Do not connect AC power or the DC power that
exceeds the specified input value with any
connector or terminals of the radio. Otherwise it will
cause fire or electric shock.
WARNING!
Do not reverse power connection.
It may cause harm to the radio if signal input on the
antenna connector is bigger than 20 dBm (100mW).
Do not turn on the power before the antenna or load
connection is completed.
If the antenna has been damaged, do not use the radio.
Damaged antenna may cause tightly burning on skin.
Figure 6 PT8000 T op Keyboard Position Mark Diagram..................26
Figure 7 PT8000 Bottom Keyboard Position Mark Diagram............27
It's better to avoid putting it in rain or snow, or any other
liquid to ensure its life and performance.
STATEMENT!
Kirisun Electronic (Shenzhen) Co., Ltd owns the copyright
of KSP8000 software.
Unauthorized Duplication of KSP8000 software is strictly
prohibited.
Kirisun Electronic (Shenzhen) Co., Ltd owns the copyright
of the MCU software.
Kirisun Electronic (Shenzhen) Co., Ltd owns the copyright
of the radio outward/structure/circuit design.
Kirisun Electronic (Shenzhen) Co., Ltd owns the copyright
of this service manual. Unauthorized publication is
prohibited.
Kirisun Electronic (Shenzhen) Co., Ltd owns the
trademarks KIRISUN , , .
1
Page 3
PT8000 SERVICE MANUAL
Chapter 1 Introduction
Installation Condition
1.Unpack
1.1 Introduction
This manual applies to the service and maintenance of PT8000 series of
FM mobile radio, and is designed for the engineers and professional
technicians that have been trained by our company. In this manual you
can find all the information of product service. Kirisun reserves the rights
to modify the product construction and specification without notice in
order to enhance product performance and quality. You can also log on
our website www.kirisun.com to download the latest service manual or
contact your local dealer or us.
Read this manual before repair the product.
1.2 Service Precautions
Please check the host in the package and the supplied accessories in
the following table before using. Any articles are found lost or damaged,
please contact the distributor without delay.
Accessories
Fixed bracket
Power Cable
Hand Microphone
Microphone Hanger
M4*10 Combination Screw
M4*16 Self-tapping Screw
M5*16 Self-tapping Screw
Instruction Manual
Quantity
1
1
1
1
4
2
4
1
Safety
Avoid skin contacting with the antenna connector and PCB.
Do not reverse the power polarities.
If signal input is bigger than 20dBm (100mW) it may cause damage to
the radio.
Do not turn on the power before the antenna and load connection is
Microphone Hanger
Power Cable
Fixed bracket
completed.
Do not use the radio if the antenna has been damaged. Contact the
damaged antenna will cause lightly burning on the skin.
Repair service can only conducted by professional technicians.
Electromagnetism Interference
It's prohibited to use or repair the radio in the following places:
Hand Microphone
M4*10 Combination
Screw
M5*16 / M4*16
Self-tapping Screw
Hospital, health center, air port
Any area with a potentially explosive atmosphere (where the air contains
gas, dust and smog, etc.), such as the storage or transportation facilities.
Any area of dynamite or exploder.
Change Components
All the components use in repair service should be supplied by
Kirisun.
Other components of the same models available on the market are not
surely able to use in this product and we do not guarantee the quality of
the product using such components.
Please fill in the following forms if you want to apply for any components
from Kirisun.
Component Application
Radio M o del/
Model
PT-8000 2
PT-8000 2
Compo
nent
ChipFET
Triode
Chip
No.
Q3
Q49
pecifications
S
RD01MUS1
2SC5108 Y
Mat e r i a l Serial
No.
105-RD01MU-R01
104-SC5108-R0111
Qua
ntity
2. Licenses
Rules require that the radio installation point (mobile station or base
station) needs permission license. The license carrier guarantees that
the RF power, frequency and frequency deviation comply with the
license requirements. The radio assembling or operation must be
conducted by the license-authorized technicians.
3. Installation Preparation
3.1 Description
Every radio has been adjusted and checked before the shipment. Before
installation it's better to check if the radio transmitting or receiving is
normal to make sure its proper operation.
3.2 Test
Connect all the cables and accessories to test the radio.
Transmitter frequency, deviation, and power output should be
checked, as should receiver sensitivity, squelch operation, and
audio output. Signlling operation should be verified.
4. Installation Steps
1.3 Service
All the Kirisun products are subject to the service warranty.
After-sales service will be provided, and the length of warranty is stated by
Kirisun. The radio and its accessories are all in the warranty. However, in
one of the following cases, charge free service will be not available.
No valid service warranty or original invoice.
Malfunction caused by disassembling, repairing or reconstructing the
radio by the users without permission.
Wearing and tearing or any man-made damage such as mechanical
damage, burning or water leaking.
Product serial number has been damaged or the product trademark is
difficult to identify.
After the warranty expires, lifetime service is still available. And we also
provide service components to service stations and service staff.
4.1 Introduction
Check the car and decide how and where to install the radio antenna
and accessories. Allocate the cable in a proper place to avoid pressing
or squeezing it. And pay attention to the heat scattering of the radio
equipments.
4.2 Antenna
The most ideal place for antenna is the center of an open and flat
conduction region. It usually at the center of the car top or at the top of the
luggage cabinet. Stick the ground wire at the top of the luggage cabinet
and the car outer shell and make sure to connect the luggage cabinet with
the ground.
4.3 Connection of Power Cable
First of all, please check whether there is a hole for the power cable
on the insulating board. If no, please bore the board with the suitable drill
bit and fix a rubber grommet on it.
Afterwards, please have the cable pass through the insulating board
and lead from the car into the car engine. Connect the re
conductor to the
positive terminal of the accumulator and the blackconductor to the
negative terminal.
2
Page 4
PT8000 SERVICE MANUAL
1
2
3
4
ANT
ANT SWRF AMP
MCF
49.95MHz
IF SYSTEM
CF1
450KHz H
CF2
450KHz F
X3 multi ply
AF AMP
TCXO
16.8MHz
MIC AMPPLL VCOTX AMPPA AMP
RX
TX
At last, ring the remained conductor and fix it.
Note: Please maintain the sufficient relaxation of the power cable to
make it convenient to dismantle the radio in the state of power
connection.
4.4 Radio Installing
Warning: For passengers' safety, please fix the radio firmly on the fixed
bracket so that the radio will not be loosened in case of collision.
The fixed bracket is taken as an example. Draw the position and drill a
hole on the instrument panel first, and then install the fixed bracket with
4 M5*16 self-tapping screws. (Note: please fix the radio at the position
convenient for operation and control, and leave an enough space for fixation
and connection of the cable.)
Slide the radio into the fixed bracket and fix it with 4 M4*10 combination
screws (plus plain washer and spring washer). (Different combinations of
fixing holes are selectable to adjust the radio to the proper height and visual
angle.)
Connect the antenna and the power cable to the radio.
Install the microphone hanger at the position easy to use, with 2 M4*16
self-tapping screws. (The microphone and its cable should be fixed at the
position not affecting safe driving.)
Connect the microphone to the microphone jack on the front panel of the
radio and put it on the hanger.
Note: When replacing the protective tube for the power cable, please
use the one of the same specification without fail. It is not allowed to
change it into the tube of higher capacity.
4.5 If you do not intend to use the external speaker, fit the supplied
speaker-jack cap to stop dust and sand getting in.
Display
SCAN indicator
LOW indicator
8.
2.3 Rear Panel
Description
Scan indication: on when scan is enabled.
Power level indication: on when in low power.
Indicates the current channel in normal use, ranging
from 1~8.
Indicates the current squelch level when squelch
selection is enabled ranging from 0.~9.
Displays b when Public Address is enabled.
Displays - when the radio has no channel.
Displays u when the radio is in the remote stun status.
Displays h when the radio is in the remote kill status.
Displays P when the radio enters the PC
Programming Mode.
Displays t when the radio enters the PC Adjustment
Mode.
Displays C when the radio enters the Wired Clone
Mode
Chapter 2 Radio Overview
2.1 Description of External View
power button
Press this button for a
long time (more than
1.5 seconds) to switch
the radio on/off.
LED indicator
The red indicator will light
while transmitting; the green
indicator will light when it receives the carrier.
/ button (programmable button)
Display screen
For details, see Display .
Volume Control knob
To be used to adjust volume.
Microphone/Programming Interface
P1button (programmable button)
P2 button (programmable button)
P3button (programmable button)
PTT button (on the hand microphone)
Press the PTT button first, and then speak to the
microphone to transmit the voice to the other. Loosen to receive.
2.2 Display Screen
8
P1 P2 P3
8
Antenna Interface
Power Interface
External Speaker Interface
Chapter 3 Circuit Principles
3.1 Frequency Structure
Figure 3.1 Frequency Chart
The receiver adopts quadric mixing mode. The first IF is 49.95MHz, and
the second IF is 450kHz.
The first local oscillation signal of the receiver is produced by frequency
synthesizer and the second local oscillation signal is produced by X1 THG.
The signal of transmitter is produced by frequency synthesizer.
The reference frequency of frequency synthesizer is produced by TCXO.
3.2 Principles of Receiver RX
Figure 3.2 Schematic Diagram for Receiver
3
Page 5
PT8000 SERVICE MANUAL
Front End of Receiver
Signals from the antenna are filtered by BPF which consists of two-LC via
RX/TX switch (D3 D11). After being filtered out the useless out-of-band
signals, the signals are amplified by LNA consisting of Q18 and external
components.
Signals from LNA are filtered again by BPF which consists of three-LC
before entering the 1st mixer (Q19).
AGC Circuit
It consists of Q16 and peripheral circuit. AGC will work to reduce the gain
of Q18 only when the input signal is oversize.
1st mixer
The first IF (49.95MHz) signal is produced after mixing of the receiving
signal from LNA and the 1st local oscillation signal from frequency
synthesizer.
IF Circuit
The first IF signal is filtered out adjacent channel and other useless signals
by crystal filter (XF1).
The first IF signal from crystal filter is amplified by the first IF amplifier (Q20)
before processing of IC in IF( IC6 TA31 136).
IF IC consists of the 1st mixer, IF amplifier, limiter, frequency discriminator,
noise amplifier, audio low pass filter.
Signals (16.8MHz) from X1 are amplified by Q1 1 and peripheral circuit and
then generate the second local oscillator (50.4MHz). The second IF signals
(450kHz) a re generated after signals mixing of the second local oscillation
(50.4MHz) and the first IF (49.9 5MHz) in IC6. Audio signals are demodulated
and outputted by IC6 after the second IF signals are amplified and limited
in IC6 and then filtered by ceramic filter(CF1 or CF2 450kHz).
The second IF filter selective circuit consists of CF1, CF2, D20, D21 and
peripheral circuit. When vehicle station is set on broadband, CF2 is
connected and CF1 is cut off; when it is narrowband, CF1 is connected
and CF2 is cut off.
Squelch Circuit
Signals demodulated by IC6 are amplified by noise amplifier of IC6 and
then amplified further by Q21. After that, the signals are demodulated by
D25, and then the generated DC level enters squelch circuit controlled by
MCU. The voltage is in inverse proportion to the input signals.
3.3 Principles of Transmitter (TX)
Transmitter Power Amplifier
8T 8R
Q5
VCO
TX/RX SW
Q4
RF AMP
8T
PRE
DRIVE
8T
13.8V
IC1
RA30H
ANT SW
8T
LPF
IC4
APC CONTROL
TO ANT
APC
Figure 3.3 Schematic Diagram
for Power Amplifier and Antenna Switch
The modulated RF signals from VCO are amplified by Q1, Q2, Q4 and Q5
before the power amplification in IC1. IC1 Output Power: 25W
Gate bias of IC1 is controlled by APC circuit, so the output power of
transmitter can be controlled conveniently by changing the gate bias voltage.
APC Automatic Power Control Circuit
The output power of RF power amplifier is detected and converted into DC
level by RF detector diode (D9, D10). The DC level is then compared with
signals from MCU and amplified in IC4 before power output control in Ic1
gate.
The voltage detected by detector diode will increase with oversized output
power of transmitter. When the output voltage of IC4 decreases, the bias
4
voltage of IC1 will decrease, finally the output power of transmitter will
decrease or vice versa. Thus, the output power of transmitter will keep stable
under any different working condition.
MCU can set the power by changing the voltage input to IC4.
3.4 Principles of Frequency Synthesizer
Q7
BUFF
Q1Q2
BUFF
RF AMP
5V
2ND LOCAL
VCO OUT
UL
CK
DT
UL
QT TCXO
IC3
PLL IC
MB15E03SL
X1
TCXO
16.8MHz
*3 2ND LOCAL AMP
5V
Q6
TX
LOOP FILTER
3. 5V
Q14
RIPPLE
5V
FILTER
Q11
8R
VCO
VCO
MOD
Q14
RX
Figure 3.4 Schematic Diagram for Frequency Synthesizer
The PT8000 adopts PLL frequency synthesizer.
Frequency synthesizer consists of reference oscillator, voltage controlled
oscillator (VCO), programmable frequency divider (PFD), phase comparator
and low pass filter (LPF).
Transmitting VCO Unit consists of Q6, D1, D4, D5 and D6, etc. D8 is the
modulation circuit of transmitting VCO.
Receiving VCO Unit consists of Q12, D14, D16, D17 and D18, etc.
IC3 (MB15E03SL) is PLL integrated circuit and contains programmable
parametric frequency divider (PPFD), programmable frequency divider
(PFD), phase comparator and charge pump, etc.
Low pass filter consists of R54, C113 and so on.
Reference frequency is provided by X1(TCXO, 16.8MHz).
Reference frequency of TCXO (Temperature-controlled Crystal Oscillator)
is divided by PPFD in IC3 to produce reference frequen cy of 5kHz or 6.25kHz
(controlled by MCU based on the set channel frequency).
The oscillation frequency of VCO is compared with reference frequency to
produce error signal after divided by PFD in IC3. The error signal is filtered
by low pass filter before changing the VCO frequency to the set value in
VCO (it is locking).
Lock lost detection: When PLL is out of lock, IC3 pin14 will output low level
signal to MCU and then MCU prohibit transmitter from transmitting with a
warning tone.
3.5 Audio Processing Circuit:
IC8AIC8BIC8CIC8D
AMPLPLPAMP
IC6
IC9CIC9BIC9AIC9D
AF OUT
AMPHPLPLP
IC13DIC13AIC13BIC13C
MOD
LPLPIDCAMP
CTCSS/DCS
Q26
8R
HP
IC10BIC10A
2T
AMP
HP
IC5
DTMF
DECODER
Q33
SW
D0
D1
D2
D3
DV
MUTE
IC7
AF POWER AMP
TDA1519C
VR1
10K
J1 SPK
SPEAKER
MIC
Figure 3.5 Schematic Diagram for Audio Processing Circuit
MIC Signal Processing:
Voice signals from MIC are amplified in IC13A (IC13A composes the AGC
circuit with D32 and Q32 to increase the dynamic range of the circuit), and
then sent to IDC circuit composed by IC13B after the pre-emphasis of C322
and R267. The limited signals are switched broad/narrowband in Q30 and
then filtered signals over 3000Hz in the two-level low pass circuit composed
by IC13C a nd D. Then the filtered signals are modulated to transmitting VCO
by D8 after frequency offset adjustment in VR2.
Page 6
PT8000 SERVICE MANUAL
Receiving Audio Signal Processing:
Audio signals from IC6 are classified into two groups. One group is amplified
and filtered in low pass circuit composed by IC8 (for audio signal), then the
relatively purified CTCSS/DCS signals are sent to MCU for p rocessing; the
other group is amplified by IC9C in IC9 (Q29 is gain s switch circuit used for
the volume switch of broad/narrowband), after that, one group is sha ped to
better square signal in two-tone shaping circuit composed by IC10, and then
sent to MCU for two-tone signal test; the other group is filtered CTCSS
signals in high pass circuit composed by IC6 D and then sent to the
de-emphasis circuit composed by R173 and C245, after that, the signals,
through the two-level low pass circuit (composed by IC9A and D) and high
pass circuit (composed by Q26), are amplified to make the speaker work
in IC7 after volume adjustment by the volume switch.
Speaker Impedance: 16ohm
Caution: Neither end of the speaker can be grounded!
Emergency alarm tone has no volume limitation.
3.6 Power Supply:
The station use 13.8V battery, while transmitter amplifier circuit (IC1) and
receiver audio amplifier (IC7) use battery directly for power supply.
IC17: 5V LDO, micro-power voltage stabilizer. Supply power for units such
as MCU, IF processing and frequency synthesizer.
IC16: 8V LDO, micro-power voltage stabilizer.
Q38: 8T switch (controlled by MCU)
8T: supply power for the front end of transmitter
Q40: 8R switch (controlled by MCU)
8R: supply power for the RF amplification and mixing units of receiver.
3.7 MCU Unit:
MCU Unit controls the operation of every unit to realize all functions of the
PT8000.
Communication with external PC
State data access
Control PLL for the generation, receiving and transmitting of local oscillation
frequency
Access to the current channel state
Control LED status indicator
Control power supplied condition of every unit
Detect action of every function key
Produce CTCSS signal
Produce DCS signal
Produce power controlled signal
Finish CTCSS decoding
Finish DCS decoding
Squelch detection and control
Control voice prompt content
Memory (E2PROM, AT24C08)
Channel data, CTCSS/DCS data and other function setting data and
parameter adjustment data.
CTCSS signals produced by MCU (PWM waveform) are sent to VCO for
modulation after filtered the HF components over 300Hz in low pass filter
composed by RC.
Table 3.1 CTCSS Frequency Table
Frequency
No.
[Hz]
67.0
1
69.3
2
71.9
3
74.4
4
77.0
5
79.7
6
82.5
7
85.4
8
88.5
9
91.5
10
DCS signaling
DCS (Digital code squelch), is a kind of continuous digital code modulated
on carrier with voice signal and used for squelch control. If DCS function is
set, the speaker is available only when receiving the same DCS code to
avoid the disturbance of useless signals.
The station has 83 kinds of standard codes including positive and inverse
code for your selection, such as Table 2.
DCS signals produced by MCU (PWM waveform) are sent to VCO and
TCXO for modulation (the HF components of DCS signals are modulated
by VCO, while the LF components by TCXO) after filtered the HF components over 300Hz in low pass filter composed by RC.
CTCSS/DCS signals from receiver are sent to MCU for decoding, and then
MCU test if there are DCS codes with the same setting of the station to
decide whether open the speaker or not.
CTCSS/DCS signal coding and decoding:
CTCSS/DCS signals from MCU (pin12 output, PWM wave) are sent to VCO
and TCXO for modulation after the balance adjustment by VR1.
CTCSS/DCS signals from receiver are sent to MCU for decod ing, and then
MCU test if there are CTCSS/DCS signals with the same setting of the
station to decide whether open the speaker or not.
CTCSS
CTCSS (continuous tone control squelch system, hereinafter referred to
as CTCSS), is a kind of squelch control systemwith modulation on carrier
and continuous sub-audio signals as pilot tone. If CTCSSfunction is set,
the call is available only at the same CTCSSfrequency of both receiving
and transmitting parties to avoid the disturbance of othersignals.
Thestation has 39groups of standard CTCSS frequencyfor your selection,
such as Table1.
3.8 Description of Semiconductor Devices
MCU Description
Table 3.3 Port Description of Microprocessor (R5F212A8)
Port name
O.
N
IGN
1
EXT-ALARM
2
MODE
3
SCL
4
SDA
5
RST
6
XOUT
7
VSS
8
XIN
9
Pin Name
P33
P34
P43
P44
I/O
Function
I
Reserved
I
External Alarm Input
I
Connect resistor of 4.7K with VCC
O
EEPROM Clock Line
EEPROM Data Line
I/O
Reset Input
I
Oscillator
O
Grounding
-
Oscillator 7.3MHz
I
5
Page 7
N Port name Pin Name I/O Function
O.
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
CLK
36
INT
37
TXD
38
RXD
39
BLC
40
8TC
41
8RC
42
APC/TV
43
SBC
44
TXGSW
45
P A
46
AF_MUTE
47
MIC_MUTE
48
AFCO
49
TI
50
RSSI
51
BUSY
52
TEMP
53
KEY2
54
KEY1
55
PTT
VCC
SHIFT
TO0
TO1
DEV1
DEV2
SCNLED
LOWLED
GLED
RLED
UL
CK
LE
DT
DTMFD0
DTMFD1
DTMFD2
DTMFD3
DTMFDV
RX
MICDAT
T2IN
HOOK
LEDC
DATA
P54
P53
P52
P51
P50
P27
P26
P25
P24
P23
P22
P21
P20
P17
P16
P15
P14
P86
P85
P84
P83
P82
P81
P80
P60
P45
P66
P67
P65
P64
P63
P31
P30
P36
P32
P13
P12
P11
P10
P00
P01
P02
P03
P04
P62
O
O(PWM)
O(PWM)
O
O
O
O
O
O
I
O
O
O
I
I
I
I
I
O
I
I(TRFI)
I
O
O
O
I
O
I
O
O
O
O(PWM)
O
O
O
O
O
O
I(A/D8)
I(A/D7)
I(A/D6)
I(A/D5)
I(A/D4)
I(A/D3)
I
CPU Power 5V Input
Clock Beat Frequency Shift
HOn
QT/DQT Output
QT/DQT Output
Max Frequency Compensation
(four frequency band)
Scanning Indicator Light H on
Low-power Indicator Light H on
Receiving Green Indicator Light
Hon
Transmitting Red Indicator Light
Hon
PLL Lock Detection Pin
H: Locking L: Out of Lock
PLL Clock Output
PLL IC Enable Pin H: Locking
PLL Data Output
DTMF Detection Input
DTMF Detection Input
DTMF Detection Input
DTMF Detection Input
DTMF Decoding Effective Input
TX/RX VCO Selection
HTX LRX
Preservation: Digital Keyboard
Microphone Data Input
Reserved: 2TONE Detection
Output
Hang Signal Input, Connect
R0ohm with RXD
LED Display Control
H Effective
LED Display Control Data
LED Display Control Clock
Power Detection Input
RS-232C Output
RS-232C Input
Reserved
Transmitting Power Control
H: on
Receiving Power Control
H: on
TX: Automatic Power Control
Output
RX: BPF Tuning Output
Main Power Switch Control H: on
Transmitting Gate Control
L: Transmitting
PA Control H: PA
Mute Control L: AF Mute
Mute Control H: Mic Mute
Audio Power Amplification Control
L: Power Amplification
QT/DQT Signal Input
Signal Strength Input
Busy Signal Input
Power Amplification Temperature
Protection Input
Keyboard Entry
Keyboard Entry
Press [PTT] to input, Connect
R0 ohm with TXD
6
PT8000 SERVICE MANUAL
N Port name Pin Name I/O Function
O.
NC
56
NC
57
VCCN
58
AVSS
59
DTMF
60
VREF
61
AVCC
62
MAXAF
63
WNTC
64
3.4 Functional description of semiconductor device
Item Model Function Description
HT9172
IC5
PST9140NR
IC12
NJM2902V
IC13
MB15E03SL
IC3
NJM2904
IC4
TA31136
IC6
NJM2902
IC9
NJM2902
IC8
R5F212A8
IC11
AT24C08
IC15
TDA1519C
IC7
RA30H
IC11
NJM78L05
IC17
TA7808S
IC16
DTC144EE
Q9
2SK508NV
Q12
2SC4617
Q14
2SC5108
Q11
2SK1829
Q16
3SK318
Q18
3SK318
Q19
2SC5108
Q1
2SC5108
Q20
2SC4617
Q21
DTC144EE
Q22
Q23
DTA144EE
Q29
DTA144EE
Q30
2SK1824
Q27
DTC144EE
Q33
2SK1824
Q45
2SK1824
Q28
DTC144EE
Q35
DTA144EE
Q40
KTA1298
Q1
2SC5108
Q38
KTA1298
Q32
2SC4919
Q4
2SC3357
Q5
2SC3357
Q46
2SK1824
P06
P07
P37
P35
O(D/A0)
O(D/A1)
-
O
O
DTMF Decoder Chip
MCU Reset Circuit
MIC Amplification, Limitation, Filtering
Frequency Synthesizer
APC, Voltage Comparison, Driving
Receiver 2nd Local Oscillation, 2nd IF Amplification,
Limitation, Demodulation, Noise Amplification
Receiver demodulated signal Amplification, Filtering
Receiver CTCSS Signal Amplification, Filtering
MCU
E2PROM, Channel Frequency Data Storage,
Function Setting Parameter, Debug Mode Parameter
Audio Frequency Power Amplification
Transmitter Final Power Amplification
5V Voltage Regulation Input
8V Voltage Regulation Input
APC Control Switch
Receiving VCO Oscillation Circuit
VCO Power Filters
Receiving 2nd Local Oscillation Frequency
Multiplier Circuit
Receiving High Power Amplification Gains
Control Switch
Receiver High Power Amplification
First Level Mixer
VCO Buffer Amplifier
1st IF Amplifier
Receiver Noise Amplifier
Broad/narrowband Noise Switch
Receiving Broad/narrowband Frequency Switch
Receiving Broad/narrowband Switch
Transmitting Broad/narrowband Switch
Beat Frequency Control Switch
Receiving Audio Mute Switch
Receiver Audio Output Switch, Disconnection
on Emergency
Audio Power Amplification Control Switch
MIC Power Switch of Amplification Unit
8R Switch
VCO Buffer Amplifier
8T Switch
MIC AGC Control Switch
Transmitter 1st Amplification
Transmitter 2nd Amplification
Receiver Audio Output Switch, Connection on
Connect Pull-down Resistor
with VSS
Connect Pull-down Resistor
with VSS
Frequency Voltage Regulation
Output VCCN
Connect with VSS
D/A Output: DTMF/BEEP Output
Connect with AVCC
CPU Power 5V Input
Alarm Max Volume Control Switch
H: Controlled by Volume Switch
L: Max Volume at Emergency Alarm
Broad/narrowband Control
H: Broad L: Narrow
Page 8
PT8000 SERVICE MANUAL
Item Model Function Description
Emergency
Q6
Q3
Q7
Q13
2SK508NV
2SC4116
2SC5108
2SC4116
Transmitting VCO Oscillation Circuit
Transmitting VCO Control Switch
VCO Buffer Amplifier
Receiving VCO Control Switch
Table 3.5 Functional description of Diode
Item Model Function Description
D3 D11
D12
D14 D16
L709CE
MA2S111
HVC376
Transmitter antenna switch diode
Lock Lost Detection Diode
Nominal center frequency
Transmission band width
40dbstop band width
Ripple
Insertion loss
Ensure attenuation
Terminal impedance
49.95MHz
7.5khz or higher, but within 3db
20.0khz or lower
1.0db or lower
3.0db or lower
80db or higher, but between f0-910khz
330
Chapter 4 Mode Introduction
Mode combinations
Mode Function How to access
User Mode For normal use Power on
Data
Programming
PC
mode
Mode
Test Mode
Reading and writing
frequency data and
other functions
Used to tune the radio
using the PC.
Firmware
Programming
Mode
Wired Clone
mode
Upgrades the software
when new features are
added
Used to transfer programming data from one
radio to another.
User Mode
You can enter User Mode (conventional communication mode) by turning
on the power switch. Users in the mode can use the de fined function of the
vehicle station.
Data programming mode:
Before leaving the factory, the radio has been set in factory. However, due
to different requirements of users, functional parameters of the radio like
working frequency, channels, CTCSS/DCS and auto scanning, etc. Should
be reset. Therefore, the company has specially designed a set of Chinese
/English programming software KSP8000 with friendly interface, convenient operation and visualized display for setting functional parameters of
the radio.
Steps for setting the functional parameters of the radio by PC are as follows:
A. Install KSP8000 on the PC.
B. As shown in the figure below, connect the radio and the serial port of the
PC with the special programming cable KSPL-05
Pesonal
to an RS-232c port
DB9 female plug
computer
Receive instructions
from the PC
Receive instructions
from the PC
Press button P3 for over
2 seconds and connect
the power at the same
time; Receive instructions
from the computer
Press button P1 for over
2 seconds and connect
the power at the same
time.
to the antenna
connector
DC power supply
13.8V/7A
to DC cable
Table 3.7 Performance and characteristic of CF1 LTWC450H
Item Rated Value
Nominal center frequency
6db band width
50db band width
Ripple
Insertion loss
Ensure attenuation
Terminal impedance
450kHz
3.0khz or higher
9.5khz or lower
2.0db or lower, but between f0 4kHz
6.0db or lower
47.0db or higher, but between f0 100kHz
1.5k
Table 3.8 Performance and characteristic of CF1 LTWC450F
Item Rated Value
Nominal center frequency
6db band width
50db band width
Ripple
Insertion loss
Ensure attenuation
Terminal impedance
450kHz
6.0khz or higher
12.5khz or lower
2.0db or lower, but between f0 4kHz
6.0db or lower
47.0db or higher, but between f0 100kHz
1.5k
to the MIC connector
Figure 4-1
C. Turn on the power of the PC.
D. Turn on the power of the radio.
E. Click on KSP8000 to perform the program and run KSP8000.
F. In the main menu of KSP8000, click on [Read] to read the parameters
of the radio into the PC; click on [Write] to write the parameters set in the
PC into the radio.
G. With the KSP8000 Programming Software, you can set the following
parameters according to the requirements of customers:
The station information:
Model of vehicle station (model/ frequency range), serial number, embedded information, MCU version and hardware version, etc
The station parameters:
(1) Programmable buttons: P1, P2, P3, and can be set to long/short
button and the long button time can be defined
(2) Miscellaneous settings
. Cable copy mode allowed
. TOT transmitting time limitation
. TOT transmitting time limitation reset
7
Page 9
PT8000 SERVICE MANUAL
. Pre-tips for TOT transmitting time limitation
. Re-key time of TOT transmitting overtime
. Squelch level option
. Warning tone
. Frequency reading code
. Frequency writing code
(3) Scanning settings
Scanning option, priority channel selection, back-channel selection, transmitting pause time, scanning detention time and fly-back period
(4) Emergency alarm settings
Channel parameters:
(1) Channel receiving frequency and transmitting frequency. (stepping frequency: 2.5KHz / 5KHz / 6.25KHz
(2) Channel receiving signaling and transmitting signaling
none
sub-audio frequency CTCSS (60~260Hz @ 0.1Hz step)
CTCSS digital DCS(-777 ~ 777 @ octal umber)
(3) Busy channel lock option
(4) Clock beat frequency shift selection
(5) Channel spacing selection 25KHz/12.5KHz(Wide/Narrow)
(6) Scanning adding/deletion selection
(7) Channel high/low power selection
(8) CTCSS rhyme flip & phase shift selection
(9) Code selection of CALL1 and CALL2
(10) Code selection of PTT ID on-line code and off-line code
DTMF setting:
DTMF encoding template
DTMF encoding sequence (group 1~12)
DTMF decoding sequence (group 1~4
Decoding response
Please refer to the Help document of KSP8000 for details.
Caution:
1. Before editing for the first time, the data should be read from the vehicle
station and properly backed up.
2. If the edited data cannot work normally after being written into the vehicle
station, please open the backup data and rewrite them.
3. Model Information is the important information of the vehicle station
and should not be altered.
Test Mode
According to Figure 4-1, connect the vehicle station and the serial port of
the computer with the special programming cable.
Warning: Before entering the Test Mode, please first connect a high-frequency load of 50 ohm to the antenna port of the vehicle station or connect the
vehicle station to a comprehensive tester.
With the KSP8000 Programming Software, you can enter the adjustment
status in Computer Test Mode to adjust the following parameters of the vehicle station:
1. Frequency stability
2. Transmitting five frequency points of high power
3. Transmitting five frequency points of low power
4. Level- 9 broadband of squelch level opens five frequency points
5. Level- 9 broadband of squelch level closes five frequency points
6. Level- 9 narrowband of squelch level opens five frequency points
7. Level- 9 narrowband of squelch level closes five frequency points
8. Level- 1 broadband of squelch level opens five frequency points
9. Level- 1 broadband of squelch level closes five frequency points
10.Level- 1 narrowband of squelch level opens five frequency points
11.Level- 1 narrowband of squelch level closes five frequency points
12.Five frequency points of broadband QT(67Hz) frequency offset
13.IF points of narrowband QT(67Hz) frequency offset
14.Five frequency points of broadband QT(151.4Hz) frequency offset
15.IF points of narrowband QT(151.4Hz) frequency offset
16.0Five frequency points of broadband QT (254.1Hz) frequency offset
8
IF points of narrowband QT(254.1Hz) frequency offset
Five frequency points of broadband DQT frequency offset
IF points of narrowband DQT frequency offset
Receiving five frequency points of sensitivity tuning voltage
IF points of broadband/narrowband DTMF frequency offset
Firmware Programming Mode
The vehicle station is equipped with FLASH ROM internally, when new
features are announced, it can be upgraded.
1. Press P3 for over 2 seconds and connect the power at the same time.
Enter Firmware Programming Mode when orange indicator is on.
2. Run computer programming software KMU.
3. Connect the vehicle station and the computer with the programming cable.
4. Select the com port to load firmware upgrade file and then click on E.P
for downloading.
5. Turn off the power to quit after the communication is successful.
6. Just repeat steps 1-5 if you want to program another vehicle station.
Cable Copy Mode
The vehicle station will not exit automatically after entering cable copy mode
if the cable copy function is set. But the user need to turn on the power again
if return the user mode.
The operation steps are as follows:
Main machine
Cable copy line KCL02
Sub machine
Figure 4-2
1. Press [P1] and connect the power at the same time for entering copy
mode when it C appears. Please enter user mode if copy mode is
prohibited.
2. Connect sub-machine with cable copy line (KCL02) and turn on the power
of sub-machine.
3 .Press [P2] of Host for copy with the red indicator on, thus the data can be
copied from Host to sub-machine. The sub-machine shows P with green
indicator on when receiving the data. The red indicator of Host is off after
copy, while sub-machine reset automatically after receiving all data.
4. You may continue the copy of step 3.
Notes: You may turn on or prohibit cable copy mode by PC Programming
Software. The vehicle station can not enter cable copy mode once the cable
copy function is prohibited.
Chapter 5 Maintenance, Assembly and Disassembly
The station is a kind of sophisticated communication equipment with small
and fine mechanical structure. You should assemble and disassemble it
carefully during the maintenance process. The Instruction for assembly and
disassembly are as follows:
Page 10
1.Exploded view of the station
PT8000 SERVICE MANUAL
Figure 5-1
ITEM
PART NUMBER
1
201-008000-R02
2
203-006800-R26
3
203-007200-R08
4
204-006800-R01
5
6
301-25050J-R01
7
201-008000-R01
8
204-008000-R01
9
121-100000-R19
10
120-400000-R04
11
120-400000-R05
12
204-008000-R02
13
204-008000-R03
14
203-008000-R02
15
120-100000-R15
16
201-008000-R06
17
203-008000-R03
18
202-008200-R02
19
303-30100G-R01
20
203-008200-R03
21
102-304452-R01
22
203-008200-R05
23
203-008200-R09
24
25
301-30060G-R01
DESCRIPTION
KNOB VOLUME
SPRING PLATE
NUT VOLUME KNOB
LABEL LCD LENS
LABEL LOGO
SCREW M2.5*5
CASE FRONT
NET DUSTPROOF SPEAKER
SPEAKER
LINE SPEAKER
LINE 0.5*34P*110mm
STRIP DUSTPROOF C
STRIP DUSTPROOF B
CASE TOP AL
CABLE POWER
FASTENER POWER CABLE
PLATE METAL
PLUG RUBBER SPEAKER HOLE
2.Instruction for disassembly of the station for maintenance
1 RF-PCB Disassembly
Release the 6 screws (M3x25) for the upper and lower covers and
open the aluminum alloy lower cover (see the figure below).
2 Instruction for disassembly of KEY-PCB
Figure 5-4
.Release the 6 screws (M3x25) for the upper and low er covers and open
the aluminum alloy lower cover (see the figure above).
.Unplug the flat cable and horn cable.
.Release the 2 screws (M2.5x5) for the panel to separate the pa nel from
the station.
.Unplug the volume knob and then remove the knob circlip and the switch
nub.
.Release the 5 fixing screws (M2.6x6) for KEY-PCB to take out the KEYPCB from the plastic panel (see the figure above).
After the disassembly above, you can carry out corresponding reparation
and debugging according to the actual malfunction.
Chapter 6 Overall Debugging
Please ensure good grounding of all equipment before testing/debugging
Please ensure the correct connection of antenna output with the corresponding equipment or load before testing/debugging.
Figure 5-2
.Remove the power module shield and unsolder the welding leg of
power amplification module from PCB with the electric iron (see the figure
above).
.Release the 4 screws (M2.5x5) of the baffle and remove the metal baffle,
plastic buckle and horn hole plug (see the right figure above).
.Unplug the flat cable and horn cable, unsolder the antenna head from
RF-PCB with the electric iron, release the screws and then carefully remove
the RF-PCB from the aluminum alloy upper cover (see the figure below).
Figure 5-3
Transmitter output must connect with standard signal source/ frequency
meter/ frequency deviator/frequency spectrograph by RF Power Attenuator.
Please ensure no transmitting operation when testing the receiver.
Please ensure the good antistatic measures for human body and equipment during the debugging /testing/reparation process.
6.1 Equipment and software for repair
It is necessary to list the equipment and software in the following table to
repair and test this product.
Table 6.1 For repair and test: equipment and software
Name
N
O.
Computer
1
Programming software
2
Programming cable
3
Dubbing cable
4
DC regulator
5
power meter
6
RF
Frequency
7
meter
Frequency
8
deviator
DMM
9
Audio signal generator
10
Parameter requirements
Above P2, compatible IBM PC, WINDOWS
98/ME/2000/XPOperating System
KSP8000
KSPL-05
KCL-02
Output voltage:13.8V, output electric
current: 20A
Test range: 0.5---50W
Frequency range: 100MHz500MHz
Resistance: 50Ù
SWR 1.2
Frequency range: 0.1600MHz
Frequency accuracy: higher than 1 10
Sensitivity: higher than 100mV
Frequency range: DC600MHz
Test range: 0-- 5kHz
Input resistance: above 10MÙ/V DC,
capable of measuring voltage, electric
current and resistance.
Frequency range:2---3000Hz
Output level: 1---500mV
-6
10
Page 12
PT8000 SERVICE MANUAL
N Name Parameter requirements
O.
power attenuator
RF
11
Standard signal source
12
Oscillograph
13
Audio Frequency voltmeter
14
Recommend how to use: item 6, 7, 8, 10, 11 and 12 which listed in the table
can be substituted by integrated tester Hp8920.
6.2.1 VCO Adjustment
a.Adjust channel to high frequency point see Table 6.2
b.In the rec eiving state, test voltage of PD by DMM and adjust fine tuning capacitor C122 to get PD voltage of 3.5V 0.1V
c.In the transmitting state, test voltage of PD by DMM and adjust fine tuning capacitor C39 to get PD voltage of 3.5V 0.1V
d.Adjust channel to low frequency point see Table 6.2
e.In the receiving state, test voltage of PD by DMM (>0.6V)
f.In the transmitting state, test voltage of PD by DMM (>0.6V)
Table 6.2High/ Intermediate/ Low Frequency Point of All Models
6.2.2 Transmitting frequency offset adjustment (HP8920 is set to TX state
and filter is at 50Hz~ 15kHz) :
a.Input audio signal of 60mV, 1000Hz at MIC jack of vehicle station.
b.Adjust channel to low frequency point see Table 6.2
c.Press PTT to adjust VR2 and set frequency offset to 4.2kHz
d.Observe frequency offset of other channels (>3.5kHz)
6.2.3 PLL frequency calibration (HP8920 is set to TX state)
Enter Frequency Stability in Computer Test Mode to achieve the
rated transmitting frequency by adjusting the number from 0 to 255
(Error<100Hz).
6.2.4 Transmitting frequency adjustment (HP8920 is set to TX state)
a.Enter Transmitting High Power in Computer Test Mode to
adjust the five frequency points including min., low, intermediate, high
and max points respectively and set transmitting power to 22W by
adjusting the number from 0 to 255.
b.Enter Transmitting Low Power in Computer Test Mode to adjust
the five frequency points including min., low, intermediate, high and
Decrement: 40db or 50db
Receive power : higher than 50W
Frequency range:10MHz---1000MHz
Output level:0.1uV~32mV
(-127dBm~-17dBm)
Frequency range: DC~20MHz
Test range: 10mV~20V
Test range: 10mV~10V
PointIntermediate
Frequency Point
High Frequency Point
max points respectively and set transmitting power to 5W by adjusting the
number from 0 to 255.
6.2.5 Smooth regulation for DCS waveform (HP8920 is set to TX state
and filter is at 20Hz~300Hz)
Enter DCS frequency offset in Computer Test Mode to adjust
VR1 close to square wave.
6.2.6 DCS frequency offset (HP8920 is set to TX state and filter is at
20Hz~300Hz)
a.Enter DCS frequency offset in Computer Test Mode and select
Broadband to set the frequency offset to 0.75 kHz by adjusting the
number from 0 to 255 and the five frequency points including min., Low,
intermediate, high and max points.
b.Enter DCS frequency offset in Computer Test Mode and select
Narrowband to set the frequency offset to 0.35 kHz by adjusting the
number from 0 to 255.
6.2.7 (QT67) frequency offset (HP8920 is set to TX state and filter is at
20Hz~300Hz)
a.Enter (QT67) frequency offset in Computer Test Mode and
select Broadband to set the frequency offset to 0.75 kHz by adjusting
the number from 0 to 255 and the five frequency points including min.,
low, intermediate, high and max points.
b.Enter (QT67) frequency offset in Computer Test Mode and
select Narrowband to set the frequency offset to 0.35 kHz by adju sting the number from 0 to 255.
6.2.8 (QT254) frequency offset (HP8920 is set to TX state and filter is at
20Hz~300Hz)
a.Enter (QT254) frequency offset in Computer Test Mode and
select Broadband to set the frequency offset to 0.75 kHz by adju
sting the number from 0 to 255 and the five frequency points including
min., low, intermediate, high and max points.
b.Enter (QT254) frequency offset in Computer Test Mode and
select Narrowband to set the frequency offset to 0.35 kHz by adju sting the number from 0 to 255.
6.2.9 Receiving Sensitivity (HP8920 is set to RX)
Enter Receiving Sensitivity in Computer Test Mode to adjust the
five frequency points including max, high, intermediate, low and min.
points and the number from 0 to 255 for setting max sensitivity of all points.
6.3.0 Receiver Squelch setting (HP8920 is set to RX)
a.Enter SQL9 open in Computer Test Mode (input the frequency
of adjusted frequency point, transmitting signal with amplitude of -115dBm,
audio frequency of 1kHz and frequency offset of 3kHz in antenna interface
of vehicle station) and click Broadband to adjust the five frequency
points including min., low, intermediate, high and max points.
b.Enter SQL9 open in Computer Test Mode (input the frequency
of adjusted frequency point, transmitting signal with amplitude of -115dBm,
audio frequency of 1kHz and frequency offset of 1.5kHz in antenna int erface of vehicle station) and click Narrowband to adjust the five
frequency points including min., low, intermediate, high and max points.
c.Enter SQL9 close in Computer Test Mode (input the frequency
of adjusted frequency point, transmitting signal with amplitude of -116dBm,
audio frequency of 1kHz and frequency offset of 3kHz in antenna inte rface of vehicle station) and click “Broadband” to adjust the five freq uency points including min., low, intermediate, high and max points.
d.Enter SQL9 close in Computer Test Mode (input the frequency
of adjusted frequency point, transmitting signal with amplitude of -116dBm,
audio frequency of 1kHz and frequency offset of 1.5kHz in antenna int erface of vehicle station) and click Narrowband to adjust the five fre quency points including min., low, intermediate, high and max points.
e.Enter SQL1 close in Computer Test Mode (input the frequency
of adjusted frequency point, transmitting signal with amplitude of -122dBm,
audio frequency of 1kHz and frequency offset of 3kHz in antenna inter face of vehicle station) and click Broadband to adjust the five frequ ency points including min., low, intermediate, high and max points.
f.Enter SQL1 open in Computer Test Mode (input the frequency
11
Page 13
of adjusted frequency point, transmitting signal with amplitude of -122dBm,
audio frequency of 1kHz and frequency offset of 1.5kHz in antenna int erface of vehicle station) and click Narrowband to adjust the five fre quency points including min., low, intermediate, high and max points.
g.Enter SQL1 close in Computer Test Mode (input the frequ ency of adjusted frequency point, transmitting signal with amplitude of
-123dBm, audio frequency of 1kHz and frequency offset of 3kHz in an tenna interface of vehicle station) and click Broadband to adjust the
five frequency points including min., low, intermediate, high and max
points.
h.Enter SQL1 close in Computer Test Mode (input the frequ ency of adjusted frequency point, transmitting signal with amplitude of
-123dBm, audio frequency of 1kHz and frequency offset of 1.5kHz in
antenna interface of vehicle station) and click Narrowband to adjust
6.3.2 Adjusting explanation
Please refer Table3, 4 and 5 for the debugging of the parts above
Table 6.3 Voltage controlled oscillator
Item
Setting
Locking
voltage
Test condition
Supply voltage battery terminal:13.8V
CH: Receiving high frequency point
CH: Receiving low frequency point
CH: Transmitting high frequency point
CH: Transmitting low frequency point
Instrumentation
DMM
PT8000 SERVICE MANUAL
the five frequency points including min., low, intermediate, high and max
points.
6.3.1 DTMF frequency offset (HP8920 is set to TX state and filter is at 50Hz
~15 kHz)
a.Enter DTMF frequency offset in Computer Test Mode and select
Narrowband to set frequency offset to 3.5 kHz by adjusting the five
frequency points including min., low, intermediate, high and max points
and the number from 0 to 255.
b.Enter DTMF frequency offset in Computer Test Mode and select
Narrowband to set frequency offset to 1.7 kHz by adjusting the number
from 0 to 255.
Test point
PD
Correcting member
C122
C39
Requirement
3.5V 0.1V
>0.6V
3.5V 0.1V
>0.6V
Remarks
Adjustment
Observation
Adjustment
Observation
Table 6.4 Receiving part
Item
BPF
Audio
Power
Sensitivity
Squelch
Test condition
Test frequency:
Intermediate
Frequency Point
Antenna Interface Input:
RF OUT: -47dBm(1 V)
MOD: 1kHz
DEV: 3.0kHz/ 1.5kHz
Audio load: 16
CH: Low Frequency Point
CH: Intermediate
Frequency Point
CH: High Frequency Point
therefore OUT:
-119dBm(0.25 V)
MOD: 1kHz
DEV: 3.0kHz/ 1.5kHz
CH: Receiving Center
Frequency Point
Level-9
RF OUT output:-114dBm
Level-1
RF OUT output:-121dBm
Instrumentation
Spectrum Analyzer /
Integrated Tester
therefore signal
generator
Oscillograph
Audio frequency
voltmeter
distortion tester
/Integrated tester
Test point
Before
Mixing
Speaker
Interface
Correcting member
Test mode
Test mode
Test mode
Test mode
Requirement
Smooth Wave.
(Volume knob clockwise to the
end) Audio Power>4W
SINAD
12dB or higher
Normal squelch opening
after adjustment
Normal squelch opening
after adjustment
Remarks
User's adjustment
not recommended
12
Page 14
Table 6.5 Transmitting part
Item
RF rate
DCS waveform
(balance)
Power
Max Modulation
Frequency
Deviation
DTMF DEV
CTCSS DEV
CTCSS DEV
DCS DEV
Test condition
CH: Transmitting
Low Frequency Point
AG: 1kHz/60mV
CTCSS: 67Hz
CTCSS: 254.1Hz
DCS: 023N
Instrumentation
Frequency Counter / Integrated Test er
Oscillograph / Integrated Tester
Power Tester / Integrated Tester
Ammeter
Frequency deviator/Integration Test er
Frequency deviator/Integration Test er
Frequency deviator/Integration Test er
Frequency deviator/Integration Test er
Frequency deviator/Integration Test er
Test point
Antenna
PT8000 SERVICE MANUAL
correcting member
Test mode
VR1
Test Mode
VR2
Test Mode
Test Mode
Test Mode
Test Mode
requirement
Within 100Hz
Nearly flat waveform
Square wave
Adjust to 22W/5W
Adjust to 4.2kHz/2.1kHz
Adjust to 3.5kHz1.7 kHz
Adjust to 0.75kHz /0.35 kHz
Adjust to 0.75kHz /0.35 kHz
Adjust to 0.75kHz /0.35 kHz
remarks
200Hz
50Hz
Chapter 7 Main Technical Indexes
7.1 General Indexes
Model
Frequency
Modulation
Number of channels
Channel separation
IF
Working voltage
Working temperature
Antenna Impedance
Microphone Impedance
Dimension
Weight
7.2 Receiving part
Usable Sensitivity (12dB SINAD)
Squelch-on sensitivity
Receiver residue output
Modulation receiving bandwidth
Adjacent channel selectivity
Intermodulation immunity
Spurious response immunity
Audio Output Power
Receiving consumption current
Standby current
7.3 Transmitting part
Transmitting Power
Frequency Stability
Max Modulation Frequency Deviation
Modulation Distortion 300~3000Hz
Adjacent-channel Transmitting Power
Spurious Emissions
Residual FM
Transmitting Consumption Current
Indicator lights but no
sound is heard.
The green receiving
6
indicator lights but no
sound is heard.
Solution
A. The power cable is not connected with the
accumulator or the host reliably. Please connect the power cable reliably.
B. The protective tube of power cable is burnt
out. Please change it.
C. The power button is of poor contact. Please
change the silica gel button or PCB button.
D. The rechargeable battery is out of power.
Please recharge or change a new one.
E. CPU is broken, Please change the IC.
A. Channel frequency beyond the range, reset
channel data.
B. The crystal X1 of phase lock loop is broken.
Please change it.
C. The oscillator tube is broken. Please change it.
D. The IC3 of phase lock loop is broken. Please
change IC.
A. The frequency is not right. Please reselect
the channel of the same frequency.
B. The CTCSS/DCS code is not the same.
Please reset it.
C. It is out of the effective communication range.
A. The antenna is not in good contact. Please
fasten the antenna head.
B. The high-frequency amplifying tube Q18 is
broken. Please change it.
C. The squelch level is set to high Please reset
the squelch level.
D. The mixed tube Q19 is broken. Please
change it.
E. The FM IC6 is broken. Please change IC.
A. Power module IC1 damaged, no power
output, please change the module.
B. MIC damaged, please change it.
A. The speaker is broken. Please change it.
B. The audio power amplifierIC7 is broken.
Please change IC.
13
Page 15
Appendix 1 Abbreviations
AMP amplify, amplifier
ANT antenna
APC automatic power control
BPF band pass filter
CTCSS continuous tone control squelch system
DCS Digital code squelch
DEMOD demodulation
E2PROM E2PROM
HPF high pass filter
IDC instantaneous deviation control
IF intermediate frequency
LED Light-Emitting Diode
LNA low noise amplifier
LPF low pass filter
Appendix 2 Mainboard Bom(438-490MHz)
PT8000 SERVICE MANUAL
MCU micro control unit
MIC microphone
MOD modulation
MONI monitor
PLL phase lock loop
PTT push-to-talk
RX
SPK speaker
TCXO temperature control X' oscillator
TX
UL un-lock
VCO voltage control oscillator
N
Material Serial No.
O.
1
101-08000U-R03
2
102-0R8C2A-R01
3
102-304452-R01
4
102-9140NR-R01
5
102-A1519C-R01
6
102-A31136-R01
7
102-AT2408-R01
8
102-B15E03-R01
9
102-FP3502-R01
10
102-HT9172-R01
11
102-M2902V-R01
12
102-M2904V-R01
13
102-M78L05-R01
14
102-TA7808-R01
15
103-0DA221-R01
16
103-0MA742-R01
17
103-1SS372-R01
18
103-1SV278-R01
19
103-A2S111-R01
20
103-AP1250-R01
21
103-DAN222-R01
22
103-HSC277-R01
23
103-HVC355-R02
24
103-HVC376-R01
25
103-HZU5AL-R01
26
103-SM3MA1-R01
27
104-A144EE-R01
28
104-C144EE-R01
29
104-MT717T-R01
30
104-SC3357-R01
31
104-SC4116-R01
32
104-SC4617-R01
33
104-SC4919-R01
34
104-SC5108-R01
35
104-TA1298-R01
36
105-2SK508-R01
37
105-3SK318-R01
38
105-SK1824-R01
39
105-SK1829-R01
Name/Spec.
PT8000PCB / PT8000U-080403.PCB,ROHS
MCU / R8C/2A,R5F212A8SNFP ,PLQP-64,ROHS
Power module / RA30H4452M ROHS
MOS IC / PST9140NR,ROHS
MOS IC / TDA1519C,SIL9,ROHS
MOS IC / TA31136FN,SSOP ,ROHS
MOS IC / A T24C08AN-SU27,ROHS
MOS IC / MB15E03SL,PLL,16-PIN,SSOP ,ROHS
MOS IC / XC62FP3502PR,SOT-89,ROHS
MOS IC / HT9172,SOP ,ROHS
MOS IC / NJM2902V,OP-AMP,ROHS
MOS IC / NJM2904V,OP-AMP,ROHS
MOS IC / NJM78L05UA ROHS
MOS IC / TA7808S,TO-220,ROHS
Chip diode / DA221(ROHM),ROHS
Chip diode / MA742(PANASONIC),ROHS
Chip diode / 1SS372(TOSHIBA),ROHS
Chip variable capacitor diode/ 1SV278,ROHS
Chip diode / 0603,MA2S111(PANASONIC),ROHS
Chip diode / MA4P1250-1072T,ROHS
Chip diode / DAN222,(ROHM),ROHS
Chip diode /,HSC277(HITACHI),ROHS
Chip variable capacitor diode/ 0603,HVC355B(HITACHI),ROHS
Chip variable capacitor diode/ HVC376B,ROHS
cable power
wire speaker
cable 34pin
speaker
case front
knob volume
lens display
lens led
bracket display
SR power cable
key rubber
plug speaker hole
spring plate volume knob
nut volume knob
case top Al
case bottom Al
plate metal of cable power
metal dome rubble key
base antenna
shield cover power module
lable display lens
dustproof net speaker
dustproof up case front
dustproof down case front
dustproof case top and bottom
plate grounding with power module
screw m2.5*5
screw m3*6
screw m3*25
screw m2.6*6
screw m3*10
ITEM PART NUMBER DESCRIPTION QTY
1 201-008000-R02A KNOB VOLUME 1
2 203-006800-R26 SPRING PLATE 1
DESCRIPTION
SUBASSEMBLY VOLUME KNOB
NUT VOLUME KNOB
SCREW M2.5*5
SUBASSEMBLY FRONT CASE
LINE SPEAKER
KEY RUBBER
SUBASSEMBLY PCB CONTROL
CABLE 0.5*34P*110mm
SCREW M2.6*6
SUBASSEMBLY CASE TOP AL
FASTENER POWER CABLE
METAL PLATE
DESCRIPTION
CASE FRONT
NET DUSTPROOF SPEAKER
SPEAKER
LENS LED
QTY
1
1
6
1
1
1
1
1
5
1
1
1
QTY
1
1
1
1
PART NUMBER
ITEM
202-008200-R02A
13
120-100000-R15
14
301-30100G-R01
15
203-008200-R03
16
102-304452-R01
17
203-008200-R05A
18
204-008200-R10A
19
20
301-30060G-R01
21
604-080000-R04
22
301-30250D-R01
23
ITEM
PART NUMBER
5
201-008000-R03A
6
204-006800-R01
7
PT8000 SUBASSEMBLY CASE TOP AL 604-080000-R03 BOM
ITEM PART NUMBER DESCRIPTION QTY
1 203-008000-R02A CASE TOP AL 1
2 204-008000-R03A STRIP DUSTPROOF B 1
3 204-008000-R02A STRIP DUSTPROOF C 1
DESCRIPTION
PLUG SPEAKER HOLE
CABLE POWER
SCREW M3*10 WITH SPRING PLATE
ANTENNA BASE
POWER MODULE
SHIELD POWER MOUDLE
CUSHION ELECTRIC
PCB MAIN ELEC. PARTS
SCREW M3*6
SUBASSEMBLY CASE BOTTOM AL
SCREW M3*25
DESCRIPTION
LENS WINDOW
LABLE LCD
LABLE LOGO
QTY
1
1
1
QTY
1
1
7
1
1
1
1
1
8
1
6
PT8000 SUBASSEMBLY CASE BOTTOM AL 604-080000-R04 BOM
ITEM PART NUMBER DESCRIPTION QTY
1 203-008000-R01A CASE BOTTOM AL 1
2 204-008000-R04A STRIP DUSTPROOF A 2
20
PT8000 SUBASSEMBLY PCB CONTROL 604-080000-R05 BOM
ITEM PART NUMBER DESCRIPTION QTY
1 PCB CONTROL ELEC. PART 1
2 203-008000-R05A METAL DOME 1
Page 22
Figure 1 PT8000 Schematic Circuit Diagram
SPEAKER
6
J1 SPK
13.8V
BATTARY
MIC
6
TO ANT
LPF
5
ANT SW
APC
IC4
APC CONTROL
BPF
8T
IC7
TDA1519C
VR1
AF POWER AMP
10K
NumberRevisionSize
A3
Title
Date: 2009-1-9Sheet of
File:X:\PT8000\..\PT800 0 B LOCK DEAGRAM .SchDocDrawn By:
8R
HP
Q26
CTCSS/DCS
SW
Q33
MUTE
IC16
2T
D0D1D2D3DV
TA7808S
IC17
NJM78L05UA
5
BPF
IC5
IC1
RA30H
8R
Q19
MIX
4
8T
Q5
PRE
DRIVE
8T
Q4
RF AMP
TX/RX SW
8T8R
3
5V
RF AMP
XF1
49.95MHz
Q20
IF AMP
CD1
450KHZ
DET COLL
5V
IC6
IF DEMODULATOR
IC8AIC8BIC8CIC8D
AMPLPLPAM P
8R
CF2
CF1
450KHz
450KHz
AF OUT
AMP
IC10BIC10A
DTMF
DECODER
HP
SW
Q38
IC9CIC9BIC9AIC9D
AMPHPLPLP
LPLPIDCAMP
IC13DIC13AIC13BIC13C
5T
MOD
SW
Q40
8TC
8RC
8R
5V
4
3
Q1Q2
BUFF
5V
Q21
AMP
NOISE
MOD
D25
DET
RX
TX
Q6
Q14
VCO
2
Q7
BUFF
1
VCO
Q14
RIPPLE
FILTER
5V
LOOP FILTER
5V
3.5V
IC3
UL
AA
PLL IC
MB15E03SL
CKDTUL
*3 2ND LOCAL AMP
X1
TCXO
16.8MHz
QT TCXO
BUSY
8R
Q11
INT
D0
BUSY
SDA
PTT
BB
CC
PF1
PF2
POWER
PF3
PF4
KEY BOARD
X3
7.3MHz
IC15
AT24C08
IC11
CPU
R5F212A8
EEPROM
2
5V
TITEMP
RESET
UL
APC
LE
DTCKPA
E-ALA
MODE
D1D2D3
DV
HOOK
IGN
KEY1RSSI
2TIN
RXD
TGSW
M-MU
AFCO
A-MU
MD
KEY2
RPTT
SHIFT
TO1
DEV1
DEV2
SCANL
LOWL
RXL
TXL
VCCN
2TOUTSCL
TXD
BLC
MAX
8TC
8RC
SBC
RX
W/N
DATA
CLK
DD
1
21
Page 23
Figure 2 PT8000 Main Board Schematic Circuit Diagram