Kirisun PT8000 Service Manual

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PT8000
SERVICE MANUAL VHF/UHF MOBILE RADIO
V071215
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PT8000 SERVICE MANUAL
DANGEROUS!!
Do not connect AC power or the DC power that exceeds the specified input value with any connector or terminals of the radio. Otherwise it will cause fire or electric shock.
Do not reverse power connection.
It may cause harm to the radio if signal input on the antenna connector is bigger than 20 dBm (100mW).
Do not turn on the power before the antenna or load connection is completed.
If the antenna has been damaged, do not use the radio. Damaged antenna may cause tightly burning on skin.
CONTENTS
Chapter 1 Introduction.......................................................................2
Chapter 2 Radio Overview.................................................................3
Chapter 3 Circuit Introduction............................................................3
Chapter 4 Mode Introduction.............................................................7
Chapter 5 Maintenance, Assembly and Disassembly........................8
Chapter 6 Overall Debugging..........................................................10
Chapter 7 Main T echnical Indexes...................................................13
Chapter 8 Trouble Shooting Guide..................................................13
Appendix 1 Abbreviations................................................................14
Appendix 2 Electronic components list............................................14
Appendix 3 Framework components list..........................................18
Appendix 4 Accessories..................................................................19
Appendix 5 PT8000 Spare Mechanical Part BOM...........................20
Figure 1 PT8000 Schematic Circuit Diagram...................................21
Figure 2 PT8000 Main Board Schematic Circuit Diagram................22
Figure 3 PT8000 T op Main Board Position Mark Diagram...............23
Figure 4 PT8000 Bottom Main Board Position Mark Diagram..........24
Figure 5 PT8000 Keyboard Schematic Diagram............................. 25
Figure 6 PT8000 T op Keyboard Position Mark Diagram..................26
Figure 7 PT8000 Bottom Keyboard Position Mark Diagram............27
It's better to avoid putting it in rain or snow, or any other liquid to ensure its life and performance.
STATEMENT!
Kirisun Electronic (Shenzhen) Co., Ltd owns the copyright of KSP8000 software. Unauthorized Duplication of KSP8000 software is strictly prohibited. Kirisun Electronic (Shenzhen) Co., Ltd owns the copyright of the MCU software. Kirisun Electronic (Shenzhen) Co., Ltd owns the copyright of the radio outward/structure/circuit design. Kirisun Electronic (Shenzhen) Co., Ltd owns the copyright of this service manual. Unauthorized publication is prohibited. Kirisun Electronic (Shenzhen) Co., Ltd owns the trademarks KIRISUN , , .
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PT8000 SERVICE MANUAL
Chapter 1 Introduction
Installation Condition
1.Unpack
1.1 Introduction
This manual applies to the service and maintenance of PT8000 series of FM mobile radio, and is designed for the engineers and professional technicians that have been trained by our company. In this manual you can find all the information of product service. Kirisun reserves the rights to modify the product construction and specification without notice in order to enhance product performance and quality. You can also log on our website www.kirisun.com to download the latest service manual or contact your local dealer or us. Read this manual before repair the product.
1.2 Service Precautions
Please check the host in the package and the supplied accessories in the following table before using. Any articles are found lost or damaged, please contact the distributor without delay.
Accessories Fixed bracket Power Cable Hand Microphone Microphone Hanger M4*10 Combination Screw M4*16 Self-tapping Screw M5*16 Self-tapping Screw Instruction Manual
Quantity
1 1
1 1 4 2 4 1
Safety
Avoid skin contacting with the antenna connector and PCB. Do not reverse the power polarities. If signal input is bigger than 20dBm (100mW) it may cause damage to the radio. Do not turn on the power before the antenna and load connection is
Microphone Hanger
Power Cable
Fixed bracket
completed. Do not use the radio if the antenna has been damaged. Contact the damaged antenna will cause lightly burning on the skin. Repair service can only conducted by professional technicians.
Electromagnetism Interference
It's prohibited to use or repair the radio in the following places:
Hand Microphone
M4*10 Combination Screw
M5*16 / M4*16 Self-tapping Screw
Hospital, health center, air port Any area with a potentially explosive atmosphere (where the air contains gas, dust and smog, etc.), such as the storage or transportation facilities. Any area of dynamite or exploder.
Change Components
All the components use in repair service should be supplied by Kirisun. Other components of the same models available on the market are not surely able to use in this product and we do not guarantee the quality of the product using such components. Please fill in the following forms if you want to apply for any components from Kirisun.
Component Application
Radio M o del/ Model
PT-8000 2 PT-8000 2
Compo nent
ChipFET Triode Chip
No.
Q3 Q49
pecifications
S
RD01MUS1 2SC5108 Y
Mat e r i a l Serial
No.
105-RD01MU-R01 104-SC5108-R0111
Qua
ntity
2. Licenses
Rules require that the radio installation point (mobile station or base station) needs permission license. The license carrier guarantees that the RF power, frequency and frequency deviation comply with the license requirements. The radio assembling or operation must be conducted by the license-authorized technicians.
3. Installation Preparation
3.1 Description
Every radio has been adjusted and checked before the shipment. Before installation it's better to check if the radio transmitting or receiving is normal to make sure its proper operation.
3.2 Test
Connect all the cables and accessories to test the radio. Transmitter frequency, deviation, and power output should be checked, as should receiver sensitivity, squelch operation, and audio output. Signlling operation should be verified.
4. Installation Steps
1.3 Service
All the Kirisun products are subject to the service warranty. After-sales service will be provided, and the length of warranty is stated by Kirisun. The radio and its accessories are all in the warranty. However, in one of the following cases, charge free service will be not available. No valid service warranty or original invoice.
Malfunction caused by disassembling, repairing or reconstructing the radio by the users without permission. Wearing and tearing or any man-made damage such as mechanical damage, burning or water leaking. Product serial number has been damaged or the product trademark is difficult to identify. After the warranty expires, lifetime service is still available. And we also provide service components to service stations and service staff.
4.1 Introduction
Check the car and decide how and where to install the radio antenna and accessories. Allocate the cable in a proper place to avoid pressing or squeezing it. And pay attention to the heat scattering of the radio equipments.
4.2 Antenna
The most ideal place for antenna is the center of an open and flat conduction region. It usually at the center of the car top or at the top of the luggage cabinet. Stick the ground wire at the top of the luggage cabinet and the car outer shell and make sure to connect the luggage cabinet with the ground.
4.3 Connection of Power Cable
First of all, please check whether there is a hole for the power cable on the insulating board. If no, please bore the board with the suitable drill bit and fix a rubber grommet on it.
Afterwards, please have the cable pass through the insulating board and lead from the car into the car engine. Connect the re
conductor to the
positive terminal of the accumulator and the black conductor to the
negative terminal.
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PT8000 SERVICE MANUAL
1
2
3
4
ANT
ANT SW RF AMP
MCF
49.95MHz
IF SYSTEM
CF1
450KHz H
CF2
450KHz F
X3 multi ply
AF AMP
TCXO
16.8MHz
MIC AMPPLL VCOTX AMPPA AMP
RX TX
At last, ring the remained conductor and fix it.
Note: Please maintain the sufficient relaxation of the power cable to make it convenient to dismantle the radio in the state of power connection.
4.4 Radio Installing
Warning: For passengers' safety, please fix the radio firmly on the fixed bracket so that the radio will not be loosened in case of collision.
The fixed bracket is taken as an example. Draw the position and drill a hole on the instrument panel first, and then install the fixed bracket with 4 M5*16 self-tapping screws. (Note: please fix the radio at the position convenient for operation and control, and leave an enough space for fixation and connection of the cable.)
Slide the radio into the fixed bracket and fix it with 4 M4*10 combination screws (plus plain washer and spring washer). (Different combinations of fixing holes are selectable to adjust the radio to the proper height and visual angle.)
Connect the antenna and the power cable to the radio.
Install the microphone hanger at the position easy to use, with 2 M4*16 self-tapping screws. (The microphone and its cable should be fixed at the position not affecting safe driving.)
Connect the microphone to the microphone jack on the front panel of the
radio and put it on the hanger.
Note: When replacing the protective tube for the power cable, please use the one of the same specification without fail. It is not allowed to change it into the tube of higher capacity.
4.5 If you do not intend to use the external speaker, fit the supplied speaker-jack cap to stop dust and sand getting in.
Display SCAN indicator LOW indicator
8.
2.3 Rear Panel
Description Scan indication: on when scan is enabled. Power level indication: on when in low power. Indicates the current channel in normal use, ranging from 1~8. Indicates the current squelch level when squelch selection is enabled ranging from 0.~9. Displays b when Public Address is enabled. Displays - when the radio has no channel. Displays u when the radio is in the remote stun status. Displays h when the radio is in the remote kill status. Displays P when the radio enters the PC Programming Mode. Displays t when the radio enters the PC Adjustment Mode. Displays C when the radio enters the Wired Clone Mode
Chapter 2 Radio Overview
2.1 Description of External View
power button Press this button for a long time (more than
1.5 seconds) to switch the radio on/off.
LED indicator The red indicator will light while transmitting; the green indicator will light when it receives the carrier.
/ button (programmable button)
Display screen For details, see Display .
Volume Control knob To be used to adjust volume.
Microphone/Programming Interface
P1button (programmable button)
P2 button (programmable button)
P3button (programmable button)
PTT button (on the hand microphone) Press the PTT button first, and then speak to the microphone to transmit the voice to the other. Loosen to receive.
2.2 Display Screen
8
P1 P2 P3
8
Antenna Interface Power Interface External Speaker Interface
Chapter 3 Circuit Principles
3.1 Frequency Structure
Figure 3.1 Frequency Chart
The receiver adopts quadric mixing mode. The first IF is 49.95MHz, and the second IF is 450kHz. The first local oscillation signal of the receiver is produced by frequency synthesizer and the second local oscillation signal is produced by X1 THG. The signal of transmitter is produced by frequency synthesizer. The reference frequency of frequency synthesizer is produced by TCXO.
3.2 Principles of Receiver RX
Figure 3.2 Schematic Diagram for Receiver
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PT8000 SERVICE MANUAL
Front End of Receiver Signals from the antenna are filtered by BPF which consists of two-LC via RX/TX switch (D3 D11). After being filtered out the useless out-of-band signals, the signals are amplified by LNA consisting of Q18 and external components. Signals from LNA are filtered again by BPF which consists of three-LC before entering the 1st mixer (Q19).
AGC Circuit It consists of Q16 and peripheral circuit. AGC will work to reduce the gain of Q18 only when the input signal is oversize.
1st mixer The first IF (49.95MHz) signal is produced after mixing of the receiving signal from LNA and the 1st local oscillation signal from frequency synthesizer.
IF Circuit The first IF signal is filtered out adjacent channel and other useless signals by crystal filter (XF1). The first IF signal from crystal filter is amplified by the first IF amplifier (Q20) before processing of IC in IF( IC6 TA31 136). IF IC consists of the 1st mixer, IF amplifier, limiter, frequency discriminator, noise amplifier, audio low pass filter. Signals (16.8MHz) from X1 are amplified by Q1 1 and peripheral circuit and then generate the second local oscillator (50.4MHz). The second IF signals (450kHz) a re generated after signals mixing of the second local oscillation (50.4MHz) and the first IF (49.9 5MHz) in IC6. Audio signals are demodulated and outputted by IC6 after the second IF signals are amplified and limited in IC6 and then filtered by ceramic filter(CF1 or CF2 450kHz). The second IF filter selective circuit consists of CF1, CF2, D20, D21 and peripheral circuit. When vehicle station is set on broadband, CF2 is connected and CF1 is cut off; when it is narrowband, CF1 is connected and CF2 is cut off.
Squelch Circuit Signals demodulated by IC6 are amplified by noise amplifier of IC6 and then amplified further by Q21. After that, the signals are demodulated by D25, and then the generated DC level enters squelch circuit controlled by MCU. The voltage is in inverse proportion to the input signals.
3.3 Principles of Transmitter (TX)
Transmitter Power Amplifier
8T 8R
Q5
VCO
TX/RX SW
Q4
RF AMP
8T
PRE
DRIVE
8T
13.8V
IC1
RA30H
ANT SW
8T
LPF
IC4
APC CONTROL
TO ANT
APC
Figure 3.3 Schematic Diagram for Power Amplifier and Antenna Switch
The modulated RF signals from VCO are amplified by Q1, Q2, Q4 and Q5 before the power amplification in IC1. IC1 Output Power: 25W Gate bias of IC1 is controlled by APC circuit, so the output power of transmitter can be controlled conveniently by changing the gate bias voltage.
APC Automatic Power Control Circuit The output power of RF power amplifier is detected and converted into DC level by RF detector diode (D9, D10). The DC level is then compared with signals from MCU and amplified in IC4 before power output control in Ic1 gate. The voltage detected by detector diode will increase with oversized output power of transmitter. When the output voltage of IC4 decreases, the bias
4
voltage of IC1 will decrease, finally the output power of transmitter will decrease or vice versa. Thus, the output power of transmitter will keep stable under any different working condition. MCU can set the power by changing the voltage input to IC4.
3.4 Principles of Frequency Synthesizer
Q7
BUFF
Q1 Q2
BUFF
RF AMP
5V
2ND LOCAL
VCO OUT
UL
CK DT UL
QT TCXO
IC3
PLL IC
MB15E03SL
X1
TCXO
16.8MHz
*3 2ND LOCAL AMP
5V
Q6 TX
LOOP FILTER
3. 5V
Q14
RIPPLE
5V
FILTER
Q11
8R
VCO
VCO
MOD
Q14 RX
Figure 3.4 Schematic Diagram for Frequency Synthesizer
The PT8000 adopts PLL frequency synthesizer. Frequency synthesizer consists of reference oscillator, voltage controlled oscillator (VCO), programmable frequency divider (PFD), phase comparator and low pass filter (LPF). Transmitting VCO Unit consists of Q6, D1, D4, D5 and D6, etc. D8 is the modulation circuit of transmitting VCO. Receiving VCO Unit consists of Q12, D14, D16, D17 and D18, etc. IC3 (MB15E03SL) is PLL integrated circuit and contains programmable parametric frequency divider (PPFD), programmable frequency divider (PFD), phase comparator and charge pump, etc. Low pass filter consists of R54, C113 and so on. Reference frequency is provided by X1(TCXO, 16.8MHz). Reference frequency of TCXO (Temperature-controlled Crystal Oscillator) is divided by PPFD in IC3 to produce reference frequen cy of 5kHz or 6.25kHz (controlled by MCU based on the set channel frequency). The oscillation frequency of VCO is compared with reference frequency to produce error signal after divided by PFD in IC3. The error signal is filtered by low pass filter before changing the VCO frequency to the set value in VCO (it is locking). Lock lost detection: When PLL is out of lock, IC3 pin14 will output low level signal to MCU and then MCU prohibit transmitter from transmitting with a warning tone.
3.5 Audio Processing Circuit:
IC8A IC8BIC8CIC8D AMP LP LP AMP
IC6
IC9C IC9BIC9AIC9D
AF OUT
AMP HP LP LP
IC13D IC13AIC13BIC13C
MOD
LP LP IDC AMP
CTCSS/DCS
Q26
8R
HP
IC10BIC10A
2T
AMP
HP
IC5
DTMF
DECODER
Q33 SW
D0 D1 D2 D3 DV
MUTE
IC7
AF POWER AMP
TDA1519C
VR1
10K
J1 SPK
SPEAKER
MIC
Figure 3.5 Schematic Diagram for Audio Processing Circuit
MIC Signal Processing: Voice signals from MIC are amplified in IC13A (IC13A composes the AGC circuit with D32 and Q32 to increase the dynamic range of the circuit), and then sent to IDC circuit composed by IC13B after the pre-emphasis of C322 and R267. The limited signals are switched broad/narrowband in Q30 and then filtered signals over 3000Hz in the two-level low pass circuit composed by IC13C a nd D. Then the filtered signals are modulated to transmitting VCO by D8 after frequency offset adjustment in VR2.
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PT8000 SERVICE MANUAL
Receiving Audio Signal Processing: Audio signals from IC6 are classified into two groups. One group is amplified and filtered in low pass circuit composed by IC8 (for audio signal), then the relatively purified CTCSS/DCS signals are sent to MCU for p rocessing; the other group is amplified by IC9C in IC9 (Q29 is gain s switch circuit used for the volume switch of broad/narrowband), after that, one group is sha ped to better square signal in two-tone shaping circuit composed by IC10, and then sent to MCU for two-tone signal test; the other group is filtered CTCSS signals in high pass circuit composed by IC6 D and then sent to the de-emphasis circuit composed by R173 and C245, after that, the signals, through the two-level low pass circuit (composed by IC9A and D) and high pass circuit (composed by Q26), are amplified to make the speaker work in IC7 after volume adjustment by the volume switch. Speaker Impedance: 16ohm Caution: Neither end of the speaker can be grounded! Emergency alarm tone has no volume limitation.
3.6 Power Supply:
The station use 13.8V battery, while transmitter amplifier circuit (IC1) and receiver audio amplifier (IC7) use battery directly for power supply. IC17: 5V LDO, micro-power voltage stabilizer. Supply power for units such as MCU, IF processing and frequency synthesizer. IC16: 8V LDO, micro-power voltage stabilizer. Q38: 8T switch (controlled by MCU) 8T: supply power for the front end of transmitter Q40: 8R switch (controlled by MCU) 8R: supply power for the RF amplification and mixing units of receiver.
3.7 MCU Unit:
MCU Unit controls the operation of every unit to realize all functions of the PT8000. Communication with external PC State data access Control PLL for the generation, receiving and transmitting of local oscillation frequency Access to the current channel state Control LED status indicator Control power supplied condition of every unit Detect action of every function key Produce CTCSS signal Produce DCS signal Produce power controlled signal Finish CTCSS decoding Finish DCS decoding Squelch detection and control Control voice prompt content
Memory (E2PROM, AT24C08) Channel data, CTCSS/DCS data and other function setting data and parameter adjustment data.
CTCSS signals produced by MCU (PWM waveform) are sent to VCO for modulation after filtered the HF components over 300Hz in low pass filter composed by RC.
Table 3.1 CTCSS Frequency Table
Frequency
No.
[Hz]
67.0
1
69.3
2
71.9
3
74.4
4
77.0
5
79.7
6
82.5
7
85.4
8
88.5
9
91.5
10
DCS signaling DCS (Digital code squelch), is a kind of continuous digital code modulated on carrier with voice signal and used for squelch control. If DCS function is set, the speaker is available only when receiving the same DCS code to avoid the disturbance of useless signals. The station has 83 kinds of standard codes including positive and inverse code for your selection, such as Table 2. DCS signals produced by MCU (PWM waveform) are sent to VCO and TCXO for modulation (the HF components of DCS signals are modulated by VCO, while the LF components by TCXO) after filtered the HF compon­ents over 300Hz in low pass filter composed by RC. CTCSS/DCS signals from receiver are sent to MCU for decoding, and then MCU test if there are DCS codes with the same setting of the station to decide whether open the speaker or not.
Table 3.2 DCS Coding Schedule
023
114
025
115
026
116
031
125
032
131
043
132
047
134
051
143
054
152
065
155
071
156
072
162
073
165
074
172
Frequency
No.
[Hz]
94.8
11
97.4
12
100.0
13
103.5
14
107.2
15
110.9
16
114.8
17
118.8
18
123.0
19
127.3
20
174 205 223 226 243 244 245 251 261 263 265 271 306 311
315 331 343 346 351 364 365 371 411 412 413 423 431 432
No.
21 22 23 24 25 26 27 28 29 30
445 464 465 466 503 506 516 532 546 565 606 612 624 627
Frequency [Hz]
131.8
136.5
141.3
146.2
151.4
156.7
162.2
167.9
173.8
179.9
631 632 654 662 664 703 712 723 731 732 734 743 754
No.
31 32 33 34 35 36 37 38 39
Frequency [Hz]
186.2
192.8
203.5
210.7
218.1
225.7
233.6
241.8
250.3
CTCSS/DCS signal coding and decoding: CTCSS/DCS signals from MCU (pin12 output, PWM wave) are sent to VCO and TCXO for modulation after the balance adjustment by VR1. CTCSS/DCS signals from receiver are sent to MCU for decod ing, and then MCU test if there are CTCSS/DCS signals with the same setting of the station to decide whether open the speaker or not. CTCSS
CTCSS (continuous tone control squelch system, hereinafter referred to as CTCSS), is a kind of squelch control systemwith modulation on carrier and continuous sub-audio signals as pilot tone. If CTCSSfunction is set, the call is available only at the same CTCSSfrequency of both receiving and transmitting parties to avoid the disturbance of othersignals. Thestation has 39groups of standard CTCSS frequencyfor your selection, such as Table1.
3.8 Description of Semiconductor Devices
MCU Description Table 3.3 Port Description of Microprocessor (R5F212A8)
Port name
O.
N
IGN
1
EXT-ALARM
2
MODE
3
SCL
4
SDA
5
RST
6
XOUT
7
VSS
8
XIN
9
Pin Name P33 P34
P43 P44
I/O
Function
I
Reserved
I
External Alarm Input
I
Connect resistor of 4.7K with VCC
O
EEPROM Clock Line EEPROM Data Line
I/O
Reset Input
I
Oscillator
O
Grounding
-
Oscillator 7.3MHz
I
5
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N Port name Pin Name I/O Function
O.
10 11
12 13 14 15 16 17 18
19
20
21 22 23 24 25 26 27 28 29
30
31
32
33
34
35
CLK
36
INT
37
TXD
38
RXD
39
BLC
40
8TC
41
8RC
42
APC/TV
43
SBC
44
TXGSW
45
P A
46
AF_MUTE
47
MIC_MUTE
48
AFCO
49
TI
50
RSSI
51
BUSY
52
TEMP
53
KEY2
54
KEY1
55
PTT
VCC SHIFT
TO0 TO1 DEV1 DEV2 SCNLED LOWLED GLED
RLED
UL
CK LE DT DTMFD0 DTMFD1 DTMFD2 DTMFD3 DTMFDV RX
MICDAT
T2IN
HOOK
LEDC
DATA
P54
P53 P52 P51 P50 P27 P26 P25
P24
P23
P22 P21 P20 P17 P16 P15 P14 P86 P85
P84
P83
P82
P81
P80
P60 P45 P66 P67 P65 P64
P63
P31
P30 P36
P32 P13 P12
P11
P10 P00
P01 P02
P03 P04 P62
­O
O(PWM) O(PWM) O O O O O
O
I
O O O I I I I I O
I
I(TRFI)
I
O
O O I O I O O
O
O(PWM)
O O
O O O O
I(A/D8) I(A/D7) I(A/D6) I(A/D5)
I(A/D4) I(A/D3) I
CPU Power 5V Input Clock Beat Frequency Shift HOn QT/DQT Output QT/DQT Output Max Frequency Compensation (four frequency band) Scanning Indicator Light H on Low-power Indicator Light H on Receiving Green Indicator Light Hon Transmitting Red Indicator Light Hon PLL Lock Detection Pin H: Locking L: Out of Lock PLL Clock Output PLL IC Enable Pin H: Locking PLL Data Output DTMF Detection Input DTMF Detection Input DTMF Detection Input DTMF Detection Input DTMF Decoding Effective Input TX/RX VCO Selection HTX LRX Preservation: Digital Keyboard Microphone Data Input Reserved: 2TONE Detection Output Hang Signal Input, Connect R0ohm with RXD LED Display Control H Effective LED Display Control Data LED Display Control Clock Power Detection Input RS-232C Output RS-232C Input Reserved Transmitting Power Control H: on Receiving Power Control H: on TX: Automatic Power Control Output RX: BPF Tuning Output Main Power Switch Control H: on Transmitting Gate Control L: Transmitting PA Control H: PA Mute Control L: AF Mute Mute Control H: Mic Mute Audio Power Amplification Control L: Power Amplification QT/DQT Signal Input Signal Strength Input Busy Signal Input Power Amplification Temperature Protection Input Keyboard Entry Keyboard Entry Press [PTT] to input, Connect R0 ohm with TXD
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PT8000 SERVICE MANUAL
N Port name Pin Name I/O Function
O.
NC
56
NC
57
VCCN
58
AVSS
59
DTMF
60
VREF
61
AVCC
62
MAXAF
63
WNTC
64
3.4 Functional description of semiconductor device Item Model Function Description
HT9172
IC5
PST9140NR
IC12
NJM2902V
IC13
MB15E03SL
IC3
NJM2904
IC4
TA31136
IC6
NJM2902
IC9
NJM2902
IC8
R5F212A8
IC11
AT24C08
IC15
TDA1519C
IC7
RA30H
IC11
NJM78L05
IC17
TA7808S
IC16
DTC144EE
Q9
2SK508NV
Q12
2SC4617
Q14
2SC5108
Q11
2SK1829
Q16
3SK318
Q18
3SK318
Q19
2SC5108
Q1
2SC5108
Q20
2SC4617
Q21
DTC144EE
Q22 Q23
DTA144EE
Q29
DTA144EE
Q30
2SK1824
Q27
DTC144EE
Q33
2SK1824
Q45
2SK1824
Q28
DTC144EE
Q35
DTA144EE
Q40
KTA1298
Q1
2SC5108
Q38
KTA1298
Q32
2SC4919
Q4
2SC3357
Q5
2SC3357
Q46
2SK1824
P06
P07
P37
P35
O(D/A0)
­O(D/A1)
-
­O
O
DTMF Decoder Chip MCU Reset Circuit MIC Amplification, Limitation, Filtering Frequency Synthesizer APC, Voltage Comparison, Driving Receiver 2nd Local Oscillation, 2nd IF Amplification, Limitation, Demodulation, Noise Amplification Receiver demodulated signal Amplification, Filtering Receiver CTCSS Signal Amplification, Filtering MCU E2PROM, Channel Frequency Data Storage, Function Setting Parameter, Debug Mode Parameter Audio Frequency Power Amplification Transmitter Final Power Amplification 5V Voltage Regulation Input 8V Voltage Regulation Input APC Control Switch Receiving VCO Oscillation Circuit VCO Power Filters Receiving 2nd Local Oscillation Frequency Multiplier Circuit Receiving High Power Amplification Gains Control Switch Receiver High Power Amplification First Level Mixer VCO Buffer Amplifier 1st IF Amplifier Receiver Noise Amplifier Broad/narrowband Noise Switch Receiving Broad/narrowband Frequency Switch Receiving Broad/narrowband Switch Transmitting Broad/narrowband Switch Beat Frequency Control Switch Receiving Audio Mute Switch Receiver Audio Output Switch, Disconnection on Emergency Audio Power Amplification Control Switch MIC Power Switch of Amplification Unit 8R Switch VCO Buffer Amplifier 8T Switch MIC AGC Control Switch Transmitter 1st Amplification Transmitter 2nd Amplification Receiver Audio Output Switch, Connection on
Connect Pull-down Resistor with VSS Connect Pull-down Resistor with VSS Frequency Voltage Regulation Output VCCN Connect with VSS D/A Output: DTMF/BEEP Output Connect with AVCC CPU Power 5V Input Alarm Max Volume Control Switch H: Controlled by Volume Switch L: Max Volume at Emergency Alarm Broad/narrowband Control H: Broad L: Narrow
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PT8000 SERVICE MANUAL
Item Model Function Description
Emergency Q6 Q3 Q7 Q13
2SK508NV 2SC4116 2SC5108 2SC4116
Transmitting VCO Oscillation Circuit
Transmitting VCO Control Switch
VCO Buffer Amplifier
Receiving VCO Control Switch
Table 3.5 Functional description of Diode Item Model Function Description
D3 D11 D12 D14 D16
L709CE MA2S111 HVC376
Transmitter antenna switch diode Lock Lost Detection Diode
Receiving VCO Oscillation Varactor Diode D17 D18 D16 D17 D18 D7 D2 D19 D20 D21
HVC376 HVC376 HVC376 HZU5ALL HSC277 DAN222
Receiving VCO Oscillation Varactor Diode
Receiving VCO Oscillation Varactor Diode
Receiving VCO Oscillation Varactor Diode
APC Output Voltage-limiting Diode
VCO Output Switch
Receiving 2nd IF Filter Broad/narrowband
Switch D8 D23 D25 D27 D28
HVC376 HVC355B MA742 HVC376B
Transmitting VCO Oscillation Varactor Diode
Receiving BPF Varactor Diode
Noise Demodulation
Receiving BPF Varactor Diode D26 D30 D29 D32 D1 D4
1SS372 HVC376 1SV278
MIC AGC Detection Diode
Transmitting VCO Oscillation Varactor Diode D5 D6 D8
Transmitting VCO Modulation Diode
Table 3.6 Characteristic of XF1 crystal filter
Item Rated Value
Nominal center frequency Transmission band width 40dbstop band width Ripple Insertion loss Ensure attenuation Terminal impedance
49.95MHz
7.5khz or higher, but within 3db
20.0khz or lower
1.0db or lower
3.0db or lower 80db or higher, but between f0-910khz 330
Chapter 4 Mode Introduction
Mode combinations
Mode Function How to access User Mode For normal use Power on
Data Programming
PC
mode
Mode
Test Mode
Reading and writing frequency data and other functions Used to tune the radio using the PC.
Firmware Programming Mode
Wired Clone mode
Upgrades the software when new features are added
Used to transfer progra­mming data from one radio to another.
User Mode
You can enter User Mode (conventional communication mode) by turning on the power switch. Users in the mode can use the de fined function of the vehicle station.
Data programming mode:
Before leaving the factory, the radio has been set in factory. However, due to different requirements of users, functional parameters of the radio like working frequency, channels, CTCSS/DCS and auto scanning, etc. Should be reset. Therefore, the company has specially designed a set of Chinese /English programming software KSP8000 with friendly interface, conven­ient operation and visualized display for setting functional parameters of the radio. Steps for setting the functional parameters of the radio by PC are as follows: A. Install KSP8000 on the PC. B. As shown in the figure below, connect the radio and the serial port of the PC with the special programming cable KSPL-05
Pesonal
to an RS-232c port
DB9 female plug
computer
Receive instructions from the PC
Receive instructions from the PC
Press button P3 for over 2 seconds and connect the power at the same time; Receive instructions from the computer
Press button P1 for over 2 seconds and connect the power at the same time.
to the antenna connector
DC power supply
13.8V/7A
to DC cable
Table 3.7 Performance and characteristic of CF1 LTWC450H
Item Rated Value
Nominal center frequency 6db band width 50db band width Ripple Insertion loss Ensure attenuation Terminal impedance
450kHz
3.0khz or higher
9.5khz or lower
2.0db or lower, but between f0 4kHz
6.0db or lower
47.0db or higher, but between f0 100kHz
1.5k
Table 3.8 Performance and characteristic of CF1 LTWC450F
Item Rated Value
Nominal center frequency 6db band width 50db band width Ripple Insertion loss Ensure attenuation Terminal impedance
450kHz
6.0khz or higher
12.5khz or lower
2.0db or lower, but between f0 4kHz
6.0db or lower
47.0db or higher, but between f0 100kHz
1.5k
to the MIC connector
Figure 4-1
C. Turn on the power of the PC. D. Turn on the power of the radio. E. Click on KSP8000 to perform the program and run KSP8000. F. In the main menu of KSP8000, click on [Read] to read the parameters of the radio into the PC; click on [Write] to write the parameters set in the PC into the radio. G. With the KSP8000 Programming Software, you can set the following parameters according to the requirements of customers:
The station information:
Model of vehicle station (model/ frequency range), serial number, embed­ded information, MCU version and hardware version, etc
The station parameters:
(1) Programmable buttons: P1, P2, P3, and can be set to long/short button and the long button time can be defined (2) Miscellaneous settings . Cable copy mode allowed . TOT transmitting time limitation . TOT transmitting time limitation reset
7
Page 9
PT8000 SERVICE MANUAL
. Pre-tips for TOT transmitting time limitation . Re-key time of TOT transmitting overtime . Squelch level option . Warning tone . Frequency reading code . Frequency writing code (3) Scanning settings Scanning option, priority channel selection, back-channel selection, trans­mitting pause time, scanning detention time and fly-back period (4) Emergency alarm settings
Channel parameters:
(1) Channel receiving frequency and transmitting frequency. (stepping fre­quency: 2.5KHz / 5KHz / 6.25KHz (2) Channel receiving signaling and transmitting signaling none sub-audio frequency CTCSS (60~260Hz @ 0.1Hz step) CTCSS digital DCS(-777 ~ 777 @ octal umber) (3) Busy channel lock option (4) Clock beat frequency shift selection (5) Channel spacing selection 25KHz/12.5KHz(Wide/Narrow) (6) Scanning adding/deletion selection (7) Channel high/low power selection (8) CTCSS rhyme flip & phase shift selection (9) Code selection of CALL1 and CALL2 (10) Code selection of PTT ID on-line code and off-line code
DTMF setting:
DTMF encoding template DTMF encoding sequence (group 1~12) DTMF decoding sequence (group 1~4 Decoding response Please refer to the Help document of KSP8000 for details. Caution:
1. Before editing for the first time, the data should be read from the vehicle station and properly backed up.
2. If the edited data cannot work normally after being written into the vehicle station, please open the backup data and rewrite them.
3. Model Information is the important information of the vehicle station and should not be altered.
Test Mode
According to Figure 4-1, connect the vehicle station and the serial port of the computer with the special programming cable. Warning: Before entering the Test Mode, please first connect a high-frequ­ency load of 50 ohm to the antenna port of the vehicle station or connect the vehicle station to a comprehensive tester. With the KSP8000 Programming Software, you can enter the adjustment status in Computer Test Mode to adjust the following parameters of the ve­hicle station:
1. Frequency stability
2. Transmitting five frequency points of high power
3. Transmitting five frequency points of low power
4. Level- 9 broadband of squelch level opens five frequency points
5. Level- 9 broadband of squelch level closes five frequency points
6. Level- 9 narrowband of squelch level opens five frequency points
7. Level- 9 narrowband of squelch level closes five frequency points
8. Level- 1 broadband of squelch level opens five frequency points
9. Level- 1 broadband of squelch level closes five frequency points
10.Level- 1 narrowband of squelch level opens five frequency points
11.Level- 1 narrowband of squelch level closes five frequency points
12.Five frequency points of broadband QT(67Hz) frequency offset
13.IF points of narrowband QT(67Hz) frequency offset
14.Five frequency points of broadband QT(151.4Hz) frequency offset
15.IF points of narrowband QT(151.4Hz) frequency offset
16.0Five frequency points of broadband QT (254.1Hz) frequency offset
8
IF points of narrowband QT(254.1Hz) frequency offset Five frequency points of broadband DQT frequency offset IF points of narrowband DQT frequency offset Receiving five frequency points of sensitivity tuning voltage IF points of broadband/narrowband DTMF frequency offset
Firmware Programming Mode
The vehicle station is equipped with FLASH ROM internally, when new features are announced, it can be upgraded.
1. Press P3 for over 2 seconds and connect the power at the same time. Enter Firmware Programming Mode when orange indicator is on.
2. Run computer programming software KMU.
3. Connect the vehicle station and the computer with the programming cable.
4. Select the com port to load firmware upgrade file and then click on E.P for downloading.
5. Turn off the power to quit after the communication is successful.
6. Just repeat steps 1-5 if you want to program another vehicle station.
Cable Copy Mode
The vehicle station will not exit automatically after entering cable copy mode if the cable copy function is set. But the user need to turn on the power again if return the user mode. The operation steps are as follows:
Main machine
Cable copy line KCL02
Sub machine
Figure 4-2
1. Press [P1] and connect the power at the same time for entering copy mode when it C appears. Please enter user mode if copy mode is prohibited.
2. Connect sub-machine with cable copy line (KCL02) and turn on the power of sub-machine. 3 .Press [P2] of Host for copy with the red indicator on, thus the data can be copied from Host to sub-machine. The sub-machine shows P with green indicator on when receiving the data. The red indicator of Host is off after copy, while sub-machine reset automatically after receiving all data.
4. You may continue the copy of step 3.
Notes: You may turn on or prohibit cable copy mode by PC Programming Software. The vehicle station can not enter cable copy mode once the cable copy function is prohibited.
Chapter 5 Maintenance, Assembly and Disassembly
The station is a kind of sophisticated communication equipment with small and fine mechanical structure. You should assemble and disassemble it carefully during the maintenance process. The Instruction for assembly and disassembly are as follows:
Page 10
1.Exploded view of the station
PT8000 SERVICE MANUAL
Figure 5-1
ITEM
PART NUMBER
1
201-008000-R02
2
203-006800-R26
3
203-007200-R08
4
204-006800-R01 5 6
301-25050J-R01 7
201-008000-R01 8
204-008000-R01 9
121-100000-R19 10
120-400000-R04 11
120-400000-R05 12
204-008000-R02 13
204-008000-R03 14
203-008000-R02 15
120-100000-R15 16
201-008000-R06 17
203-008000-R03 18
202-008200-R02 19
303-30100G-R01 20
203-008200-R03 21
102-304452-R01 22
203-008200-R05 23
203-008200-R09 24 25
301-30060G-R01
DESCRIPTION KNOB VOLUME SPRING PLATE
NUT VOLUME KNOB LABEL LCD LENS LABEL LOGO SCREW M2.5*5 CASE FRONT
NET DUSTPROOF SPEAKER SPEAKER LINE SPEAKER LINE 0.5*34P*110mm
STRIP DUSTPROOF C STRIP DUSTPROOF B CASE TOP AL CABLE POWER FASTENER POWER CABLE PLATE METAL PLUG RUBBER SPEAKER HOLE
SCREW M3*10 WITH SPRING PLATE ANTENNA BASE
MODULE POWER SHIELD POWER MOUDLE
CUSHION SHIELD PCB ASSEMBIY MAIN SCREW M3*6
QTY.
1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 8
ITEM
26 27 28 29 30 31 32 33
PART NUMBER
204-008000-R04 203-008000-R01 301-30250D-R01 201-008000-R04 201-008000-R03 202-008000-R01
302-26060D-R01
DESCRIPTION STRIP DUSTPROOF A
CASE BOTTOM AL SCREW M3*25
LENS LED LENS LCD WINDOW
KEY RUBBER PCB ASSEMBLY CONTROL SCREW M2.6*6
QTY.
2 1 6 1 1 1 1 5
9
Page 11
PT8000 SERVICE MANUAL
2.Instruction for disassembly of the station for maintenance 1 RF-PCB Disassembly Release the 6 screws (M3x25) for the upper and lower covers and open the aluminum alloy lower cover (see the figure below).
2 Instruction for disassembly of KEY-PCB
Figure 5-4
.Release the 6 screws (M3x25) for the upper and low er covers and open
the aluminum alloy lower cover (see the figure above).
.Unplug the flat cable and horn cable. .Release the 2 screws (M2.5x5) for the panel to separate the pa nel from
the station.
.Unplug the volume knob and then remove the knob circlip and the switch
nub.
.Release the 5 fixing screws (M2.6x6) for KEY-PCB to take out the KEY­PCB from the plastic panel (see the figure above). After the disassembly above, you can carry out corresponding reparation and debugging according to the actual malfunction.
Chapter 6 Overall Debugging Please ensure good grounding of all equipment before testing/debugging Please ensure the correct connection of antenna output with the corresp­onding equipment or load before testing/debugging.
Figure 5-2
.Remove the power module shield and unsolder the welding leg of power amplification module from PCB with the electric iron (see the figure above).
.Release the 4 screws (M2.5x5) of the baffle and remove the metal baffle, plastic buckle and horn hole plug (see the right figure above).
.Unplug the flat cable and horn cable, unsolder the antenna head from RF-PCB with the electric iron, release the screws and then carefully remove the RF-PCB from the aluminum alloy upper cover (see the figure below).
Figure 5-3
Transmitter output must connect with standard signal source/ frequency meter/ frequency deviator/frequency spectrograph by RF Power Attenuator. Please ensure no transmitting operation when testing the receiver. Please ensure the good antistatic measures for human body and equip­ment during the debugging /testing/reparation process.
6.1 Equipment and software for repair
It is necessary to list the equipment and software in the following table to repair and test this product. Table 6.1 For repair and test: equipment and software
Name
N
O.
Computer
1
Programming software
2
Programming cable
3
Dubbing cable
4
DC regulator
5
power meter
6
RF
Frequency
7
meter
Frequency
8
deviator DMM
9
Audio signal generator
10
Parameter requirements Above P2, compatible IBM PC, WINDOWS 98/ME/2000/XPOperating System KSP8000 KSPL-05 KCL-02 Output voltage:13.8V, output electric current: 20A Test range: 0.5---50W Frequency range: 100MHz500MHz Resistance: 50Ù SWR 1.2 Frequency range: 0.1600MHz Frequency accuracy: higher than 1 10 Sensitivity: higher than 100mV Frequency range: DC600MHz Test range: 0-- 5kHz Input resistance: above 10MÙ/V DC,
capable of measuring voltage, electric current and resistance.
Frequency range:2---3000Hz Output level: 1---500mV
-6
10
Page 12
PT8000 SERVICE MANUAL
N Name Parameter requirements
O.
power attenuator
RF
11
Standard signal source
12
Oscillograph
13
Audio Frequency voltmeter
14
Recommend how to use: item 6, 7, 8, 10, 11 and 12 which listed in the table can be substituted by integrated tester Hp8920.
Figure 6.1 External microphone Interface Definition
6.2 Debugging
6.2.1 VCO Adjustment a.Adjust channel to high frequency point see Table 6.2 b.In the rec eiving state, test voltage of PD by DMM and adjust fine­ tuning capacitor C122 to get PD voltage of 3.5V 0.1V c.In the transmitting state, test voltage of PD by DMM and adjust fine­ tuning capacitor C39 to get PD voltage of 3.5V 0.1V d.Adjust channel to low frequency point see Table 6.2 e.In the receiving state, test voltage of PD by DMM (>0.6V) f.In the transmitting state, test voltage of PD by DMM (>0.6V)
Table 6.2High/ Intermediate/ Low Frequency Point of All Models
Low Frequency
PT8000(2) 400.125MHz 425.125MHz 449.975MHz PT8000(3) 438.125MHz 464.125MHz 489.975MHz
6.2.2 Transmitting frequency offset adjustment (HP8920 is set to TX state and filter is at 50Hz~ 15kHz) : a.Input audio signal of 60mV, 1000Hz at MIC jack of vehicle station. b.Adjust channel to low frequency point see Table 6.2 c.Press PTT to adjust VR2 and set frequency offset to 4.2kHz d.Observe frequency offset of other channels (>3.5kHz)
6.2.3 PLL frequency calibration (HP8920 is set to TX state) Enter Frequency Stability in Computer Test Mode to achieve the rated transmitting frequency by adjusting the number from 0 to 255 (Error<100Hz).
6.2.4 Transmitting frequency adjustment (HP8920 is set to TX state) a.Enter Transmitting High Power in Computer Test Mode to adjust the five frequency points including min., low, intermediate, high and max points respectively and set transmitting power to 22W by adjusting the number from 0 to 255. b.Enter Transmitting Low Power in Computer Test Mode to adjust the five frequency points including min., low, intermediate, high and
Decrement: 40db or 50db Receive power : higher than 50W Frequency range:10MHz---1000MHz Output level:0.1uV~32mV (-127dBm~-17dBm) Frequency range: DC~20MHz Test range: 10mV~20V Test range: 10mV~10V
PointIntermediate Frequency Point
High Frequency Point
max points respectively and set transmitting power to 5W by adjusting the number from 0 to 255.
6.2.5 Smooth regulation for DCS waveform (HP8920 is set to TX state and filter is at 20Hz~300Hz) Enter DCS frequency offset in Computer Test Mode to adjust VR1 close to square wave.
6.2.6 DCS frequency offset (HP8920 is set to TX state and filter is at 20Hz~300Hz) a.Enter DCS frequency offset in Computer Test Mode and select Broadband to set the frequency offset to 0.75 kHz by adjusting the number from 0 to 255 and the five frequency points including min., Low, intermediate, high and max points. b.Enter DCS frequency offset in Computer Test Mode and select Narrowband to set the frequency offset to 0.35 kHz by adjusting the number from 0 to 255.
6.2.7 (QT67) frequency offset (HP8920 is set to TX state and filter is at 20Hz~300Hz) a.Enter (QT67) frequency offset in Computer Test Mode and select Broadband to set the frequency offset to 0.75 kHz by adjusting the number from 0 to 255 and the five frequency points including min., low, intermediate, high and max points. b.Enter (QT67) frequency offset in Computer Test Mode and select Narrowband to set the frequency offset to 0.35 kHz by adju­ sting the number from 0 to 255.
6.2.8 (QT254) frequency offset (HP8920 is set to TX state and filter is at 20Hz~300Hz) a.Enter (QT254) frequency offset in Computer Test Mode and select Broadband to set the frequency offset to 0.75 kHz by adju sting the number from 0 to 255 and the five frequency points including min., low, intermediate, high and max points. b.Enter (QT254) frequency offset in Computer Test Mode and select Narrowband to set the frequency offset to 0.35 kHz by adju­ sting the number from 0 to 255.
6.2.9 Receiving Sensitivity (HP8920 is set to RX) Enter Receiving Sensitivity in Computer Test Mode to adjust the five frequency points including max, high, intermediate, low and min. points and the number from 0 to 255 for setting max sensitivity of all points.
6.3.0 Receiver Squelch setting (HP8920 is set to RX) a.Enter SQL9 open in Computer Test Mode (input the frequency of adjusted frequency point, transmitting signal with amplitude of -115dBm, audio frequency of 1kHz and frequency offset of 3kHz in antenna interface of vehicle station) and click Broadband to adjust the five frequency points including min., low, intermediate, high and max points. b.Enter SQL9 open in Computer Test Mode (input the frequency of adjusted frequency point, transmitting signal with amplitude of -115dBm, audio frequency of 1kHz and frequency offset of 1.5kHz in antenna int­ erface of vehicle station) and click Narrowband to adjust the five frequency points including min., low, intermediate, high and max points. c.Enter SQL9 close in Computer Test Mode (input the frequency of adjusted frequency point, transmitting signal with amplitude of -116dBm, audio frequency of 1kHz and frequency offset of 3kHz in antenna inte­ rface of vehicle station) and click “Broadband” to adjust the five freq­ uency points including min., low, intermediate, high and max points. d.Enter SQL9 close in Computer Test Mode (input the frequency of adjusted frequency point, transmitting signal with amplitude of -116dBm, audio frequency of 1kHz and frequency offset of 1.5kHz in antenna int­ erface of vehicle station) and click Narrowband to adjust the five fre­ quency points including min., low, intermediate, high and max points. e.Enter SQL1 close in Computer Test Mode (input the frequency of adjusted frequency point, transmitting signal with amplitude of -122dBm, audio frequency of 1kHz and frequency offset of 3kHz in antenna inter­ face of vehicle station) and click Broadband to adjust the five frequ­ ency points including min., low, intermediate, high and max points. f.Enter SQL1 open in Computer Test Mode (input the frequency
11
Page 13
of adjusted frequency point, transmitting signal with amplitude of -122dBm, audio frequency of 1kHz and frequency offset of 1.5kHz in antenna int­ erface of vehicle station) and click Narrowband to adjust the five fre­ quency points including min., low, intermediate, high and max points. g.Enter SQL1 close in Computer Test Mode (input the frequ­ ency of adjusted frequency point, transmitting signal with amplitude of
-123dBm, audio frequency of 1kHz and frequency offset of 3kHz in an­ tenna interface of vehicle station) and click Broadband to adjust the five frequency points including min., low, intermediate, high and max points. h.Enter SQL1 close in Computer Test Mode (input the frequ­ ency of adjusted frequency point, transmitting signal with amplitude of
-123dBm, audio frequency of 1kHz and frequency offset of 1.5kHz in antenna interface of vehicle station) and click Narrowband to adjust
6.3.2 Adjusting explanation Please refer Table3, 4 and 5 for the debugging of the parts above
Table 6.3 Voltage controlled oscillator
Item Setting Locking voltage
Test condition Supply voltage battery terminal:13.8V CH: Receiving high frequency point CH: Receiving low frequency point CH: Transmitting high frequency point CH: Transmitting low frequency point
Instrumentation DMM
PT8000 SERVICE MANUAL
the five frequency points including min., low, intermediate, high and max points.
6.3.1 DTMF frequency offset (HP8920 is set to TX state and filter is at 50Hz ~15 kHz) a.Enter DTMF frequency offset in Computer Test Mode and select Narrowband to set frequency offset to 3.5 kHz by adjusting the five frequency points including min., low, intermediate, high and max points and the number from 0 to 255. b.Enter DTMF frequency offset in Computer Test Mode and select Narrowband to set frequency offset to 1.7 kHz by adjusting the number from 0 to 255.
Test point PD
Correcting member
C122
C39
Requirement
3.5V 0.1V >0.6V
3.5V 0.1V >0.6V
Remarks
Adjustment Observation Adjustment Observation
Table 6.4 Receiving part
Item BPF
Audio Power
Sensitivity
Squelch
Test condition
Test frequency: Intermediate Frequency Point Antenna Interface Input: RF OUT: -47dBm(1 V) MOD: 1kHz DEV: 3.0kHz/ 1.5kHz Audio load: 16 CH: Low Frequency Point CH: Intermediate Frequency Point CH: High Frequency Point therefore OUT:
-119dBm(0.25 V) MOD: 1kHz DEV: 3.0kHz/ 1.5kHz CH: Receiving Center Frequency Point Level-9 RF OUT output:-114dBm Level-1 RF OUT output:-121dBm
Instrumentation Spectrum Analyzer / Integrated Tester therefore signal generator
Oscillograph
Audio frequency voltmeter
distortion tester
/Integrated tester
Test point Before Mixing
Speaker Interface
Correcting member Test mode
Test mode
Test mode
Test mode
Requirement Smooth Wave.
(Volume knob clockwise to the end) Audio Power>4W
SINAD 12dB or higher
Normal squelch opening after adjustment
Normal squelch opening after adjustment
Remarks User's adjustment not recommended
12
Page 14
Table 6.5 Transmitting part
Item RF rate DCS waveform (balance) Power
Max Modulation Frequency Deviation DTMF DEV CTCSS DEV CTCSS DEV DCS DEV
Test condition
CH: Transmitting Low Frequency Point AG: 1kHz/60mV
CTCSS: 67Hz CTCSS: 254.1Hz DCS: 023N
Instrumentation Frequency Counter / Integrated Test er Oscillograph / Integrated Tester
Power Tester / Integrated Tester Ammeter Frequency deviator/Integration Test er
Frequency deviator/Integration Test er Frequency deviator/Integration Test er Frequency deviator/Integration Test er Frequency deviator/Integration Test er
Test point
Antenna
PT8000 SERVICE MANUAL
correcting member Test mode VR1
Test Mode
VR2
Test Mode Test Mode Test Mode Test Mode
requirement Within 100Hz Nearly flat waveform Square wave Adjust to 22W/5W
Adjust to 4.2kHz/2.1kHz
Adjust to 3.5kHz1.7 kHz Adjust to 0.75kHz /0.35 kHz Adjust to 0.75kHz /0.35 kHz Adjust to 0.75kHz /0.35 kHz
remarks
200Hz
50Hz
Chapter 7 Main Technical Indexes
7.1 General Indexes
Model Frequency
Modulation Number of channels Channel separation IF Working voltage Working temperature Antenna Impedance Microphone Impedance Dimension Weight
7.2 Receiving part
Usable Sensitivity (12dB SINAD) Squelch-on sensitivity Receiver residue output Modulation receiving bandwidth Adjacent channel selectivity Intermodulation immunity Spurious response immunity Audio Output Power Receiving consumption current Standby current
7.3 Transmitting part
Transmitting Power Frequency Stability Max Modulation Frequency Deviation Modulation Distortion 300~3000Hz Adjacent-channel Transmitting Power Spurious Emissions Residual FM Transmitting Consumption Current
PT8000 (1) (136 ~ 174) MHz(2) (400 ~ 450) MHz (3) (438 ~ 490) MHz(5) (350 ~ 400) MHz
16K F3E/11K F3E 8 25 kHz/12.5kHz 1St IF: 49.95MHz 2nd IF: 450kHz
13.8V Negative Earth
-25 ~ +55 50
2.2k
W -45dB/N -40dB W 7kHz/N 3.5kHz W 70dB/N 60dB
4W, Balance @ Distortion 5% 16
-118dBm
-121dBm @ Level-1 Squelch
65dB 70dB
1A 100mA
20W/5W @13.8V DC
2.5ppm 5kHz/ 2.5kHz
3%
W 70dB/N 60dB
70 dB
W -45dB/N -40dB
7A @ 13.8V DC
Chapter 8 Trouble Shooting Guide
Problem
No.
Power on Failure
1
Phase lock loop
2
unlocked (Beeping)
No talkback
3
No receiving signal
4
The red transmission
5
Indicator lights but no sound is heard. The green receiving
6
indicator lights but no sound is heard.
Solution A. The power cable is not connected with the accumulator or the host reliably. Please con­nect the power cable reliably. B. The protective tube of power cable is burnt out. Please change it. C. The power button is of poor contact. Please change the silica gel button or PCB button. D. The rechargeable battery is out of power. Please recharge or change a new one. E. CPU is broken, Please change the IC. A. Channel frequency beyond the range, reset channel data. B. The crystal X1 of phase lock loop is broken. Please change it. C. The oscillator tube is broken. Please change it. D. The IC3 of phase lock loop is broken. Please change IC. A. The frequency is not right. Please reselect the channel of the same frequency. B. The CTCSS/DCS code is not the same. Please reset it. C. It is out of the effective communication range. A. The antenna is not in good contact. Please fasten the antenna head. B. The high-frequency amplifying tube Q18 is broken. Please change it. C. The squelch level is set to high Please reset the squelch level. D. The mixed tube Q19 is broken. Please change it. E. The FM IC6 is broken. Please change IC. A. Power module IC1 damaged, no power output, please change the module. B. MIC damaged, please change it. A. The speaker is broken. Please change it. B. The audio power amplifierIC7 is broken. Please change IC.
13
Page 15
Appendix 1 Abbreviations
AMP amplify, amplifier ANT antenna APC automatic power control BPF band pass filter CTCSS continuous tone control squelch system DCS Digital code squelch DEMOD demodulation E2PROM E2PROM HPF high pass filter IDC instantaneous deviation control IF intermediate frequency LED Light-Emitting Diode LNA low noise amplifier LPF low pass filter
Appendix 2 Mainboard Bom(438-490MHz)
PT8000 SERVICE MANUAL
MCU micro control unit MIC microphone MOD modulation MONI monitor PLL phase lock loop PTT push-to-talk RX SPK speaker TCXO temperature control X' oscillator TX UL un-lock VCO voltage control oscillator
N
Material Serial No.
O.
1
101-08000U-R03
2
102-0R8C2A-R01
3
102-304452-R01
4
102-9140NR-R01
5
102-A1519C-R01
6
102-A31136-R01
7
102-AT2408-R01
8
102-B15E03-R01
9
102-FP3502-R01
10
102-HT9172-R01
11
102-M2902V-R01
12
102-M2904V-R01
13
102-M78L05-R01
14
102-TA7808-R01
15
103-0DA221-R01
16
103-0MA742-R01
17
103-1SS372-R01
18
103-1SV278-R01
19
103-A2S111-R01
20
103-AP1250-R01
21
103-DAN222-R01
22
103-HSC277-R01
23
103-HVC355-R02
24
103-HVC376-R01
25
103-HZU5AL-R01
26
103-SM3MA1-R01
27
104-A144EE-R01
28
104-C144EE-R01
29
104-MT717T-R01
30
104-SC3357-R01
31
104-SC4116-R01
32
104-SC4617-R01
33
104-SC4919-R01
34
104-SC5108-R01
35
104-TA1298-R01
36
105-2SK508-R01
37
105-3SK318-R01
38
105-SK1824-R01
39
105-SK1829-R01
Name/Spec. PT8000PCB / PT8000U-080403.PCB,ROHS MCU / R8C/2A,R5F212A8SNFP ,PLQP-64,ROHS Power module / RA30H4452M ROHS MOS IC / PST9140NR,ROHS MOS IC / TDA1519C,SIL9,ROHS MOS IC / TA31136FN,SSOP ,ROHS MOS IC / A T24C08AN-SU27,ROHS MOS IC / MB15E03SL,PLL,16-PIN,SSOP ,ROHS MOS IC / XC62FP3502PR,SOT-89,ROHS MOS IC / HT9172,SOP ,ROHS MOS IC / NJM2902V,OP-AMP,ROHS MOS IC / NJM2904V,OP-AMP,ROHS MOS IC / NJM78L05UA ROHS MOS IC / TA7808S,TO-220,ROHS Chip diode / DA221(ROHM),ROHS Chip diode / MA742(PANASONIC),ROHS Chip diode / 1SS372(TOSHIBA),ROHS Chip variable capacitor diode/ 1SV278,ROHS Chip diode / 0603,MA2S111(PANASONIC),ROHS Chip diode / MA4P1250-1072T,ROHS Chip diode / DAN222,(ROHM),ROHS Chip diode /,HSC277(HITACHI),ROHS Chip variable capacitor diode/ 0603,HVC355B(HITACHI),ROHS Chip variable capacitor diode/ HVC376B,ROHS
Chip diode / HZU5ALL(HITACHI),ROHS Chip diode / DSM3MA1,ROHS Chip capacitor / DTA144EE(ROHM),ROHS Chip capacitor / DTC144EE(ROHM),ROHS
Chip capacitor / FMMT717TA,ROHS Chip capacitor / 2SC3357 ROHS Chip capacitor / 2SC4116-GR ROHS Chip capacitor / 2SC4617(S)(ROHM),ROHS Chip capacitor / 2SC4919,MUTING,CIRCUIT(SANYO),ROHS Chip capacitor / 2SC5108Y(TOSHIBA),ROHS Chip capacitor / KTA1298(Y),ROHS FET / 2SK508NV(K52),ROHS FET / 3SK318,ROHS FET / 2SK1824,ROHS FET / 2SK1829,ROHS
Installation Positon
IC11 IC1 IC12 IC7 IC6 IC15 IC3 IC2 IC5 IC8, IC9, IC13 IC4 IC17 IC16 D13 D9, D10, D25 D32 D8 D12, D15, D22 D3, D11 D20, D21, D33 D2, D19 D23 D1, D4, D5, D6, D14, D16, D17, D18, D26, D27, D28, D29, D30 D7 D34 Q15, Q23, Q29, Q35, Q36 Q9, Q10, Q17, Q22, Q24, Q25, Q28, Q37, Q42, Q43, Q44, Q47 Q39 Q4, Q5 Q3, Q13 Q14, Q21, Q26, Q31 Q32 Q1, Q2, Q7, Q11, Q20 Q38, Q40 Q6, Q12 Q18, Q19 Q30, Q33, Q34, Q45, Q46 Q16
14
Page 16
40
108-450C24-R02
41
108-CF450F-R01
42
108-CF450H-R01
43
108-XF4995-R01
44
109-040000-R01
45
109-040100-R01
46
109-040101-R01
47
109-040102-R01
48
109-040103-R01
49
109-040104-R01
50
109-040105-R01
51
109-040122-R01
52
109-040123-R01
53
109-040124-R01
54
109-040151-R01
55
109-040153-R01
56
109-040154-R01
57
109-040183-R01
58
109-040184-R01
59
109-040184-R02
60
109-040204-R01
61
109-040220-R01
62
109-040221-R01
63
109-040223-R01
64
109-040224-R01
65
109-040241-R01
66
109-040272-R01
67
109-040273-R01
68
109-040274-R01
69
109-040331-R01
70
109-040332-R01
71
109-040333-R01
72
109-040334-R01
73
109-040363-R01
74
109-040392-R01
75
109-040393-R01
76
109-040394-R01
77
109-040433-R01
78
109-040471-R01
79
109-040472-R01
80
109-040473-R01
81
109-040474-R01
82
109-040560-R01
83
109-040561-R01
84
109-040562-R01
85
109-040563-R01
86
109-040564-R01
87
109-040682-R01
88
109-040683-R01
89
109-040684-R01
90
109-040821-R01
91
109-040824-R01
450kHz Phase Frequency Detector / JTBM450CX24,ROHS Plug-in porcelain filter / LTM450FW, 450kHz 7kHz,ROHS Plug-in porcelain filter / LTM450HT, 450kHz 3kHz,ROHS Plug-in IF filter / 49.95MHz 7.5KHz, U-5*2,ROHS Chip resistor / 0402,0R 5%,ROHS
Chip resistor / 0402,10R 5%,ROHS Chip resistor / 0402,100R 5%,ROHS Chip resistor / 0402,1K 5%,ROHS
Chip resistor / 0402,10K 5%,ROHS
Chip resistor / 0402,100K 5%,ROHS
Chip resistor / 0402,1M 5%,ROHS Chip resistor / 0402,1.2K 5%,ROHS Chip resistor / 0402,12K 5%,ROHS Chip resistor / 0402,120K 5%,ROHS Chip resistor / 0402,150R 5%,ROHS Chip resistor / 0402,15K 5%,ROHS Chip resistor / 0402,150K 5%,ROHS Chip resistor / 0402,18K 5%,ROHS Chip resistor / 0402,180K 1%,ROHS Chip resistor / 0402,180K 5%,ROHS Chip resistor / 0402,200K 5%,ROHS Chip resistor / 0402,22R 5%,ROHS Chip resistor / 0402,220R 5%,ROHS Chip resistor / 0402,22K 5%,ROHS Chip resistor / 0402,220K 5%,ROHS Chip resistor / 0402,240R 5%,ROHS Chip resistor / 0402,2.7K 5%,ROHS Chip resistor / 0402,27K 5%,ROHS Chip resistor / 0402,270K 5%,ROHS Chip resistor / 0402,330R 5%,ROHS Chip resistor / 0402,3.3K 5%,ROHS Chip resistor / 0402,33K 5%,ROHS Chip resistor / 0402,330K 5%,ROHS Chip resistor / 0402,36K 5%,ROHS Chip resistor / 0402,3.9K 5%,ROHS Chip resistor / 0402,39K 5%,ROHS Chip resistor / 0402,390K 5%,ROHS Chip resistor / 0402,43K 5%,ROHS Chip resistor / 0402,470R 5%,ROHS Chip resistor / 0402,4.7K 5%,ROHS Chip resistor / 0402,47K 5%,ROHS Chip resistor / 0402,470K 5%,ROHS Chip resistor / 0402,56R 5%,ROHS Chip resistor / 0402,560R 5%,ROHS Chip resistor / 0402,5.6K 5%,ROHS Chip resistor / 0402,56K 5%,ROHS Chip resistor / 0402,560K 5%,ROHS Chip resistor / 0402,6.8K 5%,ROHS Chip resistor / 0402,68K 5%,ROHS Chip resistor / 0402,680K 5%,ROHS Chip resistor / 0402,820R 5%,ROHS Chip resistor / 0402,820K 5%,ROHS
PT8000 SERVICE MANUAL
CD1
Cf2
Cf1
Xf1, XF2
C134, C135, C162, C289, R66, R72, R145, R149, R172, R186, R196, R197, R222, R223, R229, R238, R242, R252, R257, R268, R282, R287 R2, R3, R71, R82, R84, R219 R21, R26, R101, R121, R247 R9, R48, R70, R78, R83, R136, R188, R194, R201, R206, R231, R235, R254, R266, R270, R292 R10, R12, R13, R15, R20, R24, R35, R62, R65, R68, R74, R79, R81, R112, R174, R210, R228, R233, R237, R280, R283, R284, R285 R40, R52, R53, R60, R64, R67, R80, R92, R117, R123, R199, R208, R225, R236, R239, R248, R269, R273 R128, R130, R131, R132, R133, R137, R139, R147, R192, R277 R152, R267 R88, R245 R150, R175 R63, R111 R49, R50, R56, R155, R162, R272 R6, R11, R27, R140, R216 R198, R207, R217, R259 R169, R170, R221 R93, R143 R69 R33, R37, R103 R115 R85, R86, R106, R109, R110, R153, R171, R215 R183, R213 R61 R1, R57, R148 R59, R161, R177, R205 R42, R141, R164 R14, R43 R124, R142, R146, R159, R173 R151, R156, R157, R185, R249 R73, R108, R134, R230 R98 R271, R279 R278 R202, R220 R160, R163 R100 R5, R16, R39, R76, R77, R91, R179, R187, R191, R195, R288, R289, R290 R75, R89, R105, R126, R127, R129, R293, R294 R96, R165, R204 R135 R51, R54, R55 R178, R184, R193, R212, R241, R260 R97, R125, R232, R258, R263, R275 R99, R243 R94, R95, R113, R114, R244 R118, R264, R274 R209 R255 R224
15
Page 17
109-040913-R01
92
109-060000-R01
93
109-060100-R01
94
109-060102-R01
95
109-060121-R01
96
109-060151-R01
97
109-060221-R01
98
109-060271-R01
99
109-060272-R01
100
109-060274-R01
101
109-060471-R01
102
109-0605R6-R01
103
109-060681-R01
104
109-060821-R01
105
109-070000-R01
106
109-070220-001
107
109-070470-001
108
109-100221-R01
109
110-110473-R01
110
110-110683-R01
111
111-010000-R01
112
111-030000-R01
113
112-043100-R01
114
112-043101-R01
115
112-043102-R01
116
112-043103-R01
117
112-043104-002
118
112-043104-R02
119
112-043105-R01
120
112-043110-R01
121
112-043120-R01
122
112-043123-R01
123
112-043150-R01
124
112-043180-R01
125
112-043182-R01
126
112-0431R0-R01
127
112-0431R5-R01
128
112-043220-R01
129
112-043221-R01
130
112-043222-R01
131
112-043223-R01
132
112-0432R0-R01
133
112-0432R5-R01
134
112-043330-R01
135
112-043331-R01
136
112-043333-R01
137
112-043390-R01
138
112-043392-R01
139
112-043393-R01
140
112-0433R0-R01
141
112-043470-R01
142
Chip resistor / 0402,91K 5%,ROHS Chip resistor / 0603,0R 5%,ROHS Chip resistor / 0603,10R 5%,ROHS Chip resistor / 0603,1K 5%,ROHS Chip resistor / 0603,120R 5%,ROHS Chip resistor / 0603,150R 5%,ROHS Chip resistor / 0603,220R 5%,ROHS Chip resistor / 0603,270R 5%,ROHS Chip resistor / 0603,2.7K 5%,ROHS Chip resistor / 0603,270K 5%,ROHS Chip resistor / 0603,470R 5%,ROHS Chip resistor / 0603,5.6R 5%,ROHS Chip resistor / 0603,680R 5%,ROHS Chip resistor / 0603,820R 5%,ROHS Chip resistor / 0805,0R 5%,ROHS Chip resistor / 0805,22R 5% Chip resistor / 0805,47R 5%, Chip resistor / 1206,220R 5%,ROHS Chip trimming resistor / MVR22HXBRN473, 47K 25%,B Linear,ROHS Chip trimming resistor / MVR22HXBRN683, 68K 25%,B Linear,ROHS Plug-in voltage-dependent resistor / 10D220 ROHS Chip Fuse / 433003,3A/32V,1206(429003) ROHS Chip capacitor / 0402,10P 0.5P ,50V,C0G,ROHS Chip capacitor / 0402,100P 5%,50V,C0G,ROHS
Chip capacitor / 0402,1000P 10%,50V,X7R,ROHS
Chip capacitor / 0402,0.01uF 10%,50V,X7R,ROHS
Chip capacitor / 0402,0.1uF 10%,10V,X5R, Chip capacitor / 0402,0.1uF 10%,10V,X5R,ROHS
Chip capacitor / 0402,1uF 10%,6.3V,X5R,ROHS
Chip capacitor / 0402,11P 5%,50V,C0G,ROHS Chip capacitor / 0402,12P 5%,50V,C0G,ROHS Chip capacitor / 0402,0.012uF 10%,50V,X7R,ROHS Chip capacitor / 0402,15P 5%,50V,C0G,ROHS Chip capacitor / 0402,18P 5%,50V,C0G,ROHS Chip capacitor / 0402,1800P 10%,50V,X7R,ROHS Chip capacitor / 0402,1P 0.25P ,50V,C0G,ROHS Chip capacitor / 0402,1.5P 0.25P ,50V,C0G,ROHS Chip capacitor / 0402,22P 5%,50V,C0G,ROHS Chip capacitor / 0402,220P 5%,50V,C0G,ROHS Chip capacitor / 0402,2200P 10%,50V,X7R,ROHS Chip capacitor / 0402,0.022uF 10%,50V,X7R,ROHS Chip capacitor / 0402,2P 0.25P ,50V,C0G,ROHS Chip capacitor / 0402,2.4P/2.5P 0.1P,50V,C0G,ROHS Chip capacitor / 0402,33P 5%,50V,C0G,ROHS Chip capacitor / 0402,330P 10%,50V,X7R,ROHS Chip capacitor / 0402,0.033uF 10%,16V,X7R,ROHS Chip capacitor / 0402,39P 5%,50V,C0G,ROHS Chip capacitor / 0402,3900P 10%,50V,X7R,ROHS Chip capacitor / 0402,0.039uF 10%,50V,X7R,ROHS Chip capacitor / 0402,3P 0.25P ,50V,C0G,ROHS Chip capacitor / 0402,47P 5%,50V,C0G,ROHS
PT8000 SERVICE MANUAL
R190 L52, L62 R29, R30 R18, R19 R41 R4 R45 R44 R34 R36 R32 R8 R58 R22, R23 L29 L30 L31 R46, R47 VR2
Vr1
R281 F1 C7, C53, C80, C138, C139, C307 C36, C37, C81, C90, C91, C99, C103, C105, C108, C112, C114, C115, C349, C350, C351, C352, C353, C354, C356, C359, C360, C361, C362, C363 C58, C167, C170, C171, C188, C189, C195, C196, C206, C212, C214, C221, C231, C266, C311, C321, C370 C33, C102, C121, C133, C145, C153, C191, C242, C256, C284, C297, C330, C333 C173 C17, C83, C144, C172, C183, C184, C186, C187, C210, C211, C213, C235, C253, C259, C261, C268, C270, C271, C295, C300, C308, C319, C325, C329, C334, C337, C338 C56, C120, C267, C278, C280, C291, C298, C303, C304, C312, C323, C335, C336 C197 C2, C16, C106, C118, C194 C249, C252, C258, C263, C273 C13, C190, C198 C204 C217 C69, C70, C175 C203 C27, C28, C82, C97, C98, C168, C272, C281 C282 C248, C262 C158, C238, C239, C322 C60, C161, C177 C200 C6, C130, C147, C232 C140 C125, C154, C156, C257, C276 C225, C229 C301, C314 C288 C35, C124, C275 C129, C255
16
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143
112-043471-R01
144
112-043473-R01
145
112-0434R0-R01
146
112-0435R0-R01
147
112-043681-R01
148
112-043683-R01
149
112-043683-R02
150
112-043820-R01
151
112-043821-R01
152
112-0438R0-R01
153
112-0439R0-R01
154
112-043R50-R01
155
112-063102-R01
156
112-063104-R01
157
112-0631R0-R01
158
112-0632R0-R01
159
112-063333-R01
160
112-063471-R01
161
112-0634R0-R01
162
112-0635R0-R01
163
112-0636R0-R01
164
112-063R50-R01
165
112-072105-R01
166
112-072106-R01
167
112-072225-R01
168
112-072475-R01
169
112-073334-R01
170
112-102104-R01
171
112-102105-R01
172
112-102156-R01
173
112-103102-R01
174
112-103106-R01
175
112-103120-R01
176
112-103140-R01
177
112-1031R0-R01
178
112-1032R0-R01
179
112-1034R0-R01
180
112-191477-R01
181
112-201476-R02
182
113-010100-R01
183
114-06E180-R01
184
114-06E560-R01
185
114-06E680-R01
186
114-06G102-R01
187
114-06G120-R01
188
114-06G180-R01
189
114-06G181-R01
190
114-06G220-R01
191
114-06G221-R02
192
114-06G332-R01
Chip capacitor / 0402,470P 10%,50V,X7R,ROHS
Chip capacitor / 0402,0.047uF 10%,16V,X7R,ROHS Chip capacitor / 0402,4P 0.25P ,50V,C0G,ROHS Chip capacitor / 0402,5P 0.25P ,50V,C0G,ROHS Chip capacitor / 0402,680P 10%,16V,X7R,ROHS Chip capacitor / 0402,0.068uF 10%,16V,X7R,ROHS Chip capacitor / 0402,0.068uF 10%,10V,X7R,ROHS Chip capacitor / 0402,82P 5%,50V,C0G,ROHS Chip capacitor / 0402,820P 10%,16V,X7R,ROHS Chip capacitor / 0402,8P 0.5P ,50V,C0G,ROHS Chip capacitor / 0402,9P 0.5P ,50V,C0G,ROHS Chip capacitor / 0402,0.5P 0.1P ,50V,C0G,ROHS Chip capacitor / 0603,1000P 10%,50V,X7R,ROHS Chip capacitor / 0603,0.1uF 10%,50V,X7R,ROHS Chip capacitor / 0603,1P 0.25P ,50V,C0G,ROHS Chip capacitor / 0603,2P 0.25P ,50V,C0G,ROHS Chip capacitor / 0603,0.033uF 10%,16V,X7R,ROHS Chip capacitor / 0603,470P 10%,50V,X7R,ROHS
Chip capacitor / 0603,4P 0.25P ,50V,C0G,ROHS Chip capacitor / 0603,5P 0.25P ,50V,C0G,ROHS Chip capacitor / 0603,6P 0.5P ,50V,C0G,ROHS Chip capacitor / 0603,0.5P 0.1P ,50V,C0G,ROHS Chip T a capacitor ,SIZE P,1uF 20%,10V,ROHS Chip T a capacitor ,SIZE P,10uF 20%,6.3V,ROHS Chip T a capacitor ,SIZE P,2.2uF 20%,10V,ROHS Chip T a capacitor ,SIZE P,4.7uF 20%,10V,ROHS
Chip capacitor / 0805,0.33uF+80%--20%,10V,Y5V,ROHS Chip T a capacitor ,SIZE A,0.1uF 20%,35V,ROHS Chip T a capacitor ,SIZE A,1uF 20%,16V,ROHS Chip T a capacitor ,SIZE A,15uF 20%,6.3V,ROHS Chip capacitor / 1206,1000P 10%,50V,X7R,ROHS Chip capacitor / 1206,10uF+80%--20%,16V,Y5V,ROHS Chip capacitor / 1206,12P 5%,50V,C0G,ROHS Chip capacitor / 1206,14P 5%,50V,C0G,ROHS Chip capacitor / 1206,1P 0.25P ,50V,C0G,ROHS Chip capacitor / 1206,2P 0.25P ,50V,C0G,ROHS Chip capacitor / 1206,4P 5%,50V,C0G,ROHS Plug-in electrolytic capacitor / 10*16,470UF25V, 20% ROHS Chip electrolytic capacitor / 6.3*5.3,47U25V, 20%,ROHS Chip trimming capacitor / TZV2Z100A110,3~10p+100,ROHS Chip inductor / C1608CB-18NJ, 18NH 5%,0603,ROHS Chip inductor / C1608CB-56NJ, 56nH 5%,0603,ROHS Chip inductor / C1608CB-68NJ, 68nH 5%,0603,ROHS Chip inductor / MLF1608A1R0K,1uH 5%,0603,ROHS Chip inductor / MLG1608B12NJT,12nH 5%,0603,ROHS Chip inductor / MLG1608B18NJT,18nH 5%,0603,ROHS Chip inductor/ LGHK1608R18J-T,180nH 5%,0603,ROHS Chip inductor / MLG1608B22NJT,22nH 5%,0603,ROHS Chip inductor/ LGHK1608R22J-T,220nH 5%,0603,ROHS Chip inductor / MLF1608A3R3K,3.3uH 5%,0603,ROHS
PT8000 SERVICE MANUAL
C3, C9, C11, C12, C19, C20, C21, C38, C47, C49, C50, C51, C52, C54, C55, C57, C59, C68, C71, C87, C88, C89, C92, C95, C110, C116, C119, C123, C128, C136, C142, C143, C148, C151, C157, C160, C169, C174, C178, C185, C207, C215, C218, C220, C222, C223, C247, C274, C279, C283, C285, C293, C296, C305, C309, C310, C315, C317, C326, C328, C332, C339, C340, C342, C343, C348, C369 C245, C294, C306 C100, C107, C126 C72, C73, C166, C205 C132 C155, C244, C320 C357, C358 C234 C324 C192 C93 C48, C62, C65 C26 C96 C4, C5, C176 C40 C18 C22, C23, C24, C25, C64, C67, C77, C78, C79, C84, C85, C86, C101, R7 C30, C32, D24 C10, C34 C31 C41, C111 C290 C327 C233, C237, C313 C1, C8, C42, C131, C159, C216, C226, C246, C286, C345, C346 C181 C109, C113 C117 C137, C149 C29 C265 C45 C94 C43 C15 C61 C331 C66, C74, C341, C344 C39, C122 L20, L45 L36 L47, L53 L48 L14, L15 L13 L2 L7, L8 L12, L21, L27, L44 L5, L37
17
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PT8000 SERVICE MANUAL
193
114-06G471-R01
194
114-06G561-R01
195
114-06G820-R01
196
114-08E103-R01
197
114-08E331-R01
198
114-08E821-R01
199
114-10D170-R01
200
114-10D330-R01
201
115-1R23R0-R01
202
115-2R02R0-R01
203
115-3R0110-R01
204
115-3R06R0-R02
205
117-000000-R05
206
117-000000-R07
207
117-000000-R08
208
119-060104-R01
209
122-116M80-R02
210
122-13M580-R01
211
122-17M300-R01
212
124-020000-R08
213
124-050000-R14
214
124-090000-R01
Chip inductor / MLF1608DR47K,470nH 10%,0603,ROHS Chip inductor / MLF1608DR56K,560nH 10%,0603,ROHS Chip inductor / MLG1608B82N,82nH 5%,0603,ROHS Chip inductor / FSLM2520-100J,10uH 5%,1008,ROHS Chip inductor / FSLM2520-R33K,330nH 10%,1008,ROHS Chip inductor / FSLM2520-R82K,820nH 10%,1008,ROHS Chip inductor/ LQW31HN17NJ03L,17nH,1206,MURATA,ROHS Chip inductor/ LQW31HN33NJ03L,33nH,1206,MURATA,ROHS Chip air-cored coil / 0.4*1.2*3TR,ROHS Chip air-cored coil / 1.4*2.0*2TR,ROHS Chip air-cored coil / 0.9*3.0*11TR,ROHS Chip air-cored coil / 0.9*3.0*6TR,ROHS Chip bead / EMI,FILTER, SMT,BLM21P300S,0805,ROHS Chip bead / EMI,FILTER, SMT,BLM41P600SPT,1206,ROHS Chip bead / EMI,FILTER, SMT,BLM11A601S,0603,ROHS
Temperature Chip resistor / NTH5G16P42B104K07TH,100K,0603,ROHS Chip crystal resonator / TVCGDCSANF,16.8MHz 2.5PPm ROHS Chip crystal resonator / ZTACC3.58MG,ROHS Chip crystal resonator / CSTCR7M30G53-R0,7.3M,ROHS FFC/FPC Connector / 08 6210 034 340 800,34PIN,P=0.5mm,ROHS
3.5mm Plug-in Speaker-Mic socket / MOTOROLA ,ROHS 2PIN Plug-in Speaker socket / WCPW20-02,ROHS
L41 L42 L34, L38 L40 L49 L50 L3 L35 L51, L54, L55, L56, L57, L58 L9, L10, L11, L28 L19 L18 L64, L72, L73 L25, L26 L1, L4, L23, L24, L32, L33, L39, L59, L60, L61, L65, L66, L67, L68, L69, L70, L74, L75, L76, L77 R90, R138 X1 X2 X3 CN4 J1 Cn2
Appendix 3 Structured Part List
Number P/N NAME QTY.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
120-100000-R38B 120-400000-R04 120-400000-R05 121-100000-R19 201-008000-R01A 201-008000-R02A 201-008000-R03A 201-008000-R04A 201-008000-R05A 201-008000-R06A 202-008000-R01B 202-008200-R02A 203-006800-R26 203-007200-R08 203-008000-R01A 203-008000-R02A 203-008000-R03A 203-008000-R05A 203-008200-R03A 203-008200-R05A 204-006800-R01 204-008000-R01A 204-008000-R02A 204-008000-R03A 204-008000-R04A 204-008200-R09A 301-25050J-R01 301-30060G-R01 301-30250D-R01 302-26060D-R01 303-30100G-R01
cable power wire speaker cable 34pin speaker case front knob volume lens display lens led bracket display SR power cable key rubber plug speaker hole spring plate volume knob nut volume knob case top Al case bottom Al plate metal of cable power metal dome rubble key base antenna shield cover power module lable display lens dustproof net speaker dustproof up case front dustproof down case front dustproof case top and bottom plate grounding with power module screw m2.5*5 screw m3*6 screw m3*25 screw m2.6*6 screw m3*10
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 6 7 6 5 7
18
Page 20
Appendix 4 Appendix
PT8000 SERVICE MANUAL
Name Bracket
Powercable
Hand Microphone MIC
Microphone Hanger
Combination Screw
Self-tapping Screw
Type
KME215
Specification
M4.0*10.0
M5.0*16.0
Accessories
Self-tapping Screw
M4.0*16.0
19
Page 21
Appendix 5 PT8000 SPARE MECHANICAL PART BOM
PT8000 SERVICE MANUAL
PART NUMBER
ITEM
604-080000-R02
1
203-007200-R08
2
301-25050J-R01
3
604-080000-R01
4
120-400000-R14
5
202-008000-R01B
6
604-080000-R05
7
120-400000-R15
8
301-26060D-R01
9
604-080000-R03
10
201-008000-R06A
11
203-008000-R03A
12
PT8000 SUBASSEMBLY CASE FRONT 604-080000-R01 BOM
ITEM
PART NUMBER
1
201-008000-R01A
2
204-008000-R01A
3
121-100000-R21
4
201-008000-R04A
PT8000 SUBASSEMBLY VOLUME KNOB (604-080000-R02 BOM
ITEM PART NUMBER DESCRIPTION QTY 1 201-008000-R02A KNOB VOLUME 1 2 203-006800-R26 SPRING PLATE 1
DESCRIPTION SUBASSEMBLY VOLUME KNOB NUT VOLUME KNOB SCREW M2.5*5 SUBASSEMBLY FRONT CASE LINE SPEAKER KEY RUBBER SUBASSEMBLY PCB CONTROL CABLE 0.5*34P*110mm SCREW M2.6*6 SUBASSEMBLY CASE TOP AL FASTENER POWER CABLE METAL PLATE
DESCRIPTION CASE FRONT NET DUSTPROOF SPEAKER SPEAKER LENS LED
QTY
1 1 6 1 1 1 1 1 5 1 1 1
QTY
1 1 1 1
PART NUMBER
ITEM
202-008200-R02A
13
120-100000-R15
14
301-30100G-R01
15
203-008200-R03
16
102-304452-R01
17
203-008200-R05A
18
204-008200-R10A
19 20
301-30060G-R01
21
604-080000-R04
22
301-30250D-R01
23
ITEM
PART NUMBER
5
201-008000-R03A
6
204-006800-R01
7
PT8000 SUBASSEMBLY CASE TOP AL 604-080000-R03 BOM
ITEM PART NUMBER DESCRIPTION QTY 1 203-008000-R02A CASE TOP AL 1 2 204-008000-R03A STRIP DUSTPROOF B 1 3 204-008000-R02A STRIP DUSTPROOF C 1
DESCRIPTION PLUG SPEAKER HOLE CABLE POWER SCREW M3*10 WITH SPRING PLATE ANTENNA BASE POWER MODULE SHIELD POWER MOUDLE CUSHION ELECTRIC PCB MAIN ELEC. PARTS SCREW M3*6 SUBASSEMBLY CASE BOTTOM AL SCREW M3*25
DESCRIPTION LENS WINDOW LABLE LCD LABLE LOGO
QTY 1 1 1
QTY
1 1 7 1 1 1 1 1 8 1 6
PT8000 SUBASSEMBLY CASE BOTTOM AL 604-080000-R04 BOM
ITEM PART NUMBER DESCRIPTION QTY 1 203-008000-R01A CASE BOTTOM AL 1 2 204-008000-R04A STRIP DUSTPROOF A 2
20
PT8000 SUBASSEMBLY PCB CONTROL 604-080000-R05 BOM
ITEM PART NUMBER DESCRIPTION QTY 1 PCB CONTROL ELEC. PART 1 2 203-008000-R05A METAL DOME 1
Page 22
Figure 1 PT8000 Schematic Circuit Diagram
SPEAKER
6
J1 SPK
13.8V
BATTARY
MIC
6
TO ANT
LPF
5
ANT SW
APC
IC4
APC CONTROL
BPF
8T
IC7
TDA1519C
VR1
AF POWER AMP
10K
Number RevisionSize
A3
Title
Date: 2009-1-9 Sheet of
File: X:\PT8000\..\PT800 0 B LOCK DEAGRAM .SchDocDrawn By:
8R
HP
Q26
CTCSS/DCS
SW
Q33
MUTE
IC16
2T
D0D1D2D3DV
TA7808S
IC17
NJM78L05UA
5
BPF
IC5
IC1
RA30H
8R
Q19
MIX
4
8T
Q5
PRE
DRIVE
8T
Q4
RF AMP
TX/RX SW
8T 8R
3
5V
RF AMP
XF1
49.95MHz
Q20
IF AMP
CD1
450KHZ
DET COLL
5V
IC6
IF DEMODULATOR
IC8A IC8BIC8CIC8D
AMP LP LP AM P
8R
CF2
CF1
450KHz
450KHz
AF OUT
AMP
IC10BIC10A
DTMF
DECODER
HP
SW
Q38
IC9C IC9BIC9AIC9D
AMP HP LP LP
LP LP IDC AMP
IC13D IC13AIC13BIC13C
5T
MOD
SW
Q40
8TC
8RC
8R
5V
4
3
Q1 Q2
BUFF
5V
Q21
AMP
NOISE
MOD
D25
DET
RX
TX
Q6
Q14
VCO
2
Q7
BUFF
1
VCO
Q14
RIPPLE
FILTER
5V
LOOP FILTER
5V
3.5V
IC3
UL
A A
PLL IC
MB15E03SL
CKDTUL
*3 2ND LOCAL AMP
X1
TCXO
16.8MHz
QT TCXO
BUSY
8R
Q11
INT
D0
BUSY
SDA
PTT
B B
C C
PF1
PF2
POWER
PF3
PF4
KEY BOARD
X3
7.3MHz
IC15
AT24C08
IC11
CPU
R5F212A8
EEPROM
2
5V
TITEMP
RESET
UL
APC
LE
DTCKPA
E-ALA
MODE
D1D2D3
DV
HOOK
IGN
KEY1 RSSI
2TIN
RXD
TGSW
M-MU
AFCO
A-MU
MD
KEY2
RPTT
SHIFT
TO1
DEV1
DEV2
SCANL
LOWL
RXL
TXL
VCCN
2TOUT SCL
TXD
BLC
MAX
8TC
8RC
SBC
RX
W/N
DATA
CLK
D D
1
21
Page 23
Figure 2 PT8000 Main Board Schematic Circuit Diagram
J1 SPK
C269
INV
9
M/SS
8
VP
7
OUT2
6
GND2
5
OUT1
4
RR
3
GND1
2
NINV
1
C251*C254
*
R168
*
R167
*
IC10 *
C250
*
*
C253 104
R172 0R
R175
120K
C247
471
10K
R174
470K
7
270K
Aout
IC9 NJM2902V
14
C249
153
R173
4.7K
C256
C245
683
C248 222
D31 *
C252
123
14
R169 180K
Dout
Aout1A-in2A+in3V+4B+in5B-in6Bout
IC8 NJM2902V
22K
R171
R170 180K
C244
683
C255
C246
4.7uF/10V
RSSI
APC
DEV2
SHIFT
RESET
HOOK
32
MR
MR
33
HOOK
DATA
34
CLK
CLK
35
INT
INT
36
TXD
TXD
37
RXD
RXD
38
BLC
BLC
39
8TC
8TC
40
8RC
8RC
41
APC
APC
42
SBC
SBC
43
TGSW
44
PA
PA
45
A-MU
46
M-MU
47
AFCO
AFCO
48
495051525354555657585960616263
TI
R105 47K
C265
*
C260
C259
105
C264
*
R181 *
7
8
V+
Aout1A-in2A+in3GND
Q26
2SC4617
C257
333
C258
153
C263 153
5
6
A-in
A+in
R178 5.6K
R184
5.6K
392
C262 472
C261
104
12
13
D-in
D+in
R183
220K
*
47P
L75
R185 33K
RX
MD
2TIN
RX
MD
2TIN
DATA
TGSW
AF-MUTE
MIC-MUTE
TEMP
BUSY
RSSITINC
BUSY
RSSI
TEMP
*
R194 22K
C268
104
10uF
C271
R196 4.7K
C270
6
Bout
R197
R190
91K
5.6K
R193
C273
4
V+
C267
474
R192
1M
R199
C266 102
11
GND
R198
L63
*
Q27
C272
DV
D3
DV
IC11
KEY1
KEY2
KEY2
KEY1
PTT
27P
L36
56nH
4P
C93
L19
11T
C63
L29
*
D11
L709CE
*
C44
D36
L709CE
C61 10P
C91
101
D9 MA742
C60
2P
C62 0.5P
C43
*
L28
D10
MA742
C48
0.5P
C65
0.5P
C90
101
R47 220R
L18
6T
R46 220R
*
C46
C8222PC81101
C45
6P
L26
C55 471
C66
47uF/25V
BLM41P600SPT
L25
471
C92471
C51
D7 H ZU5ALL
C74
R23 430R
R43
47uF/25V
C372
*
L24
BLM11A601S
R22 430R
2P
C64
471
C79
471
L31
L15
18nH
100R
1K
R19
R30
10R
D13
R34 2.7K
C78 471
C86 471
C75
*
R41
120R
471
C67
L30
L14
18nH
C85 471
100R
1K
R18
R29
10R
470R
C77 471
C84 471
R32
R45 220R
L22
*
R38
*
C76
*
R28
*
*
R17
*
Q8
R25 180R
*
R31
180R
L17
*
L16
4.7K
C54
471
R16
C50
471
C49
471
330R
R14
R33
22R 10K
R13
C89
471
R21
100R
C59
471
C57
471
392
R20
10K
C68
471
R44 270RL27 220nH
C83
104
R26 100R
2SK508NV(K52)
Q6
C71
471
C87
471
L21 220nH
C39 10P
C70
1P
R36
270K
R42
270K
C69
1P
D8
R39
4.7K
1SV278
C41 0.5P
D6 HVC376B
L23
BLM11A601S
TX OR RX H:4.0V
C80 10P
R27
150K
C88
471
2SC5108
Q7
18nH
C53
10P
R37
22R
C73 5P
L20
18nH
C72 5P
C52
471
C42 4.7uF/10V
C58
102
8
5
7
6
4
DO
FIN
VCC
GND
XFIN
CLOCK9DATA10LE11PS12ZC13LD/FOUT14P/15R/
R40
100K
R48
MA2S111
D12
R15 10K
R24 10K
R35 10K
CK
C100
33P
*
R72
0R
C152
R53
22K
2T
R52
22K
C94
15P
C98
C99
C97 22P
330R
C102103
Q9
C101
471
L32
BLM11A601S
C95
471
C96
104
L33
BLM11A601S
R51
560R
R55
R54 560R
3
VP
1K
R49
15K
R50 15K
R56
0R
C104
5
6
8
7
V+
B-in
Bout
B+in
R60 100K
R64
100K
*
D15 MA2S111
R59 27K
C119
471
22P
C115
101
C110
471
101
C121
103
R63
150R
DTC144EE
DA221
R58 680R
R62 10K
R65
C111 0.5P
R61 240R
L37 3.3uH
C107
4P
L35
39nH
C118
12P
C106
15P
D14
HVC376B
L34
82nH
C109
0.1uF/35V
C117
1uF/16V
R57
2.7K
560R
C113
0.1uF/35V
C116
471
R66
2
1
OSCIN
OSCOUT
IC3
MB15E03SL
16
C108
101
C103
101
C112
101
C105
101
C114 101
15K
R80 10K
Aout1A-in2A+in3GND
IC4 NJM2904
4
C136
471
R67
100K
R73
330K
R87
*
R81 10K
C157
471
C373
47uF/25V
C230
392
Q10
C128
R68
10K
Q13 2SC4116
C123
471
4P
C126
3P
C124
Q12 2SK508NV(K52)
C122
10P
L38 82nH
C127
D16
HVC376B
D18
HVC376B
D17
C125 333
C130
Q11
R69
C129
0R
16.8MHz
L39
BLM11A601S
R90
100K
T
R75
47K
R83
1K
R79
10K
R89
47K
C160
TX:L TX OFF:H
L46
*
C162
L45
18nH
C161
D19HSC277
L78
BLM11A601S
DTC144EE 471
C137
15uF/6.3V
10K
C153
103
C151
471
10K
Q14 2SC4617
R74
C149
15uF/6.3V
C148
471
*
HVC376B
16.8*3 MHz TX:H RX:L
C141
*
C135 0R
33P
L44
220nH
C147 33P
C1340RL43
*
C146 *
C140
331
L41
470nH
C133 103
471
L42
C142
R82 10R
560nH
2SC5108
200K
C150
*
47P
C139
10P
R70
1K
R86
12K
L40
10uH
393
C156
C138
10P
R85
0R
*
C155
X1
16.8MHz
R84
0R
GND
OUT
2
3
C159
4.7uF/10V
VC
VCC
1
4
R88
C131
4.7uF/10V
R71
C132
15K
C145
103
R78 1KR77820R
C154
182
C144
104
10R
C143
471
C158 182
R76
820R
681
Q16
471
2SK1829
TEMP TGSW
R93
180K
RSSI
L47
68nH
C166
5P
*
C167
102
C164
0R
6P
C163
R92
100K
2P
*
C165
R91
4.7K
2LO
R94 6.8K R9 5 6.8K
W:H N:L
W:L N:H
RX
Q15
DTA144EE
W:H N:L
Q36
DTA144EE
R280
10K
W/N BUSY
L76 BLM11A601S
2LO
VCCN
CN1
TO ANT
6
L11
2T
L9
2T
C14 2P C15 4P
C29
102
D3
L709CE
L10
2T
POUT
VDD
C28 22P
C37 101
101
VGG
C27 22P
C36
PIN
5
R8
12R
IC1 RA30H4047M
4
3
2
1
C40
C26 102
*
L6
C31 6P
Q5
2SC3357
C30 6P
Q4
2SC3357
C25
471
471
C23 471 C24
R7 33R
C22 471
C19
471
D2
HSC277
4.7K
R5
C7 10P
L7
22nH
R1
2.7K
Q2
2SC5108
C13 15P
C6
33P
L8
22nH
R6
150K
Q1
2SC5108
C364
392
C371
R1210K
C5 1P
Q3 2SC4116
C4 1P
R4 150R
C47
471
L5 3.3uH
C34 5P
C10 5P
4P
C32
L3
23nH
C16
12P
L12 220nH
C2
12P
D1
D4
HVC376B
HVC376B
HVC376B
D5
L2
180nH
C18
333
R9
1K
C38 471
L13
C35 3P
C33 103
C17 104
C3 471
R3
10R
L1 BLM11 A601S
C8 4.7uF/10V
C20
471
R2 10R
C12
471
L4
C11
471
BLM11A601S
R11 150K
C1 4.7uF/10V
3.5V
OUTIN
IC2
XC62FP3502PR
C9 471
UNLOCK:0V
R10 10K
ULLEDT
C199 *
C168
L57 3T
L54 3T
C201 *
D27
HVC376B
C205 10P
C177
2P
*
R137 1M
R122
4P
D24
L58 3T
C208 *
10P
R133 1M
HVC376B
C194
D28
C174
471
L52
0R
C223
R118
68K
R123 100K
Q18
3SK318
R115
220R
R103
22R
C196
102
R104
* 68nH
C195
102
C214
102
L53
L61BLM11A601S
C200 1P
C169
471
L51
3T
D26
HVC376B
C204 18P
R132
1M
C176
0.5P
R128 1M
C203 1P
C21
D23
HVC355B
15P
R131
1M
3T
L56
R98
36K
R96
470K
D22
R97
56K
R101
XF2
XF1
R100
R99
L48 1uH
D21
CF1
450KHz HT
D20
C56
105
Q17
DTC144EE
DTC144EE
Q37
HVC376B
C198
D30
C202 *
C175
1P
8P
MA2S111
R130
3T
1M
L55
HVC376B
C197
D29
R117
100K
471
C178
R125
56K
C186
104
Q19
3SK318
C207
471
150R
R111
C193
*
L49
C1928PR107
*
0.82uH
L50
0.82uH
L59
BLM11A601S
C191
103
471
C185
C171
102
C218
471
C180
*
100R
49.95MHz
C190
15P
49.95MHz
470R
C179
*
C170
102
560K
Q20
2SC5108
R121 100R
R102
C209
*
*
C182
*
104
C173
DAN222
C217
R120
*
R114 6.8K
CF2 450KHz F
*
R119
6.8K
R113
C221 102
C212 102
DAN222
R109 22K R 110 22K
C172
104
R1450R
R136
1K
Q22
DTC144EE
C120
105
C188
102
C228
*
R108
330K
R124
3.3K
C222
R135
56R
Q21 2SC4617
C206
102
C187
104
C213
104
102
D25
MA742
C189
T
C181
334
R138 100K
R112
10K
R129
47K
R296
104
L60
C184
104
BLM11A601S
C216
4.7uF/10V
C211
104
R106
22K
R116
*
C183
104
C210 104
R134
330K
17
15
18
16
EST
VDD
RT/GT
VP1VN2GS3VREF4INH5PWDN6X17X28VSS
IC5 HT9172
R127
47K
R126
47K
C215
471
R147
1M
C238
C220 471
471
R141
270K
R143
180K
C226
4.7uF/10V
471
IC6
TA31136
182
XIN
MIXI
1
XOUT
GND
2
MIXOUT
NREC
3
VCC
NDET
4
IFI
RSSI
5
DEC
IFO
6
R140150K
FILO
QUAD
7
FILI8AF
102
R233
10K
3.3K
C370
R142
R177
27K
L62 0R
C224
*
C227 *
471
R151
33K
10
14
D011D112D213D3
OE
DV
223
R156
33K
C239
223
R157
33K
IC7 TDA1519C
C243 *
R166
R165
C232
33P
C235
104
16 15 14 13
C234
82P
CD1
12 11 10
9
2.7K
R148
3.3K
R146
C231
102
W:L N:H
C233
2.2uF/10V
R150
120K
R149
0R
VR1
68K
R189
*
R186
0R
C236
*
R191
4.7K
C357
683
R164
C24450
1.2K
R152
Q23
DTA144EE
R159
3.3K
C237
C242
103
2.2uF/10V
R155
15K
R163
43K
Q25
DTC144EE
27K
R161
43K
R160
R153
22K
VR2
47K
DEV1
Q24
DTC144EE
R162
C241
*
15K
R158*R154
*
TO0
C240
*
R195 4.7K
TO1
C358
683
DV D3 D2 D1 D0
9
R139
1M
X2
3.58MHz
C225
39P
C229
39P
-
+
DC1
CN2
CN2
CN5
CN4
123
4
R253
*
C355
*
R256*
C367
*
103
Q32 2SC4919
0R
R255
D33
DAN222
C299
*
R247
100R
D32
1SS372
R244
6.8K
C307
10P
R249
33K
R245 12K
5
6
7
B-in
Bout
Cout8C-in9C+in10GND11D+in12D-in13Dout
IC13NJM2902V
C305
471
R259
18K
C301
392
R258
56K
C306 473
Q34
105
C303
105
R2570RR248
0R *
R251
R252
0R
105
Q31
2SC4617
C304
Q47
Q46
2SK1824
Q33
2SK1824
R243
560K
R254
R144
*
R246
*
C365
*
R286
10K
R287
10K
5
C300 104
OUT1VDD2GND
IC14
3
*
R182
C302
*
MODET2TXDT5VCCT3RXDT4RESET
T1
MODE
TXD
INT
SCANL DEV2
DEV1
TO1 TO0
SDA
SHIFT
XIN
SCL
XOUT RESET SDA SCL
MODE
E-ALA IGN
C336
105
C335
105
CN3
C316*
L69
BLM11A601S
C325
104
820R
TX MUTE:H
R271
100K
C326
471
2.2uF/10V
C313
R274
68K
104
C319
C321
222
3.9K
683
C320
C308
104
R279
R277
560K
223
C322
R267 1.2K
R263
56K
R278
39K
4
1
3
2
V+
A-in
Aout
B+in
A+in
L70
14
C310
471
R272
15K
C324
821
R276
*
392
C314
68K
R275
56K
R264
C323 105
R273 *
2SK1824
R270
1K
L79
*
C317
471
C311
102
R2605.6K
R262
*
0R
R268
R294
47K
DTC144EE
R293
47K
MAX AF:L
C312
105
C309
471
1K
C366
*
L73
BLM21P300S
NC4NC
*
IC15
AT2408N
GND4SDA
R269 100K
5
R266 1K
A2
SCL
3
6
*
A1
TEST
2
7
R265*R200
A0
VCC
1
8
C315
471
CN3
1
2
123
C368
*
R250
*
C297
VR3
*
R235 1K
R242
0R
R238
R240
*
R237
R201 1K
Q28
L64
C274
471
105
C375
C374
C277
R205
105
10K
C295
104
C283
471
Q30
2SK1824
DTC144EE
BLM21P300S
W:H N:L
5.6K
R241
105
C294 473R232 56K
R297 *
2SK1824
Q49
R299
47K
105
47K
R300
Q50
DTC144EE
R234
*
*
R229 0R
C298
R236
100K
27K
R2311KR239
100K
Q45 2SK182 4
R211
*
R214 *
R227
*
R203 *
5
B-in
B+in
R218 *
R226
*
4
C289
0R
C287 *
0R
C280
105
R212
5.6K
R223
0R
333
C276
220K
R202 390K
R213
C292
*
153
R215
22K
R222
0R
L67
BLM11A601S
1
3
2
B-in
Bout
B+in
Cout8C-in9C+in10GND11D+in12D-in13Dout
C293
471
R221
180K
R216
270K
Q29
DTA144EE
R209 680K
W:H N:L
R204 470K
C290 1uF/10V
18K
C279 471
R217
R21010K
100K
C288 393
C284 103
R208 100K
8
10
9
R225
100K
C-in
Cout
C+in
7
R220
390K
C282 221
R207
18K
18K
R224
82K
C286
4.7uF/10V
C285
471
R228
10K
BLM11A601S
471
C296
R230 330K
5
3P
C275
R206
22P
D0
D1D2D3
D2
D1
D0
R5F212A8
PTT
RPTT
RPTT
OUT4VCC
X3
7.3MHz
NC1VEE12VEE2
L66
BLM11A601S
3
IC12 PST9140NR
1K
C28122P
R219
10R
XOUT
XIN
UL
CK
LE
DT
LOWL
RXL
TXL
171819202122232425262728293031
UL
LE
DT
CK
SCL
TXL
RXL
16
LOWL
DEV2
15
DEV1
14
TO1
13
TO0
12
SHIFT
11
VCC
10
XIN
9
VSS
8
XOUT
7
RESET
6
SDA
5
SCL
4
MODE
3
E-ALA
2
IGN
1
VCCN
AVSS
W/N
VREF
AVCC
MAXAF
DTMF
R180
*
64
4.7K
VCCN
W/N
MAX
2TOUT
R179
R176
*
L77BLM11A601S
C278
105
C369 471
C291
105
L65 BLM11A601S
L68
BLM11A601S
13.8V
C334
104
E-ALA
C333
103
RPTT RAFOUT
C332
471
AFCO
C331
2TOUT MIC
470uF/25V
D34
DSM3MA1
R281
10D220
M-MU
C327
10uF/6.3V
C328 471
BLM11A601S
W/N
PA
R261 *
R295
Q35
C318
DTA144EE
C219
Q48
*
AFOUT
IGN
2TIN
MAX
R291
L72
BLM21P300S
D35
C330
103
C329
104
Q41
*
F1 3A
AFIN
C344
47uF/25V
C343
471
A-MU
OUT IN
IC17 NJM78L05UA
RAFOUT
C342
471
10K
R283
C346
R290
4.7K
L71
*
Q39 2SA1641
C341
47uF/25V
C340
471
OUT IN
W/N
IC16 L78 08CV
C339
471
C345
R289
4.7K
R285 10K
Q40 KTA1298
C338
104
R284
10K
R288
4.7K
Q38
KTA1298
C337
104
8TC 8RC SBC
TI
CLK DATA
KEY2 KEY1
SCANL LOWL RXL TXL MR
RXD TXD
MODE
AFOUT AFIN
BLC
R187
4.7K
PTT
MIC ME HOOK MD
0R
R282
L74
BLM11A601S
*
*
*
*
*
4.7uF/10V
Q42
4.7uF/10V
Q43
PT8000-02(400-450MHz)
机型版本审核
主板电原理图名称
C347
*
DTC144EE
DTC144EE
Q44
DTC144EE
文件号设计批准
C348 471
R292
1K
C362 101 C361 101 C360 101 C359 101
C356 101 C363 101
35 34 33 32 31 30 29 28 27
R188 1K
26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C354 101 C353
101
C352 101 C351 101 C350
101
C349 101
1
6
/
1
第张
5
4
3
2
KEY2 KEY1 GND GND SCANL LOWL RXL TXL MR CLK DATA
GND VCC RESET NC RXD TXD NC MODE
GND AFOUT AFIN GND
BLC B B GND PTT ME MIC ME HOOK MD GND
1
CN4
CN34
A A
B B
C C
D D
22
Page 24
Page 25
Page 26
Figure 5 PT8000 Keyboard Schematic Diagram
8
R25
220R
Q3
*
D10 RED
R4
0R
7
6
C2
5
dp
5
g
dp
10
f
9
e
cde
1
d
2
g
c
b
f
4
b
6
a
a
7
COM3COM
IC1 SEG-0.5
8
R35
*
R3
4
0R
Q5
FMMT591
Q4
DTC144EE
R21 220R R20 220R R19 220R R18 220R R17 220R R16 220R R15 220R R14 220R
L2
BLM11A601S
IC17
NJM78L05UA
OUTIN
C1
471
R27
10K
R10
10R
C39
C38
*
471
L1
D9 *
D8 GREE N
D7 GREE N
D14 GREEN
D13 GREEN
*
IC2
74LS164
GND7CP
8
Q3
MR
9
Q2
Q4
10
Q1
Q5
11
Q0
Q6
12
B
Q7
13
A
VCC
14
471
D3
GREEN
D4
GREEND6GREEN
3
330R
D2
D1
GREEN
R1 330R
R2
VR1
10K
2
C19
*
R34
0R
R5
10K
R24
220R
Q2
*
C18
*
R33
0R
R23
470R
Q7
*
C37
*
R39
0R
R22
470R
Q6
*
C36
*
R38
0R
C30 101
R8 0R
C29 101
R7 4.7K
C10 101
R6 20K
6 5
4 3 2
1
C20
*
C21 101
C22 101
C23 101
C24 101
C25 101
C26
471
Q1
DTC144EE
D5
GREEN
GREEN
R11 220R
R12 220R
R13 220R
3
1
MD
CN1 RJ45
5
4
2
ME
PTT
MIC
HOOK
R9
10K
R37
*
C33 101
R32 0R
C32 101
K2 P2 K3 P3
K1 P1
R29 4.7K
R28 20K
K4 P4 K5 P5 K6 POWER
C31 101
PT8000
机型版本审核
C12
101
C17
101
C16
101
C15
101
C14
101
C13
101
C11
101
C34
101
C35
101
R36 4.7K
R31 220R R30 220R
POWO
C27 101
C28 101
R26 220R
6
7
8
B
BLC
GND
POWI
C9
101
C8
101
C7
101
C6
101
C5
101
C4
101
C3
101
KEY2
1
KEY1
2
DOWN
DOWN
3
UP
UP
4
SCANL
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
35
CN2
CN34
按键板电原理图名称
LOWL RXL TXL MR CLK DATA
GND VCC RESET POWO RXD TXD POWI MODE
GND AFOUT AFIN GND
BLC B B GND PTT ME MIC ME HOOK MD GND
8
1
7
/
1
第张
6
5
4
文件号设计批准
3
2
1
A A
B B
C C
D D
1
25
Page 27
Figure 6 PT8000 Top Keyboard Position Mark Diagram
26
Page 28
Figure 7 PT8000 Bottom Keyboard Position Mark Diagram
27
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