This manual applies to the service and maintenance of PT7200
series of FM portable radios, and is designed for the engineers and
professional technicians that have been trained by Kirisun. In this
manual you can find all the information of product service. Kirisun
reserves the rights to modify the product structure and specification
without notice in order to enhance product performance and quality.
You can also log on our website www.kirisun.com to download the
latest service manual or contact your local dealer or us.
Read this manual before repairing the product.
1.2 Service Precautions
Safety
Avoid skin contacting with the antenna connector and PCB.
Do not reverse the power polarities.
If signal input at antenna connector is bigger than
20dBm(100mW), it may cause damage to the radio.
Do not turn on the power before the antenna and load
connection is completed.
Do not use the radio if the antenna has been damaged.
Contacting the damaged antenna will cause slightly burning on the
skin.
Electromagnetism Interference
It's prohibited to use or repair the radio in the following
places:
Hospital, health center, air port
Any area with a potentially explosive atmosphere (where the air
contains gas, dust and smog, etc.), such as the storage or
transportation facilities of fuel or chemicals.
Any area of dynamite or exploder.
It's recommended to avoid using or repairing the radio in the
following places:
It's recommended to avoid using the radio in a car that is
moving. The radio wave might interfere the auto engine and cause it
to stop working.
Component Replacement
All the components used in repair service should be supplied by
Kirisun.
Other components of the same models available on the market
are not surely able to use in this product and we do not guarantee
the quality of the product using such components.
Please fill in a component application forms if you want to apply
for any components from Kirisun.
The following is one sample form that might be used to apply
for any components from Kirisun.
Component Application
Radio M o del/
Model
PT7200-01 FET Q68 RD07MVS1 105-RD07MV-0011
PT7200-01 Triode Q57 2SC5108(Y) 104-SC5108-0011
months. Accessories (such as battery pack, power adapter, antenna
or charger) are guaranteed for free service of 6 months. Earphones
Compo
nent
1.3 Service
All the Kirisun products are subject to the service warranty.
The main unit of the radio is guaranteed for free service of 18
No.
pecifications
S
Mat e r i a l Serial
No.
Qua
ntity
are wearing parts and out of warranty.
In one of the following situations, charge-free service will not be
available.
No valid service warranty or original invoice.
Malfunction caused by disassembling, repairing or
reconstructing the radio by the users without permission.
Wearing and tearing or any man-made damage such as
mechanical damage, burning or water leaking.
Product serial number has been damaged or the product
trademark is difficult to identify.
After the warranty expires, lifetime service is still available. And
we also provide service components to service stations and service
staff.
Chapter 2 Radio Overview and Function Keys
2.1 Radio Overview
Figure2-1
LED Indicator
Lights red while transmitting signals; lights green while receiving
signals.
Flashes red while in low battery power during transmitting.
Channel Selector
Rotate it to select channel 1-16.
Power/Volume Switch
Turn clockwise till a click is heard to switch on the radio.
Turn counterclockwise till a click is heard to switch off the radio.
Rotate it to adjust the volume after turning on the radio.
PTT (Push-to-talk)
To make a call, press and hold the PTT button, then speak into
the microphone in normal voice.
Release the PTT button to receive a call.
Side key 1
Programmable function button: Press it to activate the
programed auxiliary function.
Side key 2
Programmable function button: Press it to activate the
programed auxiliary function.
Top Button
Programmable function button: Press it to activate the
programed auxiliary function.
Microphone/Speaker Jacks
For connecting the optional Microphone/Speaker.
1
Page 4
PT7200 SERVICE MANUAL
Chapter 3 Electrocircuit
3.1 Frequency Configuration
This radio receiver adopts the 2 Mixer, the 1 IF 51.65MHz,
nd
the 2 IF 450kHz.
The receiver's first local oscillation is generated by the
frequency synthesizer, the 2 local oscillation selects the 4
harmonic wave 51.2MHZ of TCXO.
The transmitter signal is generated by the
synthesizer.
The standard frequency of the frequency synthesizer is
generated by TCXO.
Figure 3.3 Frequency structure
ndst
ndth
frequency
3.2 Receiver Elements (RX)
as the 2 local oscillation signal source after amplification. The 2
local oscillation (51.2MHz) and the 1 IF signal (51.65MHz) are
mixed at U9 to generate the 2 IF (450MHz). After the 2 IF signal
ndnd
st
ndnd
is amplified and its amplitude is limited inside U9, and then filtered
at porcelain filter (wideband CF4/Nattowband 3, 450kHz) and then
sent to U9 to demodulate the output audio signals which are finally
output from the 9 pin of U9.
th
Figure 3.5 IF System
Receiver Audio Signal Processing
IC13, IC12, IC16, IC15 and their peripheral circuit compose the
receiver audio signal processing circuit. After being sent to IC13
from U9 for amplification Audio, the audio signal is sent to IC15
CTCSS signaling filter circuit for waveform shaping and then sent to
MCU; and it is simultaneously sent to IC12 and through IC12
amplification, deemphasis, filtration to remove high frequency and
low frequency elements in the audio, only audio components of
300--3000Hz are kept to be sent to audio power amplifier (U9) after
volume potentiometer adjustment, and simultaneously sent to MCU
through IC15 (2 tone/5 tone filtration circuit).
Figure 3.4 Receiver Illustration
The receiver front terminal
Signals from the antenna pass through the low pass filter
consisting of L104, C546, L103, C545, L102, C534 and the RX/TX
switch (D51); and then undesirable out-of-band signals will be
filtered out at the band pass filter (BPF) consisting of L104, C546,
L103, C545, L102, C534; then signals are amplified at the low noise
amplifier (LNA) consisting of Q81 and its peripheral components.
The output of LNA is sent to the first mixer (Q79) through the
BPF filter consisting of L115, C541, D63, C528, C591, L114, D62,
C527, C590, L113, D60 and C526.
The First Frequency Mixer
After mixing the receiving signals and the first local oscillation
signals from the frequency synthesizer, the 1 IF signals (51.65MHz)
are generated. The 1 IF signals pass the crystal filter (XF2), which
st
st
will filter the signals of adjacent channel and those out of band, and
are sent to the IF amplifier.
IF Circuit
The IF signals from the crystal filter are amplified at the 1 IF
st
amplifier (Q78), and then are sent to the IF processing IC (U9,
TA31136FN). The IF IC consists of the 2 frequency mixer, the 2
ndnd
local oscillator, IF amplifier, limiter, phase frequency detector, and
noise amplifier.
TCXO (X4, 12.8MHz) selects the 4 harmonic wave 51.2MHZ
th
2
Figure 3.6 Receiver Audio Processing
Squelch Circuit
The audio signal output from the demodulation of U9 is sent
back to U9 internal noise amplifier and composes the frequency
selection noise amplifier together with C320, Q77, R167, C439 and
C319. Filtered from the demodulation signals, the noise is changed
into DC level by D57 demodulation after amplification by Q77 and
then sent to MCU, which distinguishes the noise volume so as to
decide whether to enable the squelch, which achieves the control of
the squelch.
Audio Power Amplifier
Q92 and peripheral compose the BTL-audio and power
amplifier.
The audio receiving signals, voice indication signals, indication
tone signals and warning tone signals are converged to be
amplified by the audio power amplifier to drive the speaker.
Speaker impedance: 16Ù
Q95: Receiving audio signal switch
Note: No terminal of the speaker can be grounded!
CTCSS signaling filter
The U9 Demodulation output audio signals may contain CTCSS
(continuous tone coded squelch system) or DCTCSS (Digital coded
squelch) signals. The frequency spectrum of CTCSS/DCS is 20250Hz. The filtering circuit constructed by IC16can filter out the
signals out of the CTCSS/DCS frequency spectrum to ensure MCU
Page 5
to decode CTCSS/DCS more precisely.
3.3 Transmitter (TX)
Transmitter Power Amplifier
Figure 3.7 Amplifier and antenna switch diagram
The modulated RF signals from VCO are amplified at Q60, Q66,
Q67 and then are sent to Q68 for power amplification. Q68 output
power: 4.5W.
The Q67, Q68 grid offset is controlled by APC circuit. Changing
the grid bias can control the transmitter output power conveniently.
APC (Auto Power Control)
Figure 3.8 APC Circuits
R512, R513, R514 are the amplifier current checker; IC10A the
sample amplifier of the amplification current. IC10B is the power
comparison amplifier.
If the transmitter output power is too high, the amplifier current
will increase, IC10A output will mount, IC10B output voltage
decrease, the offset voltage added to Q67 and Q68 will decrease,
and then the transmitter output power will decrease. Vice versa,
such can ensure steady transmitter output power in different
working circumstances.
MCU changes the voltage input to IC10B to set the power.
Transmitter Audio Signal Processing
PT7200 SERVICE MANUAL
Figure 3.10 Frequency Synthesizer
The radio adopts Phase Locked Loop (PLL) frequency
synthesizer.
The frequency synthesizer consists of standard oscillator,
voltage controlled oscillator (VCO), programmable frequency
demultiplier, phase comparator, and low pass filter.
IC9 (ADF4111) is PLL integrated circuit, including
programmable reference frequency demultiplier, programmable
frequency demultiplier, phase comparator, and charge pump.
R334, C464, R333, R311, C448, C484 and R336 construct the
low pass filter.
The standard frequency is supplied by X4 (TCXO, 12.8MHz).
The standard frequency from TCXO (Temperature Control
Transistor Oscillator) is demultiplied by the programmable reference
frequency demultiplier at IC9 to acquire 6kHz or 6.5kHz reference
frequency (controlled by MCU according to the preset channel
frequency).
The oscillation frequency from VCO is sent to IC1, and
demultiplied by programmable frequency demultiplier and
compared with reference frequency to acquire the error signals.
Then pass the low pass filter and are sent to VCO to change VCO
oscillation frequency to the preset value, and then VCO is locked.
N=F /F
N: Frequency demultiplication times
F : VCO oscillation frequency
F : Reference frequency
Check Loss of Lock: When PLL is in loss of lock, IC pin14
sends out low level signals to MCU, which controls the transmitter
not to transmit and initiate warning tone.
3.5 Voice Prompt Circuit:
The radio features voice prompt, which is very useful at night or
in the environment of dim light.
The internal memory IC of MCU is provided with voices like
channel indication, etc., each time switch a channel, the speaker
will prompt the current channel number by voice prompt.
VCO R
VCO
R
Figure 3.9 Transmitter Audio Circuits
IC14, IC12 and the peripherals components compose the
transmitter audio processing circuit. The audio signals from MIC are
amplified to be sent to MCU after the demodulation (VOX signal);
simultaneously they are amplified after preemphasis, amplitude limit
and filtration in the C12 where they have been sent there through
the ACC circuit and finally sent to VCO modulation together with
CTCSS/DCS for modulation.
J2 is the external MIC socket, when the external MIC is used,
the internal MIC will be off automatically while the internal PTT will
remain activated.
3.4 Frequency Synthesizer
3.6 Power Supply:
The radio is equipped with 7.4V, 1700mAh li-polymer battery,
transmitter power amplifier circuit (Q67, Q68), receiver audio power
amplifier (Q92) directly adopt the power supplied by the battery and
other circuits adopt the regulated 5V to supply power.
U13: 5V low voltage difference, micro-power regulator, together
with U12 to supply 5V power with high current.
Q76: T5V switch, controlled by MCU.
T5V: Supply power for the Transmitter front terminal
Q85: R5V switch, controlled by MCU.
R5V: Supplies power for the receiver RF amplification, mixing,
IF processing, audio signal processing.
Q83: C5V switch, controlled by MCU.
C5V: The 5V power controlled by power saving supplies power
for the frequency synthesizer.
3
Page 6
PT7200 SERVICE MANUAL
3.7 MCU:
Figure 3.11 MCU Diagram
MCU controls the working of each unit of the radio to realize
all the radio functions.
1 Connects with the PC
2 Accesses the radio status data
3 Controls PLL to generate the receiving and transmitting local
oscillation frequency.
4 Accesses the current channel status.
5 Controls the LED status indication
6 Controls the power supply of each location
7 Checks the action of each function key
8 Generates voice contents
9 Generates power on voice prompt
10 Generates CTCSS/DCS signals
11 Generates 2 tone/5 tone signals
12 Generates power control signals
13 Completes CTCSS/DCS decoding
14 Completes 2 tone/5 tone decoding
15 Squelch check and control
16 VOX level sampling
Controls the audio processing chips to complete
emphasis/deemphasis, scrambling/descrambling, companding,
filtration and amplification etc.
Memorizer (E PROM, AT24C64)
2
Memorizes the channel data, CTCSS/DCS data as well as
other function setting data and parameter setting data of the radio.
CTCSS/DCS Encoding and Decoding:
CTCSS/DCS signals generated by MCU (pin24, pin28 output,
PWM wave) are filtered at the filter circuit and then sent to VCO and
TCXO modulation respectively.
CTCSS/DCS signals from the receiver are sent to MCU for
decoding. MCU determines whether the signals contain the same
CTCSS/DCS as that set on the radio and decides whether to turn
on the speaker.
Power adjustment:
MCU PIN1 output DC signals, inputted to APC unit to control
the output power of the transmitter.
3.8 Semiconductor Component
MCU Description
Table 3.3 Microprocessor (M30620FCPFP) Port Description
Chapter 4 Function Description and Parameter Set ting
4.1 Major Functions
4.1.1 16 Channels
The radio stores 16 channels.
4.1.2 Scanning Channel Function (this function can be
disabled by the programming software)
1) Press the key set to the function of scan to enter the
scanning function. During the scanning, the radio will check signals
of each channel to the signal is found, and then the radio will stay
on the channel with signals till the signal disappear. If the time delay
between the signals disappearing and the scan is set, the radio will
remain on the channel when any signal is received during the
delayed time.
The scanning function can be used only when at least one
channel is programmed and the scanning is valid.
2) Response channel (the transmitting channel when scanning)
during the scanning set by the dealer has the following options:
. The start channel
Press PTT or the CALL key or enable VOX transmitting during
the scanning or when the scanning stays, the radio will transmit
signals on the channel under scanning.
6
. Start channel + current channel (when response channel is
enabled)
If pressing PTT or the CALL key or enabling VOX transmitting
during the scanning, the radio will transmit signals on the channel
under scanning.
If pressing PTT or the CALL key or enabling VOX transmitting
when the scanning is staying, the radio will transmit signals in the
current channel.
. Designated channel
If pressing PTT or the CALL key or enabling VOX transmitting
during the scanning or when the scanning stays, the radio will
transmit signals in the designated channel.
. Designated channel + current channel (when response
channel is enabled)
If pressing PTT or the CALL key or enabling VOX transmitting
during the scanning, the radio will transmit signals at the designated
channel.
If pressing PTT or the CALL key or enabling VOX transmitting
when the scanning is staying, the radio will transmit signals in the
current channel.
1 . Last received call channel
When pressing PTT key, the radio will transmit signals on the
channel of the last received call.
2 . Last used channel
When pressing PTT key, the radio will transmit signals on the
channel where the last transmitting was made.
3 . Last used channel + current channel (when response
channel is enabled)
If pressing PTT or the CALL key or enabling VOX transmitting
during the scanning, the radio will transmit signals on the channel
where the last transmitting was made.
If pressing PTT or the CALL key or enabling VOX transmitting
when the scanning stays, the radio will transmit signals in current
channel.
Priority scan:
During the scanning, if priority channels of the radio have been
set, even if the normal channels are receiving signals, the radio will
scan the priority channels according to the preset time of scanning,
when the priority channels receive signals, the radio will
automatically switch to the priority channels and stay there till the
signals disappear, the dealer has set the time delay between the
signal disappearing and the continuing scanning, if the scanning
stays on 2 priority channel, it will scan back 1 priority channel, on
ndst
which if it stays, no channel will be scanned back.
Excrescent channel (temporary) deletion
If the scanning stays on a certain channel, you can press the
key programmed for deletion of excrescent channel (temporary) to
temporarily delete the channel for the scan list, if you press the
scan key to resume the scanning, this channel will be automatically
added into the scan list again.
Note: priority channels cannot be deleted, when there are only
2 channels for scanning, neither of them can be deleted.
4.1.3 CTCSS and DCS
The dealer may have programmed CTCSS or DCS signals on
channels of the radio, you can ignore calls from other irrelevant
stations using the same channel.
If a certain channel is programmed CTCSS or DCS signals,
only when the correct CTCSS or DCS signals are received can the
squelch be enabled. Similarly, only stations using the same
Page 9
PT7200 SERVICE MANUAL
CTCSS/DCS signals as being used in your radio can receive the
signals you transmit.
4.1.4 TOT function
1) TOT timer:
a) The purpose of the time-out timer is to prevent any person
from overlong using a channel to speak and to prevent radio from
too long continuous transmitting.
b) TOT timer indicates the time allowed for the radio to
continuously transmit signals. If the allowed time is exceeded, the
radio will alarm and stop transmitting.
2) TOT key:
a) It regulates the time span of prohibited transmitting after the
action of the TOT timer.
B) During the time span of prohibited transmitting, if pressing
the PTT key or the CALL or starting the VOX, indication tone will be
generated and the transmitting will be prohibited.
3) TOT Pre-alarm
a) The radio will alarm in advance before the TOT timer stops
the transmitting.
b) After the alert, if the transmitting time exceeds the preset
time, the TOT timer will act.
4) TOT Reset:
a) It regulates the time delay from PTT key releasing to the TOT
timer resetting.
b) If the time of releasing the PTT key is shorter than that of the
resetting time, the countdown will continue.
4.1.5 Auto Power Saving
The dealer can set the power-saving mode of the battery by
programming.
Provided that the function is enabled, the radio will be in the
power-saving mode in 10 seconds if no signal is received or no
operation is carried out. When any signal is received or any
operation is carried out, the radio can automatically quit this mode.
Power-saving modes: short, med, long and off.
Setting the power-saving function of a battery can reduce the
power consumption of the battery.
4.1.6 Low Power Warning
Receiving low power warning: If the battery power is lower than
the preset value during receiving, the radio will produce a alert tone
of Doo every 15 seconds.
Transmitting low power warning: When the battery power
appears low, the indicator flashes. If the battery power is lower than
the preset value during transmitting, the status indicator flashes red.
If the battery level is too low, the radio cannot transmit signals.
4.1.7 Squelch enabled function
If no signal is received, the squelch circuit of the radio will
prevent the speaker from making any sound.
Press the function key for squelch off switch , you can disable
the squelch control circuit and the speaker will produce continuous
sound (whether signals are received). This operation is very useful
for adjusting volume or receiving weak signals (avoiding
discontinuous sound due to weak signals).
Press the function key for squelch on switch , the green light
will be on and the radio is in the monitoring status.
4.1.8 5TONE signaling
5Tone has 9 encoding formats: CCIR1, CCIR2, ZVEI1, ZVEI2,
ZVEI3, EEA, EIA, USER DEFINED1 and USER DEFINED2. The
last two formats are customized modes.
1. 5tone decoding
The decoding template is the 5tone decoding template. If the
decoding template is the same to that of encoding, the decoding will
be successful.
When the radio receives correct 5tone signaling, turning on
squelch according to the receiving squelch mode set by the user,
you can receive the call and the orange LED will flash.
After successful decoding, the radio will operate according to
the decoding call response set by the dealer.
2. 5tone encoding
The ending template is made of 1-3 encoding sequences. Each
encoding sequence can be set to 5tone or DTMF. If 5tone is
selected, you need to set its content.
If the PTT ID of the selected channel is set to 5Tone , 5Tone
will be transmitted when calling.
Or, when pressing the side key forCall1/2/3/4 , 5tone
signaling will be sent, this function is programmed by the dealer.
4.1.11 PC Programmable
You can program the radio functions and adjust some
parameters by PC programming software KSP7200.
4.1.12 Squelch Level Selection
The purpose of the squelch is to mute the speaker noise when
no signals are received or the signals are weak. When the squelch
is activated, you can hear noise from the speaker; when the
squelch is inactivated, you will not hear noise form the speaker.
Selecting the squelch level is to select which the signal strength
level is strong enough to enable the squelch or weak enough to
disable the squelch. Over high squelch level will make the radio
unable to receive signals efficiently when signals are weak; over low
squelch level will make the radio communication affected by noise
or other irrelevant signals. The squelch level has 0-9 options..
4.1.13 Beep Tone Volume
This setting controls the power on tone, channel busy tone and
TOT tone, etc..
4.2 Parameter Setting (PC Mode)
The radio parameters have been programmed in the factory.
The user can reset the radio parameters such as working frequency,
channels, CTCSS/DCS and auto scanning. We designed a userfriendly and convenient programming software KSP7200 for users
to set parameters on the radio. The programming steps are as
follows:
a. Install the programming software KSP7200.
b. Connect the radio to the computer serial port with the
specified programming line (KSPL-08), See Figure 4-1.
Computer
(RS232 serial port)
Figure 4-1
c. Turn on the computer power.
d. Turn on the radio power.
e. Click the KSP7200 program to run the programming software.
Programming
cable
Radio
(Speaker/MIC socket)
7
Page 10
PT7200 SERVICE MANUAL
f. Click on [Read] in the KSP7200 main menu to read the radio
parameters into the computer; click on [Write] to transfer the PC
programming parameters into the radio.
g. You can program the following parameters with the KSP
7200:
1) The RX and TX frequency of each channel;
2) The receiving and transmitting signaling of each channel;
3) Busy channel lockout option;
4) TOT;
5) Squelch level option;
6) 5-tone or 2-tone settings
7) Power saving option.
8) Alarm function setting.
9) Monitor mode option.
10) Scan mode option.
11) Scan the reverting channel option.
12) Scan the priority channel selection.
For more details, please refer to theHelpdocument of
KSP7200 software.
ATTENTION:
1. Turn off the radio before connection.
2. When the data is read on the radio, the indicator light turn red
and it's prohibited to press the PTT button; when the data is written
on the radio, the indicator light turns green.
3. Before the first time of editing, you should read data on the
radio firstly and then and backup the data.
4. If the radio cannot work normally after being written in with
the editing data, open the data backup and rewrite the backup into
the radio.
5. Model information is important radio data and is prohibited
to modify.
4.3 Computer Test Mode:
As shown in figure 4-1,connect the radio to the radio
communication port with the specified testing cable.
Warning: Before enter the computer test mode, connect a HF
load of 50 to the radio antenna connector or connect the radio to a
comprehensive test device.
Under the computer test mode, you can modify the following
parameters with KSP7200 programming software:
1)Frequency Stability
2)Low/High power
3)Max. Tone deviation
4)DCTCSS balance
5)DCTCSS frequency deviation
6)CTCSS frequency deviation
7)DTMF frequency deviation
8)Tone frequency deviation
9)MSK frequency deviation
10)VOX plus
11)Sensitivity
12)SQL 1/9 (OPEN/SQUELCH)
For mort details,please refer to theHelpdocument of
ksp7200 software.
4.4 Wired Clone Parameters
Wired clone mode:
It can be enabled/disabled by programming software, this mode
can only be entered when the wired clone functions of both the host
radio and the client radio are enabled.
Operating steps are as follows:
1.Press the side keys SK1 and SK2 of the primary, and then press
and hold the power switch of the radio for about 2 seconds, the
orange light flashes twice and the beep sound of Clone will be
produced, and then the radio enters the wired clone mode.
2.Press the PTT button on the host radio, the host radio will start to
send data, the client radio for receiving data will enter the wired
clone mode.
3.During the data duplication, the red light of the host radio will be
continuously on and the green light of the client radio will be
continuously on.
4.After the data are successfully cloned, the host radio will report
Success and be automatically restarted; the client radio will
also be automatically restarted.
Note: During the duplication of data, if the radio models or software
versions are not consistent, the red light of the host radio will flash
(0.25s On 0.25s Off) and the sub radio will be automatically
restarted; if no data was received within 3 seconds, the red light of
the host radio will flash (0.5s On 0.5s Off) and the client radio will be
automatically restarted.
Chapter 5 Service, Assembly and Disassembly
The radio is a precision communication equipment. Please be
careful when assemble or disassemble the radio during service.
Instructions for assembly and disassembly are as follows:
5. 1 Removing and Installing
the Battery
To remove the battery, push the
latch upwards and remove the
battery away from the radio. (See
figure 5.1)
To install the battery, match the
tow bulges at the bottom of the
battery with the corresponding
grooves at the radio aluminum alloy
frame and insert it in. Then press the
upper end of the battery till the latch
secure. (See figure 5.2 and figure
5.3)
5. 2 Removing and Installing
the Belt Clip
To remove the belt clip, use
your nail or a tool to lift the metal
spring piece in the belt clip from the
topside, and then pull the belt out
wards.
To install the belt clip, match the
upper head of the belt clip with the
glides on the rear of the battery, and
then press the belt clip downwards
Figure 5.4
Figure5.1
Figure5.2
Figure5.3
8
Page 11
5. 3 Removing the Casing from
the Chassis
1.Remove the knobs;
2.Remove the two knob nuts and
the antenna nut;
3.Remove the two cross head
screws that fix the top cover at the top;
4.Remove the two cross head
screws that fix the aluminum alloy
frame at the bottom by tool;
5.Pull the aluminum alloy frame
out of the casing;
See Figure 5-5
Figure5-5
PT7200 SERVICE MANUAL
5. 4 Remove the Chassis
from the Main Board
1.Remove the screw;
2.Melt the solder at the antenna
point with a electric soldering iron and
take off the main board;
3.Take away the two screws and
the antenna connector..
See Figure 5-6
After the aforesaid operations, you can carry out corresponding
service or debugging according to the actual situation.
5-6 Figure
Figure 5-7 Exploded View
9
Page 12
PT7200 SERVICE MANUAL
NO PART NUMBER DESCRIPTION NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
201-007200-R04
301-20040G-R01
202-007200-R04
203-007200-R04
101-007200-R03
201-007200-R01
121-100000-R18
204-000558-R01
202-007200-R03
202-007200-R02
202-007200-R05
203-007200-R01
201-007200-R10
203-007200-R07
201-007200-R03
201-007200-R02
203-006800-R26
203-003208-R09
203-007200-R08
203-000558-R02
204-007200-R02
101-072001-R03
204-007200-R01
201-007200-R08
304-30040G-R01
202-000558-R09
204-006800-R06
203-007200-R02
202-007200-R01
201-007200-R09
203-007200-R03
204-007200-R03
301-20080G-R03
202-007200-R06
202-007200-R07
201-007200-R06
203-007200-R06
301-25050J-R01
201-007200-R07
204-007200-R05
KEY PTT
SCREW 2*4
RUBBER KEY PTT
METAL DOME
PCB FOR PTT
FRONT CABINET
SPEAKER
DUST-PROOF NET FOR SPEAKER
WATERPROOF FOR ANTENNA SOCKET
WATERPROOF FOR ENCODER & VR
EMERGENCY RUBBER KEY
ANTENNA SOCKET
LIGHT GUIDER
NUT FOR ANTENNA SOCKET
ENCODER KNOB
VR KNOB
ENCODER CIRCLIP
VR CIRCLIP
ENCODER NUT
VR NUT
EARPHONE ADHESIVE TAPE
EARPHONE PCB
EARPHONE LABEL
EARPHONE COVER
SPECIAL SCREW M3.0*4 ANSI 4-40#
MIC WATERPROOF
DUST-PROOF NET FOR MIC
MIAN PCB
POGO PIN
MAIN WATERPROOF
POGO PIN SOCKET
AL CABINET
AL CABINET SPONGE
SCREW M2.0*8
POGO PIN WATERPROOF
RUBBERY STUFFER
COPING
CROSSBAR SPRING
SCREW M2.5*5
ANTENNA
SLIDE CROSSBAR
SCREW PLATE
1
12
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
2
1
2
1
1
2
1
1
2
Chapter 6 Radio Debugging
Before test/debugging, make sure all the equipments have
been well connected to the ground!
Before test/debugging, make sure the antenna output terminal
has been connected properly to the corresponding devices and
load!
The transmitter output must pass RF power attenuator before
being connected to the standard signal source/ frequency
deviator/frequency spectrum!
When testing the receiver, make sure not to conduct
transmitting operation!
When in debugging/testing/service, make sure static free
measures for human body and equipments.
6.1 Service Equipment and Software.
The following equipments and software in Table 6.1 are
necessary for the service and test of the radio.
Table 6.1 For Test and Service: Equipment and Software
No.
1
Name
Computer
Parameter requirements
Above P2, compatible with IBM
PC, WINDOWS 98/ME/2000/XP
2
Programming
software
Programming
3
Cable
Tunning cable
4
Cloning line
5
DC regulated
6
KSP7200
Order
Output voltage: 7.5V, output current: 5A
power
Measuring rang: 0.5---10W
7
Power
meter
Frequency range: 100MHz500MHz
Impedance: 50Ù
Frequency meter
8
Frequency range: 0.1600MHz
Frequency precision: higher than 1 10
Sensitivity: higher than 100mV
9
Frequency
Deviator
Digital Multimeter
10
Frequency range: DC600MHz
Measuring range: 0-- 5kHz
Input impedance: higher than 10MÙ/V DC, with
the ability of testing voltage, current, impedance
Audio Signal
11
Generator
RF Power
12
attenuator
Standard signal
13
source
Frequency range: 2---3000Hz
output level: 1---500mV
Attenuation: 40dB or 50dB
Supporting power: Higher than 10W
Frequency range: 10MHz---1000MHz
Output level: 0.1uV~32mV (-127dBm~-17dBm)
-6
10
14
Oscillograph
15
Audio voltmeter
Frequency range: DC~20MHz
Test range: 10mV~20V
Test range: 10mV~10V
Page 13
PT7200 SERVICE MANUAL
Recommendation: Equipment in item 6, 7, 8, 10, 11, and 12 can be
replaced by the HP8920 comprehensive test instrument.
6.2 Debugging
1 . VCO:
Receiving:
High end, adjust TC4 to make VCO voltage-controlled
voltage (CV terminal) be 4.2V 0.2V.
Low end, check VCO voltage-controlled voltage (CV terminal)
to be 0.8V.
Transmitting:
High end, adjust TC3, to make VCO voltage-controlled
voltage (CV terminal) be 4.2V 0.2V.
Low end, check VCO voltage-controlled voltage (CV terminal)
to be 0.8V.
2 . Transmitting:
In computer debugging mode
Frequency adjustment
Adjusts the transmitting frequency to within +/-100Hz of the
nominal frequency in the computer debugging mode.
High power adjustment
Adjusts the transmitting power to 3.8-4.6W in the computer
debugging mode..
(5 frequency points including Higher, High, Med, Low, lower)
Low power adjustment
Adjust the transmitting power to 0.8-1.5W in the computer
debugging mode..
(5 frequency points including Higher, High, Med, Low, lower)
Max. frequency deviation
Signal source: MOD:1kHz/120mV LPF:15kHz
Adjust the max frequency deviation in the computer debugging
mode.
3.9kHz---4.6kHz (wideband)
3.2kHz---3.9kHz (median band)
between 1.8kHz---2.4kHz (narrowband)
DCTCSS balance
Signal source: LPF: 300Hz
Adjust DCTCSS balance in the computer debugging mode.
Make the transmitting demodulation waveform be flat square
wave.
CTCSS frequency deviation
Signal source: LPF: 300Hz
Adjust CTCSS frequency deviation in the computer debugging
mode.
0.50kHz---0.85kHz (wideband)
0.50kHz ---0.65kHz (median band)
0.25kHz--0.50kHz (narrowband)
The waveform shall be good.
DCTCSS frequency deviation
Signal source:LPF:300Hz
Adjust DCTCSS frequency deviation in the computer debugging
mode.
0.70kHz ---1.10kHz (wideband)
0.60kHz ---0.85kHz (median band)
0.25kHz---0.50kHz (narrowband)
The waveform shall be good.
DTMF TONE FSK 5T/2T frequency deviation
Adjust DTMF, TONE, FSK and 5T/2T frequency deviation in the
Adjust the transmitting low battery warning in the computer
debugging mode.
Set the power supply voltage at 6.8V, and press start
and then end
3)Receiving :
Sensitivity adjustment
Adjust the sensitivity in the computer debugging mode.
Make the sensitivity of all frequency points the highest
(provided the sensitivity is the highest, the bigger computer
debugging data, the better)
Squelch adjustment
Adjust squelch in the computer debugging mode.
1 9-level squelch on
T he signal level output should be -118dBm (wideband)
-117dBm (narrowband)
Automatically records the corresponding squelch level
2 9-level squelch off
signal level output -120dBm(wideband
-119dBm (narrowband)
Automatically records the corresponding squelch level
1-level squelch on
Signal level output -124dBm (wideband)
-123dBm (narrowband)
Automatically records the corresponding squelch level
3 1-level squelch off
Signal level output -126dBm(wideband)
-125dBm (narrowband)
Automatically records the corresponding squelch level
Note: Voltage for the aforesaid tests: 7.5V +/-0.1V in room
temperature
Frequency range: 350MHz400MHz 400MHz470MHz
450MHz520MHz
Chapter 7 Technical Specifications
7.1 General Specification
Frequency MHz
Modulation
Number of Channels
Channel Spacing
MF
Working Voltage
Working Temperature
Antenna Impetance
Mic Impedance
Battery (Standard)
Dimension (WxHxD)
Weight
-25 ~ +55
50
2k
Model KB-70B Li-Ion Battery DC 7.4V , 1700mAh
56 mm 102 mm 29 mm
235g With battery and antenna
11
Page 14
PT7200 SERVICE MANUAL
1 . Sensitivity <= -116dBm (0.35uV) (wideband) (narrowband)
Hi, Med, Low frequency points 14dB SINAD
MOD:1kHz, DEV:+/-3kHz (wideband)
+/-1.5kHz(narrowband)
2 . Distortion half audio power <= 8%
Max audio power <= 20%
16ÙSpeaker, BTL output, 1000mW audio power .
MOD:1kHz, DEV:+/-3kHz (wideband)
+/-1.5kHz(narrowband)
3 . Current
a. Static current <= 85 mA
Volume at the min. value, squelch off.
b.1000mW audio power, current <= 500 mA
4 . Audio correspondence (relative to 6dB/octave deviation) +
2dB / -6dB
5 . Adjacent-channel selectivity >=70dB
(Wideband) / >=60dB(narrowband)
6 . Intermediation rejection >=65dB(wideband) (narrowband)
7 . Parasitic suppression >=70Db
8 . Signal-to-Noise Ratio >=40dB(wideband) / >=35dB
(narrowband)
9 . Squelch off: off when signal source level = -125dBm+/
-3 dBm (level-1 squelch )
10. Squelch on: on when signal source level = -123dBm
+/-3 dBm (level-1 squelch )
7.3. Transmitter
1 .output power High power (3.8W---4.6W)
Low power (0.8W---1.5W)
Hi, Med, Low frequency points, MOD:1kHz, DEV:+/-3kHz.
Red light on when transmitting.
2 .Transmitting current High power <= 1.8A low power <=1.1A
3 .Max. frequency deviation
KB-70A (1350mAH, 7.2V nickel-hydrogen pile)
Battery type identification: External
Input power supply: DC11V-20V, 500mA, ripples <500mV
9.2 Operating environment
Temperature: -52 -- +552
Humidity: 95%@40
9.3 Safety requirements
In accordance with safety requirements of CCC, CE and UL, etc.
Pre-charging current of battery: 180mA 10mA for nickel-
hydrogen battery
90mA 10mA for li-ion battery
Pre-charging time: 15~20m
The battery voltage is checked during the pre-charging, when it
reaches the threshold voltage of the battery, the charging will turn
to fast charging.
Conditions to stop charging:
Normal conditions: battery full, nickel-hydrogen battery: V=30mV 60mV
Abnormal conditions:
1) Battery temperature is higher than the limit value
2) Battery voltage exceeds the limit value
3) Charging time exceeds the limit value
4) The battery voltage fails to reach the min. voltage allowed for
normal battery during the pre-charging
Charging efficiency: after being charged in constant temperature,
the capacity of the battery should not be lower than 90% of the
actual capacity.
After being charged in high temperature, the capacity of the battery
should not be lower than 70% of the actual capacity.
After being charged in low temperature, the capacity of the battery
should not be lower than 80% of the actual capacity.
Other functions:
1 Charging process indication
2 Charging abnormality indication
3 Pre-charging function for over-discharged battery
4 Trickle charging for nickel-hydrogen battery
5 Output short-circuit protection function (short-circuit current <
10mA)
9.5 LED Status Table:
Charger status
Charging
Indication
(red)
LED Status
Power
LED(green)
Battery Temperature,
battery and circuit
abnormality indication
(yellow)
9.4 Technical Specifications
Idling input current: 15mA
Fast charging current: 410 25mA
Max. charging time of nickel-hydrogen battery: 285m 15m
Max. charging time of li-ion battery: 510m 30m
Max. charging limit voltage : 9.6V 0.2V
Max. battery temperature: +502
Specified voltage of charged battery:
Nickel-hydrogen battery: pre-charging when the voltage < 5.5 0.1V,
when the battery voltage reaches 6.5 0.1V, the charging turns to
rapid charging. When the battery voltage reaches 9.6V 0.2V, the
battery will be deemed as full and the charging will be stopped.
Li-ion battery: pre-charging when the voltage < 6.5 0.1V, when
the battery voltage reaches 6.5 0.1V, the charging turns to rapid
charging.
Charging process checking: battery voltage, battery temperature
rise, - V, charging time, max. Battery temperature
Min battery voltage:5.5V 0.1V for nickel-hydrogen battery
6.5V 0.1V for Li-ion battery
Standby/battery
not installed
Pre-charging
Fast charging
Charging
completed
Charger output
short circuit
Abnormal
charging status
ON
Flashing
ON
ON(Nickel-
hydrogen
battery
ON
13
Page 16
PT7200 SERVICE MANUAL
9.6 Description of interfaces
LED red: Charging indication
LED green: Power indication or charging completion indication
or Trickle charging indication
LED yellow: Charging abnormality indication
AMP amplify, amplifier
ANT antenna
APC automatic power control
BPF band pass filter
CTCSS continuous tone control squelch system
DCS digital code squelch
DEMOD demodulation
E2PROM electrically erasable programmable read-only
memory
HPF high pass filter
IDC instantaneous deviation control
IF intermediate frequency
LED Light-Emitting Diode
LNA low noise amplifier
LPF low pass filter
MCU micro control unit
MIC microphone
MOD modulation
MONI monitor
PLL phase lock loop
PTT push-to-talk
RX receiver
SPK speaker
TCXO temperature compensated crystal oscillators
TX transmitter
UL un-lock
VCO voltage control oscillator
14
Page 17
PT7200 SERVICE MANUAL
Appendix 2 Spare List
NO
PART NUMBER
NO. PART NUMBER DESCRIPTION NUMBER
604-072000-R01 CABINET ASM.
1
304-30040G-R01 SPECIAL SCREWM3.0*4
2
604-072000-R02 EARPHONE PCB ASM.
3
201-007200-R08 EARPHONE COVER
4
203-000558-R02 VR NUT
5
203-007200-R08 ENCODER NUT
6
203-007200-R07 NUT FOR ANTENNA SOCKET
7
8
604-072000-R03 VR KNOB ASM.
9
604-072000-R04 ENCODER KNOB ASM.
10
202-007200-R04 RUBBER KEY PTT
11
201-007200-R04 KEY PTT
12
202-007200-R09 POGO PIN SOCKET
13
MAIN PCB ASM.
14
604-072000-R07 AL CABINET ASM.
202-007200-R06 POGO PIN WATERPROOF
15
301-20040G-R01 SCREW M2.0*4
16
17
203-007200-R01 ANTENNA SOCKET
202-007200-R01 WATERPROOF FOR ENCODER & VR
18
202-007200-R03 WATTERPROOF FOR ANTENNA SOCKET
19
20
202-007200-R01 MAIN WATERPROOF
21
204-007200-R05 SCREW PLATE
301-20080G-R03 SCREW M2.0*8.0
22
23
604-072000-R05 PTT PCB ASM.
604-072000-R06 COPING ASM.
24
301-25050J-R01 SCREW M2.5*5
25
202-007200-R07 RUBBERY STUFFER
26
NO. PART NUMBER DESCRIPTION NUMBER
201-007200-R01 FRONT CABINET
1
204-000558-R01 PT558 DUST PROOF NET FOR SPEAKER
2
204-006800-R06 DUST-PROOF NET FOR MIC
3
204-000558-R09 MIC WATERPROOF
4
5
201-007200-R10 LIGHT GUIDER
6
204-006200-R09 SPEAKER
7
401-0101E1-RD8
8
1
101-072001-R03 EARPHONE PCB
2
204-007200-R01 EARPHONE LABEL
3
204-007200-R02 EARPHONE ADHESIVE TAPE
4
101-072002-R03 EARPHONE FPC
203-007200-R04
1
204-007200-R03 AL CABINET SPONGE
2
202-003208-R07 TRANSMITTING RUBBER
3
1
201-007200-R03 ENCODER KNOB
2
203-006800-R26 ENCODER CIRCLIP
1
201-007200-R02 VR KNOB
2
203-003208-R09 VR CIRCLIP
201-007200-R06 COPING
1
201-007200-R07 SLIDE CROSSBAR
2
203-007200-R06 CROSSBAR SPRING
3
101-007200-R03 PCB FOR PTT
1
203-007200-R04 METAL DOME
2
CABINET ASM.
LOGO
EARPHONE PCB ASM.
AL CABINET ASM.
AL CABINET
ENCODER KNOB ASM.
VR KNOB ASM.
COPING ASM
PTT PCB ASM
DESCRIPTION
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12
1
1
1
1
2
2
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Appendix 3 STRUCTURE PART LIST
NO PART NUMBER DESCRIPTION REMARK
101-007200-R03 MAIN PCB / PTT PCB
1
121-100000-R18B SPEAKER
2
201-007200-R01 FRONT CABINET
3
201-007200-R02 VR KNOB
4
201-007200-R03 ENCODER KNOB
5
201-007200-R04 KEY PTT
6
201-007200-R06 COPING
7
201-007200-R07 SLIDE CROSSBAR
8
201-007200-R08 EARPHONE COVER
9
201-007200-R09 POGO PIN SOCKET
10
201-007200-R10 LIGHT GUIDER
11
202-000558-R09 MIC WATERPROOF
12
202-003208-R07 TRANSMITTING RUBBER
13
202-007200-R01 MAIN WATERPROOF
14
202-007200-R02 WATERPROOF FOR ENCODER & VR
15
202-007200-R03 WATERPROOF FOR ANTENNA SOCKET
16
202-007200-R04 RUBBER KEY PTT
17
202-007200-R05 EMERGENCY RUBBER KEY
18
202-007200-R06 POGO PIN WATERPROOF
19
202-007200-R07 RUBBERY STUFFER
20
203-000558-R02 VR NUT
21
203-003208-R09 VR CIRCLIP
22
203-006800-R26 ENCODER CIRCLIP
23
203-007200-R01 ANTENNA SOCKET
24
203-007200-R03 AL CABINET
25
203-007200-R04 METAL DOME
26
203-007200-R06 CROOSBAR SPRING
27
203-007200-R07 NUT FOR ANTENNA SOCKET
28
203-007200-R08 ENCODER NUT
29
204-000558-R01 DUST-PROOF NET FOR SPEAKER
30
204-006800-R06 DUST-PROOF NET FOR MIC
31
204-006800-R07 MIC SPONGE
32
204-007200-R01 EARPHONE LABEL
33
204-007200-R02 EARPHONE ADHESIVE TAPE
34
204-007200-R03 AL CABINET SPONGE
35
204-007200-R05 SCREW PLATE
36
204-0KB36L-R03 SPONGE PLATE
37
301-20040G-R01 SCREW M2.0*4.0
38
301-20080G-R03 SCREW M2.0*8.0 FOR CABINET
39
301-25050J-R01 SCREW M2.5*5.0 FOR COPING
40
304-30040G-R02 ASPECIAL SCREW M3.0*4.0 ANSI 4-40#
41
FOR SCREW
M2.0*8.0
FOR ANTENNA\
MAIN PCB\PTT PCB
FOR CRYSTAL
OSCILLATOR
FOR EARPHONE
COVER
NU
MB
ER
0.3
12
1
2
1
2
2
2
1
15
Page 18
Appendix 4 Electronic Component List 136-174MHz
PT7200 SERVICE MANUAL
No Material Serial No Component Name/Specification
1101-072001-R04
2101-072002-R04
3101-07200V-R02
4102-1509GV-R01
5102-9140NR-R01
6102-A31136-R01
7102-AK2346-R01
8102-B502MR-R01
9102-C75W51-R01
10102-DA8541-R01
11102-DF4111-R01
12102-M2904V-R01
13102-M3062L-R01
14102-T24C64-R01
15103-00MA77-R01
16103-0MA742-R01
17103-1SR154-R01
18103-1SV278-R01
19103-1SV305-R01
20103-1SV325-R01
21103-A2S111-R01
22103-DAN222-R01
23103-HSC277-R01
24103-HVC131-R01
25103-HVC376-R01
26103-L190YG-R01
27103-MHC190-R02
28103-Z80680-R01
29104-A123JE-R01
30104-A144EE-R01
31104-C114EE-R01
32104-C144EE-R01
33104-SA1774-R01
34104-SC2412-R01
35104-SC3356-R01
36104-SC4116-R01
37104-SC4617-R01
38104-SC4627-R01
39104-SC5108-R01
40105-2SJ243-R01
41105-2SK508-R01
42105-3SK318-R01
43105-RD01MU-R01
44105-RD07MV-R01
45105-SK1824-R01
46105-ST2301-R01
47105-ST2302-R01
48106-EC10SP-R01
49106-TD30EA-R01
50108-450C24-R02
51108-CF450F-R02
52108-CF450H-R02
53108-XF5165-R01
PT7200PCB/speaker connector,double,
FR4,0.6MM,PT7200JK1-071121.PCB, ROHS
PT7200PCB/FPC,Double,0.1MM,
PT7200JK2-FPC-071121.PCB, ROHS
PT7200PCB/V band mainboard, PT7200V-070411.PCB, ROHS