Kirby SuperLite User Manual

WARNING
SuperLite® 17B Helmet
Operations and Maintenance Manual
KMDSI Part # 100-001
Kirby Morgan Dive Systems, Inc.
1430 Jason Way
Santa Maria, CA 93455, USA
Telephone (805) 928-7772, FAX (805) 928-0342
E-Mail: KMDSI@KirbyMorgan.com, Web Site:www.KirbyMorgan.com
Manual prepared by Marine Marketing and Consulting, Dive Lab, Inc., and KMDSI.
NOTE: This manual is the most current for the SuperLite® 17B Helmet. It is page dated August 2010. Future chang­es will be shown on page III and the changed pages will carry the date of change. Previous manuals may not reflect these updates.
Diving with compressed breathing gas is a hazardous activity. Even if you do everything right there is always the danger that you may be killed or injured. No piece of diving equipment can prevent the possibility that you may be killed or injured any time you enter the water.
The SuperLite®-17A/B helmet is CE Approved and meets or exceeds all performance and testing requirements of all government and non-government testing agencies throughout the world. It is ap­proved for use on all commercial and military work underwater.
Kirby Morgan, SuperLite®, BandMask, Band Mask, KMB, KMB-Band Mask, DSI, Diving Systems International, EXO, REX, SuperFlow® and DECA are all registered trademarks of Kirby Morgan Dive Systems, Inc. Use of these terms to describe products
that are not manufactured by KMDSI is illegal.
The two dimensional images (such as photographs and illustrations) of our products are © copyrighted and trademarks of Kirby Morgan Dive Systems, Inc. The three dimensional forms of our products are trademark, trade design and trade dress protected.
© Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. This manual is made available for the express use of the owner of this Kirby Morgan product. No part of this manual may be reproduced, stored in any retrieval system, or transmitted, or used in any form or by any means, whether graphic, electronic, mechanical, photocopy, or otherwise by technology known or unknown, without the prior written permission of Kirby Morgan Dive Systems, Inc.
Document Number 100720003
SuperLite® 17B
Warranty Information
Kirby Morgan Dive Systems, Inc. warrants every new mask, helmet, or KMACS 5 Air Control System to be free from defects in workmanship for a period of three hundred sixty five (365) days from date of purchase. This warranty covers all metal, fiberglass, and plastic parts. This warranty does NOT cover rubber parts, communications components, or head cushions. In addition, due to the electrolytic nature of underwater cutting and welding, chrome plating cannot be warranted when the diver engages in these activities.
Should any part become defective, contact the nearest authorized KMDSI dealer. If there is no dealer in your area, contact KMDSI directly at (805) 928-7772 x 229. You must have a return autho­rization from KMDSI prior to the return of any item, Upon approval from KMDSI, return the defec­tive part, freight prepaid, to the KMDSI plant. The part will be repaired or replaced at no charge as deemed necessary by KMDSI.
This warranty becomes null and void if:
1) The product is not registered with KMDSI within ten (10) days of purchase.
2) The product has not been properly serviced and/or maintained according to the appropri­ate KMDSI manual. In addition, the user is responsible to ensure that all product updates as recommended by KMDSI have been performed.
3) Unauthorized modifications have been made to the product.
4) The product has been abused or subjected to conditions which are unusual or exceed the
product’s intended service.
NOTE: Be sure to complete the enclosed warranty card and return it to KMDSI immediately. No
warranty claims will be honored without a satisfactorily completed warranty card on file at KMDSI.
II © Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003
®®
SuperLite® 17 A/B Helmet
Location # Part # Description
1 510-521 Head Cushion
510-523 Replacement Foam 2 510-533 Drawstring Neck Dam 3 Neck Clamp
(Order Comp. see #7) 4 530-317 Nut 5 530-415 Washer 6 530-320 Nut, Lock 7 505-055 Neck Clamp Assembly 8-13 not used 14 505-008 Neck Clamp Yoke Assembly Comp. 15 530-066 Screw 16 530-601 Retaining Pin 17 550-255 Knob 18 535-900 Safety Pin 19 560-051 Latch Catch Body 20 535-808 Spring 21 550-257 Plunger 22 505-010 Latch Catch Assem., Pull Pin 23 530-034 17B Hinge Bolt, Electropolished 24 560-026 Hinge 25 530-028 Nut 26 540-157 Rear Hinge Tab, Electropolished 27 530-406 Washer 28 530-025 Screw 29 530-080 Screw 30 530-530 Washer 31 520-117 Urethane Yoke
520-060 Fiberglass Yoke 32 550-019 Locknut 33 535-802 Spring 34 520-524 Knob, Control 35 520-030 Washer 36 550-020 Bonnet 37 510-015 O-ring 38 520-031 Washer 39 510-010 O-ring 40 550-022 Valve Stem 41 550-023 Seat Assembly 42 550-024 Stud 43a 550-026 A Side Block 43b 550-029 B Side Block 44a 510-011 O-ring 44b 520-033 O-ring (teflon) 45b 555-154 Bent Tube Assembly 46a 510-010 O-ring 46b 510-012 O-ring 47a 555-152 Reg. Hose Assem. w/O-rings 47b 555-155 Bent Tube Assem. w/O-rings 48 550-095 L.P. Plug, w/O-ring 49 310-003 O-ring 50 550-140 Emergency Valve Body 51 550-138 Stem
Location # Part # Description
52 540-095 Washer 53 520-024 Packing 54 550-091 Packing Nut 55 520-525 Knob, Control 56 535-802 Spring 57 550-019 Locknut 58 505-070 Emergency Valve Assembly 59 510-483 O-ring 60 Body 61 Spring 62 Poppet 63 O-ring 64 O-ring 65 Wiper 66 Seat 67 555-117 Adapter, Brass, ¼" NPT/02 68 555-195 One-Way Valve 69 505-060 One-Way Valve Assem. 70a 505-022 “A” Side Block Assem. Complete 70b 505-024 “B” Side Block Assem. Complete 71 515-005 Earphone Right 72 515-006 Earphone Left
510-542 Earphone Cover set 515-008 Speaker
520-015 Speaker Protector 73 515-009 Microphone 74 515-030 Communications Set 75 560-023 Starboard Weight 75a 520-054 Visor 76 530-070 Screw 77 530-540 Washer 78 545-027 Snap Tab 79 530-078 Screw 80 510-446 O-ring 81 510-211 O-ring 82 550-038 Nut, Regulator Mount 83 510-747 Mask, Oral/Nasal (silicone) 84 510-550 Valve, Oral/Nasal Intake 85 520-020 Body, Oral/Nasal Intake Valve 86 545-015 Nose Block device
510-575 Nose Block Pad 87 530-090 Alignment Screw 88 550-339 Alignment Sleeve 89 560-005 Rear Weight 90 530-070 Screw 91 530-540 Washer 92 520-065 Helmet, Fiberglass 93 560-014 Handle 94 530-040 Screw 95 560-019 Port Weight 96 530-535 Washer 97 530-415 Washer 98 530-317 Nut
Order
Complete
see
Loc. # 68
© Copyright 2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #100310007
For
Replacement
Parts
Order
Kit
#525-330
Location # Part # Description
99 545-016 Air Train 99a 510-762 Air Train Gasket 100 530-535 Washer 101 530-317 Nut 102 530-050 Screw 103 530-052 Screw, Port Plug Screw 104 530-035 Screw 105 510-010 O-ring 106 510-008 O-ring 107 555-180 Packing Nut 108 550-062 Knob, Nose Block 109 550-061 Spacer 110 540-015 Plate 111 530-045 Screw 112 545-022 Regulator Body 113 550-060 Piston 114 535-807 Spring Set 115 550-059 Spacer 116 550-057 Shaft 117 520-032 Washer 118 510-011 O-ring 119 550-055 Packing Nut 120 550-053 Knob, Adjustment 121 530-601 Retaining Pin 122 510-553 Diaphragm 123 545-018 Cover Assembly 123a 535-905 Retaining Clip 123b 540-055 Cover 123c 535-810 Spring, Purge Button 123d 520-017 Purge Button 123e 520-078 Purge Button Sticker 124 530-030 Screw 125 545-020 Clamp 126 530-303 Nut 127 550-052 Spacer 128 545-038 Roller Lever 129 530-506 Washer 130a 550-046 Inlet Nipple “A” 131b 550-050 Jam Nut “B” 132b 550-048 Inlet Nipple “B” 133 510-014 O-ring 134 545-026 Inlet Valve 134a 510-580 Valve Seat 134b 530-505 Washer 135 535-804 Spring 136 510-552 Exhaust Valve 137 505-026 Demand Reg. Assem. “A” 138a 505-027 Demand Reg. Assem. “B” 138b 505-028 Reg. Adjustment Knob Assem.
Kirby Morgan Dive Systems, Inc.® 1430 Jason Way, Santa Maria, CA 93455
Location # Part # Description
139 510-554 Whisker™, Rubber (Pre 2004) 140 525-759 Quad-Valve™ Exhaust 140a 510-786 Starboard Whisker™ 140b 510-787 Port Whisker™ 140c 510-760 Quad Valve Exhaust Main Body 140d 520-200 Whisker™ Exhaust Valve Insert 140e 510-776 Exhaust Valve 140f 520-042 Tie Wrap 140g 520-118 Tri/Quad Valve Whisker Clamp 140h 530-008 Brass Screw 140i 530-009 Brass Nut 141 550-116 Nose Block Guide 142 560-070 Port Ret. Assembly 143 520-004 Face Port
520-128 Face Port, pre 1979 144 510-260 O-ring 145 550-040 Nut 146 530-308 Nut 147 530-525 Washer 148 540-054 Earphone Retainer 149 530-032 Screw 150 550-063 Exhaust Body 151 510-561 Exhaust Valve 152 530-021 Screw 152a 530-019 Screw, Quad Exhaust 152b 510-007 O-ring, Quad Exhaust Screw 153a 560-530 Exhaust Cover, Quad Exhaust 153b 520-042 Tie Wrap, Quad Exhaust 153c 510-033 O-ring, Quad Exhaust 154 515-061 Terminal Block 155 515-035 Communications Post 156 510-481 O-ring 157 550-043 Plug 158 515-049 Terminal 159 515-045 Waterproof Conn, Male 160 510-481 O-ring 161 555-175 Packing Gland 162 520-113 Ferrule Set 163 555-178 Packing Nut 164 505-047 W.P. Connector Assembly 165 505-130 Chin Strap 166 505-134 Strap Guide 167 505-138 Yoke Strap
525-620 Tool Kit (not shown)
Phone: 805/928-7772 Fax: 805/928-0342
www.KirbyMorgan.com e-mail: kmdsi@KirbyMorgan.com
®
75a
134b
165
167
166
164
163
137
138a
138b
109
110
111
140f
140b
140d
140e
140g
140h
140i
140c
140a
140
SuperLite® 17 A/B Helmet
Use only Kirby Morgan original replacement parts. The use of other manufacturer's parts will interfere with the performance characteristics of your life support equipment and may jeopardize your safety. Additionally, any substitutions will void any warranties offered by KMDSI. When ordering spares, always insist on Kirby Morgan original parts.
Kirby Morgan Dive Systems, Inc.® 1430 Jason Way, Santa Maria, CA 93455
Phone: 805/928-7772 Fax: 805/928-0342
www.KirbyMorgan.com e-mail: kmdsi@KirbyMorgan.com
Following publication of this booklet, certain changes in standard equip-
Product Changes
ment, options, prices and the like may have occurred which would not be included in these pages. Your Authorized KMDSI dealer is your best
source for up-to-date information on any of these products.
© Kirby Morgan Dive Systems, Inc. reserves the right to
change product specifications at any time without incurring obligations.
© Copyright 2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document #100310007
SuperLite® 17B
Record Of Changes
It is the responsibility of the owner of this product to register their ownership with Kirby Morgan Dive Systems, Inc., by sending the warranty card provided. This card is to establish registration for any necessary warranty work and as a means of communication that allows KMDSI to contact the user regarding this product. The user must notify KMDSI of any change of address by the user or sale of the product.
All changes or revisions to this manual must be recorded in this document to ensure that the manual is up to date. Quantities marked in parenthesis.
Change Number Date Description of Change
1 05/28/2008 Reworded: 2.1 Product Specifications, 2.4 Operational Specifications & Limitations,
Warnings Corrected, 7.12.1 to the correct 7.16.1 and Table of Contents Updated.
Added: Appendix A2, 3 and 4
®
Moved: 2.4 Operational Specifications & Limitations, The SuperFlow Regulator Image Rotated and Scaled to fit. Removed: Table 1 and Table 2 from chapter 2.
2 08/20/2008 Page III Removed page number column.
Page 16 First paragraph Part number added to Hard Shell. Page 17 Second paragraph 77 added to list of helmets. Chapter 1 rearranged and CE text added to KM-77 description. Pg 63 and 64 Chapter 5 made to two columns format and font changed to lower case instead of all caps. Page 65 Added Whisker Clamp Replacement Kit: Part # 525-032. Page 66 Corrected text to read “SL 17” instead of “KM 37 and 57” in 6.2, last sentence and photo caption. Page 102 step 17 corrected, "sssembly" to read "assembly." Page 173 Torque Specification corrections. Page 174 Added note about thread locking compound.
3 03/13/2009 Page 75: Space added between 6.5.1 Quad.
Page 77: Removed grammatical error beneath image. Page 81: Corrected 40 inch pounds to 35 inch pounds in step 3. Lacquer thinner changed to acetone. Page 82: Corrected 40 inch pounds to 15 inch pounds in step 6. Lacquer thinner changed to acetone. Page 95: Corrected amount omitted inch pounds to 40 inch pounds in step 6. Page 105: Corrected 75 inch pounds to 100 inch pounds twice in step 18. Corrected 30 inch pounds to 40 inch pounds in step 22. Page 120: Corrected 75 inch pounds to 100 inch pounds in step 4. Page 122: Corrected 75 inch pounds to 100 inch pounds in step 8. Corrected 35 inch pounds to 40 inch pounds in step 9. Page 124: Removed step 11 and merged SPECIAL CARE text with step 10. Cor­rected 75 inch pounds to 100 inch pounds in step 16. Page 136: Corrected 35 inch pounds to 20 inch pounds in step 4. Page 140: Corrected 30 inch pounds to 20 inch pounds in step 3. Page 143: Corrected 35 inch pounds to 35-50 inch pounds in step 1. Page 152: Corrected 15 inch pounds to 20 inch pounds in step 5.
Demand
© Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003 III
SuperLite® 17B
WARNING
Change Number Date Description of Change
3 (Continued) 03/13/2009 Page 154: Corrected 35 inch pounds to 25 inch pounds in step 5. Grammatical error,
"resuse" corrected to reuse in step 7. Corrected 35 inch pounds to 20 inch pounds in step 1 of section 8.10.1.2. Corrected 35 inch pounds to 20 inch pounds in step 3 of section 8.10.1.2. Page 175: Location #94's part number corrected from 530-045 to 530-040. Added location #'s 6, 107 and 152a.
4 07/23/2009 CE material added
5 10/05/2009 Changed location # 82's part number from 550-372 to 550-038 in the torque specs.
6 11/06/2009 Chapter 2: addition of CE conforming criteria.
7 04/19/2010 Updated images and diagrams with new whiskers.
8 07/20/2010 Added wiring diagram to chapter 8.
Diving with compressed breathing gas is a hazardous activity. Even if you do everything right there is always the potential for serious injury or death. No one piece of diving equipment can prevent the possibility that you may be injured or killed any time you enter the water. We do not herein make any effort to teach the principles of diving. The information in this manual is intended for users of Kirby Morgan helmets and persons that maintain or service Kirby Morgan helmets.
IV © Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003
SuperLite® 17B
Table Of Contents
Warranty Information � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � II Record Of Changes Denition of Signal Words Used in this Manual
Chapter 1 General Information KMDSI Products � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1
1.1 Introduction
1.2 Full-Face Masks and Manifolds
1.3 Kirby Morgan Diving Helmets
Chapter 2 Description & Operational Specications - SuperLite®-17B � � 9
2.1 CR Marking
2.2 CE Certication
2�2�1� CE Marking � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9
2�2�2� Notied Body � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
2.3 Product Specications � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
2.4 Regulator Performance � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
2.5 Cage Code � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
2.6 Operational Specications & Limitations
2.7 Helmet Features
2.8 General Description � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13
2�8�1 Helmet Shell � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13
2�8�2 Gas Flow Systems � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13
2�8�3 Emergency Gas Supply System (EGS) � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 18
2�8�4 Helmet Attachment to the Diver � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 18
2�8�5 Sealing Arrangement � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 18
2�8�6 Reducing Carbon Dioxide � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 19
2�8�7 Communications � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 20
2�8�8 Equalizing the Middle Ear � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 20
2�8�9 Face Port or Viewing Lens � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 21
2�8�10 Latch Catch Assembly, Pull Pin � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 21
2.9 Accessories � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 21
2�9�1 Eye Protection for Welding � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 21
2�9�2 Hot Water Shroud � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 22
2�9�3 Special Regulator Tools � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 22
2.10 Helmet Transport And Storage � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 23
2�10�1 Helmet Carrying Bag � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 24
2.11 Use of Kirby Morgan Original Replacement Parts
Chapter 3 Operating Instructions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 25
3.1 Introduction � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 25
3.2 Design Purpose
3.3 First Use of Your Kirby Morgan Diving Helmet
3.4 Initial Adjustments to Your Helmet
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3�4�2 Adjusting the Neck Dam � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 28
3.5 Pre Dress-In Procedure
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© Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003 V
SuperLite® 17B
3�5�1 Pre-Dive Visual Inspection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 29
3.6 Preparing the Helmet for Diving� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 30
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3) You can also test the one-way valve by opening the steady-ow valve and attempting to suck air back through the one-way valve. This is also a good way to test. � � � � � � � � � � � � � � � � � � 30
3.7 Emergency Gas System (EGS) � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 31
3.8 Setting Up to Dive
3�8�1 Flushing Out the Umbilical � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 35 3�8�2 Connecting the Umbilical to the Helmet � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 35 3�8�3 Opening the Breathing Gas Supply to the Helmet � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 36 3�8�4 Fogging Prevention � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 36 3�8�5 Donning The SuperLite®-17B � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 37 3�8�6 Testing the Breathing System � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 42 3�8�7 Sealing Integrity Check � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 42
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3�11�1 Removing the Equipment � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 45 3�11�2 Removing the Helmet � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 45 3�11�3 Storage of the Helmet Between Dives � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 46
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4.4 Side Valve Malfunction
4.5 Water Leakage Into Helmet
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4.7 Emergency Gas Supply Valve � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 49
Chapter 5 Inspection and Maintenance � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 51
5.1 Routine Maintenance
5�1�1 Daily Pre-Dive Maintenance A2�3 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 51 5�1�2 Daily Post Dive Maintenance A2�6 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 51 5�1�3 Supervisors Equipment Checks A2�4 and A2�5 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 51
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5.2 Monthly Maintenance
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5.3 Yearly Maintenance � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 51
5�3�1 Overhaul/Inspection Checklist A2�1 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 51
Chapter 6 General Preventative Maintenance � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 53
6.1 Introduction
6.2 Required tools, Cleaning Agents, Lubrication � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 53
6�2�1 Component and Parts Cleaning � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 54
6�2�2 Component and Parts Lubrication � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 54
6�2�3 Teon® Tape � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 55
6�2�4 RTV Sealant � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 55
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6.3 General Cleaning & Inspection Procedures � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 55
6�3�1 O-Ring Removal/Inspection/Cleaning and Lubrication � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 56
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6�3�2�1 Mild Soap Solution for � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 57
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6.3.2.2 Acidic Cleaning Solution and Procedures � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 57
6.3.2.3 Germicidal Cleaning Solutions and Procedure � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 57
6.4 Daily Maintenance � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 59
6.5 Monthly Inspections � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 61
6�5�1 Quad-Valve™ Exhaust System � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 61
6�5�2 Emergency Valve Assembly � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 62
6�5�3 Steady Flow/Defogger Valve � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 62
6�5�4 Bias Device Adjustable Section of Demand Regulator � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 62
6�5�5 Neck Clamp and Yoke Assembly � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 62
6�5�6 Latch Catch Mechanism � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 62
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Chapter 7 Breathing System Maintenance and Repairs � � � � � � � � � � � � � � � � � � � � � � � 63
7.1 Introduction � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 63
7.2 One Way Valve � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 63
7�2�1 Disassembly Of The One Way Valve � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 63
7�2�2 Reassembly of the One Way Valve � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 64
7.3 Side Block Assembly� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 65
7�3�1 General � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 65
7�3�2 Side Block Assembly Removal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 65
7�3�3 Separating the Side Block Assembly from the Helmet Shell � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 66
7�3�4 Side Block Assembly Replacement � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 68
7.4 Defogger Valve � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 69
7�4�1 Disassembly of the Defogger Valve � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 69
7�4�2 Cleaning and Lubricating � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 69
7�4�3 Reassembly of the Defogger Valve � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 70
7.5 Emergency Valve Assembly � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 71
7�5�1 Disassembly of the Emergency Valve � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 71
7�5�2 Cleaning and Lubricating � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 71
7�5�3 Reassembly of Emergency Valve � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 72
7�5�4 Leak Testing the EGS Valve � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 73
7.6 Bent Tube Assembly � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 74
7�6�1 General � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 74
© Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003 VII
SuperLite® 17B
7�6�2 Removal of the Bent Tube Assembly � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 74 7�6�3 Inspection of Bent Tube Assembly � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 75 7�6�4 Installation of the Bent Tube Assembly� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 75
7.7 Hose Assembly (SL-17A only) � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 76
7�7�1 Hose Assembly Removal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 76 7�7�2 Hose Assembly Inspection “A” style Side Block � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 76 7�7�3 O-Ring Replacement � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 76 7�7�4 Hose Assembly Replacement � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 76 7�8�2 SuperFlow® Demand Regulator Test for Correct Adjustment, Fully Assembled � � � � � � � � � � � � � 77
®
7.8 SuperFlow
7�8�1 General Regulator Information � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 77 7�8�3 Inspection of SuperFlow® Regulator Body Interior � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 78
7�8�4 SuperFlow® Demand Regulator Bias Adjustment Servicing, Demand Regulator on the Helmet
� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 79
7�8�5 Reassembly of the SuperFlow® Regulator Adjustment System� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 80 7�8�6 SuperFlow® Demand Regulator Removal from Helmet � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 81 7�8�7 Disassembly of the SuperFlow® Demand Regulator� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 82 7�8�8 Inspection of SuperFlow® Demand Regulator Parts � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 85 7�8�9 Reassembly of the SuperFlow® 350 Demand Regulator � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 87 7�8�10 Tuning the SuperFlow® Regulator � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 91
7.8.10.1 Important Notes on Regulator Adjustment � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 92
7�8�11 SuperFlow® Regulator Steady Flows When Pressured Up: Special Tools Used � � � � � � � � � � � � 93 7�8�12 Regulator Steady Flows When Pressured Up � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 95 7�8�13 Regulator has Low or No Flow When Pressurized � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 95 7�8�14 Unexplained Demand Regulator Free Flow � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 95
Demand Regulator � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 77
7.9 Oral Nasal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 96
7�9�1 Oral Nasal General Information � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 96 7�9�2 Oral Nasal Removal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 96 7�9�3 Inspection of Oral Nasal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 96 7�9�4 Oral Nasal Replacement � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 97
7.10 Quad-Valve™ Exhaust Assembly � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 98
7�10�1 Quad-Valve™ Assembly Removal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 98 7�10�2 Quad-Valve™ Exhaust Valve Replacement � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 99 7�10�3 SuperFlow® Regulator Exhaust Valve Replacement � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 102 7�10�4 Quad-Valve™ Assembly Installation � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 103
7.11 Water Dump Exhaust Body � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 103
7�11�1 Water Dump Valve Removal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 103 7�11�2 Water Dump Valve Replacement � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 103 7�11�3 Water Dump Valve Body Removal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 103 7�11�4 Water Dump Valve Body Remounting � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 103
7.12 Reinstalling the Quad-Valve™ Exhaust Assembly � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 105
7�13 Standard Old Style Single Exhaust Whisker PN# 510-554 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 106 7�13�1 Whisker Removal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 106 7�13�2 Reinstalling the Whisker � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 107
7.14 Double Exhaust Whisker � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 108
7�14�1 Double Exhaust Whisker Cleaning and Overhaul, Whisker PN# 525-102 � � � � � � � � � � � � � � � � 108
7.15 Tri-Valve Exhaust Whisker � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 110
VIII © Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003
SuperLite® 17B
7�15�1 Demand Regulator Assembly Removal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 110
7�15�2 Replacing the Regulator Exhaust Valve � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 110
7�15�3 Tri-Valve Exhaust Valve Replacement � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 111
7�15�4 Installing the Tri-Valve Exhaust System onto the Regulator � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 113
7.16 Overpressure Relief / Bleed Valve Overhaul Procedures
7�12�1 Overpressure Relief Valve � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 114
7�16�2 Overpressure Relief Valve Disassembly and Cleaning � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 114
7�16�3 Overpressure Relief Valve Reassembly � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 115
7�16�4 Overpressure Relief Valve Lift Check/Setting � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 115
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Chapter 8 Corrective Maintenance � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 117
8.1 General � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 117
8.2 Yoke/Neck Clamp Assembly and Helmet Shell Inspection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 117
8.3 Nose Block Assembly � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 119
8�3�1 Nose Block Assembly Removal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 119
8�3�2 Nose Block Device Replacement � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 120
8.4 Handle and Weights � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 121
8�4�1 Handle Removal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 121
8�4�2 Handle Replacement � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 122
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9�6�1 Double Exhaust Kit Installation � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 157
Table of Equivalents � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 161 Appendix 1: Torque Specications � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 162 Note on Torque Specications � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 163
Checklist, Maintenance, and Pre-Dive Inspections � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 163
Appendix A2 Maintenance and Inspection Procedures � � � � � � � � � � � � � � � � � � � � � � 164 Appendix 3 Supply Pressure Requirements & Tables � � � � � � � � � � � � � � � � � � � � � � � � � 166
Appendix 3 Table 1 Work Rate Expressed as Respiratory Minute Volume (RMV)* � � � � � � � � � 167 Appendix 3 Table 2 Compressor Supply Table SuperFlow® and SuperFlow® 350 � � � � � � � � � � 167 Appendix 3 Table 3 SuperFlow® 350 Regulator High Pressure Regulated Source � � � � � � � � � 169
Appendix 4 Standard Kirby Morgan Surface Supply Pressure Formula ­Old Method � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 169
X © Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003
SuperLite® 17B
DANGER
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
Denition of Signal Words Used in this Manual
For your protection, pay particular attention to items identified by signal words in this manual. These terms are identified as, CAUTION, WARNING AND DANGER. It is especially important for you to read and understand these sections.
This word indicates an imminently hazardous situation, which if not avoided, could re­sult in death or serious injury.
This word indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION
This word indicates a potentially hazardous situation, which if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
If English is not your native language and you have any difficulty understanding the language of any warn­ings as they appear in the manual, please have them translated.
Este é um aviso importante. Queira mandá-lo traduzir.
Este es un aviso importante. Sirvase mandario traducir.
Quest è un avviso importante. Tradurlo.
Ceci est important. Veuillez traduire.
Diese Mitteilung ist wichtig. Bitte übersetzen lassen.
If you have any questions concerning this manual or the operation of your helmet, contact KMDSI (805) 928-7772 or by Email at info@KMDSI.com or Dive Lab Inc. (850) 235-2715 or at Divelab@aol.com
IMPORTANT: A word about this manual. We have tried to make this manual as comprehensive and factual as pos­sible. We reserve the right, however, to make changes at any time, without notice, in prices, colors, materials, equip­ment, specifications, models and availability. Since some information may have been updated since the time of print­ing, please contact your local KMDSI dealer if you have any questions. Periodically KMDSI Operations and Mainte­nance Manuals are reviewed. Any updates/changes will be posted on the KMDSI website and may be downloaded for insertion/correction.
Important Safety Information:This SuperLite successfully completed a recognized training course in surface supplied diving
© Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003 XI
®
17B diving helmet is intended for use by trained divers who have
SuperLite® 17B
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
Follow all the instructions in this manual carefully and heed all safety precautions. Im­proper use of this diving helmet could result in serious injury or death.
Kirby Morgan Dive Systems, Inc. (KMDSI) warns all divers who use Kirby Morgan div­ing helmets or masks to be sure to use only KMDSI original parts from a KMDSI au­thorized dealer. Although other parts, O-rings and ttings may appear to t your Kirby Morgan diving helmet or mask, they may not be manufactured to the same standards maintained by KMDSI. The use of any parts other than KMDSI original parts may lead to equipment failure and accidents.
Diving in waters that are chemically, biologically, or radiologically contaminated is ex­tremely hazardous. Although Kirby Morgan diving helmets may be adapted for use in some contaminated environments, special training, equipment, and procedures are necessary. Do not dive in a contaminated environment unless you have been thoroughly trained and equipped for this type of diving.
Read this manual before using or maintaining the helmet, even if you have experience with other diving helmets. If you have purchased the helmet new from a dealer, be sure to send in the warranty registration card so we may keep you informed of any safety notices that affect this product. If you resell or loan this helmet to another diver,
be sure this manual accompanies the helmet and that the person reads and understands the manual. In addition to the manual a log book should be used to log all repairs, maintenance and use.
This helmet was completely checked and should be ready to dive as it was shipped from the factory. However, it is always the diver’s responsibility to check all the compo­nents of the helmet prior to diving.
Diving is a life threatening occupation. Even if you do everything right you can still be killed or injured. None of the models of Kirby Morgan helmets or masks can prevent ac­cidents, injuries or death due to improper training, poor-health, improper supervision, improper job requirements, improper maintenance or acts of God.
Any and all berglass repairs done to this helmet MUST be done by a KMDSI factory trained repair facility. Painting is not recommended by KMDSI. Furthermore, many div­ing companies will not allow painted helmets to be used because painting can mask previous berglass damage. KMDSI certied technicians are not responsible for certify­ing helmets free from damage during annual overhauls.
Helmet shells can be re-gel coated by authorized/certied KMDSI trained technicians that have received berglass training by KMDSI. Helmets that are to be painted for cosmetic purposes, should be rst, certied free of berglass damage by an authorized KMDSI technician certied in berglass repair. A log entry should be made in the hel­met log that the helmet was free of damage prior to painting. Keep in mind other KMDSI technicians can refuse to work on helmet shells that have previously been painted or repaired by non KMDSI certied persons.
XII © Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003
SuperLite® 17B
WARNING
WARNING
WARNING
WARNING
This manual is supplied to the original purchaser of this helmet. If you have any questions about the use of the helmet or you need another copy of this manual, contact KMDSI or your nearest KMDSI dealer. It may also be downloaded free from the KMDSI website at www.KirbyMorgan.com.
KMDSI helmets and masks are intended for underwater use only and should only be
used by qualied divers that have received proper training in the use of this type of equipment. KMDSI helmets and masks should not be used or worn without the appro­priate life support systems, such as air or gas supplies and support personnel as de­scribed in this manual.
KMDSI helmets and masks should never be used for motor sport racing, aviation /
space craft use, or for chemical warfare use. The helmet must never be used by per­sons in poor physical condition, by persons with previous head, neck, or back injuries which could be aggravated by its use. The helmet should not be used by persons un­der the inuence of drugs or alcohol. Furthermore, infants, children, or persons under the age of 18 should never wear KMDSI helmets and masks. Failure to pay heed to the above could result in serious injury or death.
Do not use KMDSI masks or helmets in currents exceeding 3.0 knots Use in currents
greater than 3 knots may allow water to enter the exhaust valve, possibly causing regu­lator ooding. This could lead to drowning.
Surface-supplied diving can be a strenuous activity. The SuperLite®-17B weighs approx­imately 30 lbs. KMDSI recommends that persons with a previous neck or back injury seek professional medical approval prior to engaging in surface supplied diving opera­tions using the SuperLite®-17B. Use of the SuperLite®-17B with a pre-existing physical/ medical condition may result in death or serious injury.
If you have any questions regarding the use, maintenance, or operation of this helmet, contact KMDSI at (805) 928­7772, fax: (805) 928-0342, or e-mail: info@kirbymorgan.com.
Components requiring lubrication, should only be lubricated with oxygen compatible lubricants such as Christo­Lube®®, Flourolube, or Krytox®. Lubricants must be used sparingly and should not be mixed with other lubricants.
The information contained in this manual is intended to aid the user in optimizing the performance of this helmet. The application of some of this information will depend on the diving situation and the use of associated equipment. Many countries have specific laws and rules regarding commercial diving. It is important for the user to understand the rules, regulations, and philosophy imposed by the governing, regulating bodies whenever using commercial diving equip­ment.
© Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003 XIII
SuperLite® 17B
WARNING
WARNING
Never use the helmet without rst completing all pre-dive maintenance and set up
procedures. Failure to complete all pre-dive checks could result in helmet failure due to problems with the incorrect set-up of the equipment. This could lead to serious person­al injury or death.
Always read the Material Safety Data Sheet (MSDS) for any chemical - adhesive, clean­ing agent, or lubricant - used on your Kirby Morgan helmet. Some of these chemicals may cause serious bodily injury or death if used improperly or without the proper per­sonal protective equipment.
Whenever KMDSI helmets or masks are used in European Countries, which have adopted the C.E. certification pro­grams, they must only be used with C.E. certified components. Diving operations should only be conducted within the limits of the operational specifications, and in accordance with the rules and regulations established by the gov­erning authority in the specific country or geographical location where the diving operations are being conducted. If you have any questions concerning this manual or the operation of your helmet, contact KMDSI (805) 928-7772 or at KMDSI@KirbyMorgan.com or Dive Lab Inc. (850) 235-2715 or at Divelab@aol.com
XIV © Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003
SuperLite® 17B
STOP!
BEFORE GOING FURTHER-
This manual will refer to location numbers in specic drawings, or in the exploded view, which is in the back of this manual. These numbers are called “location” numbers. They are used to nd the referred to parts in the drawings in this manual only. They are not the part number. Next to the exploded drawing is a list of the “location” numbers that match the Kirby Morgan part num­bers along with the name of the part. Always check the part number when ordering to make sure it is correct. When ordering, always specify the helmet model number and serial number as well.
Chapter 1
General Information KMDSI Products
1.1 Introduction
The Kirby Morgan Corporation was started in 1965. The copper and brass “Heavy Gear” or “Standard Dress” helmets were the first helmets manufactured by the company. Over the years Kirby Morgan de­signed, manufactured and sold many different helmets and masks for commercial divers.
Staying active in commercial diving has contributed to the successful design innovations of KMDSI prod­ucts. This may be the primary reason for the accep­tance of our designs by professional divers.
Bev Morgan has designed more than fifty-seven div­ing helmets and over 40 diving masks. All employees of KMDSI participate as part of the Kirby Morgan design team. It would not be possible for us to sup­ply the commercial, military, scientific, and public service diving industries with our equipment, without the team of people that make up Kirby Morgan Dive Systems, Inc. (KMDSI)
We feel it is important for the reader to understand that we at KMDSI consider ourselves as only part of the process along the path in diving equipment design. We welcome all input from our customers. The thinking of many good divers, diving equipment engineers, diving medical specialists, diving organi­zation administrators and their supporting personnel has contributed to the current state of the art of diving.
Each piece of gear we manufacture has in it some of the thinking of those who have gone before us. To all those people who gave something of themselves to the men and women who work underwater, we express a thank you.
We have a strong commitment to providing the best diving equipment and service possible. This thinking has been the policy of Kirby Morgan Dive Systems,
Bev Morgan, Chairman of the Board Kirby Morgan Dive Systems, Inc.
Inc. and we will continue to take this approach to our work.
Our extensive dealer network makes it easy to obtain genuine Kirby Morgan replacement parts, as well as technical assistance worldwide.
KMDSI has always concentrated on designing and manufacturing diving equipment that allows most repairs, inspections, and all routine maintenance to be performed by the user. Most routine preventative and corrective maintenance can be accomplished by the user utilizing this manual, the KMDSI Tool Kit (P/N 525-620) and common hand tools. Technician training is available through Dive Lab Inc. Informa­tion can be obtained on line at www.divelab.com or by telephone at 850-235-2715.
© Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003 1
SuperLite® 17B
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1.2 Full-Face Masks and Manifolds
KMB 18 A/B
approved and ™ marked
The EXO Full Face Mask is designed for both surface supplied and scuba diving. By enclosing the divers eyes, nose and mouth, the EXO permits nearly normal speech when used in conjunction with most wireless, and all hard wire underwater communica­tion systems.
The EXO BR (BALANCED REGULATOR) shown here is designed to meet or exceed recommended performance goals in both scuba and surface supplied modes and is
approved. It meets and surpasses
European standards for regulator performance.
The KMB 18B Band Mask frame is constructed of hand laid fiberglass. The head harness is a molded, strong tear resistant neoprene rubber.
The hood, which attaches to the mask frame with welded stainless steel bands, provides warmth for the divers head as well as pockets for the earphones. The communications connections can be either a male waterproof plug in type or bare wire posts. Both this mask and the KMB 28B feature the new Tri-Valve™ Exhaust System.
The KMB 28B Band Mask (not shown) is very simi- lar to the KMB 18, with many parts on the KMB 18B being interchangeable with the KMB 28B. The major difference between the 18 and 28 is the material of the mask frame itself. The KMB 18 has a fiberglass frame (yellow) while the KMB 28B frame is an extremely durable injection molded plastic (black).
Other differences include:
1) The main exhaust body of the KMB 28 is part of the frame itself and uses a #545-041 main exhaust cover
2) no comfort insert is required on the 28
3) the face ports for the 18 and the 28 differ slightly in size.
EXO BR
approved and ™ marked
The Balanced Regulator helps reduce the work of breathing for the diver by balancing the intermediate air pressure against the valve sealing pressure inside the regulator. This enables the regulator to instantly adjust to changes in line pressure. The balanced regulator is adjustable for a wide range of intermedi­ate pressures between 90 PSIG – 250 over ambient pressure (6.2 – 17 bar).
Both models have a modular communications design that permits rapid and simple maintenance. The optional Hard Shell provides surfaces for mounting lights, cameras etc.
Both the KMB 18 and KMB 28 are
2 © Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003
approved.
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SuperMask M-48
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w/ Scuba Pod
SuperLite® 17B
KMACS-5
w/ No Communications
approved and ™ marked
The SuperMask M-48 is an innovative new design in a full-face mask. It provides the diver with all the comfort of a full-face mask with the convenience of changeable second stage regulators as well as the ability to use a snorkel without having to remove the mask.
The mask is comprised of two major components, the mask frame and the interchangeable lower pod. The removable lower pod is a feature unique to the SuperMask full-face mask. When diving, the pod is easily removed and replaced on the mask, providing the diver the capability to buddy-breathe, snorkel, use an octopus or perform an “in water” gas switch.
With the pod sealed to the mask, the flexible, silicone pod cover allows the diver to quickly place the regula­tor mouthpiece into the mouth or dive with it free of the mouth for communications. With the mouthpiece in, the regulator may be used without the pod being sealed to the mask.
KMACS-5
w/ Communications
The Kirby Morgan Air Control System-5 (KMACS) is a lightweight, portable control box for use in sur­face supplied air diving operations. The KMACS-5 controls the diver’s air supply, communications and monitors the diver’s depth. It allows two divers clear push-to-talk (two wire) or round robin (four wire) communications. The KMACS-5 is also available without communications.
The air supply can be either from a low-pressure compressor or high-pressure cylinders. The adjust­able first stage regulator reduces the high-pressure air and supplies low pressure through the umbilical to the diver’s breathing system.
High pressure yokes permit U.S. standard scuba cylinders or DIN equipped cylinders to be used. Low­pressure air supply fittings allow for a compressor to be used as the primary air source.
The mask may also be used surface supplied when used with the proper accessories. We are currently developing several different pod configurations for both open circuit and rebreather use. For further information, see the Frequently Asked Questions (FAQ) area on
our web site at www.KirbyMorgan.
com/FullFaceMasks/M48.html.
A complete pneumo system with dual reading gauges (both US Standard and Metric) is provided for each diver’s air, as well as a shut-off/bleed system that uses two high-pressure feed lines which allows changing of used cylinders without interruption of the diving operation. Optional shut off valves allow the isolation of each diver’s air supply.
The Communication Set is a multipurpose intercom­munication system that provides reliable and clear communications between a topside operator (tender) and one or more surface-supported divers, recompres­sion chambers, or other submersible systems.
© Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003 3
SuperMask M-48
w/ Rebreather pod
marked
SuperLite® 17B
1.3 Kirby Morgan Diving Helmets
All Kirby Morgan diving helmets and masks are manufactured by Kirby Morgan Dive Systems, Inc. (KMDSI). Each step of the manufacturing process is carefully controlled to assure the customer of a high quality, durable helmet that will function properly for many years.
There are eight models of Kirby Morgan diving hel­mets currently in production. They are the SuperLite 17B, (MK-21- U.S. Navy version), SuperLite the SuperLite 37SS, 47, 57, and 77. All are
The SuperLite
®
27, and Kirby Morgan models 37,
®
-17 A/B was first developed in 1975
marked.
and quickly set a new standard for diving helmet design. Many large and small commercial diving companies, military organizations, scientific divers, and public safety divers are successfully using this design around the world. This helmet is
marked.
®
17C
®
The SL-17 A/B helmet system consists primarily of two major components: the neck dam/yoke assembly, and the helmet. To don the helmet, the diver first slips the angled neck dam with the attached yoke over their head. The helmet is lowered onto the diver’s head with the help of a tender, then the yoke hinge tab is hooked onto the alignment screw on the rear weight. The neck clamp is then slipped onto the hel­met and locked. The locking system not only seals
-
the neck dam to the helmet but also secures the front of the yoke, fastening the helmet to the diver’s head.
The SuperLite
®
-17A/B shares many common breath-
ing system parts with all Kirby Morgan helmets and masks. The breathing system was man-tested to 1600 FSW by the University of Pennsylvania and approved by the U.S. Navy for surface-supplied div­ing to 190 FSW with air and 300 FSW with mixed gas. It surpasses all requirements of all governing agencies and it is approved for commercial diving through out the world.
SuperLite® 17A/B
approved and ™ marked approved and ™ marked
Yoke and Latch Catch
Assembly
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Kirby Morgan 37
Neck Pad and
Sealed Pull Pins.
4 © Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003
Other features that are common to all Kirby Morgan
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helmets include:
* Face port and retainer ring * Communications components * Oral nasal mask * Nose block device * Air train defogger
The Kirby Morgan 37 Commercial Diver’s Helmet represents what we at Kirby Morgan consider to be a turning point in modern diving helmet design. The helmet consists of two major assemblies: the helmet shell/helmet ring assembly and the neck dam/neck ring assembly.
The helmet comes with the large tube SuperFlow
®
350 adjustable demand regulator which provides an easier breathing gas flow during peak work output. A quick change communications module is available with either bare wire posts or a waterproof connector.
The helmet ring houses the sealed pull pins and pro­vides protection for the bottom end of the helmet. The diver is also provided with an internally adjustable chin support. This custom fit and balance seats the helmet comfortably for long periods of time even when working in the face down position.
SuperLite® 17B
®
SuperLite
27
®
approved and ™ marked
Kirby Morgan 47
The SuperLite
®
27® Commercial Diver’s Helmet has
all the same features of the KM37 on a smaller, low volume shell design. This helmet is often preferred by persons with smaller heads.
The chrome plated machined brass helmet neck ring houses the sealed pull pins and provides protection for the bottom end of the helmet. Like the SL-17K, 37 and 17C, the diver is provided with an internally adjustable chin support. This support, along with the adjustable neck pad on the locking collar, gives the diver a comfortable, secure, custom fit.
The quick-change communications module, available with either bare wire posts or a waterproof connector, allows for easy, efficient maintenance of the helmets communications.
The helmet also features the SuperFlow
®
350 large tube adjustable demand regulator. The helmet is available in the umbilical over the shoulder, “B” configuration only.
approved and ™ marked
The Kirby Morgan 47 offers the ultimate in a high performance breathing regulator. This helmet has an entirely new breathing system, oral nasal mask, and water ejection system. The REX Demand Valve, with it’s fully adjustable balanced piston is a breakthrough design that exceeds the requirements of all govern­ment or other testing agencies.
It has the best work-of-breathing performance when compared to ANY other commercial diving helmet. The Kirby Morgan 47 Dive Helmet has been tested and meets or exceeds European CE requirements and is fully commercially rated. In all other respects, this helmet is nearly identical to the Kirby Morgan 37.
© Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003 5
SuperLite® 17B
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The Kirby Morgan 57 helmet features our revo­lutionary new SuperFlow
®
450 Stainless Balanced Regulator. It's machined from a stainless steel casting for the ultimate in performance and reliability.
Like all KMDSI regulators on our helmets and Band Masks, we use only regulators that are specifi­cally designed for surface-supplied diving, that will perform over the wide range of pressures delivered by low pressure compressors. An ordinary SCUBA regulator mounted on a diving helmet is not capable of delivering the gas you need at heavy work loads. This commercially rated fully diver adjustable regula­tor delivers all the breathing gas you might require for the most demanding work underwater.
The Kirby Morgan 57 also includes our Quad­Valve™ Exhaust System. It's recommended for div­ing in biologically contaminated water, when you're properly trained and equipped, using recommended procedures. This new exhaust has exceptionally low exhalation resistance that you must experience to appreciate.
approved and ™ marked
The Kirby Morgan 77 represents the first in a new generation of stainless steel diving helmets that pro­vide an alternative for the diver who prefers a metal helmet. The helmet features a stainless steel version of our new REX regulator, which offers the best performance of any Kirby Morgan system.
It has the best work-of-breathing performance when compared to ANY other commercial diving helmet. The Kirby Morgan 77 Dive Helmet has been tested and meets or exceeds European CE requirements and is fully commercially rated.
The advantages of this all stainless steel helmet in­clude the following:
• No refinishing required if the surface is scratched or gouged.
• Faster production of helmets for customer delivery.
• Elimination of threaded inserts for securing the port retainer to the helmet shell.
B WARNING
• No need to remove the handle to remove the port retainer.
Before attempting any diving in any type of contaminated water, a com­plete diving and topside course in hazardous materials emergencies
• One piece sideblock includes both the free-flow valve and the Emergency Gas System valve.
should be completed. The divers and the topside team must be properly
• The helmet ring is an integral part of the helmet.
trained and have the proper safety equipment. All helmets and suits can leak water under certain conditions. Divers should use extreme caution when diving in contaminated waters.
6 © Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003
approved and ™ marked
The Kirby Morgan 37SS features an all stainless steel shell, as well as a stainless sideblock, helmet ring, bent tube, handle, and other key components. The SuperFlow
®
350 is standard on this helmet.
SuperLite® 17B
The Kirby Morgan 37SS features a quick change communications module, available with either bare wire posts or a waterproof connector, and allows for easy, efficient maintenance of the helmet's com­munications.
The advantages of this stainless steel helmet include the following:
• Rugged helmet shell and other components
• No refinishing required if the surface is scratched or gouged
• Elimination of threaded inserts for securing port retainer to helmet shell
© Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003 7
SuperLite® 17B
WARNING
CAUTION
CAUTION
WARNING
Chapter 2
®
Description & Operational Specications - SuperLite
This manual is our effort to explain the operation, maintenance and use of the SL 17. We do not herein make any effort to teach the principles of diving. It is our assumption the reader is a qualied diver. We highly recommend that all divers should train under controlled conditions, in the use of any commercial diving helmet that they have not previously used, or trained in, prior to use on the job.
-17B
This section includes a detailed description of the SuperLite
®
-17 as well as important operational
specifications.
2.1 CR Marking
The helmet meets or exceeds all standards established by Dive Lab of Panama City, Florida, and is CR (Commercially Rated) marked.
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2.2 CE Certication
The helmet has been tested and conforms to the performance requirements as set forth in Annex II of Directive 89/686/EEC and, as far as applicable, the EN 250:2000, EN 250/A1:2006 and EN 15333­1:2008 (class B). It is fully CE marked with demand regulator SuperFlow and P/N 510-747.
Category of PPE: III
®
and oral nasals P/N 510-690
2.2.1. CE Marking
On the frame of the helmet the CE mark is affixed.
EN250:2000 EN250/A1:2006
EN15333-1:2008 CLASS B
HELMET MODEL:
YEAR OF PRODUCTION:
CE Mark
KIRBY MORGAN
DIVE SYSTEMS, INC.
1430 Jason Way,
Santa Maria, CA 93455
0496
In the mark the data reported are the following:
1. the name and the address of the manufacturer;
2. harmonized reference standard: EN 250:2000, EN 250/A1:2006 and EN 15333-1;
3. PPE model;
4. the year of production;
5. CE marking:
;
6. number of notified body.
The user cannot:
• remove the mark from the frame of the helmet;
• modify or counterfeit the data reported on the mark.
The helmet has been tested with air and CE certicates for use with air up to 50 meters. Compressed air must been compliant with the EN 12021. All the tables reporting the technical data and the pressure of use are relative to com-
The mark must be visible and legible throughout the life of the PPE. If the mark deteriorates or is not legible the user should contact the manufacturer.
pressed air.
© Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003 9
SuperLite® 17B
DANGER
WARNING
WARNING
2.2.2. Notied Body
The Notified Body is DNV- MODULO UNO S.c.a.r.l. Address: Via Courgnè, n.21 10156 Torino Identification number: 0496.
2.6 Operational Specications & Limitations
-Umbilical minimum I.D. 3/8” (9.5 mm) of not more than two sections, total length not to exceed 600 feet (183m).
2.3 Product Specications
Weight: 29.03 pounds Helmet Shell: Fiberglass, polyester resin, and carbon fibers Control Knobs: Polyurethane Lens: Clear polycarbonate Neck Dam: Neoprene O-Rings: Buna-N Head Cushion: Nylon bag filled with #4 Polyester foam The recommended lubrication type for breathing gas mixtures containing oxygen percentages greater than 50% is Christo-Lube®®, Krytox Halocarbon. Helmet gas train components being used with gas mixtures containing less than 50% oxygen can be lubricated with food grade silicone lubricant such as Dow Corning
Never use aerosol-propelled sprays near the face port of any Kirby Morgan diving helmet. The propellant used in these aerosols can invisibly damage the face port and cause it to shatter on impact from any strong blow. If the face port fails underwater, injury or death may result.
®
111.
®
, Tribolube® and
Every model of KMDSI helmets and masks undergo extensive type testing to fully document the perfor­mance capability and required supply pressures when using various umbilical and pressure combinations. All users should take the time to become knowledge­able on supply requirements to insure proper perfor­mance and for the comfort and safety of the diver.
The required supply pressures for the SL-17 equipped with the SuperFlow
®
350 regulators are listed in the
appropriate supply pressure tables in Appendix 3.
The supply pressures listed in the supply tables were derived by breathing simulator trials. There are two tables used for the SuperFlow
®
and SuperFlow® 350 regulators. It is important that users understand how to use the tables. For further information on supply requirements for the SL-17 or any Kirby Morgan helmet or mask check the Kirby Morgan website at www.kirbymorgan.com.
When the helmet is used for air diving in countries that conform to C.E. regulations it must be used to a maximum depth of 164fsw (50msw). I.A.W. EN 15333-1.
If you have any questions regarding proper set-up, operation, or maintenance of your SuperLite contact KMDSI (850) 928-7772 or at salesinfo@ KirbyMorgan.com or Dive Lab Inc. (850) 235-2715 or at Divelab@aol.com
2.4 Regulator Performance
®
-17
The demand regulator and side block assemblies have a maxi­mum design pressure of 250 psig (17.2 bar) over the ambi­ent pressure, higher pressures could lead to component failure resulting in serious injury.
The regulator on the SuperLite®-17B offers very good performance. The helmet has been tested at Dive Lab in Panama City, Florida, as well as by other the United States Navy’s Experimental Diving Unit and other independent testing laboratories.
2.5 Cage Code
The cage code for identifying KMDSI products for U.S. government purchase purposes is 58366.
10 © Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003
Decompression diving always involves the
DANGER
WARNING
WARNING
risk of decompression sickness. Omitted decompression due to a loss of the breath­ing gas supply or other accidents can cause serious injury or death. Use of a SL 17 cannot prevent this type of injury.
It is important for the user/diver to take excessive currents into consideration. The Quad-Valve™ Exhaust PN#525-759 is now standard on the SuperLite 17B. Unlike the old latex double exhaust, the quad system is not limited to a maximum depth of 150 FSW (46 msw) due to exhalation pressure.
-Temperature Limitations: Use at water temperatures below 33°F (1°C) requires the use of hot water shroud PN# 525-100 and hot water to help prevent icing of the demand regulator.
SuperLite® 17B
The umbilical assembly should be composed of good quality diving hose that meets industry standards. Generally, gas hose will be married to the commu­nications wire, pneumofathometer hose, and strength member in a manner that will allow the strength member to receive all the strain. There are also good quality umbilicals available that are assembled at the factory using a twisted method which does not require marrying.
Regardless of the system used, the umbilical is the diver’s life line and should always be of excellent quality and maintained carefully.
Gas systems used to supply Kirby Morgan helmets and masks must be capable of sup­plying gas to the diver at the required pres­sure and ow rates as stated in the opera­tional specications. The use of unregulated gas sources is extremely dangerous.
NOTE The Hot Water Shroud (Part #525-100) in conjunction with hot water to the diver should be used whenever diving operations are conducted using HEO
at water temperatures less than 60°F
2
(15.56°C) for the comfort of the diver. KMDSI further recommends that the shroud be used in conjunction with hot water to the diver whenever diving operations are conducted using air or mixed gas, in waters colder than 33°F (1°C) to reduce the possibility of demand regulator icing. NOTE: Usually the greatest danger of demand regulator icing will be encountered on deck when the surrounding air temperature is less than 32°F (0°C). This effect is primarily due to the refrigera­tion effect of breathing air pressure reduction, and the addition of moisture from the divers exhalation coming in contact with the topside air temperature. If diving where the water temperature is 33°F (1°C) or warmer but the topside air temperature is below freezing, (32°F (0°C) icing of the demand regulator is possible. To help eliminate the possibil­ity of freezing on the surface, warm water should be run over the exterior of the demand regulator prior to water entry, if the hot water system is not used.
Only equipment certified and tested according to EN 250/E DIN 58 642 may be used with the SL 17 helmet when conducting diving operations in European EC compliant countries.
The use of standard SCUBA type regulators is unacceptable, as there are no provisions for adjusting the intermediate pressure to the diver. Only proven systems that allow for varying the gas supply pressure to the diver should be used for umbilical diving.
2.7 Helmet Features
All Kirby Morgan diving helmets are manufactured by hand. Each step of the manufacturing process is carefully controlled to assure the customer a high quality, durable helmet that will function properly.
The SL 17 was developed in the late 1970s and it is still one of the most popular diving helmets in the world, a tribute to its timeless design.
The SL 17 incorporates an innovative locking system and the SuperFlow which provides an outstanding breathing gas flow during peak work output.
The helmet consists of two pieces: the helmet shell/ helmet ring and the neck dam/yoke assembly. The head cushion and yoke gives the diver a secure fit in the helmet. The fit and balance seats the helmet comfortably for long periods of time even when working in the face down position.
®
adjustable demand regulator
© Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003 11
SuperLite® 17B
WARNING
Port whisker wing
The Quad- Valve™ Exhaust is standard
equipment and recommended for
contaminated water diving.
Quad exhaust cover
Whisker clamp
Starboard whisker wing
Exhaust body
Exhaust valve
Whisker exhaust valve insert
Exhaust main body
Exhaust valve
The SL 17 is configured to receive the umbilical over the shoulder.
In the past, the optional Double Exhaust System (Part # 525-102) was available to reduce the possibility of back flow of water and contaminants into the helmet. This system has been used successfully for diving in biologically contaminated environments for many years. To further reduce the possibility of water intru­sion regardless of the exhaust system being used, the diver should avoid working in an inverted position.
The double exhaust was replaced by the Quad­Valve™ System. The unique design of the Quad­Valve™ helps keep exhalation resistance low while maintaining excellent watertight integrity.
Before attempting any diving in any type of contaminated water, a complete diving and topside course in hazardous materi­als emergencies should be completed. The divers and the topside team must be properly trained and have the proper safety equipment. All helmets and suits can leak water under certain conditions. Divers should use extreme caution when diving in contaminated waters. For more information see the book “Diving in High­Risk Environments” by Steven M. Barsky.
12 © Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003
SuperLite® 17B
CAUTION
lowing is a general description of the features of the SL 17.
When diving in heavy current (i.e. exceed­ing 3 knots) the single exhaust system on all KMDSI masks/helmets could allow water to enter, due to turbulence/eddy­ing. It is important for the user/diver to take excessive currents into consider­ation. The Quad-Valve™ Exhaust system will help prevent water intrusion when diving in heavy currents. Unlike the old double exhaust, the Quad-Valve™ does not limit the diving depth.
The Quad-Valve™ exhaust system is now standard equipment for the SL 17. This superior exhaust sys­tem has exceptionally low exhalation resistance, and helps to keep the helmet free of contaminants in pol­luted water. The Quad-Valve™ isolates the breathing system from the surrounding water with a four valve, low breathing resistance design (Patents Pending).
The Quad-Valve™ is designed to couple the regulator exhaust with the helmet main exhaust and route them into a single plenum chamber, mounted between the regulator body and main exhaust body. The exhaust gas then must pass through either one of two (or both) exhaust valves that are part of the bubble deflector (whisker wing). By having an exhaust valve in both sides of the bubble deflector, exhalation resistance is minimized, while still helping to maintain the isola­tion of the main helmet and regulator exhaust valves.
1) The fiberglass shell face port (or view port) area remains unchanged. The side block and bent tube assembly that transports air/gas to the demand regu­lator from the side block are also the same. Most of the components in these areas are interchangeable between the 17B and models 27, 37, 47, and 57.
2) The neck dam on the SL 17 is secured by the neck clamp. Replacement neck dams install easily.
3) The head cushion attaches just inside the bottom of the helmet, keeping it in place when the diver dons the hat. The standard head cushion consists of a brushed nylon bag with an open cel polyester foam inside. Only genuine Kirby Morgan SL 17 head cushions should be used to ensure proper operation and comfort.
4) The handle that is fitted to the top of the SL 17 and the port weight are areas that can be used as mounting brackets for lights, TV cameras, etc.
2.8 General Description
2.8.1 Helmet Shell
The helmet shell is fabricated of noncorrosive, rigid fiberglass which will not carry an electrical charge. This shell is the central structure for mounting all the components that make up the complete helmet. It is designed to allow easy replacement of parts when necessary. Any repair to the helmet shell must be done at an approved KMDSI repair center.
Other helmet features which are common to all KMDSI helmets include:
• the face port and retainer ring
• basic communications components
• the oral nasal mask
• the nose block device
• the air train
• most demand regulator components
Many of the breathing system components on these helmets are also compatible with the KMB 18B and 28B. This helps reduce the inventory of spare parts that must be carried by commercial diving companies.
Each step of the manufacturing process is carefully controlled to assure the customer of a high quality, durable helmet that will function properly. The fol-
© Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003 13
2.8.2 Gas Flow Systems
The main gas supply flow from the umbilical enters the system at the adapter and flows through the one way valve to the interior of the side block. The one way valve or “non-return” is a very important com­ponent.
It prevents the flow of gas out of the helmet to the umbilical in the event of a sudden lowering of pres­sure in the supply hose. This can happen due to an accidental break in the hose or a fitting near the surface. Not only would the Auxiliary gas be lost if the one way valve failed (concurrent with a hose or fitting break on deck), but the diver could suffer from a serious “squeeze” that could cause injury or death.
SuperLite® 17B
Defog Free Flow Valve Knob
Helmet Shell
Rear Weight
Sideblock
EGS Valve
Handle
Port Retainer
Oral Nasal Mask
Equalization Device
Non-Return Valve
Weight
Neck Dam
Neck Clamp Assembly
Quad-Valve™ Exhaust
(standard on all Kirby Morgan 37
helmets from 2005 on)
Regulator Adjustment Knob
Purge Button
Latch Catch Mechanism
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14 © Copyright 1970-2010 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 100720003
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