from the carburetor.
4. Turn the Drain Cock to OFF position after you have drained the Kerosene.
5. Return the Kerosene to the Kerosene Tank.
6. Turn the Fuel Cock to START / ON position
7. Increase the throttle (accelerator) level slightly
8. Make sure that there is no (minimum) load attached to the Engine
9. Pull the starter grip, until you feel the resistance
10. Then pull the rope fast
11. Do not leave the rope. Do not allow rope to snap back.
12. Return the rope slowly, by hand, to the recoil starter
13. Turn the fuel cock to RUN position.
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
: www.kisankraft.com
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: +91.80. 22178200
14. Close the choke as indicated on the Engine.
1. Turn the Engine switch to ON position
2. Close the choke as indicated on the Engine
3. Raise the throttle lever slightly
4. Make sure that there is no (minimum) load attached to the Engine.
5. Turn the Fuel Cock to RUN / ON position.
6. Pull the starter grip, until you feel the resistance
7. Then pull the rope fast.
8. Do not leave the rope. Do not allow the rope to snap back.
Return the rope slowly, by hand, to the recoil starter
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
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: +91.80. 22178200
1. Move the throttle (accelerator) lever fully down.
2. Turn the Fuel Cock to STOP / OFF position
3. Turn the Engine switch to OFF position.
Period
Item
Before Each Use
First Month
Every 3­Months
Every 6­Months
1-Year
3­Years
Engine Oil
Check
Chang e
Change
Air Cleaner
Check
Clean
Spark Plug
Check, Clean, Readjust
Muffler
Clean
Cylinder Head
Clean
Fuel Filter & Fuel Pipe
Clean
Chang e
Valves
Check, Readjust
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
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: info@kisankraft.com
: +91.80. 22178200
Oil Change:
Remove Oil Filter cap
Remove the drain bolt, and drain the old oil.
1. Tighten the drain bolt.
2. Fill the new Recommended Oil to the maximum level (neck of the oil filler)
3. Tighten the Oil Filler cap.
Spark Plug:
1. Remove the Spark Plug
2. Clean the carbon deposits
3. Measure the gap – it should be 0.6-
0.7 mm
4. If necessary, replace the spark plug Note: Always use genuine spare parts only.
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
: www.kisankraft.com
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: +91.80. 22178200
1. Drain the fuel from 2 fuel tanks
2. Drain fuel from Carburetor
3. Remove the Oil Filter cap
4. Remove the drain bolt and drain the oil
5. Close the oil drain bolt and tighten it
6. Fill new recommended oil to the max level
7. Pull the recoil starter slowly until
resistance is left
8. Pack it in a closed box and store it.
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Model
FB-GE-160
FB-GE-200
Engine Type
4-Stroke, Air-cooled, 1-Cylinder, Side Valve
Displacement
163 cc
197 cc
Bore x Stroke
68 x 45 mm
67 x 56 mm
Compression Ratio
6 : 1
4.5 : 1
Fuel
Petrol Start – Kerosene Run
Max Power
3.3 HP @ 3000 RPM
4.6kW (6.5HP) @ 3600 RPM
Rated Power
2.7 HP @ 2500 RPM
3 kW (4.1 HP) @ 3600 RPM
Max Torque
1.05 Kg.m./2500 RPM
13.2 Nm./3600 RPM
Ignition System
Non-contact TCI
Ignition Timing
20o BTDC
Air Cleaner
Semi-dry, oil bath, dual, double silent and cyclone type
Kerosene Tank
3.8 L
4 L
Petrol Tank
0.2 L
0.4 L
Lube Oil Tank
0.6 L
0.7 L
PTO Shaft
Keyway and internal
PTO Shaft Rotation
Counter clockwise from drive’s end
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
1. Is the Engine SWITCHED – OFF?
2. Check Engine OIL level. Is it low?
3. Check both fuel levels
4. Is the fuel reaching the carburetor?
5. Is there good spark in the Spark Plug?
6. If you are still not able to start it, please take the engine to the authorized dealer.
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Sl. No
Part Name
Part No
1
Crankcase Body
1-1
2
Current Amplifier
1-2
3
Sway bar
1-3
4
Split Clip
1-4
5
Side Plate
1-5
6
Ball Bearing 6205
1-6
7
Oil seal 25x41.25x6
1-7
8
Wind guide
1-8
9
Drain bolt
1-9
10
Washer Drain bolt
1-10
11
Set pin 8x14
1-11
12
Centrifugal gear (set)
1-12
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
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: +91.80. 22178200
Sl. No
Part Name
Part No
12-1
Washer, slip cap 6x15x0.5
1-12.1
12-2
Centrifugal gear Assembly
1-12.2
12-2-1
centrifugal gear
1-12.2.1
12-2-2
Centrifugal block
1-12.2.2
12-2-3
pin, centrifugal block
1-12.2.3
12-3
Centre axis
1-12.3
12-4
Clip centre axis
1-12.4
12-5
Slip cap
1-12.5
13
Oil sensor Assembly
1-13
13-1
Oil sensor Body
1-13.1
13-2
O-Ring 17 x 2
1-13.2
13-3
O-Ring 11 x 2
1-13.3
13-4
Nut M10
1-13.4
14
Bolt M6 x 10
1-14
15
Bolt M6 x 14
1-15
16
Bolt M6 x 12
1-16
17
Bolt M6 x 20
1-17
18
Rubber wire hoop
1-18
19
Washer Slip Cap 6x15x0.5
1-19
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
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: +91.80. 22178200
Sl. No
Part Name
Part No
1
Fly Wheel Assembly
2-1
2
Fly Wheel Fan
2-2
3
Starter Sleeve
2-3
4
Nut Fly wheel Assembly
2-4
5
Crankshaft Assembly.
2-5
5-1
Crank Shaft
2-5.1
5-2
Timing Gear
2-5.2
5-3
Governor Gear
2-5.3
5-4
Woodruff key
2-5.4
5-5
Flat Key
2-5.5
6
Ignition Coil Assembly
2-6
6-1
Ignition Coil
2-6.1
6-2
Stop lead
2-6.2
6-3
Spark Plug Cap
2-6.3
7
Spark Plug Assembly.
2-7
7-1
Spark plug
2-7.1
7-2
Washer, Spark Plug
2-7.2
8
Bolt 6 x 25
2-8
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
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: +91.80. 22178200
Sl. No
Part Name
Part No
9
Tools
2-9
9.1
Wrench, Spark plug
2-9.1
9.2
Handle
2-9.2
Sl. No
Part Name
Part No
1
Crankcase cover
3-1
2
Oil Seal 25x41.25x6
3-2
3
Ball Bearing 6205
3-3
4
Gasket crankcase
3-4
5
oil gauge assembly
3-5
5-1
Oil Gauge
3-5.1
5-2
seal-oil gauge
3-5.2
6
Bolt M8 x 30
3-6
7
Oil Plug assembly
3-7
7-1
Oil plug
3-7.1
7-2
Seal Oil Plug
3-7.2
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
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: +91.80. 22178200
Sl. No
Part Name
Part No 1 Recoil Starter Assembly (Without fan Cover)
4-1
1-1
Fan cover
4-1.1
1-2
Pivot bolt M5 x 17
4-1.2
1-3
Ratchet guide
4-1.3
1-4
Ratchet
4-1.4
1-5
Washer - recoil 5x17x0.5
4-1.5
1-6
Friction Spoil 16x1
4-1.6
1-7
Ratchet Spring 5.5x0.2
4-1.7
1-8
Roller
4-1.8
1-9
Starter spring
4-1.9
1-10
Starter cover
4-1.10
1-11
Rope
4-1.11
1-12
Pulley handle
4-1.12
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
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: +91.80. 22178200
Sl. No
Part Name
Part No
1-13
Bolt M6X8
4-1.13
2
Bolt M6x12
4-2
3
Engine switch
4-3
Sl. No
Part Name
Part No
1
Gasket Cylinder head
5-1
2
Set pin 10x14
5-2
3
Bolt M8 x 60, 22
5-3
4
Stud Exhaust M8 x 32
5-4
5
Stud Intake M6 x 113
5-5
6
Cylinder head Assembly
5-6
7
Gasket Cylinder head cover
5-7
8
Cylinder head cover
5-8
9
Bolt M6x12
5-9
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
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Sl. No
Part Name
Part No
1
Cam Shaft Assembly
6-1
2
Tappet
6-2
3
Pusher
6-3
4
Pusher guide
6-4
5
Intake Valve
6-5
6
Exhaust Valve
6-6
7
Valve Spring
6-7
8
Spring seat Intake Valve
6-8
9
Rocker Ass.
6-9
9-1
Stud Rocker Assembly
6-9.1
9-2
Rocker
6-9.2
9-3
Adjust Nut Sphere
6-9.3
9-4
Lock Nut
6-9.4
10
Spring Seat Exhaust Valve
6-10
11
Cap Exhaust valve
6-11
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
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Sl. No
Part Name
Part No 1 Connecting rod Assembly
7-1
1-1
Bolt connecting rod M7x35
7-1.1
1-2
Cover, connecting rod
7-1.2
1-3
Body, connecting rod
7-1.3
2
Piston
7-2
3
Piston Pin
7-3
4
Clip Piston Pin
7-4
5
Piston Ring Assembly
7-5
5-1
First air ring
7-5.1
5-2
Second air ring
7-5.2
5-3
Oil ring Ass.
7-5.3
5-3.1
Scraper ring
7-5.3.1
5-3.2
Set off ring
7-5.3.2
FarmBoy
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ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
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Sl. No
Part Name
Part No 1 Speed Adjustment base part
8-1
1-1
Speed Adjustment Base Ass.
8-1.1
1-2
Adjustment Spring
8-1.2
1-3
Adjustment Screw
8-1.3
2
Speed Adjustment arm
8-2
3
Return Spring
8-3
4
Fine Adjustment Spring
8-4
5
Pulling Rod
8-5
6
Quadrate bolt M6x21
8-6
7
Nut M6
8-7
8
Bolt M6 x 12
8-8
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
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Sl. No
Part Name
Part No
1
Carburetor Assembly
9-1
1-1
Carburetor Body oil
9-1.1
1-2
Throttle Valve Assembly
9-1.2
1-2.1
Throttle Valve Cap
9-1.2.1
1-2.2
Throttle Valve axis
9-1.2.2
1-2.3
Throttle Valve
9-1.2.3
1-2.4
Screw M4x12
9-1.2.4
1-3
Chock Valve Assembly
9-1.3
1-3.1
Chock Valve cap
9-1.3.1
1-3.2
Chock Valve axis
9-1.3.2
FarmBoy
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ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
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Sl. No
Part Name
Part No
1-3.3
Chock Valve
9-1.3.3
1-4
Measure hole Assembly idle speed
9-1.4
1-4.1
Measure hole, idle speed
9-1.4.1
1-4.2
O-ring 4.7x1
9-1.4.2
1-5
Adjustment Screw Assembly mixture ratio
9-1.5
1-5.1
Adjustment screw, mixture ratio M4x12
9-1.5.1
1-5.2
Spring
9-1.5.2
1-6
Adjustment screw Idle speed
9-1.6
1-7
Fuel Floater
9-1.7
1-8
Pin Fuel Floater
9-1.8
1-9
Needle Valve Assembly
9-1.9
1-9.1
Needle Valve seat
9-9.1
1-9.2
Needle Valve
9-9.2
1-9.3
Spring, Needle valve
9-9.3
1-10
Main Jet
9-1.10
1-11
Main Measuring hole
9-1.11
1-12
Fuel inlet Tube
9-1.12
1-13
Rubber seal (Fuel cup)
9-1.13
1.14
Fuel cup
9-1.14
1-15
Fuel drain plug
9-1.15
1-16
Gasket fuel drain plug
9-1.16
1-17
Tighten bolt (Fuel cup)
9-1.17
1-18
O-ring 11x1.5
9-1.18
1-19
Hand grip chock valve Assembly
9-1.19
1-20
Sediment cup
9-1.20
1-21
O-ring 21x2
9-1.21
1-22
Fuel Valve
9-1.22
1-23
Handle Bar
9-1.23
FarmBoy
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ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
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Sl. No
Part Name
Part No
1-24
Spring Washer- big
9-1.24
1-25
Upper cover
9-1.25
1-26
Spring washer-small 3
9-1.26
1-27
Screw M3x7
9-1.27
2
Steel gasket
9-2
3
Gasket carburetor
9-3
4
Block Carburetor
9-4
5
Gasket, inlet port
9-5
Sl. No
Part Name
Part No
1
Air Cleaner Assembly
10-1
1-1
Air Cleaner Seat Ass.
10-1.1
1-1.1
Air Cleaner seat
10-1.1.1
1-1.2
Seal Ring
10-1.1.2
FarmBoy
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ENGINE-Petrol Start Kerosene Run
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1-1.3
Cover board
10-1.1.3
1-1.4
Screw M4 x 12
10-1.1.4
1-2
Filter Assembly
10-1.2
1-2.1
Foam Filter
10-1.2.1
1-2.2
Papery Filter
10-1.2.2
1-2.3
Rubber Fixer
10-1.2.3
1-2.4
Decal Washer
10-1.2.4
1.3
Filter Case
10-1.3
1.4
Butter Fly nut M6
10-1.4
1.5
Seal Ring 32x47x3
10-1.5
1.6
Air duck
10-1.6
2
Nut M6
10-2
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Sl. No
Part Name
Part No
1
Muffler Assembly
11-1
1.1
Muffler body
11-1.1
1.2
Protector Muffler -A
11-1.2
1.3
Screw M5 x 8
11-1.3
1.4
Spring washer Φ5
11-1.4
1.5
Washer Φ 5
11-1.5
2
Washer Φ 8
11-2
3
Spring Φ 8
11-3
4
Nut M8
11-4
5
Gasket (Exhaust Part)
11-5
FarmBoy
®
ENGINE-Petrol Start Kerosene Run
FB-GE-160/200
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
Sl. No
Part Name
Part No
1
Fuel tank Assembly.
12-1
1.1
Fuel tank cover Assembly.
12-1.1
1-1.1
Fuel tank cover
12-1.1.1
1-1.2
Rubber seal, Fuel tank cover 38x56x3
12-1.1.2
1.2
Fuel filter Assembly
12-1.2
1-2.1
Support, Fuel filter
12-1.2.1
1-2.2
Fuel filter
12-1.2.2
1.3
Fuel tank
12-1.3
1.4
Fuel joint Assembly
12-1.4
1-4.1
Nut M10
12-1.4.1
1-4.2
Fuel joint
12-1.4.2
2
Fuel tube 8.5x4.5
12-2
3
Clip Fuel tube
12-3
4
Bolt M6 x 28
12-4
5
Nut M6
12-5
6
Fuel joint
12-6
7
Bracket
12-7
8
Fuel tube 8.5x4.5
12-8
KisanKraft
®
PRODUCT RANGE
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
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®
: www.kisankraft.com
: info@kisankraft.com
: +91.80. 22178200
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