1. General Introduction ................................................................................................................................... 3
2. External Vie w and Functional Keys .......................................................................................................... 4
1. External View and Functional Keys ..................................................................................................................... 4
2.
2.2. LED Indicator .......................................................................................................................................................... 5
3.2.1. Power Section ...................................................................................................................................... 11
4. Function Instruction and Parameters Setting ....................................................................................... 13
4.
1. General Functions ................................................................................................................................................ 13
5. Assembly and Disassembly .................................................................................................................... 17
5.1. Attaching and Detaching the Battery ................................................................................................................. 17
5.2. Attaching and Detaching the Antenna ............................................................................................................... 18
5.3. Attaching and Detaching the Belt Clip ............................................................................................................... 19
5.4. Detaching the Chassis ......................................................................................................................................... 19
5.5. Removing the PCB board from the Chassis .................................................................................................... 20
5.6. Detaching the Keypad B oard from the Case.................................................................................................... 20
6. T une Mode ................................................................................................................................................. 25
6.
1. Required parts in adjust ment .............................................................................................................................. 25
6.2. Adjusting and checking method ......................................................................................................................... 25
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DP770 Service Manual
6.2.1. Frequency description ......................................................................................................................... 25
6.2.3. Adjustment instruction o f TX ................................................................................................................ 26
6.2.4. Receiver section adjustm ent inst r uction .............................................................................................. 28
6.2.5. GPS Performance Test Instruction ...................................................................................................... 30
7. Main Specifications .................................................................................................................................. 31
8. R
epairing an d Testing Equi pments ......................................................................................................... 33
asic Tr oubles h ootin g ............................................................................................................................. 34
9. B
Appendix 1 Material List(Electrics Parts)400-470MHz ......................................................................... 36
Appendix 2 Material List (El ectrics Parts )136-174MHz ......................................................................... 54
Appendix 3 Material List ( Str uctural Section) ........................................................................................... 66
Appendix Figure 1 DP770 UHF Main Board Top Side PCB View ............................................................. 69
Appendix Figure 2 DP770 UHF Main Board Bottom Side PCB View ...................................................... 70
Appendix Figure 3 DP770 UHF Keypad Top Side PCB View ................................................................... 71
This manual is used for maintenance and r epairin g of the DP770 di gita l handhel d radio, and inte nde d to be
used by experienced technicians and trained engineers. Changes may occur with the technology
development. To require latest technology development information, please contact our company or the
local dealer.
Before any repairing, please read this manual carefully.
1.2. Safety Precaution
Electromagnetic Radiation Energy of Radio
Radios will generate and radiate electromagnetic energy, and Kirisun Radios’ electromagnetic radiation
meets the demand of domestic and international standards. To ensure optimum efficiency of the radio and
reduce electromagnetic radiation, when using the radio, it should be perpendicular to the ground. Keep
your mouth 2-5cm away from the m icrophone.
Electromagnetic Interference
To avoid interference, please t urn of f the radio in the site which specifically forbids using radio, e.g. hospital,
airport, health center and etc.
Explosive harmful gases
In the place with explosive harmful gases, such as the lower deck of a hull, fuel or chemical storage,
transportation facilities, places that contain chemical s or dust particles or metal powder in the atmosphere,
radio should be shut down.
When getting close to the blast zone and detonator electric, radio sho uld b e t urn off.
Charging or replacing batt er y is not allowed in the place with potential explosive gases.
Antenna Damage
Do not use the radio when the ant enna is broken, which will cause a mild burn to your skin.
Replacing Spare Parts
Please try not to replace the spar e parts which are not contained in the spare part list.
Page 3 of 102
2. External View and Functional Keys
accessories.
D
M
N
O
P
G
H
J
K
I
L
R
Q
E F
A
B
C
2.1. External View and Functional Ke ys
DP770 Service Manual
No. Part Name No Part Name
Volume/Channel Knob
Rotate the knob to adjust the
A Antenna B
LCD Display
C
160*128, 65K colors, 1.8 TFT
LCD.
D
volume.Short press the key, the
feature of the knob switches from
adjusting the volume to changing
the channel.
Universal Connector for
Accessories
Connect USB program ming cable,
earphone or some other
E
G
I Side Key 2 (SK2) J Left Key
Top Key (TK)
Programmable, default: short
press to enable emergenc y alarm,
long press to exit emergency
alarm.
Side Key 1 (SK1)
Programmable, default: none.
F LED Indicator
H PTT Key
Page 4 of 102
Programmable, default: none. Press the key to select the ite ms
Dial Key
K
M
O Numeric keypad P MIC
Q Speaker
Press the key to send data or t ext
messages.
Right Key
Press the key to select the ite ms
shown at the bottom right of the
screen.
L 4-way Navigation Key
N
2.2. LED Indicator
DP770 Service Manual
shown at the bottom left of the
screen.
ON/OFF/Hookoff Key
Return to the standby screen.
Long press the key to turn on/off
the radio.
•Red LED glows: Radio is transmitting.
•Green LED glows: Radio is receiving (voice, short m essage, or data) or there is an activity on t
c
hannel.
•Orange LED glows: This means the call hang time period. That is, you can press PTT to talk while t
or
ange LED glows
•Orange LED flashes: Radio is in e m er gency status; or there is a missed call / incoming call aler t ; or t
radio is scanning.
•Red LED flashes: Radio is r ec eiv ing emergency alarm or "power on check" failed.
he
he
he
Page 5 of 102
3. Circuit Description
Pre-Driver2Drive-stage
Final-stageTx/Rx SwitchLow-pass Filter
Microstrip
Matcher
APC
To RX
Gate voltage control
Subtracter
Sampling
resistor
BATT+
I/V
convertor
Attenuator
To GPS
TEMP
Sensor
Close To Final PA
Temp Det Level
Antenna
FGU
Pre-Driver1
3.1. RF Section
Figure 3-1 RF Schematic Diagram
DP770 Service Manual
3.1.1. Transmitter Circuit
Figure 3-2 Transmitter Circ uit Diagram
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DP770 Service Manual
The transmitter circuit includes three parts:
•Tran smitter Power Amplifier
T
he carrier signal generat ed by the TX VCO is mod ulate d and a mpl ified, and f eeds to t he tr ansm itter circuit
via the following steps.
Step1: The signal passes a Π-type attenuator, realizing segregative isolation between RF power amplifier
circuit and TX VCO.
Step2: The signal are pre-amplified by a pre-driver amplifier (UHF: Q301, VHF: Q72), providing further
segregative isolation bet ween itself and the next level amplifier.
Step3: The signal goes to the next pre-am plifier and drive amplifier (RD01) to obtain further amplification,
guarantying to provide enough driver power signal to the final-stage amplifier (RD07) and obtain the final
power amplification..
Step4: After amplified by multiple amplifiers, the transmitter signal is processed by a microstrip line to
complete output impeda nce match ing at the output of f inal-sta ge amplifier, to reduce the output loss caus ed
by impedance mismatch.
Step 5: The transm itt er signal goes through the RX/TX switch and enters to the low-pass filter.
•Low-pass Filter Circuit of suppressing t he harmonics
The low-pass filter is high-grade low-pass filter composed of lumped-parameter inductors and capacitors.
By this filter, the spurious signal within the stop band can be attenuated as much as possible while the
in-band ripple is within the required range.
•Auto Power C ont rol Circuit (APC includes temperature detection circuit
I
n the auto power control and temperature detection circuit, the drain current from the driver amplifier and
)
final-stage amplifier is converted to voltage via the sampling resistor and subtraction circuit which is
composed of the first operat ional amplifier.
This voltage is compare d w ith the APC control voltage of output by DA C at the seco nd o perati ona l ampl ifier.
Then the error voltage controls TX power by controlling the bias voltage at the gate of amplifier (including
the driver amplifier and the final-stage amplifier. The temperature sensor IC detects the surface
temperature of the final-stage amplifier, and converts it to DC voltage. Then the DC voltage is compared
with the voltage correspo nding to t he protectio n temper ature (generally 80% of the extreme temperature ) of
the amplifier. If the temperature is too high, the b ias v oltage o f the a mpl ifier w ill be redu ced unt il the sur fa c e
temperature falls below the prot ec t io n temperature.
Page 7 of 102
3.1.2. Receiver Circuit
AD986
Antenna
OMAP13
-120dBm
-106dBm
-121dBm
Clip at -24dBm
Figure 3-3 Receiver Circuit Diagram
DP770 Service Manual
Point A
Low-pass filter
Insertion los s = -1dB
-121dBm
-124dBm
Band-pass filter
Insertion los s = -3dB
Low noise amplifier
Gain = 18dB
Band- pass filte r
Insertion los s = -3dB
-109dBm
Lo: 0dBm
-115dBm
Mixer
Insertion los s = -6dB
he receiver circuit mainly com prises RF band-pass filter, low-noise amplifier, mixer, IF filter, IF amplifier
T
Crystal filter
sertion lo ss = -6dB
In
IF ampli fier
Gain = 25dB
Po-1dB = -24dBm
-96dBm
Point B
and IF processor.
•Receiver Front-end
The HF signal from the lo w-pass filter passes through the electrica lly t unab le band-pass filter controlled via
APC/TV1 level, to remove out-of–band interference signal and to send wanted band-pass signal to the
low-noise amplifier (UHF:Q205,VHF:Q62). The amplified signal goes to a band-pass fi lter controlled via
TFV level to remove out-of-band inter ference si gnal generat ed during a mplificat ion, and to send wante d HF
signal to the mixer (UHF:Z201,VHF:Z10).
Meanwhile, the first local oscillator signal generated by VCO passes through the low-pass filter and also
goes to the mixer (UHF: Z201, VHF: Z10). In the mixer, the wanted signal and the first local oscillator are
mixed to generate the first IF signal (UHF: 73.35MHz, VHF: 51.65MHz). The signal passes a frequency
selective network composed of LC, to suppress carrier other than the first IF signal , and to increase the
isolation between the mixer and the IF filter. After that, the first IF signal i s processed by the crystal filter
(UHF: Z202, VHF: Z11) and is sent to the two-stage IF amplifier circuit composed of 2SC5006 for
amplification. Then the amplified signal goes to the IF processor AD9864 (UHF: U201, VHF: U91) for
processing.
•eceiver Back-end
Figure 3-4 IF Processor Diagram
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DP770 Service Manual
he first IF signal (73.35MHz) output by the IF amplifier goes into AD9864 (UHF: U201, VHF: U91) via Pin
T
47 and completes the second mixer, where the signal is converted to the second IF signal (2.25 MHz). The
second IF signal is converted to digital signal via ADC sampling, and output via the SSI interface. Finally,
the digital signal is sent to DSP (OMAP138) for demodulation.
AD9864 employs reference frequency of 12.8MHz. The second local oscillator is composed of an external
oscillator, a varactor and some other components, to provide the (UHF: 71.1MHZ, VHF: 49.4MHz)
71.1MHz LO signal. The 18MHz clock input frequency of AD9864 is generated by the LC resonance loo p.
3.1.3. Frequency Generation Unit
Figure 3-5 Frequency Generation Circuit Diagram
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DP770 Service Manual
The frequency generation circuit is composed of VCO and PLL. It is the core module of the whol e TX-RX
system. This circuit provides accurate carrier frequency during transmission; and provides stable local
oscillator signal during rec ept ion. It has a direct influence on the performance of the system.
•Workin g Pr inciple of PLL
The 12.8MHz frequency generated by the reference crystal oscillator goes to PLL for division, generating
the reference frequency (i.e step frequency f1). The frequency generated by VCO is filtered harmonic via
LPF and generates another frequency ( f2) through the freq uency div ider in PLL. Then freque ncies f1 an d f2
are compared in the phase detector (PD), to generate continuous pulse current. The pulse current goes to
the loop filter for RC integration and is then converted to CV voltage. Then the CV voltage is sent to the
varactor of VCO. It adjusts the output f requency of VCO directly unti l the CV voltage becomes constant.
Then the PLL is locked, and the stable frequency output by VCO goes to the TX-RX channel af ter passing
through two buffer a m pl ifiers.
•Workin g pr inciple of VCO
Voltage controlled oscillator applies oscillation mode of three-point capacitance, and gains different output
frequency through changing controlled voltage (C V) o f varactor. Rx VCO is composed of oscillating circuit
and Q24/Q29 and provides local oscillati on signal. Tx VCO is composed of oscillating circuit and Q27/Q28
and provides carrier of Tx signal.
Working principle employs colpitts oscillator circuit (the RX oscillator circuit is composed of D102, D103,
D106, D107 and L112 (VHF:D32, D33, D36, D34 and L23); the TX osci lla tor ci rcui t is com posed of D108,
D109, D110, D101and L117 (VHF:D38, D39, D40, D41 and L31). It obtains different output frequencies by
changing control voltage of varactor (i.e.CV voltage).RX VCO is composed of oscillator loop and Q104
(VHF:Q43), providing local oscillator signal. TX VCO is composed of oscillator loop and Q108 (VHF Q4 4)
and provides carrier of TX signa l.
•Two-point Modulation
To obtain higher modulatio n acc uracy and lower 4 F SK b it err or, it employs two-point modu lat ion tec hno logy
in the TX mode. MOD1 and MOD2 send the modulation signal to the modulation end of VCO and the
reference crystal oscillat or of PLL respectively to modulate TX VCO and the reference crystal oscillator.
3.1.4. GPS Circuit
Figure 3-6 GPS Circuit Diagram
The GPS function is realized via REB-1315LPx (GPS module).The GPS module integrates a baseband
processor, a LAN and a SAW . The GPS function is realized via the foll ow ing steps:
Page 10 of 102
DP770 Service Manual
PMU
VCC_3V3
VCC_1V8
VCC_1V2
LDO_3V3
V
C
C
_
5
V
0
Power switch
DC/DC
Battery
Audio PA
Soft_ctr
PWR_Key
RF_PWR
Logic OR
LDO
GPS_3v3
RTC_1v2
Step1: The 1575.42MHz GPS signal is received by the antenna, and then goes to HPF to remove the
in-band signals used for t r ansmission and reception.
Step2: The signal goes to GPS module for amplification and filtering after frequency selection via filter.
Then it will be sent to baseband section for cal culation.
Step3: The calculated GPS position information is sent to OMAP for processing via the UART interface.
Meanwhile, OMAP138 can send appropriate command information to the GPS module via the UART
interface.
Step4: Finally, the OMAP sends the proce ssed data information to the LCD.
3.2. Baseband Section
3.2.1. Power Section
Figure 3-7 Power Section Diagram
The radio adopts 7.4V li-i
on battery as power supply. The baseband and RF circuit are supplied by
independent power structure. The baseband power is composed of two stage conversion circuit. The first
stage reduces the batter y voltage to 5V by DC/DC, and the second stage converts the 5V voltage to power
required voltage for the system by the power management.
Power On/Off: Power On/Off is implemented through a PMOS component. When the Power On/Off key i s
pressed, PWR_Key signal becomes high level, and PMOS component becomes conducted. The system
will begin initialization and set Soft_ctr to be high level. Thus, the radio is powered up. During the power off
process, when the system detects that the Power On/Off key is pressed, the system will begin executing
the shut down operations, and finally set Soft_ctr to be low level, which will shut down the PMOS
component, thus the radio being powered off.
3.2.2. Audio Section
The audio module is mainly for audio input and outp ut. It uses TLV320AIC14 as audio codec to conv ert and
Page 11 of 102
DP770 Service Manual
CODEC
Audio PA
OmapL138
AD9864
TLV5614
Baseband signal
Configure data
RX signal
RX
TX
IICIIS
INT_MIC
EXT_MIC
Voice signal
INT_SPK
Interface EXT-SPK
TONE
Mode
select
SPI
MIC
Input
PWM
Control
signal
process audio signal and digital signa l. The audio ampl ifier TDA854 7TS is used to amplify the analog audio
signal.
DSP processes digi tal signal (i.e audio signal encoding/decoding, digital I/Q signal decoding, digi tal audio
signal processing). The AD9864 converts and processes the RF IF, and sends un-demodulated serial
digital signal to the DSP fo r proces sing. The n DAC 5614 conv ert s the dig ital signa l output by DAS to analog
signal.
Figure 3-8 Audio Section Diagram
iagram of Signa l Flow
•D
The microphone convert s t he aud io sign al into e lectr ica l signa l, whic h is am plifi ed by PG A of the codec and
then sent to ADC of the codec for sampling. After digital audi o processing, the signal is output DSP for
processing. Then the s ign al is s ent t o DA C (TLV5614), which conver ts t he sig nal to modulat ion si gnal. After
modulated and amplified in the RF module, the signal is sent out from the antenna.
The RF signal receiv ed by the R F mo dule is conv ert ed to d igit al by ADC (AD9864), and is then sent t o D SP
for modulation and proces sing. Then the digital signal is sent to the digital audio process or of the codec for
digital audio processing, and is then converted into analog audio signal by DAC of the codec. Finally the
signal is amplified by the exter nal audio amplifier (TDA8547TS) to drive the speaker.
•System Peripheral Function Unit
The system peripheral consists of analog/digital converter module, vocoder encryption modul e, TF card
interface module, display module, key detection module and acceleration sensor module. These modules
are used to achieve human-radio interaction, state detection, communication encryption and feature
extension. The analog/digital converter is used for voice signal strength detection, power suppl y detection,
temperature detection, so as to realiz e VOX, low bat tery w arning and tem perature c ontrol. The ac celerati on
sensor is used to detect tilted state, realizing mandown function. The TF card module interface is used for
communication encrypt ion, to provide communicate security.
Page 12 of 102
DP770 Service Manual
ADC
Voice level detect
Codec
Accelerometer
TF card
IIC0
INT_MIC
EXT_MIC
CVDECT
Voltage
Temperature
detect
IIC1
GPS
UART0
OmapL138
Key scan module
LCD
LCD
controler
Figure 3-9 The Composing of System Basic Peripheral
4. Function Instruction and Parameters Setting
4.1. General Functions
•Support P-Call, G-Call, A-Call in digit a l mod e.
•Support P-Call, G-Call, A-Call in analog mode.
•Support Transmit Interrupt function in digital mode.
•Support Encryption of both voice and data.
•Support Short message, st at us me ssage and GPS data information.
•Support Stun, Un-kill, Re mote Monitor, Call Alert digital signaling.
•Support Self-defined Ki ll digital signaling.
•Support CTCSS/CDCS S i n analog mode.
•Support MDC1200, 2 Tone, DTMF, 5Tone signaling system in analog mode.
•Support Emergency funct i on.
•Support scan function of digital channel, analog channel and mixed digital and anal og channel.
•Support the maximum of 1024 c hannels capacity.
•Support the maximum of 248 Z ones and the maximum of 128 channels in every zone.
•Support the maximum of 512 co ntacts.
•Support graphic menu operation interface.
•Support LED, choices of alert t ones and vibration indication.
•12.5 kHz, 20 kHz or 25 kHz channel spaces can be chosen by PC software.
•Real-time display of signal strength.
•Support battery display and low bat t er y alarm alert functions.
Page 13 of 102
DP770 Service Manual
4.2. Parameters Setting
Radios have default parameters. While users can set parameters of frequency, channels, function of
scanning or encryption, etc according your own requirements.
•Parameters setting st eps as follow:
Step 1. Install the right version of Kirisun CPSp.
Step 2. Connect radio with compu t er by Kirisun programming cable.
Step 3. Make sure radio’s power is on.
Step 4. Execute CPSp and start oper at ion.
•CPSp installation st eps as follow:
Step 1. Double click the installation file; pop-up interface as Figure 4-1.
Figure 4-1
S
tep 2. Click “Next” and enter into t he nex t inter f ac e t o choose the installation route.
Step 3. In the interface shown in Figure 4-2, users can click “Browse” t o choose t h e ins tallat ion r oute, or
use the default route, and click ”Next” t o ent er t he next interface to choose language.
Figure 4-2
Page 14 of 102
Step 4. Click “Next” to enter into installation information confirmation interface.
DP770 Service Manual
Figure 4-3
S
tep 5. Click “Next” to enter into the finished interface.
Figure 4-4
Page 15 of 102
S
tep 6. Click “Finish” to finish installa tion.
DP770 Service Manual
Figure 4-5
tep 7. After successful install at io n, double click the software, as shown in Figure 4-6
S
Figure 4-6
Page 16 of 102
DP770 Service Manual
sers can read the radio’s date, or revise the data and then write into the radi o.
U
Please refer to the help file in t he C PSp for the detailed operation instruction about K ir is un CPSp.
Notes:
Errors of parameter configuration may make certain functions cannot be used properly, in general, which
can be solved by writing the correct par ameters configuration.
Before parameter configuration modification, we strongly recommend backup the current parameters,
make sure that the radio can rest or e after an error occurs.
5. Assembly and Disassembly
5.1. Attaching and Detaching the Battery
Attaching the battery as shown in figure 5-1.
Put the battery into radio’s aluminum alloy bracket slot.
Push up until a click is heard.
F
igure 5-1
Page 17 of 102
Detaching the battery as shown in Figure 5-2
Push up the battery buckl e at the end of the battery.
Pull down to detach the bat t er y.
Figure 5-2
5.2. Attaching and Detaching the Antenna
As shown in Figure 5-3, put t he antenna into radio’ s t hread hole,
and rotate clockwise to fasten it.
DP770 Service Manual
As shown in Figure 5-4, rotate counter-cloc kwise to detach.
igure 5-3
F
igure 5-4
F
Page 18 of 102
5.3. Attaching and Detaching the Belt Clip
As shown in Figure 5-5, align the screw holes on the belt clip, which is
located on the back of the r adio, and fasten them with the screwdriver.
DP770 Service Manual
Fi
gure 5-5
As shown in Figure 5-6, unfa s t en t he scr ews to detach the belt clip.
5.4. Detaching the Chassis
Step 1. Detaching the belt clip (Figure5.6);
Figure 5-6
Step 2. Removing the antenna (Figure 5.4);
Step 3. Removing the battery (Figure 5.2);
Step 4. Removing the two screws on the bottom of the chassis. Remove the
two screws on the side of shell, and remove the nut from antenna
connector.
Figure 5-7
Page 19 of 102
DP770 Service Manual
Step 5. Refer to Figure 5-8. Insert the flat-bladed screwdriver
into the slot of Al alloy bracket; lift it s o as t o separ ate the Zinc
alloy bracket from the chassis, and then push the Al alloy
bracket away from the chassis, and take the soft flat cable
away from the socket. Separate the speaker connecting cable
by the soldering iron to.
Fi
gure 5-8
5.5. Removing the PCB board from the Chassis
Step 1. Remove the ten screws on the PCB board.
Step 2. Cut off the antenna connecting point by the soldering iron and then separate the PCB board
from the chassis.
Figure 5-9
5.6. Detaching the Keypad Board from the Case
Step 1. Insert the flat-bladed screwdriver into the slot between the volume knob and case, lift the
volume knob and take off it. Remove the volume knob nut by special tool in the clockwise direction.
Separate the volume soft f lat c able from the socket.
Figure 5-10
Step 2. Separate the speaker and M IC cable by soldering iron.
Page 20 of 102
DP770 Service Manual
Step 3. Remove the four screws from keypad board and take off keypad PCB from case. (See Figure
5-11)
Figure 5-11
ep 4. After the detaching above, you can make the appropriate repairs and debug against fault
St
conditions.
Page 21 of 102
5.7. Exploded View
NO.
Part Number
Name, Specification
Quantity
1
7WFP-4002-01A
DP770lens protective fi l m PE T; transparent
1 2 7MHP-4002-02A-WC
DP770 LCD lens PC+PMM A, transparent
1 3 7GCJ-S4002-J
DP770 lens double sides adhesiv e t apeNITTO 57120B
1 4 7MHP-4002-04A-W9
DP770 PTT cover PC+ABS/TPU;black/PT2757C
1 5 7MHR-4002-10A-W6
DP770 Side silicone buttons silica gel; blue,PT654C
1
1
2.0X7.0 iron hardened tooth machine screw; Zinc
plating-black
7
7MHP-4002-01A-W0
DP770 front cover shell P C+ABS, texture, black
1 8 6SS1-4002-HL3C
Attachment plate strips ne s t ing
1 9 7MHM-4002-01A-W9
DP770 LCD Sponge bac k r ubber ; bla ck
1
57585960616263
53
54
55
56
52
46
45
47
48 49
50 51
44
42
41
18
40
43
38
37
36
35
18
39
32
33
34
29 30
31
27
26
25
24
28
2223
21
20
19
18
17
16
15
13
14
12
11
9
8
7
10
30 6
5
3
2
1
4
DP770 Service Manual
Spare Parts List(Structure)
6
10 7GCB-S4002-01A DP770 T rumpet anti-dust mes h nylon; black 1
7SAF-020070M-SZYB-Z
2
Page 22 of 102
DP770 Service Manual
11
7MHR-4002-16A-W9
DP770 Knob waterproof p ad silica gel; black
1
13
4SM7-4002-A40
Waterproof microphone with cover Φ7.0mm, height 2.8mm,
1
14
4SM7-4002-A40
Encoder switch RE11(Linjiwei)
1
PT432C/ character
DP770 display shielding cover 44.3*34.1*2.0MM,
21
7SMF-020040M-SZYB-N
M2*4 iron hardened tooth ma chine cross screw, Nylok
7
sided adhesive
1
M2.6*6 cross, machine ferrous hardened, Black zinc
machine teeth
25
6SS3-BJ4026-A
KBJ-15 Belt Clip PC+ABS
1
26
7MHR-4002-11A-W9
DP770 main waterproof ci r cle o f si li ca gel; black
12.5kHz(data and voice ): 7K60FXE
±2.5kHz@12.5kHz, ±4kHz@20kHz, ±5kHz@25kHz
Page 32 of 102
DP770 Service Manual
Vocoder
Digital Data Protocol
GPS
Horizontal Accuracy
<10meters
Installations
Main Specifications
Frequency: 10MHZ to 3G Hz
Output:-127dBm/0.1uv---47dBm/1mv
Frequency Deviation Meter
Input Impedance:10Mega Ohm Impedance
Oscillograph
Frequency Stability: ≤ 0.2ppm
Ammeter
5A
Audio Distorti on
TTFF(cold start) Time to first fix
TTFF(Hot start)Time to first fix
3%(Typical)
AMBE++
ETSI TS 102 361-1, -2, -3
<1min
<10s
8. Repairing and Testing Equipments
RF Standard Signal Gen erat or (SSG)
Modulation: Frequency modu lation and externa l mode m
Dynamometer Instruments
Digital RMS Multimeter
High Sensitive Frequency Counter
Input Impedance: 50Ω
Operating Frequency : 100MHZ-1000MHz
Range: 10W
Frequency: 100MHZ-1000MHz
Range: DC 10mv-10v
30MHz- 100MHz
Frequency: 100-1000MHz
Page 33 of 102
DP770 Service Manual
Output: 0-1v
Input PWL: 50mv-10vms
Spectrum analyzer
Range:100-3GHz or higher
16Ω Dummy Load
Power Supply
Output Voltage 5v- 30v, current:5A
No.
Problem
Causes and Solutions
You cannot communicate with
During receiving, LED is green
Audio Frequenc y Voltmeter
Tone Generator
Distortion Meter
9. Basic Troubleshooting
A.The battery may be used up. Recharge it or change the battery to try again.
1 The radio cannot be powered on.
B.The power ON/OFF key may suffer from poor contact. Clear the metal dome with alcohol and try again.
C.The power binding post isn’t connected with battery. Re-install it and try again.
D.The power is connected inversely which leads to the pow er prote ctive t ube F901 op en. R eplace t he pr otectiv e tube F901 and try again .
A.The frequency settings may be different from others. Set your TX/RX frequencies to be the same as others.
B.The CTCSS/CDCSS signaling may be different from others. Set your CTCSS/CDCSS signaling to be the same as others.
C.Your place may be too far away from the others, beyond the radio’s coverage area.
A.The antenna may get looser or may be improperly installed. Re-inst all the ant e nna.
B.The frequency settings may be different from others. Set your TX/RX frequencies to be the same as others.
C. Your place may be too far away from the others, beyond the radio’s coverage area.
A.Check whether the volume is smallest or not. If so, increase the volume.
B.Check whether the speaker is broken or not. If so, change the s peaker.
Page 34 of 102
5 GPS cannot locate your position.
DP770 Service Manual
A. Check whether the antenna is GPS+UHF dual band or not. If not, use a GPS+UHF dual band antenna to replace the old one.
B. Check whether the GPS setting is correct or not. If not, set it correctly.
C. Maybe there is some other RF interference around the radio’s place. Go to an open sky place and try again.
6
CPS programming failed.
A.Connection between the radio and PC is not good enough. Check and try again.
B.Earphone interface board has poor contact with external programming cable. If so, change the Earphone interface board.
Page 35 of 102
Appendix 1 Material List(Electrics Parts)400-470MHz
BD+GPS)
main board SMD
4
1DR1-1SR154-400
R SMD commutation diode
1
D903
12
1DV1-HVC376B
R SMD varactor
9
D101,D102,D105,D106,D202,D203,D204,D205,D206
B
,
NO. Part Number Name Quantity Position Mark
DP770 Service Manual
1 6SS2-4002B-HMD
2 6SS1-4002B-HMC
3 0SS1-4002B-HME
5 1DS1-DA2S10100L R SMD switch diode 9
6 1DS1-DAN222 R SMD switch diode 1 D904
7 1DS1-HSC277 R SMD switch diode 1 D112
8 1DS1-HVC131 R SMD switch diode 4
9 1DV1-1SV278 R SMD varactor 1 D109
10 1DV1-1SV305 R SMD varactor 1 D201
11 1DV1-HVC350B R SMD varactor 4 D103,D104,D107,D108
DP770 Main Board suite(BD+GPS)
DP770-02 main board SMD suite
(
DP770-02
units(BD+GPS)
1
1
1
D110,D111,D113,D701,D702,D703,D704,D15,D506
D301,D302,D303,D304
13
14
15
16 1DZ1-PESD5V0S1U
1DZ1-MMSZ4678T1
G
1DZ1-PESD12VS1U
B
1DZ1-PESD3V3S1U
SMD voltage regulated diode 1 D905
SMD voltage regulated diode 2 D901,D902
SMD voltage regulated diode 1 D907
SMD voltage regulated diodeDP770
1 D906
Page 36 of 102
B
DP780,STP,KH620
19
1IL1-TDA8547TS
E
IC
1
U802
WT3
29
1IS1-TLV5614
DA convertor IC
1
U105
DP780,KH620D,STR,STP
1IS1-XC6204B502M
35
1TF1-2SK3019TL
R SMD FET
2
Q902,Q4
17 1ID1-MXD2020ML
SMD general logic IC(accelerated
sensor)
1 U702
18 1IL1-NJM2904V R SMD linear IC 2 U106,U303
General linear
20 1IM1-MT47H64M16 SMD memorizer IC 1 U905
21
1IP1-OMAPL138EZ
Dual core CPU 1 U906
22 1IS1-AD9864 IF Digital System 1 U201
23 1IS1-ADE1L SMD passive mixer 1 Z201
24 1IS1-ADS1015 AD convert IC 1 U701
DP770 Service Manual
25
1IS1-MC74VHC1GT66 Hig
26 1IS1-SKY72310 PLL Chip 1 U103
27 1IS1-TC75W51FU R SMD Specialized IC 1 U703
28 1IS1-TLV320AIC14K CODEC IC 1 U801
30 1IS1-TPS62110 Power Chip 1 U901
31 1IS1-TPS65023
165 2RS1-10-681J R flake resistor 3 R124,R139,R415
166 2RS1-10-153J R flake resistor 2 R140,R192
167 2RE1-10-4702 SMD prec ision resistor 2 R150,R153
168 2RS1-10-105J R flake resistor 2 R173,R184
169 2RS1-10-273J R flake resistor 2 R174,R193
DP770 Service Manual
175 2RE1-10-2002 SMD prec ision r esistor 4 R196,R421,R312,R123
176 2RE1-10-1003 SMD prec ision r esistor 2 R206,R207
177 2RS1-10-302J R flake resistor 1 R226
178 2RS1-10-562J R flake resistor 5 R266,R370,R374,R397,R291
179 2RS1-10-392J R flake resistor 2 R269,R295
184 2RS1-10-122J R flake resistor 1 R299
Page 63 of 102
185 2RE1-10-3302 SMD prec ision r esistor 1 R428
186
2RS1-10-822J
R flake resistor
3
R319,R375,R364
187
2RS1-10-511J
R flake resistor
1
R332
188
2RS1-10-203J
R flake resistor
2
R335,R379
195
2RS1-10-471J
R flake resistor
1
R390
196
2RS1-32-R39J
R flake resistor
3
R398,R399,R400
197
2RS1-10-225J
flake resistor
2
R401,R403
198
2RS1-16-330J
R flake resistor
1
R416
333J
SMD specialized IC
189 2RS1-10-124J R flake resistor 2 R353,R376
190 2RS1-10-184J R flake resistor 1 R360
191 2RE1-10-2203 SMD prec ision r esistor 8 R363,R365,R367,R368,R396,R402,R409,R412
192 2RS1-10-683J R flake resistor 1 R354
193 2RS1-10-510J flake resistor 2 R372,R430
194 2RS1-10-151J R flake resistor 1 R377
199 2RS1-10-823J R flake resistor 2 R418,R429
200 2RS1-10-363J R flake resistor 1 R419
201 2RS1-10-393J R flake resistor 1 R423
202 2RS1-16-271J R flake resistor 1 R424
203
2RT1-NTH5G16P40B
SMD thermistor 1 R432
DP770 Service Manual
204 1IS1-TPS62110 Power chip 1 U1
205 1IS1-TPS65023
206 1IS1-ADS1015 AD convertor IC 1 U52
207 1IS1-XC6228D122VR
208
5OT1-12R8-ACL4-32
25
Power management chip
DP770,DP780,
KH620D,STR,STP
SPURAL FP520 FM540
SMD temperature
compensated crystal
oscillator
1 U2
1 U6
1 U75
Page 64 of 102
DP770 Service Manual
T3
accelerated sensor)
IC
IC
220
1IS1-SKY72310
PLL chip
1
U74
simulated switch IC
224
1IS1-AD9864
IF digital system
1
U91
STP-U,DP770V
227
1IS1-ADE1L
SMD frequency mixer
1
Z10
209
210
5XC1-19R2-TKL3056B SMD crystal oscillator
DP770 STP KH620
1IP1-OMAPL138BZW
Dual core CPU 1 U30
1 U11
211 1IM1-MT47H64M16 SMD memorizer IC 1 U41
212 1IS1-TC75W51FU R SMD specialized IC 1 U50
213 1IS1-TLV320AIC14K CODEC chip 1 U51
214 1IL1-TDA8547TS E gener al linear IC 1 U53
215 1ID1-MXD2020ML
216 1IS1-XC6209B552MR
217 1IS1-XC6204B502MR
218 1IS1-XC6204B302MR
219 1IS1-XC6204B332MR
SMD general logic IC
(
SMD voltage regulated
R SMD voltage regulated
IC
SMD voltage regulated
IC
SMD voltage regulated
1 U62
1 U70
1 U100
1 U90
2 U60,U72
221 1IS1-TLV5614 DA convertor chip 1 U79
222 1TC1-UMC4 R SMD multiu n it tu be 5 U4,U71,U73,U78,U110
223
1IS1-MC74VHC1GT66 High-speed CMOS
225 1IL1-NJM2904V R SMD lin ear IC 2 U80,U111
226 5XC1-32R8-FC-135
228
5FC1-DSF51R6M-07
05
SMD crystal oscillator
R SMD crystal filter,
PT568/78/72/62/65/68/D
R55/DM58/3208/V68/E6
2 U76,U77
1 X10
1 Z11
Page 65 of 102
6
DP770 shield cover
PCB
3
7GCJ-S4002-J
DP770lens double-sided tape NITTO 57120B
1 4 7MHP-4002-04A-W9
DP770 PTT cover plate PC+ABS/TPU; black/PT2757C
1 5 7MHR-4002-10A-W6
DP770 side silica gel key silica gel; blue,PT654C;
1 6 7SAF-020070M-SZYB-Z1
2.0X7.0 cross machine screw with iron hardened; black-zinc-plated
18 4PC7-4002H-A LCD screen ZYW-T18CP-20PJ-B 1
19 7MHS-4002-03A-W Digital key METAL DOME diameter is 4.0;SUS301 1
20 6PM7-4002-HKG DP770KEY-LCD PCB board four-layer board 1
21 7SMF-020040M-SZYB-N M2*4 cross machine screw with iron hardened 7
22 7GCM-180090015-J DP770 mainboard double-sided adhesive foam18*9*1.5 1
23 7GCM-100090015-J LCD socket double-sided adhesive foam 10*9*1.5 2
28 7MHM-4002-02-W Aluminum shell Poron Poron 36.5* 2. 5* 1. 0 1
29 7SAF-020110M-SZYB-Z1 2.0X11.0 cross machine screw 5.3 hardened iron; black-zinc-plated 2
30 7MHR-4002-19A-W9 DP770 screw water-proof ring rubber; black; po lished 4
31 7GCB-070045005-J Radio Φ7 speaker cl ot h w ater-proof film 2
32 7MHP-4002-05A-W9 DP770 main unit top cover PC+ABS; black 1
33 6PD7-4002-DPD1 DP770 battery char gin g PCB doub le b oar d 1
39 7MHR-4002-15A-W9 DP770 antenna water-proof gasket silica gel; black 1
40 4MV3-KFF081522 φ8 DC vibratin g motor KFF081522, 1
41 7MHR-4002-17A-W9 DP770 silica gel of motor silica gel gasket; black; 1
42 7MHS-4002-02A-W DP770 motor presser stainless steel; original color; pb-free 1
43 6BPM-933948-074200-B li-polymer battery7.4V,2100mAh 1