Do not connect the AC power or DC power over 8.6V with
any connector or terminals of the radio. Otherwise it will
cause fire, electric shock or damage to the radio.
WARNING
Do not reverse power connection.
It may cause harm to the radio if signal input on the
antenna connector is bigger than 20 dBm (100mW).
Do not turn on the power before the antenna or load
connection is completed.
If the antenna has been damaged, do not use the radio.
Damaged antenna may cause lightly burning on skin.
Though the radio is waterproof, it's better to avoid putting
it in rain or snow, or any other liquid to ensure its life and
performance.
STATEMENT
Kirisun Electronic (Shenzhen) Co., Ltd owns the copyright
of KSP5200 software.
Unauthorized Duplication of KSP5200 software is strictly
prohibited.
Kirisun Electronic (Shenzhen) Co., Ltd owns the copyright
of the MCU software.
Kirisun Electronic (Shenzhen) Co., Ltd owns the copyright
of the radio outward/structure/circuit design.
Kirisun Electronic (Shenzhen) Co., Ltd owns the copyright
of this service manual. Unauthorized publication is
prohibited.
Kirisun Electronic (Shenzhen) Co., Ltd owns the
trademarks “KIRISUN”, “”, .
“科立讯”
Figure1 PT5200 Top Board Position Mark Diagram..........22
Figure2 PT5200 Bottom Board Position Mark Diagram.....23
This manual applies to the service and maintenance of PT5200
series of FM portable radios, and is designed for the engineers and
professional technicians that have been trained by Kirisun. In this
manual you can find all the information of product service. Kirisun
reserves the rights to modify the product structure and specification
without notice in order to enhance product performance and quality.
You can also log on our website www.kirisun.com to download the
latest service manual or contact your local dealer or us.
Read this manual before repairing the product.
1.2 Service Precautions
Safety
Avoid skin contacting with the antenna connector and PCB.
Do not reverse the power polarities.
If signal input at antenna connector is bigger than 20dBm(100mW),
it may cause damage to the radio.
Do not turn on the power before the antenna and load connection is
completed.
Do not use the radio if the antenna has been damaged. Contacting
the damaged antenna will cause slightly burning on the skin.
1.3 Service
All the Kirisun products are subject to the service warranty.
The main unit of the radio is guaranteed for free service of 12
months. Accessories (such as battery pack, power adapter, antenna
or charger) are guaranteed for free service of 6 months. Earphones
are wearing parts and out of warranty.
In one of the following situations, charge free service will not be
available.
No valid service warranty or original invoice.
Malfunction caused by disassembling, repairing or reconstructing
the radio by the users without permission.
Wearing and tearing or any man-made damage such as mechanical
damage, burning or water leaking.
Product serial number has been damaged or the product trademark
is difficult to identify.
After the warranty expires, lifetime service is still available. And we
also provide service components to service stations and service
staff.
Chapter 2 Radio Overview and Function Keys
2.1 Radio Overview
Electromagnetism Interference
It's prohibited to use or repair the radio in the following places:
Hospital, health center, air port
Any area with a potentially explosive atmosphere (where the air
contains gas, dust and smog, etc.), such as the storage or
transportation facilities of fuel or chemicals.
Any area of dynamite or exploder.
It's recommended to avoid using or repairing the radio in the
following places:
It's recommended to avoid using the radio in a car that is moving.
The radio wave might interfere the auto engine and cause it to stop
working.
Component Replacement
All the components used in repair service should be supplied by
Kirisun.
Other components of the same models available on the market are
not surely able to use in this product and we do not guarantee the
quality of the product using such components.
Please fill in a component application forms if you want to apply for
any components from Kirisun.
The following is one sample form that might be used to apply for
any components from Kirisun.
Component Application
Radio M o
Model
PT5200-01 FET Q104 RD07MVS1 105-RD07MV-001 1
PT5200-01 Triode Q101 2SC5108(Y) 104-SC5108-0011
Compo
nent
N o.
del/
pecifications
S
Mat e r i a l Serial
No.
Qua
ntity
2
2
7
1
3
5
4
8
6
Figure2-1
①LED Indicator
Lights red while transmitting signals; lights green while receiving
signals.
Flashes red while in low battery power during transmitting.
② Channel Selector
Rotate it to select channel 1-16.
③ Power/Volume Switch
Turn clockwise till a click is heard to switch on the radio.
Turn counterclockwise till a click is heard to switch off the radio.
Rotate it to adjust the volume after turning on the radio.
④ PTT (Push-to-talk)
To make a call, press and hold the PTT button, then speak into the
microphone in normal voice.
Release the PTT button to receive a call.
⑤Side key 1
Prog rammable fun ction but ton : Press it to acti vate the
programmable auxiliary function.
⑥ Side key 2
Prog rammable fun ction but ton : Press it to acti vate the
programmable auxiliary function.
⑦Top Button
Prog rammable fun ction but ton : Press it to acti vate the
programmable auxiliary function.
⑧ Microphone/Speaker Jacks
For connecting the optional Microphone/Speaker.
Chapter 3 Electrocircuit
3.1 Frequency Configuration
Figure 3.3 Frequency Configuration
This radio adopts the 2nd Mixer, the 1st IF 51.65MHz, the 2nd IF
450kHz.
The receiver's first local oscillation is generated by the frequency
synthesizer. The second local oscillation adopts the 4th harmonic
51.2MHZ of TCXO.
The transmitter signals are generated by frequency synthesizer.
The reference frequency of frequency synthesizer is generated by
TCXO.
3.2 Receiver (RX)
PT5200 SERVICE MANUAL
IF Circuit
The 1st IF signals from the crystal filter are amplified at the first IF
amplifier (Q204), and then are sent to the IF processing IC (IC204,
TA31136FN).
The IF IC consists of the 2nd frequency mixer, the 2nd local
oscillator, IF amplifier, limiter, phase frequency detector, and noise
amplifier.
After amplifying TCXO (X301), the 4th harmonic 51.2MHz is made
as the signal source of the 2nd local oscillation. The 2nd oscillation
signal(51.2MHz)and the 1st IF signal(51.65MHz)are mixed at
IC204 to generate 2nd IF( 450kHz) . After the 2nd IF signal is
amplified and its amplitude is limited at IC204, and then filtered at
porcelain filter (wide band CF201/ narrow band CF202, 450kHz),
IC204 demodulates and sends out audio signals.
Figure 3.5 IF System
Receiver Audio Signal Processing
IC404, IC405, IC407, and IC408 and their peripheral circuit
compose the receiver audio signal processing circuit. IC204 sends
audio signals to IC404 for amplification, and then one route goes to
IC405 (CTCSS signaling filtering circuit) for waveform shaping and
then to IC6-D; one route goes to IC408 where the signals are
amplified, de-emphasized, filtered and the HF (high frequency) and
LF (low frequency) will be eliminated, and then for the remaining
300-3000Hz audio, one route is sent to volume potentiometer for
adjustment and finally sent to the audio amplifier (IC401), and the
other one route passes IC407 (2-Tone/5-Tone filter ) to MCU.
Figure 3.4 Receiver (RX)
The Receiver Front Terminal
Signals from the antenna pass through the RX/TX switch (D102,
D103, D104); and then undesirable out-of-band signals will be
filtered out at the band pass filter (BPF) consisting of C260, L756,
L732, C259, C750,C731,D700,C730,L212,C256, C257, D210,
C255, L211,C253, and D209; then signals are amplified at the
low noise amplifier (LNA) consisting of Q26 and its peripheral
components.
The output from the LNA passes the BPF consisting of L207,
L206,L720, C248, C702, D207, C245, C244, and C733 for
filtering and then is sent to the first grade frequency mixer (Q21).
The First Frequency Mixer
After mixing the receiving signals from LNA with the first local
oscillation signals from the frequency synthesizer, the 1st IF signals
( 51.65MHz) are generated. The first IF signals pass the crystal
filter (XF203), which will filter the signals of adjacent channel and
those out of band.
Figure 3.6 Receiver Audio Signal Processing
Squelch Circuit
Demodulation output from IC204 is sent to the selection frequency
noise amplifier, which consists of IC204 inner noise amplifier and
C121,R252,R211,C209,and R212 to be filtered off the noise.
After being amplified at Q205, noise is sent to D299 for wave
checking and then sent to MCU, which determines the noise
volume to control the squelch.
Audio Amplifier
IC401 and its peripheral components construct the BTL audio
amplifier.
Receiving audio signals, voice indication signals, indication tone
signals and warning tone signals are collected for audio
amplification to drive the speaker. Warning tone has no volume
3
PT5200 SERVICE MANUAL
control.
Speaker Impedance: 16Ω
Q405: Receiving Audio Signal Switch
Notice: Any terminal of the speaker cannot be connected with the
ground!
CTCSS Signal Filtering
The IC204 demodulated output audio signals may contain CTCSS
(continuous tone coded squelch system) and DCS (digital coded
squelch). The frequency spectrum of CTCSS/DCS is 2-250Hz. The
filtering circuit constructed by IC405 can filter out the signals out of
the CTCSS/DCS frequency spectrum to ensure MCU to decode
CTCSS/DCS more precisely.
3.3 Transmitter (TX)
Transmitter Power Amplifier
Figure 3.7 Power Amplifier and Antenna Switch Diagram
The modulated RF signals from VCO are amplified at Q101, Q102,
and Q103 and then are sent to Q104 for amplification. Q104 output
power: 4.5W.
The Q103 and Q104 gate offset is controlled by APC circuit.
Changing gate-offset voltage can control the transmitter output
power conveniently.
transmitter output power will decrease. Vice versa, such can ensure
steady transmitter output power in different working circumstances.
MCU changes the input power to IC3B to set the power.
Transmitter Audio Signal Processing
Figure 3.9 Transmitter Audio Circuit
IC402 and IC408 and their peripherals components construct the
transmitter audio processing circuit. After the audio signals from
MIC are amplified, one route is sent for demodulation (VOX signals)
and then sent to MCU; the other one route passes AGG circuit to
IC408, where the amplitude of signals is limited, and signals are
filtered and amplified, and then are sent together with CTCSS/DCS
to VCO for modulation.
J2 is the external MIC socket. When the external MIC is in use, the
inner MIC will be cut off automatically, but inner PTT will remain
activated.
3.4 Frequency Synthesizer
APC (Auto Power Control)
Figure 3.8 APC Circuit
R167, R168, and R169 are the amplifier current checker; IC101A is
the sample amplifier of the amplification current; IC101B is the
power comparison amplifier.
If the transmitter output power is too large, the amplifier current will
increase, IC101A output will mount, IC101B output voltage
decrease, the offset voltage added to Q103 and Q104 will
decrease, and then the transmitter output power will decrease. Vice
versa, such can ensure steady transmitter output power in different
working circumstances.
MCU changes the input power to IC101B to set the power.
Transmitter Audio Signal Processing
R167, R168, and R169 are the amplifier current checker; IC3A is
the sample amplifier of the amplification current; IC3B is the power
comparison amplifier.
If the transmitter output power is too big, the amplifier current will
increase, IC3A output will mount, IC3B output voltage decrease, the
offset voltage added to Q11 and Q12 will decrease, and then the
4
Figure 3.10 Frequency Synthesizer
The radio adopts PLL (Phase Locked Loop) frequency synthesizer.
The frequency synthesizer consists of standard oscillator, voltage
controlled oscillator (VCO), programmable frequency demultiplier,
phase comparator, and low pass filter.
Q302, Q307, L304, L310, D304, D302, D310, D308,
C309,C310, C308, C307, C322, C323, and C321 constitute
VCO.
IC30 1 (MB1 5E03S L) i s PL L int egrat ed c ircui t, inc lud ing
programmable reference frequency demultiplier, programmable
swallowing frequency demultiplier, phase comparator, and charge
pump.
C326, R316, C328, C327, R317, R318, and R319 construct
the low pass filter.
The standard frequency is supplied by X301 (TCXO, 13MHz).
The standard frequency from TCXO (Temperature Control
Transistor Oscillator) are demultiplied by the programmable
reference frequency demultiplier at IC301 to acquire 6kHz or
6.5kHz reference frequency (controlled by MCU according to the
preset channel frequency).
The oscillation frequency from VCO is sent to IC1, and demultiplied
by swallowing frequency demultiplier and compared with reference
frequency to acquire the error signals. Then pass the low pass filter
PT5200 SERVICE MANUAL
and are sent to VCO to change VCO oscillation frequency to the
preset value, and then VCO is locked.
N=FVCO/FR
N: Frequency demultiplication times
FVCO:VCO oscillation frequency
FR: Reference frequency
Check Loss of Lock: When PLL is in loss of lock, IC pin14 sends out
low level signal to MCU, which controls the transmitter not to
transmit and initiate warning tome.
3.5 Voice Indication Circuit
The radio features voice indication, which is very useful at night or
in the environment of dim light.
MCU stores the voice indication of channels. If Channel
Annunciation function has been activated, every time you change
the channel, the speaker will sound voice annunciation of the
current channel number.
3.6 Power Supply
The radio is equipped with 7.4V, 1200mAh Li-Ion battery. The
battery supplies power directly to the transmitter amplifier circuit
(Q103, Q104) and the receiver amplifier (IC401). The power supply
of other circuits is the regulated 5V power.
IC502: 5V low voltage difference, micropower regulator, together
with Q10, and Q30 supply big current 5V power to the whole radio.
Q502: T5V switch, controlled by MCU.
T5V: Supplies power for the front terminal of the transmitter.
Q505: R5V switch, controlled by MCU.
R5V: Supplies power for the receiver RF amplification, mixing, IF
processing, audio signal processing.
Q503: C5V switch, controlled by MCU
C5V: The 5V power controlled by power saving supplies power for
the frequency synthesizer.
3.7 MCU
Checks the action of each function key
Generates content of voice indication
Generates Power-On Indication Tone
Generates CTCSS/DCS signals
Generates 2-Tone/5-Tone signals
Generates power control signals
CTCSS/DCS decoding
2-Tone/5-Tone decoding
Squelch check and control
Samplings VOX level
Controls audio processor to conduct audio emphasis/de-emphasis,
scrambler/descrambler, compander, filter and amplification.
Memorizer (E PROM,AT24C64)
Memorizes the radio channel data, CTCSS/DCS data, and other
data of function setting and parameter adjustment.
CTCSS/DCS Encoding and Decoding
CTCSS/DCS signals generated by MCU (output form pin20 and
pin26, PWM wave) are filtered at the filter circuit and then sent to
VCO and TCXO for modulation.
CTCSS/DCS signals from the receiver are sent to MCU for
demodulation. MCU determines whether the signals contain the
same CTCSS/DCS as that set on the radio and decides whether to
turn on the speaker.
Power Adjustment
MCU PIN2 sends DC signals to APC to control the transmitter
output power.
CTCSS
CTCSS (continuous tone control squelch system) is a squelch
control system modulated on carrier wave with continuous subaudio
frequency as pilot frequency. If a channel is set with CTCSS, only
when both the CTCSS of the receiver and that of the transmitter are
identical, communication is available, which avoids interference of
other signals.
2
Figure 3.11 MCU Diagram
MCU controls the working of each location of the radio to realize all
the radio functions.
Connects with the PC
Accesses the radio status data
Controls PLL to generate the receiving and transmitting local
oscillation frequency.
Accesses the current channel status.
Controls the LED status indication
Controls the power supply of each location
39 groups of standard CTCSS frequency is available on the radio,
see Table 3.1.
CTCSS signals generated by MCU (PWM wave) pass the low pass
filter consisting of RC to be filtered off the high frequency over
300Hz and then are sent to VCO for modulation.
No. Fr q [Hz] No. Frq [Hz] No.Frq [Hz] No.Frq[Hz]
167.01194.821131.831
269.31297.422136.532
371.913100.023141.333
474.414103.524146.234
577.015107.225151.435
679.716110.926156.736
782.517114.827162.237
885.418118.828167.938
988.519123.029173.839
1091.520127.330179.9
186.2
192.8
203.5
210.7
218.1
225.7
233.6
241.8
250.3
5
PT5200 SERVICE MANUAL
DCS
DCS (digital code squelch) is a kind of continuous digital code
modulated with voice signals on carrier wave to control squelch.
83 groups of standard codes (positive and inverse code) are
available. See table 3.2.
DCS signals generated by MCU (PWM wave shape) pass the low
pass filter to be filtered off the high frequency over 300Hz and then
are sent to VCO and TCXO for modulation. VCO modulates the
high frequency of DCS signals; TCXO modulates the low frequency
of DCS signals.
CTCSS/DCS signals from the receiver are sent to MCU for
modulation. MCU determines whether the DCS encoding of the
receiving signals is identical with that set on the radio and decides
whether to turn on the speaker.
Table 3.2 DCS Encoding List
023114 174315445631
025115 205331464632
026116 223343465654
031125 226346466662
032131 243351503664
043132 244364506703
047134 245365516712
051143 251371532723
054152 261411546731
065155 263412565732
071156 265413606734
072162 271423612743
073165 306431624754
074172 311432627
3.9 Semiconductor Component
MCU Description
Table 3.3 Microprocessor (M30620FCPFP) Port Description
Function Description
Frequency synthesizer
APC, voltage comparison, drive
Receiver's 2nd local oscillation, 2nd IF
a m p l if i c a ti o n , a mp l i t u de l i m i t ,
demodulation, noise amplification
Audio processing
MIC amplification
Receiver audio power amplifier
2
E PROM, memory channel frequency
data, function se t t i n g p a r a m e t e r,
debugging state parameters
MCU
MCU reset circuit
Transmitter 1st amplification
Transmitter 2nd amplification
VCO buffering amplifier
VCO buffering amplifier
VCO power filter
Noise amplifier
5V regulated output current stretcher
Transmitter final power amplifier
Transmitter power amplifier drive
APC output switch
The 1st frequency mixer
Receiver HF amplifier
The 1st IF amplifier
Red LED drive
Green LED drive
Item
Nominal center frequency
Transmission bandwidth
40dB barrage bandwidth
Pulse
Insertion loss
Guarantee attenuation
Terminal resistance
Specified Value
51.65MHz
±7.5kHz or bigger, within 3dB
±20.0kHz or smaller
1.0dB or smaller
3.0dB or smaller
80dB or bigger, within fo-910kHz
1.5kΩ/6PF
Table 3.7 CF201 LTWC450F Features
Item
Nominal center frequency
6Db bandwidth
50dB bandwidth
Pulse
Insertion loss
Guarantee attenuation
Specified Value
450kHz
±5.0kHz or bigger
±13.5kHz or smaller
3.0dB or smaller z
7.0dB or smaller
45.0dB or bigger, f0±100kHz
Table 3.8 CF202 LTWC450G Features
Item
Nominal center frequency
6Db bandwidth
50dB bandwidth
Pulse
Insertion loss
Guarantee attenuation
Chapter 4 Function Description and Parameter
Setting
4.1 Major Functions
4.1.1 16 Channels
The radio stores 16 channels.
4.1.2 Scan Channel (programmable by PC software)
a) Press the key designated as “ Scan” to activate scanning.
While in scanning, the radio checks every channel and stops on the
channel on which a signal is detected until that signal disappears. If
the delay time between signal disappearing and continuing
scanning has been preset, the radio will remain on that channel in
the delay time even receiving any signals at that time.
Only when there are two channels added in the scan list and the
scan function has been activated, the radio can start scanning.
b) The dealer can set the revert channel (transmitting channel) in
scanning among the following options:
1) Selected: The radio always reverts to the channel selected
before scanning when pressing PTT.
2) Selected + Talk Back: When the radio is in scanning, press the
PTT button and the radio will transmit signals on the selected
channel.
When the radio is in scanning pause, press the PTT button and the
radio will transmit signals on the current talk back channel.
3)Priority: When pressing PTT, the radio will transmit signals on
the priority channel in the scanning list.
4) Priority + Talk Back: When the radio is in scanning, press the
PTT button and the radio will transmit signals on the priority
channel. When the radio is in scanning pause, press the PTT button
and the radio will transmit signals on the current talk back channel.
5) Last Called: When pressing PTT button, the radio will transmit
from the last channel that received a call. If it has never received
any calls, it will revert to the first channel in the scanning list.
6) Last Used: When pressing PTT button during the scanning, the
radio will transmit from the last channel that you used to transmit. If
it has never made any calls, it will revert to the first channel in the
scanning list
c) Priority Scan
During scanning, if the priority channel has been set on the radio,
8
when the priority channel receives a signal the radio will
automatically switch to the priority channel even the normal channel
is receiving signals at that time. And the radio will stay on the
priority channel till that signal disappears. The dealer can set the
delay time between signal disappearing and continuing scanning.
d) Temporarily Delete
When scanning pauses on a channel,channel, press and hold the
button programmed as “Temporarily Delete” or “Scan +
Temporarily Delete” for 1 second to delete this channel temporarily
from the scanning list.
Note: The priority channel cannot be deleted. And when the number
of scanning channels is less than 2, you cannot delete any channel,
either.
After exiting scanning mode and entering it again, the temporarily
deleted channel will be added in the scanning list again.
4.1.3 CTCSS/DCS
CTCSS/DCS can realize selective calls and group calls. On the
same channel, only the two parties whose CTCSS/DCS are
identical can communicate. CTCSS/DCS signaling code on the
channel is preset.
4.1.4 TOT
The purpose of the time-out timer is to prevent any single person
from overlong using a channel to transmit and affecting the whole
group communication.
If the radio transmits longer than the preset TOT time limit, the radio
will stop transmitting and warning tone sounds. To stop the warning
tone, release the PTT button. Press the PTT again you can resume
transmitting.
TOT Pre-Alert:
You can set the time when the radio generates a "Pre-Alert tone",
before the TOT (Time Out Timer) expires. TOT will expire when the
selected time passes after a “Pre-Alert Tone”.
TOT Rekey Time:
TOT Rekey-Time sets the "penalty" time in which the radio cannot
be re-keyed for transmitting after the Time Out Timer setting is
exceeded. During the Rekey time, if you press PTT, warning tone
sounds and transmission is prohibited.
TOT Reset Time:
TOT Reset Time sets the minimum "wait" time allowed between
transmissions that will reset the Time Out Timer. After setting this,
TOT continues even after PTT is released unless the TOT Reset
Timer has expired.
4.1.5 Auto Power Save
When no signals are being received or no operations are being
conducted for over 10 seconds, the battery power saving will be
activated to reduce power consumption. When it is receiving signals
or in operating state, battery power saving is inactive.
Power Save Type: 1:1, 1:2, 1:4, and OFF.
4.1.6 Low Battery Warning
When the battery power appears low, the indicator flashes. If the
battery power is lower than the preset value during transmitting, the
status indicator flashes red. When the speaker sounds warning
tone, the radio will stop transmitting.
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