2.1. External Views and Functional Keys................................................................................................................ 2
2.2. LED Indicator ................................................................................................................................................... 2
3.1.3. Frequency Synthesizer Circuit ...................................................................................................................... 6
3.2. Power Section .................................................................................................................................................. 6
4. Function Description and Parameter Settings ........................................................................................ 8
4.2. Function Parameter Settings ........................................................................................................................... 8
5. Assemble and Disassemble I nstr uctions ............................................................................................... 11
5.1. Attaching and Detaching the Battery ............................................................................................................. 12
5.2. Attaching the Antenna .................................................................................................................................... 12
5.3. Attaching the Belt Clip .................................................................................................................................... 13
5.4. Separating the Shell from the Chassis .......................................................................................................... 13
5.5. Disassemble the Main Board from the Chassis ............................................................................................. 14
5.6. Separating the Keyboard from the Front Cover ............................................................................................. 15
6.1. Components for Adjustment ........................................................................................................................... 18
6.2. Adjustment Test Method ................................................................................................................................ 19
6.2.1. Frequency Description ................................................................................................................................ 19
6.2.2. T est Tools .................................................................................................................................................... 19
6.2.3. Tx T est and Modulation ............................................................................................................................... 19
6.2.4. Rx T est and Modulation ............................................................................................................................... 21
7. Tech ni cal Functions and Index ............................................................................................................... 22
8. Maintenance and T est Equip ment ........................................................................................................... 24
List 1 Material List(Electronic Section 400-470MHz) ...................................................................................... 26
List 2 Material List(Electronic Section 136-174MHz) ...................................................................................... 37
List 3 Material List (structure material) .................................................................................................................... 47
Figure 1 TP660 Main Board Top Side PCB View (400-470MHz) ........................................................................... 50
Figure 2 TP660 Main Board Bottom Side PCB View (400-470MHz) ...................................................................... 50
Figure 3 TP660 Main Board Top Side PCB View (136-174MHz) ........................................................................... 51
Figure 4 TP660 Main Board Bottom Side PCB View (136-174MHz) ...................................................................... 51
Figure 3 TP660 keypad Top Side PCB View .......................................................................................................... 52
Figure 4 TP660 keypad Bottom Side PCB View ..................................................................................................... 52
Figure 6 TP660 Keyboard Schematic Diagr am ...................................................................................................... 65
II
TP660 Service Manual
1. Overview
1.1. Scope
This manual applies to the serv ice and mainte nan ce of TP660 digital portabl e radi os, and it is intended for
use only by engineers and professional technicians trained by Kirisun. Data changes in this manual may
occur with the improvement of technology. To get the latest technology information, please contact us or
your local dealer .
Please read this manual before repairing the radio.
1.2. Safety Precau tion
Electromagnetic Radiation
Radios generate and radiate electromagnetic energy. The security design of TP660 radio’s
electromagnetic radiatio n on human meet s nat iona l and intern ation al st andar ds . To ensure radio’s optimal
performance and safe electromagnetic radiation on human, please keep the radio vertical to the ground
and 2-5 cms away from your m outh.
Electromagnetic Interference
To avoid electromagnetic interference, please turn off the radio wherever there are clear warnings, e.g.
hospitals, health car e centers, airports, where radios must be turned off.
Explosive and Harmful Gases
The radio should be turned off in area s wit h explosiv es and har mful gases, e.g. lower deck of the hull, fu el
and chemical storage fac ilities, ar ea where the air contains chemicals, particles, dust or metal dust.
Please turn off the radio when close to blasting are a and electric blasting deton at or s.
Replacing or charging batt er ies in pot entially explosiv e at mosp her e i s pr ohibited.
Antenna Damage
Do not use radios when the antenna is damaged. Damaged antenna may cause m il d bur ning to human
skin.
Replacing Components
When replacing components, please be awar e of the model. Do not arbitrarily replace any component s
that do not match Kirisun’s requirement.
Page 1 of 65
TP660 Service Manual
2. Introduction
2.1. External Views and F unctional Keys
No. Part Name No Part Name
A LED Indicator H Programmable Button (SK2)
B Antenna I Return Key
C Channel Selector Knob J Up Key/Menu
D Emergency Button K Down Key
E On/Off/ Volume Control Knob L Con f irm Key
F Programmable Button (SK1) M Keypad
G PTT Button N
Earphone/Programming
Connector
2.2. LED Indicator
• The LED glows red: The radio is transmitting.
• The LED glows green: The radio is receiv ing (voice mail, messa ge, dat a) or ac tivit ies on the channe l are
Page 2 of 65
TP660 Service Manual
ANT
LPF
RF AMP
Q505
MCF
IF AMP
Q507
GT3136
450K
AF AMPAF PA
SPK
D501
D503
D504
XF501
49
.95MHz
U102 NJM2902
IC101
TDA
8547
TX/
RX
SW
BPF
BPF
MIXER
CF501 450H
16.8MHz
TCXO
16.
8MHz
To 50.4MHz
Q605
X
601
Q509
450_IF AMP
CODEC
U201
HR
_C
5000
Q
506 3SK318
PLL
2
SK
72310
Loop
Filter
TX VCO
RX VCO
Buffer
PA
Pre
-driver
PA
driver
PA
Final
Q504 2
SC
3356Q
503 2SC
3356Q502 RD01Q501 RD07
MIC
AF
AMP
CODEC
MOD_I
MOD_Q
U103
NJM2100
ANT
LPF
D501 D503
D504
TX/RX
SW
16.8MHz
TCXO
X601
U201
HR_C5000
PLL
2SK72310
Loop
Filter
TX VCO
Buffer
PA
Pre-driver
PA
driver
PA
Final
Q504 2SC3356Q503 2SC3356Q502 RD01Q501 RD07
MIC
AF
AMP
CODEC
MOD_I
MOD_Q
U103
NJM2100
BATT+
APC
APC
U502
detected.
• The LED glows orange: The radio is sc anning.
3. Circuit Description
3.1. Tx/Rx Signal Proce du r e
Figure 3-1 RF Princ iple of Rec e iv er
3.1.1. Tx Circuit
Figure 3-2 Tx Circ uit Diagram
Tx circuit mainly includes four parts below:
•RF Power Amplifier Circuit
The carrier signal generated by VCO will be modulated and preliminarily amplified before entering Tx
circuit. The signal will first pass a Π-type pure resistance attenuator R536 R537 R538 to realize the level
isolation between the power amplifier circuit and Tx VCO; then the modulation signal will enter the first
Page 3 of 65
TP660 Service Manual
ANT
LPF
RF AMP
Q505
MCF
IF AMP
Q507
GT3136
450K
AF AMP
AF PA
SPK
D501 D503
D504
XF501
49.95MHz
U102 NJM2902
IC101 TDA8547
TX/RX
SW
BPF
BPF
MIXER
CF501 450H
16.8MHz
TCXO
16.8MHz
To 50.4MHz
Q605
Q509
450_IF AMP
CODEC
Q506
3SK318
PLL
2SK72310
Loop
Filter
RX VCO
U201
HR_C5000
U301
STM32F
300Hz
LPF
U101
CTCSS/DCS
level pre-drive amplifier (Q504) for preli minary amplification, and ge nerate a ce rt ain level isolation fro m the
next level amplifier; the amplified signal will then enter the next level pre- drive amplifier (Q503 and drive
amplifier (Q502 RD01)) for further power amplification so as to ensure that enough drive power sign al ca n
be offered to the end-level power amplifier (Q501 RD07) for final power amplification. After being
processed by the a set of amplifiers at several levels, the Tx signal will complete the output impedance
match through a microstrip line at the output terminal of the end-level power amplifier, so the output
power loss caused by impedance mismatch can be avoided. The Tx signal will enter the low pass filter
through the Rx/Tx switch.
•Low Pass Filter Circuit for Harmoni c Su ppression
Low pass filter which suppress harmonic is a high order low pass filt er consisting of lumped inductor and
capacitor. With this filter , the out-of-band harmonic wave and spurious s ignal can be further suppres sed
on the condition that the certain in-band f luctuation is satisfied.
•Auto Power Control Circuit ( APC)
The drain current from the drive power amplifier and end-level power amplifier passes the sampling
resistor (R559 R560 R561) where the drain current completes the conversion from current to voltage with
the subtraction circuit composed of the first operational amplification. The voltage will be compared with
the PAC control voltage value output by DAC (U301 pin 29) at the second operational amplifier, and the
deviation voltage will change the Tx power strength by controlling the grid bias voltage of power amplifier
tube(including drive lev el and end level).
•Audio Processing
The microphone convert the speech signal to speech electric signal, and the signal will be amplified by
U103 before being input in to ADC of codec (U201 HR_C5000) for s a mpling; it w ill then b e outp ut int o D SP
after audio being digitally processed, and sent to DAC for modulation signal conversion; the modulation
signal will be separate d into path I and Q for modul ating VCO, TCXO.
3.1.2. Rx Circuit
Figure 3-3 Rx Circuit Diagram
Rx circuit mainly includes:
RF band-pass filter, low noise amplifier, frequency mixer, IF filter, IF amplifier, IF processor and audio
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TP660 Service Manual
circuit.
•Rx Circuit RF Part
The high frequency signal from low-pass filter passes the front stage electrically tunable band-pass filter
controlled by electric level and o utput by D AC (U301 PIN29 ) so as to filt er out t he out-of-band interfere nce
signal, sending ef fec tive b and-p ass signa l into the low noise amplifier (Q 505) . The amplified signa l p ass es
again the band-pass filter controlled by electric level and output by DAC so as to filter out the out-of-band
interference signal caused by amplification, sending effective high frequency signal into frequency mixer
(Q506).
The effective signal passes RF band-pass filter and low noise amplification and enters the frequency
mixer Q506, meanwhile, the first local oscillation generated by VCO passes the low-pass filter and enters
Q506 for making frequency difference with effective signal so as to generate the first IF signal. The signal
passes th e frequenc y selector network which consists of LC; it further suppresses the other carrier waves
other than the first IF, and increase the isolation between the frequency mixer and IF filter. The IF signal
will be filtered by the XF501 crystal filter, and then sent to the first IF amplifier(Q507) for am pl ifi cation
before being sent to the IC for IF processing (U501, GT3136).
The third harmonic frequency 50.4MHz produced by TCXO(X601 16.8MHz) is amplified by frequency
selector and become the second local oscillation signal source. The second local oscillation (50.4MHz)
mixes with the first IF signal in U501, generat in g t he s econd I F ( 450kHz). The second IF will be amplified,
limiting am plitud e inside U 501, and filter ed by the ceram ic filter CF50 1 450 kHz before going back to U501
for demodulating and outputting the audio signa l.
•Rx Circuit Audio Section
A. Digital Channel Audio Access: The second IF signal output from the eleventh pin of U501 is amplified
by Q509 and sent to U201 for ADC sampling and being converted to digita l signal; af ter t he digital audio
signal is compressed, decompressed and decoded by U301, U201 will complete DA conversion and
output audio signal from the 10th pin, and the audio signal will be amplified by U203 and sent to the
audio power amplifier IC101.
B. Analog Channel Audio Access: The audio signal out put from the 9th pin of U501 is ampl i fi ed by U102
and its unit circuit. The high frequency and low frequency will be removed from the audio signal,
keeping only the voice compone nt between 300 Hz to3000 Hz . The v oice compone nt will be ad juste d by
volume potentiometer and sent to audio power amplifier IC101.
C. Analog Channel CTCSS/DCS Signaling Access: The audio signal output from the 9th pin of U501
may include CTCSS/DCS signal. The 300Hz low-pass filter circuit composed of U101 filters out the
signals out of the CTCSS/DCS spect rum. After CTCSS/DCS is amplified, it will be sent to the 25th pin of
U301.
D. Analog Channel Squelch Circuit: The modulated output from U501 is sent to the frequency selector
noise amplifier which is composed of U501 internal noise amplifier and C555,R525,R524,C554,
C553,R527; the noise will be selected from the modulation si gnal and detected internally before being
outputting by the 14th pin and transformed as direct electric level to reach MCU U301; MCU identifies
the electric level strength and controls squelch.
Page 5 of 65
TP660 Service Manual
16.8MHz
TCXO
U601
2SK72310
LPF
X601
Loop
Filter
TX VCO
RX VCO
LD
CS
DATA
PS
MOD_Q
MOD_I
RF
3.1.3. Frequency Synthesizer Circuit
Figure 3-4 Frequency Sy nthesizer Circuit Diagram
Frequency synthesizer circuit is composed of VCO and PLL, and it is the kernel module of the whole TRx
system. When transmitting, the circuit supplies accurate carrier frequency; when receiving, it supplies
stable local oscillati on signal. The circu it directly influences som e of the important functions in the system.
•PLL Working Principle
The 16.8MHz frequency generated by the reference crystal oscillator enters the frequency divider of PLL
chip, and becomes referenc e freque ncy (i.e. step freque ncy f1). The frequency generated by VCO passes
LPF for filtering out the second harmonic wave and enters PLL chip for frequency division and gets
frequency f2. The frequency f2 compared with f1 on phase difference in phase comparator, producing
continuous pulse current. When the pulse current passes the loop filter, it starts to accumulate RC and
converts to CV voltage. The CV voltage is sent to the VCO varactor, directly controlling and adjusting the
VCO output frequency until CV becomes constant. PLL will be currently locked, and the stable frequency
output from VCO pass es t wo buffer amplifiers before entering the TR x access.
•The Working Principle of Voltage Controlled Oscillator
The voltage controlled oscillator applies oscillation mode of three point capacitor. It changes the control
voltage of varactor to get different output frequency. Rx VCO is composed of oscillator circuit and Q603.
Tx VCO is composed of osci llat or c ircuit and Q601, supplying car r ier w ave of TX signal.
3.2. Power Section
Figure 3-5 Power Structure Diagram
Page 6 of 65
TP660 Service Manual
Battery
SW401
POW_DET
POW_HOLD
RF PA
AF PA
U404
LDO
U403
LDO
U402
LDO
U401
DC-DC
5C
5R
5T
3.3V
Q401
Q402
U301
STM32F
SAVE
5RC
5TC
This radio applies 7.4V,2000mAh lithium battery, RF power amplification (Q501, Q502), AF power
amplification (IC101) , and direct battery power supply.
The power circuit is composed of power-on/off circuit, 5C, 5R, 5T, and 3.3V DC-DC voltage stabilizing
circuit.
Power-on Circuit: When SW 401 is closed, the B level of Q402 becomes high electrical level, and the
switch tube Q401 becomes conductive. The power supplies electricity for every power module through
Q401, when MCU is powered on, POW_HOLD will output high electric level to keep Q401 constantly
conductive so as to turn on t he r adio.
Power-off Circuit: When SW401 is cut off, POW_DET test pin becomes low electric level, and
POW_HOLD pin of MCU will first st ays on high e lectric level for a w hile before out putting low elect ric level.
The Q402 B level thus becomes low electric level, cutting off the switch tube Q401 and the power to turn
off the radio.
5C voltage stabilizing circuit: U404 applies 5V LDO voltage stabilizer and supply 5v power for PLL circuit.
Meanwhile, the 67th pin of U301 outputs high and low electric level to control the enable pin of U404,
making the voltage stabilizer switches between 5V and 0V so as to realize the functions such as energy
saving and Tx/Rx switch.
5R voltage stabilizing circuit: U403 applies 5V LDO volt age sta bilizer, and supplies 5V power for Rx circuit.
Meanwhile, the 66th pin of U301 outputs high and low electric level to control the enable pin of U403,
making the voltage stabilizer switches between 5V and 0V so as to realize the functions such as energy
saving and Tx/Rx switch.
5T volt age st abil izing c ircuit : U402 applies 5V LDO voltage stabilizer, and supplies 5V power for Tx circuit.
Meanwhile, the 34th pin of U301 outputs high and low electric level to control the enable pin of U402,
Page 7 of 65
TP660 Service Manual
making the voltage stabilizer switches between 5V and 0V so as to realize the functions such as energy
saving and Tx/Rx switch.
voltage stabiliz ing circuit:U401 applies 3.3V DC-DC voltage stabilizer,and supplies 3.3V power for U201、
U301、U302、U307.
4. Function Description and Parameter Settings
4.1. Conventional Functions
• Supports private call, group cal l, al l cal l i n dig ital mode
• Supports end-to-end voice encryption, data encryption
• Supports short message
• Supports radio check, remot e monitor, radio disable and radio enable dig it al si gnalin g in DMR st an dard.
• Supports CTCSS/CDCSS on ana log mode
• Supports DTMF system on ana log mode
• Supports emergency alarm feat ur e
• Supports digital channel sc anning, analog channel scanning, and digital/an alog mix scanning.
• Supports a maximum of 1000 channels
• Supports a maximum 250 regio ns with each region contai ning 128 channels.
• Supports a maximum of 512 contacts.
• Supports LED, and alert tone which indicates option
• Supports programmable selection between 12.5 kHz and 25 kHz channel spa cing.
• Strength indicat ion for r eal time signal
• Battery power indication
4.2. Function Parameter Settings
The radios are set with default value when t hey are o ut of the factor y. But due to the different requ irement s
by the users, the rad io ma y be reset with operational frequency, channel parameter, scanning, encryption,
etc. Therefore, Kirisun specially designs a user programmable software which is interface-friendly,
operation-easily and display-visually to complet e t he parameter sett ings for the radio.
•Steps for p ar am eter settings are as below:
Step 1. Confirm that the right ver sion o f TP 660 us er progra m mabl e sof tw are is installed on the computer.
Step 2. Confirm that the right version o f TP660 USB driver software is instal le d on t he computer.
Step 3. Use TP660 programmable lead supp lied by Kirisu n to connec t the r adio w ith c omputer US B port.
Step 4. Confirm that the radio is powered on.
Page 8 of 65
TP660 Service Manual
Step 5. Operate TP660 user programming software.
•Steps for installing TP660 user pr ogrammable software are as below:
Step 1. Double click the installat ion file, and the interface in Fig ur e 4-1 pops up.
Figure 4-1
Step 2. Click “Next” to enter the next interface for selecting software installation path.
Figure 4-2
Page 9 of 65
TP660 Service Manual
Step 3. As shown in figure 4-2, the user can click “Browse” to select the s oftware inst all at ion path or the
default installation path. Click “Next ” t o ent er t he installation confirmation interface.
Figure 4--3
Step 4. Click “Next” to enter the installation completion interface.
Figure 4-4
Step 5. Click “Finish” to complete the software installation.
Page 10 of 65
TP660 Service Manual
Figure 4-5
Step 6. After the installation, double click T P660 user programmable software. See figur e 4-6.
Figure 4-6
The user can read the current parameter settings from the radio through TP660 user programmable
software, and the parameter can also be res et .
Note:
1. Wrong parameter sett in gs may cause malfunction. Normally, rewrite the correct parameter settings can
solve the problem.
2. Before rewriting the parameter settings, reading th e parameter settings out of the radio for bac k-up is
strongly recommended i n case t hat the recovery is neede d once the radio becomes faulty.
5. Assemble and Disassemble Instructions
This radio is sophisticated communication equipment with compact, precise mechanism. Please be
careful during the att ac hing and detaching.
The attaching and detaching instruct ions are as below:
Page 11 of 65
TP660 Service Manual
5.1. Attaching and Detaching the Batter y
Attaching the battery
Press the belt clip and push the battery pack forwards in the arrow direction until a click is heard, which
indicates that the battery pack is properly fixed. (see figure 5-1)
Figure 5-1
Detaching the battery
When detaching the battery, press the latch in the direction shown in figure 5-2, and use other hand to
push the battery backwar ds unt i l it is separated from the rad io.
Figure 5-2
5.2. Att aching the Antenna
Hold the antenna base, turn the antenna clockwise into the interface on the radio top until it is fastened.
Page 12 of 65
TP660 Service Manual
(see figure 5-3)
Figure 5-3
5.3. Attaching the Belt Clip
Step 1. Press the belt clip and align the two screw holes with those on the back aluminum shell. (See
figure 5-4)
Step 2. Fasten the two screws.
Figure 5-4
5.4. Separating the Shell from the Chassis
Step 1. Detaching the antenn a. (see figure5-5 and 5-6)
Page 13 of 65
TP660 Service Manual
Step 2. Remove the knob and snap ring.
Step 3. Remove the two knob nut and antenna nut.
Step 4. Remove the four screws a s show n in the figure below.
Step 5. Insert a flat screw driver int o t he seal groove of the aluminum bracket, and push it upwards to
remove the zinc cover; push t he a luminu m brac ket bac kwards to make it out o f t he she ll, and t a ke out
the flex cable from the socket.
Figure 5-5 Figure 5-6
5.5. Disassemble the Main Board f r om the Chassis
Step 1. Remove the main board screw s and PTT, PCB screws.(see figure 5-7)
Step 2. Remove the top waterproof ring and use a soldering iron to solder of f the antenna, then the mai n
board can be separat ed from the aluminum bracket .
Figure 5-7
Page 14 of 65
TP660 Service Manual
5.6. Separating the Keyboard from the Front Cover
Remove the four front cover sc r ew s to separate the keyboar d from the front cover.(see figure 5-8)
Figure 5-8
After the detachment above, the mainte nance and adjustment can be do ne accordingly.
Page 15 of 65
TP660 Service Manual
1
2345678910111213
14
1516
23
24
16
25
26
27
28
17
18
19
20
21
22
2930313233343536
37
38
39
40
27
41
42
44
45
46
47
48
16
43
15
49
1
PT7800 PTT cover(cover die) PC+ABS, black, 2010B, pb-free
Antenna. R antenna 400-470MHZ,length:140mm.` SMA-K,TPEE black
1
41
PT7800 channel knob ABS, black , 2012B, pb-free
1
φ10mm, 3.5mm thick, black passivation
47
PT7800 guide beam PC, transparent, pb-free
1
49
PT7800 PTT side cover PC+ABS, black, 2008B/2010B, pb-free
1
31 RF coaxial connector an al og r adio SMA-J, flange plate (558,hole14mm,
chip length10.5mm)
polishing, pb-free
33 PT7800top waterproo f pad silica gel, black, hardness 60 degrees, pb-free 1
34 TP660 mainboard jackin g, pb-free 1
35
36 PT7800 PTT button metal dome. three D6 square metal dome,pb-free 1
37 R 6500LCDdust-proof pad. material: black foam 1
38 PT7800 keypad black +637C + white(laser carving), hardness 60 degrees,
39 7800 horn PT7800-05 Φ40,H=17±0.1mm,impedance16Ω, power 1.5W.
42 PT7800 volume knob ABS, black, 2012B, pb-free 1
43 R 3118/3208 knob s nap r ing. material: spring st eel 1
44 PT7800 programming knob snap ring. 0.3MM,stainless steel, pb-free 1
45 Switch nut. material: brass, internal diameter M6mm, external diam eter
TP660 PTT board TP660-02_PTT_131127.PCB;9.6X46.6MM;0.6MM;
FR-4, two layers, pb-free
pb-free
1
1
1
1
2
46 Antenna nut. internal d iameter M8.7mm, e xternal diameterφ12mm,
During the maintenance, it is necessary to test and adjust the radio’s technical parameters after changing
components.
6.1. Component s for A djustment
(1) Antenna connector conver t er
(2) Universal connector
Page 18 of 65
TP660 Service Manual
Low
Intermediate/low
Intermediate
Intermediate/high
high
MHz)
MHz)
Requirement
1.Enter computer adjustment mode
6.2. Adjustment Test Method
6.2.1. Frequency Description
Model TP660(400-470)
Channel
Tx frequency
(MHz)
Rx frequency
(
Model TP660(134-176)
Channel
Tx frequency
(
Rx frequency
(MHz)
frequency
400.025 417.025 435.025 452.025 469.975
400.25 417.25 435.25 452.25 469.95
Low
frequency
136.025 145.025 155.025 162.025 173.975
136.25 145.25 155.25 162.25 173.95
6.2.2. Test Tools
frequency
Intermediate/low
frequency
frequency
Intermediate
frequency1
frequency
Intermediate/high
frequency
frequency
high
frequency
• Integrated tester
• Programming lead
• AEROFLEX 3920
• Spectrum analyzer FSU
6.2.3. Tx Test and Modulation
Item Steps
2.Enter “RF stability adjus tment”,
Frequency stability
3.Adjust PC software valu e, and observe integrated
tester frequency value.
4.Adjust to nominal freque ncy ±100Hz
Specification
≤0.5ppm
Page 19 of 65
TP660 Service Manual
1. Enter computer adjustment mode.
adjusts the bit error r at e also adjusts fre quency deviation;
methods above).
Tx high power
Tx low power
I path and Q path
amplitude
adjustment for
analog transmit
1. Enter computer adjustment mode.
2. Enter adjustment mode “ Tx hig h power”
3. Adjust PC software value, obs erve integrated tester
frequency value..
4. Adjust to the nominal test pow er .
UHF:4.2±0.2W. VHF:5W±0.2W
5. Adjust the frequencies by turns
2. Enter modulation mde “Tx low p ower”,
3. Adjust PC software value; obs erve integrated tester
power value.
4. Adjust to nominal test pow er 1± 0. 2W.
5. Adjust the frequencies by turns.
1. Enter computer adjustment mode;
2. Enter “analog Tx I path amplitude and Q path
amplitude” to adjust I oat h value.
3.Observe FM Deviation as 1.95±0.05kHz;
5. Click “OK” to save
UHF:3.8-4.5W
current: less than
1.8A
VHF: 4.5-5.2W
current: less than
1.8A.8A
0.8-1.2W
current: less than1A
1.9KHZ~2.0KHZ
I path and Q path
amplitude
adjustment for
digital transmit
CTCSS frequency
deviation and
wave
1. Enter computer adjustment mode;
2. Enter “digital Tx I path amplitude a nd Q path
amplitude ”.
3. Click digital adjust ment item, and adjust Q p at h( see
figure 6) to adjust the digital frequency deviation in the
range between 1.9KHZ and 2KHZ; adjust the bit error
rate through the I path ad j ust m ent, and the I path w hich
the Q path which adjusts digital frequency deviation also
adjusts bit error rat e. When the Q path is turned up, the I
path also needs to be turn ed up or turned down. Adjust
the channel 1 within the specif ied range and click ok
before clicking the next channel for adjustment.
(Channel 3. 5. 7. 9 can be adjusted in turn based on the
1. Enter computer adjustment mode.
2. Enter the adjustment mode one by one
“CTCSS(67Hz)”, “CTCSS(51.4Hz)” “CTCSS(254.1Hz)”
3. Adjust PC software value and o bs er ve integrated
tester frequency deviati on value.
4. Adjust to the nominal frequency deviation: 350±5 0Hz.
5. Adjust the frequencies i n turn.
6. Check the frequencies in t ur n.
1.9KHZ~2KHZ
FSK EER≤5%Hz
200±200Hz.
< 15mV
Page 20 of 65
TP660 Service Manual
Requirement
、
>
DCS frequency
deviation and
wave
1. Enter computer adjustment mode..
2. Enter the adjustment mode “ DC S frequency devia tion”,
3. Adjust PC software value and o bs er ve integrated
tester frequency deviati on value.
4. Adjust to nominal frequ ency deviation: 350±50Hz.
5. Adjust the frequencies i n t ur n.
6. Check the frequencies in turn.
350±150Hz
Modulation
distortion
Tx SNR Observe SNR form value
4FSK Tx error
Analog & digital
ACP
Spurious emission Observe spectrum analyzer display value
Observe distortion for m v alue
1.Select 3920 and put it on the DMR test int erface; set
the receiver frequency as t he low frequency of the radio
Tx frequency, Press PTT button to trans mit and re ad the
FSK Error on the apparatus. (select the test average
value);
2.Test the intermediate frequency and high freque ncy
channel with the same met hod.
Observe adjacent channel pow er dis play value
<3%
N:>40dB.
<5%
N:<-60dB.narrow
band)
<1GHz:<-36dBm;
>1GHz:<-30dBm.
6.2.4. Rx Test and Modulation
Item Steps
1. Enter the computer mo dul ation mode.
2. Enter the modulation mode”Rx se nsitiv ity”, c lick frequency 1
RF Rx
Sensitivity
3、5、7、9 one by one.
3. Observe the integrated t es t er spect r um analyzer property ;
adjust PC software value, Rx SINAD
4.Setting: Rx frequency -24.975MHz(*1、*2、*3、*4); set the
signal ass -40dBm,SINAD<7dB.
12d.
Specification
SINAD>=12dB
N:-118dBm
Page 21 of 65
Squelch
4. Adjust frequency 1、3、5、7、9、one by turns.
4. Adjust frequency 1、3、5、7、9、one by turns.
Distortion
Observe SNR form value.
no interrupter
level9 on
Squelch
level9 off
Squelch
level1 on
Squelch
level1 off
TP660 Service Manual
1. Enter the computer mo dul ation mode.
2. Set the channel as current t est frequency.
3. Enter the modulat ion m ode ” SQL9 on”, clic k star t and sw itc h to
the next frequency when the number is stable.
4. Adjust frequency 1、3、5、7、9、one by turns.
1. Enter the computer mo dul ation mode.
2. Set the channel as current t est frequency.
3. Enter the modulation mode ” SQL9 off ”
, click start and switch to the next frequency when the number is
stable.
.4. Adjust frequency 1、3、5、7、9、one by turns.
1. Enter the computer mo dul ation mode.
2. Set the channel as current t est frequency.
3. Enter the modulation mode ” SQ L1 on ”, click start and switch
to the next frequency when the number is stable.
1. Enter the computer mo dul ation mode.
2. Set the channel as current t est frequency.
3. Enter the modulation mode ” SQ L1 off ”
”, click start and switch to t he next frequency when the number is
stable.
Input -115dBm to
turn it on,-120dm
to turn it off
Input -115dBm
and turn
on,-120dm and
turn off
Rx
Rx SNR
CTCSS/CDC
SS Decoding
BER Test
Observe SNR form value.
1.Set the output of 3920 as -118dBm.
2.Enter bit error rate test it em; click start and observe bit error
rate.
7. Technical Functions and Index
General Specificatio n
Frequency Range UHF1: 400-470MHz VHF: 136-174MHz
<3% (4 bars)
Decoded
successfully and
EER≤5%
Channel Capacity 1000
Channel Spacing 12.5kHz/25kHz
Weight 280 kg(with batter y and antenna)
Page 22 of 65
TP660 Service Manual
Measurement
113mm*54mm*34mm
(H*W*T)
Battery Capacity 7.4V 2000mAH lithium-ion battery
Working hour
(5-5-90)
analog:13.5 hours
digital:15 hours
Environment Specification
Working Temperature -30℃~+60℃
Storage Temperature -40℃~+85℃
Waterproof and
IP67
Dust-proof
IEC 61000-4-2
Statics Prevention
±4kV±8kV (air)
American Military Standard MIL-STD-810 C/D/E/F/G
Damp proof MIL-STD-810 C/D/E/F/G
Shock and Oscillation MIL-STD-810 C/D/E/F/G
Receiver Specification
Frequency Stability ±1.5ppm
Analog Rx Sensit iv it y 0.3uV(12dB SINAD)/0.22uV(12dB SINAD,typical)
Digital Communication Protocol ETSI TS 102 361-1, -2, -3
12.5kHz(data only):7K60FXD
12.5kHz(data + voice):7K60FXE
8. Maintenance and Test Equipment
During maintenance and adjustment, the major equ ip me nt and apparatus bel ow w ill be used.
EquipmentMajor Specification
Frequency Range 10MHz-3GHz
RF Signal Generator
Power Meter
Frequency Deviation
Meter
Digital Voltmeter
Oscilloscope 30-100MHz
High Sensitivity Frequency Range 100-1000MHz
Modulation Frequency modulation and ext er nal modulation
Output -127dBm/0.1uV-> 47dBm/1mV
Input Impedance 50Ω
Operation Frequency 100MHz-1000MHz
Measurement Range About 10W
Frequency Range 100MHz -1000MHz
Test Range DC 10Mv-10V
Page 24 of 65
TP660 Service Manual
Frequency Counter
Frequency Stability ±0.2ppm or lower
Ammeter
5A
Voltage Range 1mV-10V
Power
signaling of the two r adios d if fer. Please reset
C.Beyond the communication scope.
The Tx frequency and Rx freq uency d if fer. Please select the same
C.Beyond the communication scope.
The Rx green
without any voice
Poor contact in earp hone i nterface b oard. If so, please ch ange the
Audio Voltmeter
Audio Signal Generator
Distortion Tester
Spectrum Analyzer Test Range 100-3GHz or highe
16Ω Dummy Load
Voltage Stabilizing
Frequency Range 50Hz-10kHz
Frequency Range 50Hz-5kHz or higher
Output 0 V-1V
capacity 3% or lower at 1kHz
Input Electric Level 50mV-0Vms
About 16Ω,3W
Output Voltage 5V-30V,Current:5A
9. Troubleshooting
No. Problem Cause and Solution
A.Check if the battery is in low power . If the battery is low, please
charge it or change it.
B.Check if ther e is poor c ontac t in the power-o n kno b. Please ch ange
the knob and try again.
C.The power connecting w ir e is in poor contact with the battery.
Please reinstall it and tr y again.
D.The reverse power connec t i on leads to the power prot
ective tube F401 being turned on. Please change the protect iv e t ube
and try again.
A.The frequencies between the two radios differ. Please select the
same channel with frequency.
B.The CTCSS/CDCSS
with your computer.
1
3
Failed to turn on the
radio
Failed to
communicate with
each other
A.Poor contact of the antenna. Please fasten the antenna.
4
5
6
Failed to receive the
signal
indicator lights up
The programming is
abnormal
B.
Tx/Rx frequency again.
A.Check if the volume is at its lowes t level. If so, turn on t he volume.
B.Check if the speaker is br oken. If so, please change t he speaker.
A.Wrong wire connection. Please check if the co nnection is right.
B.Check if the computer USB driv e is insta lled. If not, please inst all it
properly.
C.
interface board.
Page 25 of 65
TP660 Service Manual
C180
0-271J
G
0-332K
7R
RU
BL112-38RU
220M
TP series ( level A)
Appendix
List 1 Material List(Electronic Section 400-470MHz)
Keyboard
No Part No. Specification Quantity Location
C126, C111,
2CC1-10-C0G50
1
0-101J
1005,100P±5%,50V,C0
G
14
C119 ,C121,C124,C125, C 150,C15
1,C152,C153,C154,C155,C156,
2CC1-10-X7R50
2
0-103K
2CC1-10-X7R16
3
0-104K
2CC1-10-C0G50
4
0-221J
2CC1-10-C0G50
5
2CC1-10-X7R50
6
0-471K
2CC1-10-X5R6R
7
3-105K
2CC1-10-X7R50
8
3FW1-S0603-50
9
1032
3CF1-BL112-14
10
RL
3CF1-BL112-10
11
RL
3CF1-BL112-38
12
1005,10nF±10%,50V,X7
R
1005,100nF±10%,16V,X
7R
1005,220P±5%,50V,C0
G
1005,270P±5%,50V,C0
1005,470P±10%,50V,X7
R
1005,1uF±10%,6.3V,X5
R
1005,3300P±10%,50V,X