Kirby Morgan EXO original, EXO standard, EXO balanced Operation & Maintenance Manual
Operations & Maintenance Manual
for the EXO Original, EXO Standard
and EXO Balanced Regulator Full Face Mask.
DSI Part #: 100-030
Diving Systems International, Inc.
425 Garden Street
Santa Barbara, Ca. 93101, USA
Telephone (805)965-8538, FAX (805)966-5761
Manual prepared by: Diving Systems International, Inc.
EXO-26 is a registered trademark of Diving Systems International, Inc
© 2000 Diving Systems International, Inc.
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EXO Full Face Mask Manual
Definitions of Signal Words Used in this Manual
For your protection, pay particular attention to items identified by signal words in this manual.
These terms are identified as, CAUTION, WARNING AND DANGER. It is especially
important for you to read and understand these sections.
DANGER: This word indicates an imminently hazardous situation, which if not
avoided, will result in death or serious injury.
WARNING: This word indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION: This word indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may also be used to alert against
unsafe practices.
If English is not your native language and you have any difficulty understanding the language
of any warnings as they appear in the manual, please have them translated.
WARNING: Este é um aviso importante. Queira mandá-lo traduzir.
WARNING: Este es un aviso importante. Sirvase mandario traducir.
WARNING: Quest è un avviso importante. Tradurlo.
WARNING: Ceci est important. Veuillez traduire.
WARNING: Diese Mitteilung ist wichtig. Bitte übersetzen lassen.
If you have any questions regarding the information in this manual, or the
operation of your mask, call Diving Systems International at (805) 965-8538.
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IMPORTANT SAFETY INFORMATION
This EXO Full Face Mask is intended for use by trained divers who have successfully
completed a recognized training course in the use of a full face mask, and if used in the surface
supplied mode, an approved surface supplied diving course.
WARNING: Follow all the instructions in this manual carefully and heed all safety
precautions. Improper use of this diving mask could result in serious injury or death.
DANGER: Diving Systems International (DSI) warns all divers who use the EXO
Full Face Mask to use only DSI original spare parts from a DSI authorized dealer.
Although other parts, O-rings and fittings may not to be manufactured to the same
standards maintained by DSI. The use of any spares other than DSI original parts may
lead to equipment failure and accidents.
DANGER: Diving in an environment that is chemically, biologically, or radiologically contaminated is extremely hazardous. Although the EXO Full Face Mask may be
adapted for use in some contaminated environments, special training, equipment, and
procedures are necessary. Do not dive in a contaminated environment unless you have
been thoroughly trained and equipped for this type of diving.
.
Read this manual before using or maintaining the mask, even if you have experience with other
diving masks. If you have purchased the mask new from a dealer, be sure to send in the
warranty registration card so we may keep you informed regarding any safety notices that
affect this product. If you resell or loan this mask to another diver, be sure this manual
accompanies the mask and that the person reads and understands the manual.
DANGER: Diving is a life threatening occupation. Even if you do everything right
you can still be killed or injured. None of the models of Kirby Morgan Band Mask can
prevent accidents, injuries or death due to improper training, lack of health, improper
supervision, improper job requirements, improper maintenance or acts of God.
WARNING: DO NOT dive this mask in water containing high concentrations of
petroleum based chemicals. DO NOT use any chemical locking liquids anywhere on
the mask. DO NOT use any type of aerosol sprays on the mask. These chemicals can
attack, damage, and compromise the structural integrity of the plastic parts on the
mask . Clean the mask using only mild soap and water.
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EXO Full Face Mask Manual
WARNING: This mask was completely checked and should be ready to dive as it
was shipped from the factory. However, it is always the diver's responsibility to check
all the components of the mask prior to diving.
This manual is supplied to the original purchaser of this mask. If you have any questions about
the use of the mask or you need another copy of this manual, Part Number 100-030, contact
Diving Systems International. If you have any questions regarding the use, maintenance, or
operation of this mask, contact Diving Systems International at (805) 965-8538.
DANGER: The EXO Full Face Mask is not equipped or lubricated for oxygen
service. Using this mask with oxygen percentages above 23.5% by volume may lead to
explosions that can result in serious injury or death.
Diving Systems International regards the use of any breathing gas mixture greater than 23.5%
oxygen to be treated as oxygen. This belief is in keeping with the recommendations set forth
by the National Fire Protection Association (NFPA), Compressed Gas Association (CGA), and
the American Society for Testing and Materials (ASTM).
Any diving helmet, full face mask, regulator, control console or breathing life support item
manufactured or sold by Diving Systems International must not be used with breathing gas
mixtures in excess of 23.5% oxygen without first ensuring that all gas transporting components
have been cleaned for oxygen service, have oxygen compatible soft goods lubricated with an
approved oxygen compatible lubricant such as Krytox or Christo Lube grease.
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Warranty Information
Diving Systems International warrants every new mask, helmet, or DCS (Dive
Control System) to be free from defects in workmanship for a period of ninety
(90) days from the date of purchase. This warranty does not cover rubber parts or
communications components.
Should any part be defective, contact your nearest authorized DSI dealer. If there
is no dealer in your area, contact DSI directly at (805) 965-8538 or FAX (805)
966-5761. You must have a return authorization from DSI. Upon approval from
DSI, return the defective part, freight prepaid to the DSI plant. The part will be
repaired or replaced at no charge as deemed necessary by DSI.
This warranty becomes null and void if:
1) Your completed warranty card is not received by DSI within ten (10) days
of purchase date.
2) The Warranty Card is not completely filled our or information on the
warranty card is falsified.
3) The product has not been properly serviced and maintained according to the
appropriate DSI manual and the use of Kirby Morgan Genuine replacement
parts.
4) Unauthorized modifications have been made to the product.
5) The product has been abused or subjected to conditions which are unusual or
exceed the product's intended service.
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EXO Full Face Mask Manual
A BRIEF HISTORY ....................................................................................................................................... 1
CHAPTER 1 GENERAL INFORMATION .............................................................................................. 3
1.1 INTRODUCTION ................................................................................................................................... 3
1.2 SPECIFICATIONS .................................................................................................................................. 4
1.3 DESIGN PURPOSE ................................................................................................................................ 4
1.4 ACCESSORIES ...................................................................................................................................... 6
1.4.1 Hoods ................................................................................................................................................. 6
1.4.2 Mask Carrying Bag............................................................................................................................ 6
1.4.3 Communications ................................................................................................................................ 6
1.4.4 Low Pressure High Flow Hose .......................................................................................................... 7
1.4.5 Manifold Block .................................................................................................................................. 7
1.4.6 Tool Kit & Pouch ............................................................................................................................... 7
1.4.7 Regulator Mount Nut Tools ............................................................................................................... 7
Contents
1.4.8 Face Cushion Kit ............................................................................................................................... 7
1.4.9 Equalizing Device, EXO Original only ............................................................................................. 8
1.4.10 EXO Head Protector .............................................................................................................................. 8
1.4.11 Air Inlet Swivel ..................................................................................................................................... 8
1.4.12 Over Pressure Relief Valve .................................................................................................................... 8
CHAPTER 2 OPERATING INSTRUCTIONS ........................................................................................ 9
2.1 INTRODUCTION ................................................................................................................................... 9
2.2 FIRST USE AND PRE-DIVE SET UP ................................................................................................... 9
2.3 PRE DRESS-IN PROCEDURE .............................................................................................................. 9
2.4 VISUAL INSPECTION .......................................................................................................................... 9
2.5 CLEAN FACE PORT .............................................................................................................................. 9
2.6 ADJUSTING THE EQUALIZER, EXO STANDARD OR BR ............................................................ 10
2.7 CHECKING REGULATOR FUNCTIONS
AND PREPARING THE EXO FOR USE IN THE SCUBA MODE. .................................................. 10
2.8 WIRELESS COMMUNICATIONS ...................................................................................................... 11
2.9 USING THE EXO IN THE SURFACE SUPPLIED MODE ................................................................ 11
2.10 TESTING THE MANIFOLD BLOCK ................................................................................................. 12
2.11 DIVER'S HARNESS ............................................................................................................................. 13
2.12 INSTALLING THE MANIFOLD BLOCK ON THE DIVER'S HARNESS ....................................... 14
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