(1) Key Assignment: Side Key 1 (Up Key), Side Key 2
(Down Key), and Top Key can be set as long/short key and
the hold time can be defined.
(2) Miscellaneous
1. Wired Clone Mode
2. TOT (Time Out Timer)
3. TOT Reset
4. TOT Pre-alert
5. TOT Re-key time
6. Squelch Level selection
7. Alert Tone
8. Read Data Password
9. Write Data Password
(3) Scan
Scan Function option, Priority Channel, Revert Channel,
Tx Dwell Time, Dropout Delay Time, Lookback Time.
(4) Emergency settings
Channel Parameters
(1) Rx Frequency and Tx Frequency (Step:
2.5KHz/5KHz/6.25KHz)
(2) Rx Signaling and Tx Signaling
a) None
b) CTCSS (60~260Hz @ 0.1Hz step)
c) DCS (-777~777@octal number)
(3) Busy Channel Lockout (BCL)
(4) Beat Shift
(5) Channel Spacing: 25KHz/12.5KHz (Wide/Narrow)
(6) Scan Add/Delete
(7) Tx Power (High/Low)
(8) Clear Tail Tone
(9) CALL1 and CALL2 encode
(10) PTT ID Keyup Telegram, PTT ID Dekey Telegram
DTMF Setting
DTMF Encoder Template
9
PT4208 Service Manual
DTMF Encoder Sequences (1~12)
Please refer to the “Help” document of KSP4208 for
details.
Note:
1. Please firstly read data of the radio and back up the data
before editing the parameters on KSP4208.
2. If the radio cannot function normally after being written in
with the edited data, please rewrite the backup data into the
radio.
3. “Model Information” is important for the radio; users
should not modify it.
* PC Test Mode
Connect the radio to the serial port of the computer with
the special programming cable. Refer to figure 4.1.
Warning: Before entering the PC Test Mode, please firstly
connect a 50 HF load to the antenna connector of the radio
or connect the radio to a general test set.
With the KSP4208 programming software, you can enter
the Tuning Mode under PC Test Mode to tune the following
parameters of the radio:
(1) Frequency stability
(2) Five frequency points of Tx High Power
(3) Five frequency points of Tx Low Power
(4) Five frequency points for SQL9 On (Wideband)
(5) Five frequency points for SQL9 Off (Wideband)
(6) Five frequency points for SQL9 On (Narrowband)
(7) Five frequency points for SQL9 Off (Narrowband)
(8) Five frequency points for SQL1 On (Wideband)
(9) Five frequency points for SQL1 Off (Wideband)
(10) Five frequency points for SQL1 On (Narrowband)
(11) Five frequency points for SQL1 Off (Narrowband)
(12) Five frequency points for QT (67.0Hz) Deviation
(Wideband)
(13) Center frequency point for QT (67.0Hz) Deviation
(Narrowband)
(14) Five frequency points for QT (151.4Hz) Deviation
(Wideband)
(15) Center frequency point for QT (151.4Hz) Deviation
(Narrowband)
(16) Five frequency points for QT (254.1Hz) Deviation
(Wideband)
(17) Center frequency point for QT (254.1Hz) Deviation
(Narrowband)
(18) Five frequency points for DQT Deviation (Wideband)
(19) Center frequency point for DQT Deviation
(Narrowband)
(20) Five frequency points for Rx Sensitivity
(21) Center frequency of DTMF Deviation (Wideband and
Narrowband)
(22) Tx Low Voltage
(23)
Rx Low Voltage
* Firmware Programming Mode
The radio is in possession with an internal Flash ROM
which can be upgraded when new features are released.
Procedure:
1. Press and hold the Top Key for over 2 seconds while
turning the radio power ON. The LED will light orange
and the radio enters the Firmware Programming Mode.
2. Run the firmware programming software KMU on PC.
3. Connect the radio to the computer by the programming
cable.
4. Select a COM port and load the firmware upgrading file.
Then click on “E.P” to start downloading.
5. If the communication ends successfully, turn the radio
power OFF to exit.
6. If you want to continue programming other radios,
repeat steps 1 to 5.
* Wired Clone Mode
If the wired clone function is enabled, the radio can enter
the Wired Clone Mode. After entering this mode, the radio
will not exit automatically. The user needs to reboot the
radio if he wants the radio to return to the User Mode.
The operation is as follows:
1. Press and hold Side Key 2 for over 2 seconds while
turning the radio power ON to enter the Wired Clone
Mode. The radio will enter User Mode if wired clone
function is disabled.
2. Connect the slave radio to the master radio by the
cloning cable (KCL-01) and turn on the power of the
slave radio.
3. Press Side Key 1 on the master radio to start cloning.
Then the red LED on the master will light. The data of
the master is sent to the slave. While the slave is
receiving the data, the LED lights green. When cloning
of data is completed, the red LED on the master will go
out, and the slave radio will reboot automatically.
10
PT4208 Service Manual
4. The other slaves can be continuously cloned. Carry out
the operation in step 3.
Note: The user can enable or disable the wired clone
function through PC programming software. Once the wired
clone function is disabled, the radio cannot enter the Wired
Clone Mode.
Chapter 5 Assembly and Disassembly for
Maintenance
The radio is a kind of sophisticated communication
equipment with precise structure and small size. You should
assemble and disassemble it carefully during the
maintenance. The instructions for the assembly and
disassembly are as follows.
5.1 Install/Remove the battery
1) Install the battery
Insert the two protrusions at the lower end of the battery
into the holes at the lower end of the shell of the radio.
Note:
* Never short the terminals of the battery.
* Do not throw the battery into fire.
* Do not remove the housing of the battery by yourself.
5.2 Install/Remove the belt clip
Slide the guide rails on the belt clip along the guide slots
on the rear of the battery with proper strength until the belt
clip is hooked. When removing the belt clip, lift the sheet
metal on the top of the belt clip with your finger nail or a
tool while pushing the belt clip upward.
Press down the upper part of the battery until the latch on
the radio completely bounces out and locked.
2) Remove the battery
Press the back of the battery slightly, and push the latch
upward. Then remove the battery from the radio.
11
5.3 Remove the front cabinet from the chassis
1) Pull out the knobs and screw off the antenna;
2) Remove the two nuts of the knobs and one nut of the
antenna with a special tool;
3) Screw off the screw on the earphone jack cover with a
cross screwdriver, and then remove the rubber cover;
4) Remove the two rubber plugs on the screws of the coping;
screw off the screws by a hexagonal screwdriver, and then
take off the coping;
5) Remove the two fixing screws at the lower part of the Al
chassis by a hexagonal screwdriver;
6) Insert a flat-blade screwdriver into the slot at the bottom
of the Al chassis, and prize up it. Then pull the Al chassis
backward to remove it from the front cabinet. Please be
careful not to break the cable of the speaker.
Refer to Figure 5.5.
PT4208 Service Manual
Figure 5.5
5.4 Remove the main board from the Al chassis
1) Remove the screws from the PCB board by a cross
screwdriver;
2) Remove the solder of the antenna terminal with a
soldering iron. Then take off the main board.
Refer to Figure 5.6
Figure 5.6
After the aforesaid disassembly, you can repair and
adjust the radio according to its actual malfunction.
1
2
3
4
5
6
7
8
9
10
Figure 5.7 Exploded View
No. Part No. Description PCS
1 710-420470-R06 Antenna 1
2 201-004208-R07 Channel Selector Knob 1
3 201-004208-R06 Volume Knob 1
4 203-003208-R09 Circlip 2
111213
17 18 19 20 21 22
36
35
26 32 33 34
25
23 24
27
37
28 2930 31
14
15
16
5 203-007200-R07 Nut for Antenna Socket 1
6 203-000558-R02 Nut for Knob 2
7 201-004208-R09 Light Guide 1
8 201-004208-R01 Front Cabinet 1
9 201-004208-R08 Earphone Jack Cover 1
10301-25080J-R01 Screw M2.5*8.0 1
11202-004208-R01 Main Waterproof 1
12201-004208-R02 Coping 1
13301-25050J-R01 Screw M2.5*5.0 2
14202-007200-R07 Rubber Plug 2
15203-000558-R05 Spring for Battery Latch 1
16201-004208-R03 Battery Latch 1
17204-003208-R02 Dust-proof Net for Speaker1
18202-004208-R02 Rubber PTT Key 1
19201-004208-R04 PTT Key 1
20121-100000-R20 Speaker 1
21301-20040G-R01 Screw M2.0*4.0 12
22602-04208X-HXXMain Board 1
23201-004208-R05 POGO Pin Socket 1
24203-004208-R02 Earphone Plate 1
25203-000558-R07 Antenna Socket 1
26204-004208-R02 Dust-proof Net for MIC 1
27202-007200-R06 POGO Pin Waterproof 1
28203-004208-R01 Al Chassis 1
29301-20080G-R02 Screw M2.0*8.0 2
30204-007200-R03 Sponge for POGO Pin 1
31706-0KB70B-R01Battery 1
32202-004208-R03 MIC Rubber Waterproof 1
33120-100000-007 Plastic-packaged Wire 1
34120-100000-008 Plastic-packaged Wire 1
202-003208-R07 Heat Exchange Silicone
35
Rubber Washer
1
36204-006500-R02 MIC Socket Guardian 1
37204-0KB36L-R03Sponge Cushion 1
Chapter 6 Adjustment
Before test/adjustment, make sure all equipment has
been well connected to the ground!
Before test/adjustment, make sure the antenna output
terminal has been correctly connected to corresponding
equipment or load!
The transmitter output terminal must be terminated with
12
PT4208 Service Manual
an RF power attenuator and connected to a standard signal
generator (SSG)/frequency counter/deviation
meter/spectrum analyzer!
Make sure no transmission operation is being conducted
while measuring the receiver!
During the adjustment/test/maintenance, make sure
reliable anti-static measures are taken for human body and
equipment.
6.1 Equipment and Software Required for Test and
Adjustment
Equipment and software listed in Table 6.1 are required
for test and adjustment of PT4208.
Table 6.1 Equipment and Software Required for Test and
Adjustment
No. Name Major Specifications
1 Computer
Programming
2
software
Programming
3
cable
4 Clone cable KCL01
DC regulated
5
power supply
6 RF power meter
Frequency
7
counter
8 Deviation meter
9 DMM
Audio signal
10
generator
RF power
11
attenuator
Standard signal
12
generator
13 Oscilloscope
Audio frequency
14
voltmeter
Recommendation: Item 6, 7, 8, 10, 11, and 12 listed in
the table can be replaced by HP8920 general test set.
P2 or above, IBM compatible PC, WINDOWS
98/ME/2000/XP Operating System
KSP4208
Output voltage:7.5V
Output current: 5A
Measurement range: 0.5-10W
Frequency range: 100MHz-500MHz
Impedance: 50
SWR1.2
Frequency range: 0-1600MHz
Frequency accuracy: better than ±1×10-6
Sensitivity: better than 100mV
Frequency range: DC600MHz
Measurement range: 0-±5kHz
Input impedance: above 10M/V DC, capable of
measuring voltage, current and resistance.
Frequency range:2-3000Hz
Output level: 1-500mV
Attenuation: 40dB or 50dB
Supporting power : higher than10W
Frequency range:10MHz-1000MHz
Output level: 0.1uV-32mV (-127dBm~-17dBm)
Frequency range: DC~20MHz
Test range: 10mV-20V
Test range: 10mV-10V
Figure 6.1 External Speaker/MIC Plug
6.2 Adjustment Items
After changing components during the maintenance, it is
necessary to test the radio and adjust its technical parameters.
The following part is going to introduce the adjustment
items.
Some parameters can be adjusted by use of KSP4208
programming software (in the Tuning Mode). The adjustable
parameters are as follows:
1) 6250Hz stability/2500Hz stability
2) Tx high power/low power
3) BATT Tx low voltage /Rx low voltage
4) SQL9/SQL1 On/Off
5)
QT DEV
6) DCS DEV
7) DTMF DEV
8) Rx sensitivity
Steps for adjustment:
a. Enter PC Test Mode. Refer to Chapter 4.
b. Click “Edit” in the main menu of KSP4208
programming software, and then click “Entry Tuning” in the
pull-down menu to enter the Tuning Mode.
c. Then the “Tuning Item List” screen will pop up.
Double click the item you want to adjust, and then you can
adjust the parameters.
d. Exit the PC Test Mode after adjustment.
6.3 Adjustment
6.3.1 VCO
Disable the “Battery Save” function, and set the Rx
frequency to the low frequency point (see Table 6.2). Under
the receiving status, measure the voltage of PD by DMM.
Then adjust the PD voltage to be 0.7V±0.3V by tuning the
trimming capacitor C180.
Set the Tx frequency to the high frequency point (see
13
PT4208 Service Manual
Table 6.2), and press the PTT key. Then measure the voltage
of PD by DMM. The resulting voltage should be lower than
4.5V.
Table 6.2 High/Center/Low Frequency Point for PT4208
Low Freq Point Center Freq Point High Freq Point
PT4208(1) 136.125 MHz 145.125 MHz 173.975 MHz
PT4208(2) 400.125MHz 425.125MHz 449.975MHz
PT4208(3) 420.125MHz 445.125MHz 469.975MHz
6.3.2 PLL frequency
In the Tuning Mode, double click the “6250Hz
stability/2500Hz stability” item to enter. Adjust the
parameter within the adjusting range of 0-255 to make the
Tx frequency be the rated value (with error within ±200Hz).
6.3.3 Tx power
In the Tuning Mode, double click the Tx “High power”
item to enter. Adjust the five frequency points of “Lowest”,
“Low”, “Mid”, “High” and “Highest” within the adjusting
range of 0-255 to make the Tx power be higher than 4W.
Meanwhile, observe the operating current, and make sure
that the current is no larger than 1.7A.
In the Tuning Mode, double click the Tx “Low power”
item to enter. Adjust the five frequency points of “Lowest”,
“Low”, “Mid”, “High” and “Highest” within the adjusting
range of 0-255 to make the Tx power be higher than 1W.
See Table 6.5 for detailed parameters.
6.3.4 Tx low voltage/Rx low voltage for BATT
Firstly, adjust the power voltage to be 6.8V. Double click
the “Tx low voltage/Rx low voltage” in the Tuning Mode.
Click “Begin” to let the software test automatically. When
the value changes no more or only changes a little, click
SAVE to exit.
6.3.5 Max. deviation
Input audio signal (100mV, 1000Hz) to the MIC jack of
the radio. Adjust the potentiometer VR2 to make the Max.
deviation be ±4.5kHz.
6.3.6 DCS Tx signal waveform and deviation
In the Tuning Mode, double click the “DCS DEV” item
to enter. Adjust the potentiometer VR1 and observe the
demodulation signal (the waveform should be smooth and
similar to square wave). Click wideband, and adjust the five
frequency points of “Lowest”, “Low”, “Mid”, “High”, and
“Highest” to make the deviation be 0.8kHz. Then click
narrowband, and adjust the five frequency points to make the
deviation be 0.4kHz.
6.3.7 CTCSS deviation
In the Tuning Mode, double click the “QT(67.0) DEV”
item to enter. Click wideband, and adjust the five frequency
points of “Lowest”, “Low”, “Mid”, “High”, and “Highest” to
make the deviation be 0.75kHz. Then click narrowband, and
adjust the value to make the deviation be 0.35kHz.
In the Tuning Mode, double click the “QT(151.4) DEV”
item to enter. The tuning method is the same as that of
“QT(67.0) DEV”.
In the Tuning Mode, double click the “QT(254.1) DEV”
item to enter. The tuning method is the same as that of
“QT(67.0) DEV”.
6.3.8 Rx sensitivity
In the Tuning Mode, double click the “Sensitivity” item
to enter. Adjust the five frequency points of “Lowest”,
“Low”, “Mid”, “High”, and “Highest” within the adjusting
range of 0-255 to make the sensitivity be the highest.
See Table 6.4 for detailed parameters.
6.3.9 Rx squelch
In the Tuning Mode, double click the “SQL9 On” item to
enter. Click wideband and use the following method to
adjust the five frequency points of “Lowest”, “Low”, “Mid”,
“High”, and “Highest” respectively. Firstly, click one of the
frequency points, and adjust the RF signal frequency of the
test equipment to be the same with the receiving frequency
of that frequency point, and adjust the signal level to be
-116dBm. Then adjust the frequency of the modulation
signal to be 1kHz and the deviation to be 3kHz. Click
“Begin”, the programming software will adjust the value
automatically. When the value keeps stable, click “OK”, the
adjustment of that frequency point is completed. Then click
the next frequency point to do the adjustment. After all of the
five frequency points are adjusted, use the same method to
adjust the five frequency points of the narrowband. The only
difference is that the frequency of the modulation signal
should be 1kHz, and the deviation should be 1.5kHz.
In the Tuning Mode, double click the “SQL9 Off” item
to enter. Click wideband and use the following method to
adjust the five frequency points of “Lowest”, “Low”, “Mid”,
14
PT4208 Service Manual
“High”, and “Highest” respectively. Firstly, click one of the
frequency points, and adjust the RF signal frequency of the
test equipment to be the same with the receiving frequency
of that frequency point, and adjust the signal level to be
-118dBm. Then adjust the frequency of the modulation
signal to be 1kHz and the deviation to be 3kHz. Click
“Begin”, the programming software will adjust the value
automatically. When the value keeps stable, click “OK”, the
adjustment of that frequency point is completed. Then click
the next frequency point to do the adjustment. After all of the
five frequency points are adjusted, use the same method to
Table 6.3 VCO
Item Test Condition
Setting
VCO lock
voltage
Item Test Condition
Audio level
Sensitivity
SQL On
sensitivity
Item Test condition Test equipment
Tx
frequency
DCS
waveform
(balance)
BATT terminal
voltage: 7.5V
CH: Rx low freq
point
CH: Tx high freq
point
Test freq: Mid freq
point
Antenna input:
RF OUT: -53dBm
(501V)
MOD: 1kHz
DEV: ±3.0kHz
Audio load: 16
CH: Mid freq point
CH: Low freq point
CH: High freq point
RF OUT: -119dBm
(0.25V)
MOD: 1kHz
DEV: ±3.0kHz
CH: Rx center freq
point
Level 9
RF OUT: -116dBm
Level 1
RF OUT: -123dBm
Tes t
Equipment
DMM PD
Equipment
RF signal
generator
Oscilloscope
frequency
voltmeter
Distortion
/General test
Measurement
Ter min al
Table 6.4 Receiver Section
Tes t
Audio
meter
set
Frequency counter
/ General test set
Oscilloscope /
General test set
Measure
ment
Ter min al
Speaker
connector
Table 6.5 Transmitter Section
adjust the five frequency points of the narrowband. The only
difference is that the frequency of the modulation signal
should be 1kHz, and the deviation should be 1.5kHz.
In the Tuning Mode, double click the “SQL1 On” and
“SQL1 Off” item to enter respectively. Use the same method
stated above to do the adjustment. The only difference is that
the RF signal level for “SQL1 On” should be 123dBm, and
the RF signal level for “SQL1 Off” should be 125dBm.
6.4 Adjustment Description
See Table 6.3, 6.4, and 6.5.
Adjustment
Parts
C180 0.7V±0.3V Adjustment
Adjustment
Parts
PC Tuning
Mode
PC Tuning
Mode
Measuring
terminal
Antenna
RequirementRemark
Lower than
4.5V
RequirementRemark
(Turn the
volume knob
clockwise to
the end) Audio
power >
0.3W
SINAD: 12dB
or higher
Normal
squelch on
after
adjustment
Normal
squelch on
after
adjustment
Adjustment
parts
PC Tuning
Mode
VR1
Requirement Remark
Within ±200Hz
similar to square
Observation
Internal speaker
power > 1.2W
Smooth and
wave
15
Loading...
+ 37 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.