Kirisun PT6700 Service Manual

PT6700 Service Manual
1
Dangerous!
Do not connect the AC power or DC power over 8.6V with any connector or terminal of the radio. Otherwise it will cause fire, electric shock or damage to the radio.
Warning!
Do not reverse power connection.
It may cause harm to the radio if signal input on the antenna connector is higher than 20 dBm (100mW).
Do not turn on the radio before the antenna or load connection is completed.
If the antenna has been damaged, do not use the radio. Damaged antenna may cause light burning on skin.
Though the radio is waterproof, it's better to avoid putting it in rain or snow, or any other liquid to ensure its life and performance.
Statement!
Kirisun Communications Co., Ltd owns the copyright of KSP6700 software.
KSP6700 software is free for copying.
Kirisun Communications Co., Ltd owns the copyright of the MCU software code.
Kirisun Communications Co., Ltd owns the copyright of the radio outward appearance/structure/circuit design.
Kirisun Communications Co., Ltd owns the copyright of this service manual. Unauthorized publication is prohibited.
Kirisun Communications Co., Ltd owns the trademarks
“KIRISUN”, , ”, and 科立讯”.
Content
Chapter 1 Overview ..................................................... 2
Chapter 2 External View and Functional Keys ............ 2
Chapter 3 Circuit Description ...................................... 3
Chapter 4 Mode Introduction ....................................... 8
Chapter 5 Disassembly for Repair ............................. 10
Chapter 6 Specifications .............................................. 1
Chapter 7 Troubleshooting ......................................... 17
Appendix 1 Abbreviations ......................................... 17
Appendix 2 Electronic Parts List ............................... 17
Appendix 3 Structural Parts List ................................ 26
Appendix 4 Accessories ............................................. 27
Figure 1 PT6700 Block Diagram 错误!未定义书签。
Figure 2 PT6700 Schematic Circuit Diagram ............ 30
Figure 3 PT6700 Top Layer Position Mark Diagram 38 Figure 4 PT6700 Bottom Layer Position Mark Diagram
................................................................................... 39
Figure 5 PT6700 Top Layer Position Value Diagram 40 Figure 6 PT6700 Bottom Layer Position Value Diagram
................................................................................... 41
PT6700 Service Manual
2
Radio
Model
Component
Position
Mark
Model/
Specifications
Part No.
Qty
PT6700-01
FET
Q203
2SK1824
1TF1-2SK1824
1
Chapter 1 Overview
1.1 Introduction
This manual applies to the service and maintenance of PT6700 series of FM portable radios, and is intended for use by engineers and professional technicians that have been trained by Kirisun. It contains all required service information for the equipment. Kirisun reserves the right to modify the product structure and specifications without notice in order to improve product performance and quality. You can also log on our website www.kirisun.com to download the latest service manual or contact your local dealer or us.
Please read this manual carefully before repairing the product.
1.2 Service Attentions * Safety
Do not touch the antenna connector or the PCB while repairing the radio.
Do not reverse the battery polarity.
It may cause harm to the radio if signal input on the antenna connector is higher than 20 dBm (100mW).
Do not turn on the radio before the antenna or load connection is completed.
If the antenna has been damaged, do not use the radio. Damaged antenna may cause light burning on skin.
* Electromagnetic Interference
It’s prohibited to use or repair the radio in the following
places:
Hospital, health center, airport
Any area with a potentially explosive atmosphere (e.g. orlop deck of the ship, storage or transportation equipment for fuel and chemical etc.)
Any place near blasting sites or area with electrical blasting cap.
It’s recommended to avoid using or repairing the radio in the following place:
It’s recommended to avoid using radios in a car that is moving as the radio wave might interfere the auto engine and cause it to stop working.
* Replacement Parts
All components used for repair should be supplied by Kirisun.
Components of the same type available on the market are not surely able to be used in this product and we do not guarantee the quality of the product using such components.
If you want to apply for any component from Kirisun, please fill in an application form as below. e.g. Component Application Form
1.3 Service
All the Kirisun products are subject to the service warranty.
The main unit of the radio is guaranteed for free service of 12 months. Accessories (such as battery pack, antenna, charger and power adapter etc.) are guaranteed for free service of 6 months. However, in one of the following cases, charge free service will be not available. * No valid warranty card or original invoice. * Malfunction caused by disassembling, repairing or reconstructing the radio by the users without permission. * Wear and tear or any man-made damage such as mechanical damage, burning or water leaking. * Products serial number has been damaged or the product trademark is difficult to identify.
After the warranty expires, lifetime service is still available. We also provide service components to service stations and staffs.
Chapter 2 External View and Functional Keys
2.1 External View
2.2 Functional Keys
LED Indicator
Lights red while transmitting; lights green while receiving; flashes red when the radio is in low power.
PT6700 Service Manual
3
RF
AMP
5T
TX/RX SW
5T5R
RF
AMP
5C
BUFFERRXVCO
TXVCO
MODE
RIPPLE
FILTER
5C
BUFFER
PLL IC
DATA FROM MCU
CLK FROM MCU
LE FROM MCU
PS FROM MCU
LOCK TO MCU
TCXO
12.8MHz
QT/DQT FROM MCU
CENTER FREQUENCY ADJUST FROM MCU
5C
5C
MIXER
5R
IF
AMP
5R
5C
12.8MHz TO
51.2MHz
DET COLL
51.65MHz
+/- 15KHz
+/- 7.5KHz
450KHz
NOISE
AMP
TA31136NOISE DETBUSY SIGNEL TO MCU
5R
On/Off/Volume Control Knob
Turn clockwise until you hear a click to turn on the radio. Turn counterclockwise until you hear a click to turn it off. Rotate it to adjust the volume after turning on the radio. Channel Selector Knob Rotate the knob to select channel 1-16. PTT (Push-To-Talk) Button Press and hold the PTT button and speak into the microphone, your voice can be sent to the recipient. Release the PTT button to receive.
Side Button 1 (programmable button) Side Button 2 (programmable button) Top Button (programmable button) External Speaker/Microphone Jack Cover
Remove the cover; you will see the external speaker/microphone jack. External speaker/microphone can be connected to the radio through this jack.
Chapter 3 Circuit Description
3.1 Frequency Configuration
Figure 3.1 Frequency Configuration
The reference frequency of the frequency synthesizer is provided by 12.8MHz crystal oscillator X300 TCXO. The receiver adopts double mixing. The first IF is 51.65MHz and the second IF is 450kHz. The first local oscillator signal of the receiver is generated by the frequency synthesizer. The second local oscillator signal adopts the fourth harmonics (51.2MHz) of the crystal oscillator X300 (TCXO, 12.8MHz). Transmitter signal is directly produced by the frequency synthesizer.
3.2 Principle of Receiver (RX)
Figure 3.2 Principle of Receiver
Front end
The signal coming from the antenna passes through the RX/TX switch circuit (D400, D401, D403 and D404), and passes through a BPF comprises of C504C510L502L507C526 C549,D508,C548,L515,C547,C532,D503,C544 and L513 to remove unwanted out-of-band signal, and is sent to the low noise amplifier (LNA) consists of Q504 and its peripheral components to be amplified. Output signal from the LNA passes through a BPF comprises of L511C530C540D506C539L510C538C529 D505C537L509C536 and D504 and goes to the first mixer (Q503). PWM wave is output from pin 12 of the MCU. The wave is filtered and rectified into adjustable voltage, which can control the center frequency of the band pass filter through changing capacity of the varactor diodes (D503, D504, D505, D506, D507, and D508).
First mixer
The received signal from LNA is mixed with the first local oscillator signal from the frequency synthesizer to produce the first IF signal (51.65MHz). Then the first IF signal passes through crystal filter (Z1) to remove the adjacent channel signal and signal outside the adjacent channel.
IF circuit
The first IF signal from the crystal filter is amplified by the first IF amplifier (Q502), and is sent to the IF processing IC (IC500, TA31136). IF IC consists of second mixer, second local oscillator, IF amplifier, limiter, discriminator, and noise amplifier. The 12.8MHz frequency produced by TCXO (X300) is multiple-amplified and then the fourth harmonics (51.2MHz) is adopted as the second local oscillator signal source. The second local oscillator signal (51. 2MHz) is mixed with the first IF signal (51.65MHz) in IC500 to generate the second IF (450kHz). And then the second IF signal is amplified and limited in IC500, filtered by the ceramic filter (CF500, 450kHz), and demodulated in IC500 to output audio signal.
PT6700 Service Manual
4
Figure 3.3 IF System
Rx audio signal processing
The voice signal processing circuit of the receiver consists of IC702 and its peripheral circuits. After being amplified in IC702-C, voice signal from IC500 is sent to IC4 (CTCSS signal filtering circuit) and IC702-D respectively. The signal is then amplified, deemphasized and filtered by other units of IC702 to remove HF and LF components contained in the audio frequency, with only voice components within 300~3000Hz left. The resulting signal is then sent to Q701 for amplification. The amplified signal is adjusted by the volume potentiometer and then is sent to the audio power amplifier (U2).
Figure 3.4 Audio Processing of Receiver
Squelch circuit
The demodulated signal from IC500 goes to the selective noise amplifier consists of internal noise amplifier of IC500, C522, R521, C522 and R516 to remove the noise component. The resulting signal is then amplified by Q500 and demodulated by D501 and is sent to the MCU. MCU identifies level of the noise and controls the squelch.
Audio power amplifier
The audio power amplifier circuit consists of U2 and its peripheral components. The received audio signal, voice alert signal, alert tone signal and warning tone signal are collected and pass through the audio amplifier where they are amplified and output to drive the speaker. The volume of the warning tone is not controlled by the preset
volume level of the radio. When AFCO is in high level, Q707 turns on, U2 starts to operate, and the speaker makes sound. Speaker impedance: 16Ω.
CTCSS/DCS signal filtering
Audio signal demodulated by IC500 may contain CTCSS (Continuous Tone Control Squelch System) or DCS (Digital Code Squelch) signal. The spectrum components of CTCSS/DCS are within 2-250Hz. The filtering circuit consists of IC4 can remove signals outside the CTCSS/DCS spectrum, which enables the MCU to decode CTCSS/DCS more accurately.
3.3 Principle of Transmitter (TX) TX power amplification
Figure 3.5 Principle of Power Amplifier and Antenna Switch
The modulated RF signal from VCO is amplified by Q303, Q304 and Q401, and is sent to Q400 for power amplification. Grid bias of Q400 and Q401 is controlled by the APC circuit. Through changing the grid bias voltage, the Tx output power can be controlled conveniently.
APC (Automatic Power Control)
Figure 3.6 APC Circuit
R422, R423 and R424 are used to test the power amplification current. IC400A is the sampling amplifier for the power amplification current. IC400B is the power comparator amplifier. If the Tx output power is too high, the power amplification current and IC400A output will increase; IC400B output voltage will decrease, so the bias voltage of Q400 and Q401 will also decrease, which causes the Tx output power to be lowered, and vice versa. Thus the Tx output power can keep stable under different working conditions. MCU can set the power through changing the voltage input to IC400B.
PT6700 Service Manual
5
Tx voice signal processing
Figure 3.7 Transmitter Audio Circuit
The Tx voice signal processing circuit consists of IC600 and its peripheral components. After being amplified, limited and filtered, the voice signal from MIC is sent to VCO for modulation together with CTCSS/DCS signal. The AGC circuit consists of D600, D601 and Q601. When signal from MIC is too strong, the AGC circuit will lower the signal strength to make sure that no distortion happens to the signal. Q600 is the power switch of the voice processing circuit. It is controlled by MCU. Power supply of IC7 will be turned on when the radio is transmitting. J2 is the jack for external MIC. When using external MIC, the internal MIC will be turned off automatically. But the internal PTT is still effective.
3.4 Principle of Frequency Synthesizer
Figure 3.8 Frequency Synthesizer The radio adopts PLL type frequency synthesizer. The frequency synthesizer consists of reference oscillator, voltage control oscillator (VCO), programmable divider, phase comparator, and low pass filter. Rx VCO unit consists of Q302, L308, C331, C335, C332 D301 and D303. Tx VCO unit consists of Q307, L322, C355, C363, C371, C364, D306 and D308. D304 is the modulation circuit of VCO. IC300 (MB15E03) is PLL integrated circuit, which consists of
programmable reference divider, programmable swallowing divider, phase comparator, and charge pump. The low pass filter consists of R329, C358, R330, R331, C359, R332, C356, C365 and C360.
The reference frequency is provided by X300 (TCXO,
12.8MHz). The reference frequency from TCXO (Temperature Compensated Crystal Oscillator) is divided by the programmable reference divider in IC1 to produce reference frequency of 5kHz or 6.25kHz (determined by the preset channel frequency and is controlled by MCU). The oscillation frequency from VCO goes to IC300 where it is divided by the programmable swallowing divider and is then compared with the reference frequency to obtain error signal. The signal is then filtered by a low pass filter and is sent to VCO to change the oscillation frequency of the VCO, enabling the frequency to reach the set value. Then the VCO is locked. N=F
VCO/FR
N: Times of frequency division F
: Oscillation frequency of VCO
VCO
FR: Reference frequency
Unlock detection: When PLL is unlocked, Pin 14 of IC will output low level signal to MCU. Then MCU prohibits the transmitter from transmitting and makes an alert tone.
Q308: Power filter, which provides more purified power for PLL to reduce noise of the frequency synthesizer.
3.5 Voice Alert Circuit
The radio is provided with voice alert function, which is especially useful at night or in dark environment. IC203 is a voice memory chip, which is stored with voices of channel indication etc. Once the channel selector knob is switched, the speaker will announce the current channel number. You can press the preprogrammed Voice Alert key to repeat the current channel number. If voice alert function is enabled, the speaker will announce the current channel number once the Voice Alert key is pressed under standby mode. You can switch the voice type by pressing and holding the Voice Alert key while restarting the radio. Do it repeatedly to switch the voice type in the order of Chinese Male-English Male-Chinese Female-English Female-No Alert.
3.6 Power Supply
The radio uses 7.4V, 1700mAh Li battery. The Tx power amplification circuit (Q400 and Q401) and the Rx audio power amplifier (U2) directly adopt the battery for power supply. Power
PT6700 Service Manual
6
No.
Frequency
[Hz]
No.
Frequency
[Hz]
No.
Frequency
[Hz]
No.
Frequency
[Hz]
1
67.0
11
94.8
21
131.8
31
186.2 2 69.3
12
97.4
22
136.5
32
192.8
3
71.9
13
100.0
23
141.3
33
203.5 4 74.4
14
103.5
24
146.2
34
210.7
5
77.0
15
107.2
25
151.4
35
218.1 6 79.7
16
110.9
26
156.7
36
225.7 7 82.5
17
114.8
27
162.2
37
233.6
8
85.4
18
118.8
28
167.9
38
241.8
9
88.5
19
123.0
29
173.8
39
250.3
10
91.5
20
127.3
30
179.9
EEPROM
D/A
chananl
SW
PTT
MONI
ALARM
PF1 CTCSS/DCS IN
SQL
BATT
VCCN
CTCSS/DCS
BEEP
LE
DATA
CK
to PLL
VIOCE CHIP
TX/RX CONTROL
RXD
TXD
to PC
UL
5TC
5RC
SAVE
APC CONTR
SHIFT IC200
IC203
MCU
of other circuits is supplied by 5V regulated voltage. IC100: 5V low dropout, micro-power regulator, which supplies 5V power with large current for the radio together with Q104. Q100: 5T switch, which is controlled by MCU. 5T: Supplies power for front end of Tx. Q102: 5R switch, which is controlled by MCU. 5R: Supplies power for RF amplifier, mixer, IF processing unit, and audio signal processing unit etc. of the receiver. Q103: 5C switch, which is controlled by MCU. 5C: 5V power supply under SAVE control. Supplies power for frequency synthesizer.
3.7 MCU Unit
Figure 3.9 Principle of MCU Unit MCU unit controls the operation of each unit of the radio so that all functions can be realized. Communicate with external PC. Access the status data of the radio. Control the PLL to generate Rx and Tx local oscillator frequencies. Obtain status parameters of current channel. Control status of LED indicator. Control power supply for each unit. Check the actions of each functional key. Generate CTCSS signal. Generate DCS signal. Generate power control signal. Perform CTCSS decoding. Perform DCS decoding. Test and control the squelch. Control content of voice alert.
Memory (E2PROM, AT24C08):
The memory is stored with channel data, CTCSS/DCS data, other function setting data, and parameter adjusting data.
CTCSS/DCS signal encoding and decoding:
The CTCSS/DCS signal (output from pin 12) generated by MCU is filtered by R155, R156, C242 and C243. Then the resulting signal is divided into two parts and sent to VCO and TCXO respectively for modulation. The CTCSS/DCS signal from the receiver is sent to MCU (pin
49) for decoding. MCU checks if the CTCSS/DCS signal in the received signal matches the preset value of the radio, and determines whether to open the speaker or not.
Power adjustment:
Output from pin 42 of the MCU passes through integrating filter (R161, C317, R206, and C318), and is sent to the APC unit to control the output power of the transmitter.
CTCSS
CTCSS (Continuous Tone Control Squelch System) is a squelch control system which is modulated on carrier and is guided by a continuous sub-audio signal. If CTCSS is set, the communication between the transmitting and receiving radios can be realized only when the two radios have set the same CTCSS frequency. In doing this, disturbance from other signals can be avoided. PT6700 has 39 groups of standard CTCSS frequencies for your selection. See table 3.1. The CTCSS signal is generated by MCU, and is passed through low pass filter consists of RC to remove high frequency components (above 300Hz). Then the resulting signal is sent to VCO for modulation.
Table 3.1 CTCSS Frequencies
PT6700 Service Manual
7
023
114
174
315
445
631
025
115
205
331
464
632
026
116
223
343
465
654
031
125
226
346
466
662
032
131
243
351
503
664
043
132
244
364
506
703
047
134
245
365
516
712
051
143
251
371
532
723
054
152
261
411
546
731
065
155
263
412
565
732
071
156
265
413
606
734
072
162
271
423
612
743
073
165
306
431
624
754
074
172
311
432
627
No.
Port
name
Pin
Name
I/O
Function
1
NC
NC 2 AFCO2
P35 O Audio frequency switch 2
3
GLED
P33 O Green LED switch
4
PTT
P34 I [PTT] input
5
MODE I
Connect the 4.7K resistor with VCC, programming test point 6 VDEVC2
P43 O VHF deviation switch 2
7
VDEVC1
P44 O VHF deviation switch 1
8
RST I
Reset input, programming test point
9
XOUT O
10
VSS I
GND, programming test point
11
XIN I
Oscillator (7.3MHz)
12
VCC I
5V CPU power input, programming test point
13
SHIFT
P27 O Clock beat shift. H: On
14
VCCN
P26
O(PWM)
Frequency stability output
15
TO
P25
O(PWM)
QT/DQT output
16
WNTC
P24
O
Wideband/Narrowband control H: Wideband, L: Narrowband
17
APC
P23
O(PWM)
TX: Automatic power control output, RX: 0
18
TUNE
P22
O(PWM)
TX: 0 RX: BPF tuning output
19
BEEP
P21
O(PWM)
BEEP/DTMF output
20
SDA
P20
I/O
EEPROM data line
21
ENC0
P17 I Encoder input
22
ENC2
P16 I Encoder input
23
ENC3
P15 I Encoder input
24
ENC1
P14 I Encoder input
25
SCL
P13 O EEPROM clock line
26
NC
NC
27
UL
P45
I
PLL circuit unlock detect pin H: locked, L: unlocked
28
TXD
P66 O RS-232C output, programming test point
29
RXD
P67 I RS-232C input, programming test point
30
CK
P12 O PLL clock output
31
DT
P11 O PLL data output
32
LE
P10 O PLL IC enable pin, H: locked
33
RX
P31 O Receiving enable
34
BUSY_V
P30 O Busy signal of voice annunciation IC
35
DATA_V
P65 O Data of voice annunciation IC
36
SCLK_V
P64 O Clock of voice annunciation IC
37
RLED
P63 O Red LED control, H: On
38
NC
P07
I(A/D0)
Connect the pull-up resistor with VCC, and connect the pull-down resistor with VSS
39
NC
NC
40
NC
NC
41
TI
P06
I(A/D1)
QT/DQT signal input
42
BUSY
P05
I(A/D2)
Busy signal input
43
BATT
P04
I(A/D3)
Battery voltage detect
44
VREF I
Connect with VCC
45
SAVE
P60
O
Battery saving control, H: supply power, L: power saving
46
MUTE
P62 O Mute control H: Mic mute L: audio mute
47
5RC
P61 O Receiving power control L: On
48
KEYIN
P03
I(A/D4)
Programmable key P1, P2, P3 detect
49
5TC
P02 O Transmitting power control, H: On
50
RLED
P01 O Red LED switch
51
AC
P00
O
Alarm switch control, H: controlled by volume switch Radio should be in low level in emergency alarm
52
AFCO1
P37 I Audio control switch 1
Position
Mark
Model
Function Description
1
IC300
MB15E03
Frequency synthesizer
2
IC701
NJM2904
APC, voltage comparison, driving
DCS
DCS (Digital Code Squelch), which is used to control squelch, is a series of continuous digital codes modulated on carrier together with voice signal. If DCS is set, the speaker can be opened only when the radio receives signal with the same DCS to avoid disturbance of unwanted signals. PT6700 has 83 standard codes (inverted and non-inverted) for your selection. See table 3.2. DCS signal is produced by MCU (in waveform of PWM). It passes through the low pass filter consists of RC to remove the high frequency components (above 300Hz). Then the resulting signal is sent to VCO and TCXO for modulation, with HF components of the DCS signal being modulated by VCO, and the LF components of the DCS signal being modulated by TCXO. The CTCSS/DCS signal coming from the receiver is sent to MCU for decoding. MCU checks if the DCS code in the received signal matches the preset DCS of the radio, and determines whether to open the speaker or not.
Table 3.2 DCS Codes
3.8 Semiconductor Data
Refer to table 3.3 for descriptions of each pin.
Table 3.3 Definition of CPU Pins
Table 3.4 Function Description of Semiconductor Components
PT6700 Service Manual
8
3
IC500
TA31136
Rx second local oscillation, second IF amplification, limitation, demodulation, and noise amplification
4
IC702
NJM2902
Amplification and filtering of demodulation signal of receiver.
5
IC600
NJM2902
MIC amplification, limitation and filtering
6
U2
TDA2822
Audio frequency power amplification of receiver
7
IC200
AT24C08
E2PROM, memorizes channel frequency data, function setting parameters and adjusting status parameters
8
IC201
R5F212A8
MCU
9
IC202
PST9140NR
MCU reset circuit
10
IC100
HT7150-1
LDO, low-power voltage regulator
11
IC203
W588A080
Voice storage IC
12
Q402
2SC5108
First amplification of transmitter
13
Q403
2SC3356
Second amplification of transmitter
14
Q304
2SC5108
VCO buffer amplifier
15
Q303
2SC5108
VCO buffer amplifier
16
Q308
2SC4617
VCO power supply filter
17
Q500
2SC4738
Noise amplifier
18
Q701
2SC4617
Audio frequency signal amplification of receiver
19
Q400
2SK3476
Transmitter final power amplification
20
Q401
RD01MUS1
Transmitter power amplification driving
21
Q404
DTA144EE
APC output switch
22
Q503
3SK318
First mixer
23
Q504
3SK318
Receiver high power amplifier
24
Q502
KTC4082
1st IF Amplifier
25
Q200
DTC144EE
Red LED Driving
26
Q201
DTC144EE
Green LED Driving
27
Q601
2SK1824
Voice alert switch
28
Q100
KTA1298
5T switch
29
IC102
KTA1298
5R switch
Position Mark
Model
Function Description
D400
MA77
Transmitter antenna switch diode
D401
HVC131
Transmitter antenna switch diode
D402
HSC277
VCO output switch
D403
HVC131
Antenna toggle switch
D301
HVC376B
VCO oscillation varactor diode
D303
HVC376B
VCO oscillation varactor diode
D304
MA360
VCO modulation diode
D405
HZU5ALL
APC output voltage-limiting diode
D309
MA2S111
Unlock detection diode
D310
MA2S111
VCO oscillation varactor diode
D501
1N4148
Noise demodulation
D202
GREEN LED
Receiving indicator
D509
MA2S111
APC single diode
D201
RED LED
Transmitting indicator
D202D203
GREEN LED
Receiving indicator
Item
Rated Value
Nominal center frequency
51.65MHz
Pass band width
±7.5kHz or higher but within 3dB
40dB stop band width
±20.0kHz or lower
Pulse within band
1.0dB or lower
Insertion loss
3.0dB or lower
Guarantee attenuation
80dB or higher, within f0-910kHz
Terminal impedance
1.2kΩ
Item
Rated Value
Nominal center frequency
450kHz
6dB band width
±6kHz or higher
50dB band width
±12.5kHz or lower
Pulse
2.0dB or lower, within f0±4kHz
Insertion loss
6.0dB or lower
Guarantee attenuation
35.0db or higher, within f0±100kHz
Terminal impedance
2.0kΩ
Mode
Function
How to enter
User Mode
For normal use
Power ON
PC Mode
Data Programming Mode
Used to read and write frequency data and other features to and from the radio
Received commands from PC.
PC Test Mode
Tune the radio parameters by PC
Received commands from PC.
Firmware Programming Mode
Upgrade the radio when new features are released
Press and hold the top key for over 2 seconds while turning the radio power ON, and received commands from PC
Wired Clone Mode
Used to transfer programming data from one radio to another
Press and hold side key 1 for over 2 seconds while turning the radio power ON
3SK31 8 M: YB-
G1
G2
D
S
G
S
D
CC
C
C
B
B
B
B
E
E
E
E
G
D
S
2SK18 24
Mark: B1
2SC510 8
M: MC
C
B
E
M: R24
2SC335 6
C
B
E
2SC461 7
C
B
E
C
B
E
2SC473 8
KTC4082
C
B
E
2SC162 3
M: L6
KTA12 98
DTC144EE
M:16
GNDINOUT
HT7150 -1
RD01MUS1
D
G
S
S
RD07MVS1
RDA000 2
1
2
3
DA2 21 M: K
2SK30 8N V
DTA14 4EE
C
B
E
FMMT591
GSD
Table 3.7 Features of CF500LTVPC450EB
Table 3.8 Schematic Diagram for Packaging of Semiconductor
Devices
Table 3.5 Function Description of Diodes
Mode Introduction
Chapter 4 Mode Introduction
Table 3.6 Features of Crystal Filter Z1
4.1 User Mode
You can enter User Mode (conventional communication mode) by turning the radio power ON. Under this mode, users can use the defined functions of the radio.
4.2 Data Programming Mode
PT6700 Service Manual
9
Computer
(RS232 serial port)
Programming
cable
Radio
(Earphone/Program
ming interface)
The radio has been set before leaving the factory. However, due to different requirements of users, the radios operating frequencies, channels, CTCSS/DCS, scan, and other functional parameters should be reprogrammed. Therefore, Kirisun has specially designed a set of Chinese/English programming software KSP6700 with friendly interface, convenient operation and visualized display for setting functional parameters of the radio.
Steps for setting the functional parameters of the radio by PC
are as follows:
A. Install KSP6700 on the computer. B. Connect the radio to the serial port of the PC with the
special programming cable (KSPL-U08). Refer to the figure below.
Figure 4.1
C. Turn on the computer. D. Turn on the radio. E. Run the KSP6700 programming software by double
clicking on its executive program.
F. Click Program in the main menu of KSP6700, and
click Read in the pull-down menu to read parameters of the radio to the computer; click Write in the pull-down menu to write parameters in the computer to the radio.
G. The following parameters can be set by using KSP6700
according to requirements of the user:
Radio Information:
Radio Model (model/frequency range), Serial Number,
Embedded Information, MCU Version, Hardware Version, etc.
Radio Parameters:
1) Key Assignment: Side Button 1, Side Button 2, Top Button
can be set as long/short key and the hold time can be defined.
2) Optional Functions
1. Wired Clone enable
2. TOT All Low Power Switch
3. TOT Reset Time Firmware Programming Mode enable
4. TOT Pre-alert Beep Tone
5. TOT Rekey Time All Low Power
6. Squelch Level Selection
7. Voice Annunciation Setting Battery Save
8. Password of Read Radio
9. Password of Write Radio
3) Scans Scan function setting: Priority Channel selection, Revert Channel selection, Tx Dwell Time, Dropout Delay Time, Lookback Time.
4) Emergency Setting Channel Parameter: (1) CH Rx frequency and Tx frequency (Step value:
2.5kHz/5kHz/6.25kHz)
(2) CH Rx signaling and Tx signaling. a) None b) CTCSS (60~260Hz @ 0.1Hz step) c) DCS(-777 ~ 777 @ octal umber) (3) Busy channel lockout selection (4) Clock beat control (5) Channel spacing 25kHz/12.5kHz (Wide/Narrow) selection (6) Add/delete scan list (7) High/low power level selection (8) QT Reverse For detailed operation, please refer to Help of KPS6700 programming software. Note:
1. Firstly, please read data of the radio and back up the data before editing the parameters on KSP6700.
2. If the radio cannot function normally after being written in with the edited data, please rewrite the backup data into the radio.
3. Model Information is important for the radio; users should not modify it.
4.3 PC Test Mode
Connect the radio to the serial port of the computer with the special programming cable. Please refer to Figure 4.1. Warning: Non-professionals should not enter PC Test Mode; otherwise, the radio may be damaged. Before entering the PC Test Mode, please firstly connect a 50Ω high frequency load to the antenna connector of the radio or connect the radio to a general test set. In the programming software, enter the Tuning Mode under the PC Test Mode to tune the following parameters of the radio:
1) Frequency Stability
2) Five frequency points of Tx High Power
3) Five frequency points of Tx Low Power
4) Five frequency points for SQL9 On (Wideband)
5) Five frequency points for SQL9 Off (Wideband)
6) Five frequency points for SQL9 On (Narrowband)
PT6700 Service Manual
10
7) Five frequency points for SQL9 Off (Narrowband)
8) Five frequency points for SQL1 On (Wideband)
9) Five frequency points for SQL1 Off (Wideband)
10) Five frequency points for SQL1 On (Narrowband)
11) Five frequency points for SQL1 Off (Narrowband)
12) Five frequency points for QT (67.0Hz) Deviation (Wideband)
13) Center frequency point for QT (67.0Hz) Deviation (Narrowband)
14) Five frequency points for QT (151.4Hz) Deviation (Wideband)
15) Center frequency point for QT (151.4Hz) Deviation (Narrowband)
16) Five frequency points for QT (254.1Hz) Deviation (Wideband)
17) Center frequency point for QT (254.1Hz) Deviation (Narrowband)
18) Five frequency points for DQT Deviation (Wideband)
19) Center frequency point for DQT Deviation (Narrowband)
20) Five frequency points for Rx Sensitivity
21) Tx Low Voltage
4.4 Firmware Programming Mode
The radio is in possession with an internal Flash ROM which can be upgraded when new features are released. Procedure:
1. Press and hold the Top Key for over 2 seconds while turning the radio power ON. The LED will light orange and the radio enters the Firmware Programming Mode.
2. Run the firmware programming software KMU on PC.
3. Connect the radio to the computer by the programming cable.
4. Select a COM port and load the firmware upgrading file. Then click on E.P to start downloading.
5. If the communication ends successfully, turn the radio power OFF to exit.
6. If you want to continue programming other radios, repeat steps 1 to 5.
4.5 Wired Clone Mode
If the wired clone function is enabled, the radio can enter the Wired Clone Mode. After entering this mode, the radio will not exit automatically. The user needs to restart the radio if he wants the radio to return to the User Mode. The operation procedure is as follows:
1. Press and hold Side Button 1 while turning the radio power ON to enter the Wired Clone Mode. If the wired clone function is
disabled, the radio will enter User Mode.
2. Connect the slave radio to the master radio by the cloning cable and turn on the power of the slave radio.
3. Press Side Button 2 of the master radio to start cloning. The LED on the master radio will light red, and the data of the master is sent to the slave. While the slave is receiving the data, the LED lights green. When cloning of data is completed, the LED of the master will go out, and the slave will restart automatically.
4. Carry out the operation in step 3 to clone other slave radios. Note: The user can enable or disable the wired clone function through PC programming software. Once the wired clone function is disabled, the radio cannot enter the Wired Clone Mode.
Chapter 5 Disassembly for Repair
The radio is a piece of precision communication equipment. Please be careful when disassemble the radio during service. The instructions for the disassembly are as follows.
5.1 Attaching and Removing the Battery
1) Attaching the Battery
Fit the two extensions at the top of the battery into the slots at
the top of the radios body.
Press the bottom part of the battery towards the radio until a
click is heard and the battery is hooked.
2) Removing the Battery
Push the battery latch at the bottom of the radio forward, the bottom part of the battery will bounce up automatically. Then release the belt clip and remove the battery from the radios body. Note:
* Do not short-circuit the battery terminals or dispose battery in fire.
* Do not disassemble the battery casing by yourself.
5.2 Installing the antenna
PT6700 Service Manual
11
No.
Name
Part number
Pcs
1
7MHR-7069-04A-W0
Main Waterproof Loop
1
2
7SMF-020080M-MH HT-N1
M2*8 Machine Screws
1
3
Al cabinet assembly
1
4
7MHP-7069-02A-W0
Top Cover
1
5
7MHR-1727-09A-W3
MIC Seal
1
Hold the base of the antenna, and rotate it clockwise to the
connector on the top of the radio until it secures.
5.3 Installing the belt clip
5.4 Removing the mainboard from the Al chassis
1. Remove 11 screws on the PCB by a cross screwdriver;
2. Remove the solder of the antenna connector with a soldering iron, and remove the mainboard. See figure below:
Match the two holes of the belt clip with those on the rear of the radio, and then fix the belt clip to the radio using the two supplied screws. Loose the fixing screws to remove the belt clip.
5.4 Removing the chassis from the front cabinet
1. Remove the antenna;
2. Pull out the volume knob and the channel selector knob.
3. Remove the two nuts for knobs and the nut for the antenna
connector by the special tool;
4. Remove the two fixing screws at the lower part of the Al
chassis and remove the two fixing screws on two sides of the cover;
5. Insert a flat-blade screwdriver into the slot at the bottom of
the Al chassis, and prize it up. Then pull the Al chassis backwards to remove it from the front cabinet. Be careful not to break the speaker wire.
See figure below:
5.5 Exploded View
PT6700 Service Manual
12
6
7MHR-7210-02A-W0
PT6700 Top Waterproof
Gasket
1
7
Mainboard assembly
1
8
PTT PCB
1
9
7MHS-7069-04A-W
PT7800 PTT key
1
10
7SMF-020040M-SZY B-N
M2*4 Screws
12
11
7MHP-7210-04A-W0
Volume Knob
1
12
7MHP-7210-03A-W0
Channel Selector Knob
1
13
7MHS-1140-01A-W
Circlip for knob
2
14
7NRC-060100035-B 1
Nut for knob
2
15
7NRC-090115025-G1
Nut
1
16
Front cover assembly
2
17
7MHR-7069-08A-W0
O-type gasket
2
18
7SMF-025080M-SZY B-Z1
M2.5*8 Screws
2
19
7MHP-7210-02A-W0
MIC cover
1
20
1
No.
Name
Part No.
Pcs
1
7MHP-7210-01A-W0
Front cover
1
2
7MHP-7069-03A-W0
PTT Side cover
1
3
7MHP-7069-04A-W0
PTT cover
1
4
7MHP-7069-06A-W0
Battery latch
1
5
7MHP-7069-10A-WC
Light guide
1
6
7MHR-7069-02A-W0
PTT key
1
7
7MHR-7210-01A-W3
Emergency key
1
8
7GCJ-S1867-01
Paste for earphone PCB board
1
9
7MHS-1010-02A-N
Spring
2
10
7GCB-3950001
φ 39.5 Speaker net
1
11
4SS7-4564-016-100
φ 45 Speaker
1
12
7MHS-7210-01A-W
Fixed sheet for speaker
1
13
7GCB-070045005-J
3 对讲机 Φ7 话筒布
1
14
7SMF-020040M-SZY B-N
M2*4 Machine screw
1
15
6PD7-1867-HLC
Earphone PCB board
1
16
6PF7-1867-HLC
7200 耳机连接软板
1
No.
Name
Part number
Pcs
1
7MHL-7069-01A-W
Al bracket
2
3CR7-SMA-50JFB-4
RF co-axis connector
3
7SMF-020040M-SZYB
-N
M2*4 machine screw
4
7MHR-7069-07A-W0
water-proof gasket for bracket
5
7MHR-7069-05A-W3
Water-proof gasket for dormer
6
7MHF-7069-02A-W
dormer cover
No.
Name
Specifications
1
Computer
P2 or above, IBM compatible PC, WINDOWS 98/ME/2000/XP Operating System
2
Programming software
KSP6700
3
Programming cable
4
Clone cable
KCL01
5
DC regulated power supply
Output voltage: 13.8V Output current: 20A
6
RF power meter
Measurement range: 0.5-10W Frequency range: 100MHz-500MHz Impedance: 50Ω SWR 1.2
7
Frequency counter
Frequency range: 0.1-600MHz Frequency accuracy: better than ±1×10-6 Sensitivity: better than 100mV
8
Deviation
Frequency range: DC600MHz
Front cover assembly:
Chapter 6 Adjustment
Before test/adjustment, make sure all equipment has been
grounded!
Before test/adjustment, make sure the antenna output terminal has been correctly connected to corresponding equipment or load!
The transmitter output terminal must be terminated with an
RF power attenuator and connected to a standard signal generator (SSG)/frequency counter/deviation meter/spectrum analyzer!
Make sure no transmission operation is being conducted
while measuring the receiver!
During the adjustment/test/maintenance, make sure reliable
anti-static measures are taken for human body and equipment.
6.1 Equipment and Software Required for Test and
Adjustment
Equipment and software listed in Table 6.1 are required for test and adjustment of PT6700.
Table 6.1 Equipment and Software Required for Test and
Adjustment
Al cover assembly:
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