Kirby LP800, LP1000, LP1400 Operation And Maintenance Manual

VI-MMXII Page 1

TRUCK
MOUNTED

OPERATION AND MAINTENANCE

MANUAL

TRUCK AND

TRAILER

MOUNTED

V

E

R

T
I

C

A

L

FEED

MIXER

Kirby Manufacturing
P.O. Box 989
Merced, California; 95341-0989
(209)-723-0778 Kirby Mfg.

TRAILER
MOUNTED

VI-MMXII Page 2

TABLE OF CONTENTS

SECTION

i. WARRANTY

ii. CHECKLIST / SIGN-OFF SHEET

1.0 SAFETY PROCEDURES

2.0 MIXER STRUCTURE AND TRAILER

3.0 MAIN AUGERS, SHAFTS, AND BEARINGS

4.0 SPROCKETS AND CHAINS

5.0 GEARBOXES

6.0 DRIVELINES AND POWER TAKEOFFS

7.0 MAIN HYDRAULIC SYSTEM

8.0 LUBRICATION AND MAINTENANCE

9.0 ELECTRONIC SCALES AND LOADCELLS

10.0 EQUIPMENT OPERATIONS

11.0 SPARE PARTS

12.0 APPENDIX

Copyright: rev.: 8/22/2017

VI-MMXII Page 3

KIRBY MANUFACTURING, INC.

NON-TRANSFERRABLE LIMITED WARRANTY

GENERAL TERMS AND CONDITIONS:

KIRBY MANUFACTURING, INC. (henceforth referred to as KMI), hereby warrants to the

original purchaser of a newly manufactured KMI product, that all new KMI products are guaranteed
against defects in materials or manufacture under normal use for a period of one year (1) or duty
cycle of 3000 hours (whichever comes first) from the original in-service date.

Improper Activity will void this limited warranty. “Improper Activity” includes any, and all, of the

following: Installation by anyone other than KMI or its authorized agent, improper installation,
use/operation/maintenance other than in accordance with KMI’s instructions, tampering, neglect or
damage by the application of force, acts of vandalism, accidents, misuse, abuse, repair/alteration or
adjustment by anyone other than KMI or its authorized agent.
FOR THE WARRANTY TO BE IN EFFECT: The warranty registration form must be signed,
dated and submitted to KMI within 15 days of the delivery date by the end user. If not returned, the
warranty period begins from the date the equipment was invoiced to the dealer.

This warranty is subject to any existing conditions of supply which may directly affect our ability to
obtain materials or manufacture replacement parts. This warranty shall in no way make KMI liable
for personal injuries or damages, loss of time or expense of any kind either direct or indirect resulting
from part failure or defect.
KIRBY MANUFACTURING, INC. DISCLAIMS ALL OTHER WARRANTIES, INCLUDING,
WITHOUT LIMITATION, ANY WARRANTIES, EITHER EXPRESSED OR IMPLIED, OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. NO AGENT OR
EMPLOYEE OF KIRBY MANUFACTURING, INC IS AUTHORIZED TO EXTEND ANY
OTHER WARRANTY OR OBLIGATION. THERE ARE NO WARRANTIES THAT EXTEND
BEYOND THE DESCRIPTION ON THE FACE HEREOF.

WARRANTY PROVISIONS: During the warranty period (12 months or 3,000 hours), KMI will
repair or replace parts of the product that prove defective because of improper material or
workmanship, under normal use and maintenance. This warranty is subject to the following
provisions:

1. Labor is covered for a period of 90 days from the original in-service date, except defects in

workmanship, which is covered for the entirety of the warranty (12 months or 3,000 hours).

2. Labor will be paid at the dealer’s standard hourly rate.

3. KMI will pay for standard ground shipping of parts within 90 days of the original in-service

date.
a. The shipping carrier will be at the discretion of KMI.
b. All priority shipping is the responsibility of the dealer or customer.

4. All warranty work requires a KMI warranty claims form to be filled out and returned with

all required documentation.

5. Warranty forms must be requested within 48 hours of the first business day after the repair.

6. All warranty claims must be submitted within 30 days of the warranty claim form date.

VI-MMXII Page 4

7. Replacement parts will have a 90-day warranty or the remainder of the KMI warranty period,

whichever is longer. Parts must be installed by an authorized dealer or agent of KMI.

8. Any removed parts must be marked with serial number of the unit, date of repair and warranty

number.

9. Parts must be held by the dealer upon request of KMI for 30 days.

10. Parts may be requested by KMI to be returned to KMI or a supporting vendor.
a. Supporting vendor - A return goods authorization (RGA) and warranty claim number

will be issued.

b. KMI - Warranty claim number will be issued.

11. If deemed defective by KMI, parts with an RGA/Warranty claim number will be reimbursed,

replaced or credited back to the dealer at the net dealer cost.

12. Parts invoice for warranty goods received will be requested with warranty. If a part is

purchased outside of KMI proof of purchase will be required for reimbursement.

13. The following are not covered under this warranty:
c. Overtime, freight and travel.
d. Rental fees for loaner equipment to the end customer.
e. Other out of pocket expenses incurred during downtime.
f. Overnight/priority shipping.
g. Damages or repairs to tractors used with KMI equipment.
h. Truck and all truck parts/components (truck mounted models).
i. Normal wear and tear for normal replacement parts, cutting knives, exterior finish,

chains, hydraulic oil & filters, belts, sprockets, u-joints etc.

j. Scale Systems have their own warranty and are not included in Kirby's limited warranty

coverage. The warranty stated by the scale manufacturer will be honored by KMI. This
does not include any freight, service calls or loaner unit for the specified repair. Scale
warranty is outlined in the Scale System’s owner's manual.

k. All parts requiring periodical maintenance, that have not been (but not limited to):

➢ Greased (bearings, PTO & driveline u-joints).
➢ Nuts and bolts tightened.
➢ Chains adjusted.
➢ Oil changed.
➢ Filter changed.
➢ Hydraulic hoses tightened.

14. Tires, wheels and batteries have a limited warranty of 3 months from the date of original sale

and warranty acceptance form. This includes oil seals for the axle hub. This does not include
any flats or damage caused by negligent use or foreign objects.

15. Electrical switches and controls installed by KMI are covered against defect in workmanship

for a period of one year under normal use. Part component switches are covered for 30 days.

PRODUCT IMPROVEMENTS: KMI reserves the right to make improvements and changes in
material and / or design of its products with no obligation to incorporate such improvement into
previously manufactured equipment.

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DEALERS RESPONSIBILITIES

1. Instruct the customer in the safe operation and servicing of the unit.

2. Review the owner's manual with the customer and ensure the customer understands the

complete operation, service, safety procedures and warranty of the unit.

3. Ensure customer signs and sends warranty registration to KMI within 15 days of delivery of

unit.

4. Customer should be advised to have failed parts repaired or replaced immediately upon

failure and that continued use could result in additional damage and excessive wear, voiding
the warranty.

5. Follow correct warranty procedures including but not limited to notifying warranty

department at KMI (209-723-0778) & submitting completed warranty claim form to KMI
within the specified time as set forth under the “Warranty Provisions” section.

6. Perform warranty and service repairs.

7. ALL DEALERS MUST WARRANTY THEIR TECHNICIAN'S WORK TO THE

PURCHASER AND MUST INDEMNIFY KMI FROM SUCH CLAIMS.

DELAYED WARRANTY REPAIRS

Warranty repairs should be scheduled and performed as soon as possible after notification of the
dealer to KMI. There may be extenuating circumstances that require the availability of repair parts
necessary to complete the repairs. In those cases, the dealer must notify KMI, in writing of the
extenuating circumstance and advise that the continued use of the product will not add to the
warranty claim. These claims, pre-approved by KMI, will then be processed as if the product is still
within the warranty period.

DENIED CLAIMS

Dealers will be notified of a denied claim in writing that will state the reason for the denial. The
dealer has the right to appeal this claim and must do so within 30 days of notification of denial. If
there has been no appeal within the 30-day period the claim will be considered closed.

Questions or comments? Contact Us:

Kirby Manufacturing, Inc.
P.O. Box 989
Merced, CA – 95341-0989
PH: [phone]
Fax: [phone]
Email: [e-mail]

VI-MMXII Page 6

OPTIONAL EXTENDED WARRANTY

As a onetime offer, KMI offers the owner of a newly manufactured Kirby feed mixer the option to
purchase an extended warranty policy. This extended warranty policy offers a total of 3 years of
coverage (one-year standard warranty plus two years beyond the standard warranty). This extended
warranty policy must be purchased at the time of equipment sale and will go into effect upon initial
equipment start-up. A completed extended warranty acceptance documentation is required for the
extended warranty to be in effect.

This extended warrant policy covers the replacement parts itemized below:

1. Hydrostatic hydraulic pumps

2. Hydraulic motors for planetary

3. Planetary gearboxes

The following items are NOT covered under this extended warranty:

1. Hydraulic auxiliary pump (pump for door ram and crossfeed motor)

2. Hydraulic Oil

3. Hydraulic Cooling systems including hydraulic fan motors.

The general terms and conditions of the standard warranty also apply to the extended warranty in
addition to the special terms and conditions as listed below. This policy requires the equipment
owner to take and send in oil samples at predetermined time intervals or have an authorized Kirby

Service agent maintain and record all service schedules according to owner's manual.

These time intervals are as follows:

1. Gearbox oil samples every 6 months or 1,000 hours whichever comes first. (plus initial

sample taken 50 hours after start-up)

2. Hydraulic system oil samples every 3 months or 500 hours, whichever comes first.

These samples are to be sent in by the equipment owner to "WEARCHECK" laboratories for
analysis. "WEARCHECK" laboratories will analyze the samples and send a complete report to the
equipment owner stating the condition of the oil, as well as make recommendations about any
concerns they may see regarding the condition of the oil. It is the equipment owner's responsibility
to maintain the best oil condition in accordance with "WEARCHECK" laboratories
recommendations.

(Note: sample bottles are pre-addressed to "WEARCHECK" laboratories. It is the equipment
owner's responsibility to pay all mail charges to send samples to "WEARCHECK" laboratories)

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Proration with limitations of the planetary gearbox with extended warranty

Shaft seals and O-rings of the planetary gearbox are warranted for only one year and not subject to
the proration of the planetary. Prices based on suggested list price of planetary.

1. 1 to 12 months or 3,000 hours of usage, KMI at its sole discretion will replace or repair (parts

and labor) defective gearbox. Included are shaft seals and O-rings (100% replacement with
labor cost)

2. 13 to 24 months or 6,000 hours of usage, KMI at its sole discretion will replace or repair

(parts and labor) (75% of cost replacement and 75% of labor cost).

3. 25 to 36 months or 9,000 hours of usage, KMI at its sole discretion will replace or repair

(parts and labor) (50% of cost replacement and 50% of labor cost).

Equipment owner's responsibilities to maintain warranty

1. Purchase all sample bottles when purchasing equipment

Mechanically driven unit: 18 sample kits (6-2 speed, 12-planetary)
Hydraulically driven unit; 24 sample kits; (12-hydraulic system, 12-planetary)

4. Perform regular maintenance as specified in the Operation and Maintenance Manual

5. Take and send oil samples into WEARCHECK per time intervals stated above

6. Review oil reports and take corrective actions per WEARCHECK recommendations

7. All warranty claims must be accompanied with hard copies of the WEARCHECK reports

Any replacement provided under this warranty will be warranted for the remainder of the warranty
period applicable to the product in which it is installed or which it replaces.

OPTIONAL EXTENDED WARRANTY

Business Name: Date:

Model Type: Serial No:

VI-MMXII Page 8

1.0 SAFETY PROCEDURES

When inspecting the machine all power must be shut off and secured.
Do not attempt to work on machine when machine is running.

Caution must be used when checking rotating parts under power. It is advisable to have two (2)

persons present when checking for safety. The second person should be positioned by a stop
switch so the machine can be stopped immediately in case of an emergency.

Do not leave machine unattended while in operation.

Be sure all guards and safety devices are in place.

Scale service requires special cautions-See section 9

Caution: The tractor power take-off (PTO) drive line should be removed from the tractor and the

key removed prior to servicing or working on the mixer unit.

Caution: The truck engine should be shut off and keys removed and P.T.O. disengaged when
servicing or working on the mixer unit.

SAFE OPERATIONS:

Operation of this mixer/feeder shall be limited to competent and experienced persons. In
addition, anyone who will operate or work around a mixer/feeder must use good common sense. In
order to be qualified, he or she must also know and meet all other qualifications, such as:

1. Some regulations specify that no one under the age of sixteen (16) may operate power
machinery. It is your responsibility to know what these regulations are in your area and/
or situation.

2. Current OSHA regulations state in part: At the time of initial assignment and at least
annually thereafter, the employer shall instruct EVERY employee in the safe operation
and servicing of all equipment with which the employee is, or will be involved.

3. Unqualified persons are to STAY OUT OF THE WORK AREA.

4. A person who is qualified to operate the machinery should be trained in and/or have read &
understood all operating and safety procedures.

FAILURE TO READ THIS MIXER/FEEDER MANUAL AND ITS SAFETY
INSTRUCTIONS ARE A MISUSE OF THE EQUIPMENT.

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SAFETY

IMPORTANT SAFETY PRECAUTIONS

These operating and maintenance instructions contain safety information to:

• make you aware of the hazards associated with the machine

• inform you of the risk of injury associated with those hazards

• tell you how to avoid or reduce the risk of injury.

TAKE NOTE: THE BELOW SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS
MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING
YOUR PERSONAL SAFETY AND THE SAFETY OF OTHERS. FAILURE TO FOLLOW
THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.

THIS SYMBOL MEANS:

-ATTENTION

-BECOME ALERT

-YOUR SAFETY IS INVOLVED

SIGNAL WORDS: Note the use of the signal words DANGER, WARNING, and CAUTION with

the safety messages. The appropriate signal word for each has been selected using the following
guidelines:

DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in serious
injury or death. This signal word is to be limited to the most extreme situations typically for machine
components which, for functional purposes, cannot be guarded.

WARNING: Indicates a potentially hazardous situation that, if not avoided, will result in serious
injury or death, and includes hazards that are exposed when guards are removed. It may also be used
to alert against unsafe practices.

CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices.

If you have questions not answered in this manual or require additional copies or the manual is
damaged, please contact your dealer or Kirby Manufacturing, P.O. Box 989, Merced, California;
Phone number (209)-723-0778.

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OPERATING PRECAUTIONS & INSTRUCTIONS

A. Check to see that no obstructions are present in the mixer prior to start up.

B. Before loading, run the mixer empty and check all operations.

C. Do not overload the mixer.

Maximum load is 16,000LB for 800 cu.ft. single axle mixer.
Maximum load is 30,000LB for 1000+ cu.ft. tandem axle mixer.
Maximum load is determined by weight, not volume.

D. Be sure all shields are in place before operation.

E. Use common sense when operating equipment.

ALWAYS REMEMBER SAFETY FIRST: The careful operator is the best operator. Most
accidents are caused by human error.

Certain precautions must be observed to prevent the possibility of injury or death.

DO NOT ALLOW PERSONNEL OTHER THAN THE TRAINED AND QUALIFIED

OPERATOR NEAR THE MACHINE.

NEVER START MACHINE UNTIL ALL GUARDS AND SAFETY SHIELDS ARE

IN PLACE.

DO NOT CLEAN, ADJUST OR LUBRICATE THE MACHINE WHILE IT IS IN

MOTION, ( ALWAYS turn off and remove keys prior to performing maintenance on
the machine)

BEFORE STARTING TRACTOR ENGINE, BE SURE PTO SHIELDS TURN

FREELY.

LOOSE CLOTHING SHOULD NOT BE WORN BY ANYONE NEAR THE

MACHINE

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EQUIPMENT SAFETY GUIDELINES

Safety is a key concern when designing and developing a new piece of equipment. Designers and
manufactures build in as many safety features as possible. However, every year many accidents
occur which could have been avoided by a few seconds of thought and a more careful approach to
handling equipment. You, the operator, can avoid many accidents by observing the following
precautions in this section. To avoid personal injury, study the following precautions and insist those
working with you, or for you, follow them. Perform regular safety audits to ensure adherence.

To provide a better view, certain photographs or illustrations in this manual may show an assembly
with a safety shield removed. However, equipment should never be operated in this condition. Keep
all shields in place. If shield removal becomes necessary for repairs, replace the shield prior to use.

Replace any CAUTION, WARNING, DANGER or instruction safety decal that is not readable
or is missing.

Do not attempt to operate this equipment under the influence of drugs or alcohol.

Review the safety instructions with ALL users annually.

This equipment is dangerous to children and persons unfamiliar with its operation. The operator
should be a responsible adult familiar with farm machinery, and trained in this equipment’s
operations. Do not allow persons to operate or assemble this unit until they have read this manual
and have developed a thorough understanding of the safety precautions and of how it works.

To prevent injury or death, use a tractor equipped with a Roll Over Protective System (ROPS). Do
not paint over, remove or deface any safety signs or warning decals on your equipment. Observe all
safety signs and practice the instructions on them.

Never exceed the limitations of a piece of machinery, in its ability to do a job, or to do so Safely! If
in question - DON’T TRY IT!

LIGHTING AND MARKING

It is the responsibility of the customer to know the lighting and marking requirements of the local
highway authorities and to install and maintain the equipment to provide compliance with the
regulations. Add extra lights when transporting at night or during periods of limited visibility.

VI-MMXII Page 12

KEEP ALL SHIELDS IN PLACE

Do not operate mixer/feeder without safety shields in place.

Rotating parts can crush or dismember causing personal injury or
death.

Disconnect PTO driveline before removing shields for adjustment
or service.

OPERATE MIXER/FEEDER SAFELY

Rotating parts can entangle or strike people, resulting in personal
injury or death.

Never enter a mixer/feeder while in operation.

Operate the mixer/feeder from the operator’s seat only.

Do not exceed load capacity of the mixer/feeder. (See loading
instructions).

Reduce speed when turning or traveling on rough terrain.

Avoid traveling over or near loose fill, rocks, ditches or holes.

Keep transmissions in gear when traveling downhill.

KEEP RIDERS OFF MIXER/FEEDER

Keep riders off.

Riders are subject to injury such as being struck by foreign
objects, falling into the mixer and by being thrown off. Riders
also obstruct the operator’s view, resulting in the machine
being operated in an unsafe manner.

MOVING PARTS KEEP

ALL SHIELDS IN PLACE

BEWARE OF

KM 01

ROTATING AUGER

HAVE SPOUT IN UP

POSITION WHEN MIXING

KEEP HANDS AWAY

FAILURE TO HEED

WILL RESUL IN

PERSONAL INJURY

OR DEATH

KM 03

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STAY CLEAR OF ROTATING DRIVELINES

Entanglement in rotating driveline can cause serious injury or
death.

Keep tractor master shield and driveline shields in place at all
times. Make sure rotating shields turn freely.

Wear close fitting clothing. Stop the engine and be sure PTO
driveline is stopped before making adjustments, connections, or
cleaning out PTO driven equipment.

AVOID HIGH-PRESSURE FLUIDS

Escaping fluid under pressure can penetrate the skin causing serious
injury or death.

Avoid the hazard by relieving pressure before disconnecting hydraulic
or other lines. Tighten all connections before applying pressure.

Search for leaks with a piece of cardboard. Protect hands and
body from high pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected
into the skin must be surgically removed within a few hours
or gangrene may result. Doctors unfamiliar with this type of injury
should reference a knowledgeable medical source.

SERVICE AND ADJUSTMENT

OF HYDRAULIC SYSTEM

SHOULD ONLY BE PERFORMED

BY QUALIFIED PERSONNEL.

IMPROPER ADJUSTMENT COULD

CAUSE SERIOUS INJURY,

DAMAGE TO SYSTEM,

AND VOID WARRANTY.

DO NOT WORK ON

WITHOUT DISCONNECTING

POWER SOURCE

KM 07

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PREPARING TRACTOR FOR TRAILER MIXER

IMPORTANT: Drive components can be damaged from excessive speed. Do not operate tractor at

speeds in excess of recommended PT0 rpm.

This feed mixer may be equipped with either a 1000 RPM or a 540 RPM driveline.

Match tractor PTO with the feed mixer driveline.

IMPORTANT: To prevent driveline damage, adjust tractor drawbar to recommended setting.
Disengage power to tractor PTO before turning tractor.

Remove clevis if equipped. Turn offset drawbar down.
Adjust drawbar length.

ADJUST TRAILER HITCH CLEVIS

Mixer should be approximately level when attached to tractor.

SAFETY DECAL CARE

Keep safety decals and signs clean and legible at all times.

Replace safety decals and signs that are missing or have become illegible.

Replaced parts that displayed a safety sign should also display the current sign.

Safety decals or signs are available from your dealer or Kirby Manufacturing.

VI-MMXII Page 15

REPLACEMENT SAFETY DECALS

Immediately replace all and any worn or damaged Safety Decals. When ordering replacement
decals please provide the unit’s serial and model number.

Figure A Figure B
DANGER, Rotating Parts WARNING, Run-Away Hazard
Part No. KM-09 Part No. W-300

Figure C Figure D
WARNING To prevent Serious Injury WARNING, Crushing Hazard
Part No. W-100 Part No. W-200

Disengage PTO before
servicing, cleaning, or
clearing a clogged machine.

Stay off machine when it's
running.

Machine can be hazardous
in the hands of an
UNFAMILIAR, UNTRAINED, or
COMPLACENT operator.

Don't risk INJURY or DEATH.

KM 09

down steep grades.

RUN-AWAY HAZARD

To prevent serious injury or death:
Shift to lower gear before going

Keep towing vehicle in gear at

Never exceed a safe travel speed.

all times.

W-300

To prevent serious injury or death:
Read and understand owner's
manual before using. Review safety
precautions annually.
No riders allowed when transporting.
Securely attach to towing unit. Use
a high strength appropriately sized
hitch pin with a mechanical retainer
and attach safety chain.
Do not exceed 20 mph (33kph).
Slow down for corners and rough
terrain.
Do not drink and drive.
Before moving running gear, be sure
required lights and reflectors are
installed and working.
Before maintenance or repair, stop
vehicle, set parking brake, and
remove ignition key.
Place safety stands under frame and
chock wheels before working on
tires or running gear.
Maintain wheel bolts at torque as
recommend in the manual.
If equipped with brakes, maintain
proper adjustment.

W-100

CRUSHING HAZARD

To prevent serious injury or death:
Keep hands and body out of hitch
area when attaching towing vehicle.
Keep body clear of crush point
between towing vehicle and load.

W-200

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REPLACEMENT SAFETY DECALS; (cont.)

Figure E Figure F
DANGER; use only authorized WARNING; service and adjust
Part No. KM-02 Part No. W-100

Figure G Figure H
IMPORTANT; auger bolts must be kept IMPORTANT; keep area between
Part No. N/A Part No. N/A

Figure I Figure J
BE CAREFUL; keep all shield in place Danger; beware of moving parts
Part No. KM-10 Part No. KM-01

USE ONLY AUTHORIZED

KIRBY SHEAR PINS

KM-02

SERVICE AND ADJUSTMENT

OF HYDRAULIC SYSTEM

SHOULD ONLY BE PERFORMED

BY QUALIFIED PERSONNEL.

IMPROPER ADJUSTMENT COULD

CAUSE SERIOUS INJURY,

DAMAGE TO SYSTEM,

AND VOID WARRANTY.

OR MISSING BOLTS.

REPLACEMENT.

CHECK MONTHLY FOR LOOSE, DAMAGED

AUGER BOLTS MUST BE KEPT TIGHT!

USE ONLY KIRBY AUGER BOLTS FOR

8. MAKE CERTAIN EVERYONE IS CLEAR OF MACHINE BEFORE STARTING ENGINE

LUBRICATE, CLEAN OR UNCLOG MACHINES, UNLESS OTHERWISE SPECIFICALLY

7. USE FLASHING WARNING LIGHTS WHEN OPERATING ON HIGHWAYS EXCEPT

1. KEEP ALL SHIELDS IN PLACE.

WHEN PROHIBITED BY LAW.

OBSERVATION IS PROVIDED.

5. KEEP OFF EQUIPMENT UNLESS SEAT OR PLATFORM FOR OPERATION AND

4. KEEP HANDS, FEET AND CLOTHING AWAY FROM POWER DRIVEN PARTS.

3. WAIT FOR ALL MOVEMENT TO STOP BEFORE SERVICING THE MACHINE.

RECOMMENDED IN THE "OPERATORS MANUAL".

2. STOP ENGINE BEFORE LEAVING OPERATOR'S POSITION TO ADJUST,

6. KEEP ALL OTHERS OFF.

OR OPERATION.

KM 10

MOVING PARTS KEEP

ALL SHIELDS IN PLACE

BEWARE OF

KM 01

VI-MMXII Page 17

REPLACEMENT SAFETY DECALS; (cont.)

Figure K Figure L
DANGER; drive shaft DANGER; if you can read this
Part No. KM-07 Part No. KM-05

Figure K
DANGER; rotating auger
Part No. KM-03

Your best assurance against accidents is a careful and responsible operator. If there is
any portion of this manual or function you do not understand, contact your dealer or Kirby
Manufacturing.

DO NOT WORK ON

WITHOUT DISCONNECTING

POWER SOURCE

KM 07

IF YOU CAN READ

THIS, THE SHIELD

IS NOT IN PLACE

SHUT MACHINE OFF

REPLACE SHIELD

MOVING PARTS-

FAILURE TO HEED

CAN RESULT IN

DEATH

KM-05

ROTATING AUGER

HAVE SPOUT IN UP

POSITION WHEN MIXING

KEEP HANDS AWAY

FAILURE TO HEED

WILL RESUL IN

PERSONAL INJURY

OR DEATH

KM 03

VI-MMXII Page 18

BEFORE OPERATION

Carefully study and understand this manual. Note: it is the responsibility of the owner to train all
current, new and future operators of the equipment. If assistance is needed, please contact Kirby
Manufacturing.

Do not wear loose-fitting clothing which may catch in moving parts.

Always wear protective clothing and substantial shoes.

Keep wheel lug nuts or bolts tightened to specified torque.

Assure that agricultural implement tires are inflated to the proper pressure.

Prior to operating the equipment, give the equipment a visual inspection for any loose bolts, worn
parts or cracked welds, and make necessary repairs. Follow the maintenance safety instructions
included in this manual.

Be sure that there are no tools lying on or in the mixer/feeder.

Do not use the unit until you are sure that the area is clear, especially of children and animals.
Always check inside of mixer prior to starting it up.

Because it is possible that this mixer/feeder may be used in dry areas or the presence of combustibles,
special precautions should be taken to prevent fires and firefighting equipment should be readily
available.

Don’t hurry the learning process or take the unit for granted. Ease into it and become familiar with
your new mixer/feeder.

Practice operation of your mixer/feeder and its attachments. Completely familiarize yourself and
other operators with its operation before using.

Securely attach to towing unit. Use a high strength, appropriately sized hitch pin with a mechanical
retainer.

Do not allow anyone to stand between the tongue or hitch and the towing vehicle when backing up
to the mixer/feeder.

VI-MMXII Page 19

DURING OPERATION

Beware of bystanders, particularly children! Always look around to make sure that it is safe to
start the engine of the towing vehicle or move the unit. This is particularly important with higher
noise levels and quiet cabs, as you may not hear people shouting. NO PASSENGERS ALLOWED

- Do not carry passengers anywhere on, or in, the tractor or equipment, except as required for
operation.

Keep hands and clothing clear of moving parts. Do not clean, lubricate or adjust your mixer/feeder
while it is running.

Be especially observant of the operating area and terrain - watch for holes, rocks or other hidden
hazards. Always inspect the area prior to operation.

Do not operate on steep slopes as overturn may result. Operate up and down (not across)
intermediate slopes. Avoid sudden starts and stops. Pick the most level possible route when
transporting across fields. Avoid the edges of ditches or gullies and steep hillsides. Be extra careful
when working on inclines.

Periodically clear the equipment of hay, feed, twine or other materials to prevent buildup of dry
combustible materials.

Maneuver the tractor or towing vehicle at safe speeds. Avoid overhead wires or other obstacles.
Contact with overhead lines could cause serious injury or death. Allow for unit length when making
turns.

Do not walk or work under raised components or attachments unless securely positioned and
blocked.

Keep all bystanders, pets and livestock clear of the work area.

Operate the towing vehicle from the operator’s seat only. Never stand alongside of the unit with
engine running. Never attempt to start engine and/or operate machine while standing alongside of
unit.

Never leave a running mixer/feeder unattended.

As a precaution, always check the hardware on mixer/feeder prior to operating the equipment.
Correct all problems. Follow the maintenance safety procedures.

FOLLOWING OPERATION

Following operation, or when unhitching, stop the tractor or towing vehicle, set the brakes, disengage
the PTO and all power drives, shut off the engine and remove the ignition keys.

Store the unit in an area away from high traffic areas.

VI-MMXII Page 20

To prevent damage to the equipment and injury to livestock, do not park equipment where it will
be exposed to livestock for long periods of time.

Do not permit children to play on or around the stored unit.

Make sure parked machine is on a hard, level surface and engage all safety devices.

Wheel chocks should be used to prevent unit from rolling.

HIGHWAY AND TRANSPORT OPERATIONS

Keep the brake pedals latched together at all times. Never use independent braking with machine in
tow as loss of control and/or upset of unit can result.

Always drive at a safe speed relative to local conditions and ensure that your speed is low enough
for an emergency stop to be safe and secure. Keep speed to a minimum.

Reduce speed prior to turns to avoid the risk of overturning.

Avoid sudden uphill turns on steep slopes.

Always keep the tractor or towing vehicle in gear to provide engine braking when going downhill.
Do not coast.

Comply with state and local laws governing highway safety and movement of farm machinery on
public roads.

Use approved accessory lighting, flags and necessary warning devices to protect operators of other
vehicles on the highway during daylight and nighttime transport. The use of flashing amber lights is
acceptable in most localities. However, some localities prohibit their use. Local laws should be
checked for all highway lighting and marking requirements.

When driving the tractor and mixer/feeder on the road or highway under 20 MPH (40 KPH) at night
or during the day, use flashing amber warning lights and a slow-moving vehicle (SMV)
identification emblem.

Plan your route to avoid heavy traffic. Be a safe courteous driver. Always yield to oncoming traffic
in all situations, including narrow bridges, intersections, etc.

Be observant of bridge loading ratings. Do not cross bridges rated lower than the gross weight at
which you are operating. Watch for obstructions overhead and to the side while transporting.

Always operate mixer/feeder in a position to provide maximum visibility at all times.

Make allowances for increased length and weight of the mixer/feeder when making turns, stopping
the unit, etc.

VI-MMXII Page 21

PERFORMING MAINTENANCE

Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.

Make sure there is plenty of ventilation. Never operate the engine of the towing vehicle in a closed
building. The exhaust fumes may cause asphyxiation.

Before working on the mixer/feeder, stop the towing vehicle, set the brakes, and disengage the PTO
and all power drives, shut off the engine and remove the ignition keys.

Be certain all moving parts on attachments have come to a complete stop before attempting to
perform maintenance.

Always use a safety support and block the wheels. Never use a jack to support the machine.

Always use the proper tools or equipment for the job at hand.

Use extreme caution when making adjustments.

Never use your hands to locate hydraulic leaks on attachments. Use a small piece of cardboard or
wood. Hydraulic fluid escaping under pressure can penetrate the skin.

When disconnecting hydraulic lines, shut off hydraulic supply and relieve all hydraulic pressure.

Openings in the skin and minor cuts are susceptible to infection from hydraulic fluid. If injured by
escaping hydraulic fluid, see a doctor at once. Gangrene can result. Without immediate treatment,
serious infection and reactions can occur.

Replace all shields and guards after servicing and before moving. After servicing, be sure all tools,
parts and service equipment are removed.

Do not allow grease or oil to build up on any step or platform.

Never replace hex bolts with less than grade five (5) bolts unless otherwise specified.

Where replacement parts are necessary for periodic maintenance and servicing, genuine factory
replacement parts must be used to restore your equipment to original specifications.

Kirby Manufacturing will not be responsible for damages caused using unapproved parts and/or
accessories. This will void your warranty.

If equipment has been altered in any way from original design, Kirby Manufacturing does not accept
any liability for injury or warranty.

A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance
on this mixer/feeder.

VI-MMXII Page 22

2.0 MIXER STRUCTURE AND TRAILER

2.1 Observe for cracks in metal and welds in mixer chamber, trailer frame, and axle assembly and

around discharge door and chute. Re-weld as necessary.

2.2 Observe trailer hitch for

(I) Cracked welds. Re-weld as necessary.
(II) Bent or worn. Replace or repair as necessary.

2.3 Observe that all bolts are in place and that all sets crews are properly seated. Replace or

tighten as required.

2.4 Observe for hydraulic oil leaks. Repair any leaks.

2.5 Trailer mount only. Observe trailer tires:

(I) For cuts or punctures in tires.
(II) Check for proper inflation using pressure gauge.

(fill to the maximum pressure rating shown on side of tire)

2.6 Observe wheel hubs and bearings.

(I) Check for oil seal leaks. Replace if seal leaks.
(II) Check wheel hubs for proper bearing tightness. Tighten as required.
(III) Observe oil level in cap, oil must be level with bottom of filler hole. Fill with proper

lubricant to over flow.

3.0 MAIN AUGERS, SHAFTS, AND BEARINGS

CAUTION! THE MIXER SHALL NOT BE IN OPERATION FOR THE FOLLOWING:

3.1 Observe auger flighting, in mixing chamber

(I) Bent, deformed, or worn to less than 25% of new thickness.
(II) Replace flighting as necessary.
(III) Check blades on mixer replace when worn

3.1 Observe mixing chamber, sides and ends.

(I) Walls and ends should be straight, not bulging in appearance. This condition can result

from over loading or foreign objects present in ration.

(II) Look for signs of excessive wear

3.2 Observe tractor drive line and mixer drive line for bent shafts.
(I) Ensure all shields are in place and operational (sliding without restrictions)

VI-MMXII Page 23

4.0 SPROCKET AND CHAINS, (CROSSFEED)

4.1 Observe chain for properly seating on sprocket. Use caution while observing mixer while in

operation. Look for chain jerking motion, when chain wraps around sprocket. Jerking motion
may indicate:

(I) Misalignment of chain and sprocket. Realign
(II) Worn or loose chain. Replace worn chain.
(III) Loose chain idlers. Reposition and tighten idler.
(IV) Bent shafts. Replace with new shafts.

4.2 Observe sprocket tooth wear pattern.

(I) Tooth worn on sides indicates misalignment. Realign sprocket.
(II) Tooth worn to a sharp point indicates loose or worn chain. Adjust sprockets
(III) Tooth worn to cup at base indicates excessive load on chain. Adjust sprockets

4.3 Observe sprockets for the following.

(I) Main key sheared or shearing. Replace key.
(II) Main set screws loose or missing. Tighten or replace.
(III) Movement or signs of movement of sprockets on shaft. Tighten or replace.
(IV) Alignment - Using a straight bar, insure that both sprocket faces are in full contact with

the edge of the bar.

5.0 GEAR BOXES

5.1 Main planetary drive.

(I) Observe oil level of gearbox reservoirs, use clear view tube on oil reservoir.
(II) Observe for any over-fill oil coming out of the gearbox oil reservoir tank.

5.2 Two speed gearboxes

(I) Observe shaft seals for leaks. Replace seals.
(II) Check for loose bolts that secure gearbox to mounting bracket.
(III) Check for misalignment to other components: U-joints. Shear hub
(IV) Check input shaft, movement indicates worn bearings. Replace.
(V) Check out put shaft for movement, realign and tighten set screws.
(VI) Check to see that the oil is level with the filler plug located on the side of this gearbox.

Fill to overflow.

(VII) Check tightness of gearbox mounting bolts.

Check shifting lever and cables. Adjust cable for optimum engagement in both high and low speed
selections on gearbox.

5.3 For regular service, refer to the “Preventive Maintenance and Lubrication Schedule” located
in Section 8 of the manual.

VI-MMXII Page 24

6.0 DRIVELINES AND POWER TAKEOFFS

6.1 Tractor PTO driveline

(I) Shields must be secured by locking devices
(II) Shields must slide freely.
(III) Observe shields for damage.
(IV) Driveline shafts must slide freely, binding may cause false readings on the scale

system. Lubricate all shaft splines.

(V) U-joints cross & yoke must fit tight in the bearing cups and have zerk fittings for

lubrication.

6.2 Truck mounted mixer PTO’s

(I) Observe for oil leaking around PTO shaft seal. Replace seal.
(II) Check PTO for loose bolts holding PTO to transmission or engine crank shaft. Tighten

bolts.

(III) Check U-joints, bearings, yokes, and set bolts. Replace worn parts and tighten all

bolts.

(IV) Lubricate driveline “U” joints as per the “Preventive Maintenance and Lubrication

Schedule”

6.3 Mixer drive line.

(I) Check for loose or missing set screws or lock collars in pillow block bearings and

driveline yokes. Tighten or replace lock collars set screws.

(II) Check for loose or missing bolts in pillow block bearings. Tighten or replace.
(III) Observe driveline under operation. CAUTION STAY CLEAR OF ALL MOVING

PARTS, DO NOT WEAR LOOSE CLOTHING!!

(IV) Check for vibration, worn bearings, bad U-joint bearings, or bent shaft. Replace worn

or damaged parts.

(V) Observe for linear movement through bearings, this is indicated by unpainted surface of

shaft exposed on each side of bearing locking collar. Realign and tighten loose locking
bolts.

(VI) Observe for loose set screws or PTO shaft not slipping in sleeve, causing end thrust load

on the bearings.

(VII) Check for bent shaft. Replace and grease as per lubrication schedule.

VI-MMXII Page 25

7.0 MAIN HYDRAULIC SYSTEM

STATIONARY AND TRUCK MOUNTED VERTICAL MIXERS

QUICK REFERENCE INFORMATION

Thank you for your investment in a Kirby hydraulic driven mixer. With proper care and service you
can extend the life of the hydraulic system.

Your system is equipped with two (2) Sauer-Sundstrand Series 90 axial piston pumps, two (2)
Parker/VOAC variable displacement hydraulic motors Series V14 and two (2) Fairfield planetary
gearboxes.

In order to ensure hydraulic system efficiency only fresh, clean oil should be added to the hydraulic
tank. ALL hydraulic oil that is added to the system must be filtered through a 10-micron filter to
ensure oil cleanliness. If any lines are damaged, unfastened or replaced, extreme care must be
taken to prevent dirt from entering the hydraulic system. All open lines should be capped. Filter
indicator should be checked regularly and the filters should be replaced if indicated, or as hours of
use require. When replacing the filters always replace O-ring on canister.

Kirby Manufacturing recommends that only authorized Kirby filters be used for replacement. The
filters used must be at least a 10-micron filter. Oil specifications are Pennzoil AW68.

It is critical that proper maintenance and filter changes be made on a regular basis. Warranty is based
on the regular maintenance of your system. Not changing your oil and filters properly and within the
time frame given WILL VOID YOUR WARRANTY. All filters should be kept clean and free of
foreign contaminants when replacing to avoid oil contamination.

All hydraulic filters and all planetary gearbox oil should be changed after the first initial 50 hours
of use. Thereafter, all hydraulic filters should be changed every 500 hours. Use the reservoir filter
gauges, located on the top of the hydraulic fluid reservoir, to help determine when the next filter
change is necessary.

The first oil change on the planetary gearboxes should occur after 50 hours of use. Thereafter, oil
changes should occur every 1,000 hours.

VI-MMXII Page 26

Procedure for changing the oil in the planetary gearbox:

1. First, run unit to warm oil in gear boxes

2. To drain the planetary gearbox oil, place a bucket under the planetary gearbox to catch the

used oil, detach the bottom hose (the other end of this hose goes to the bottom of gear oil
supply reservoir) from the bottom of the gearbox. Let the oil from the gearbox and the bottom
hose drain into the bucket.

3. Take the plug out of the end of the gearbox’s top hose. This is the other hose that hangs down

from the side of the planetary gearbox. Place an air hose to the end of the top hose. Using
compressed air (no more than 20 psi.) gently force the oil out the bottom of the gearbox.
Note: Excessive air pressure could damage the top output seal of the gearbox.

4. To fill the gearbox, re-attach the bottom hose to the bottom of the gearbox.

5. Add (warm) oil through the reservoir fill cap, located on the reservoir, until oil comes out of

the end of the top hose.

6. Re-place plug in top hose and (if needed) add oil until oil reaches fill line on sight glass and

check periodically to ensure that the level is correct.

Recommended oil for this gearbox is PENNZOIL MULTI-PURPOSE GEARLUBE 4140,
GRADE SAE-85W-140 with “EP” (Extreme Pressure) additive (for other oil choices see the
additional specification listed below)

If you have opted for the “Extended Warranty”, you will be provided with oil sampling kits. You
should use these kits when pulling oil samples on your equipment. It is crucial that oil samples be
pulled in accordance to the provided schedule. YOUR WARRANTY WILL BE VOID IF ONE
OIL SAMPLING TEST IS MISSED.

Once your oil sample is sent in and analyzed, the information will then be sent back to you. This
information will provide you with valuable information on the condition and maintenance of your
hydraulic system. It is your (the customer’s) responsibility to maintain the oil cleanliness to the
specifications provided. OIL SAMPLING SHOULD BE DONE WITH EVERY OIL FILTER
CHANGE, INCLUDING THE FIRST 50 HOURS.

After you receive your fluid analysis report, you should check it to ensure that it meets or exceeds
the specifications stated. For hydraulic oil the “cleanliness code” specifications are as follow: Your
hydraulic oil should be in the 18/16/13 range. Any sampling that is lower than this is good; any
sampling that is higher is an indication that your oil is not clean and thus will reduce the life
expectancy of your system. You must immediately change your hydraulic filters and oil. Then run
the unit for 50 hours and take another sample.
ISO CODE MEANING
18/16/13 = # of particles
Particles > 2 microns Particles > 15microns

Particles > 5 microns

VI-MMXII Page 27

If you have opted for the “Extended Warranty”, you will receive all the necessary oil sampling
kits when you receive your equipment. It is the customer’s responsibility to pull the oil samples
and send them in for analysis. All mail charges will be paid by the customer.

At this time, we suggest you buy your next set of change of filters. It will require two (2) in­tank element part # 7954, two (2) charge pump filters # 7956, and two (2) small breather filters
part # 7953 B (located on the side of the filler cap near the top of the hydraulic oil reservoir).
We recommend that you NEVER use paper element filters. Kirby offers a high efficiency, and
high capacity Microglass III type.

Oil temperature, cooling system and low fluid volume shut-down

Your unit is equipped with a hydraulic oil temperature readout (optional read-out) and hydraulic oil
cooling system.

Normal operating temperature range of your system depends on ambient temperature and duty cycle.
The range should vary between 150 and 180 degrees Fahrenheit.

An automatic hydraulic shut-off for the system is set at 190 degrees Fahrenheit. If the hydraulic oil
reaches the 190-degrees mark, the hydraulic system will automatically shut down.

You will still be able to drive your truck (truck mounted models), but the system will not come back
on until the oil cools down. If this failure occurs and you are unable to find the cause, call Kirby
Mfg. Inc 209-723-0778 for further assistance.

Your system has a hydraulic oil cooling system equipped with fan(s), which automatically will turn
on when the oil temperature reaches 120 degrees. The radiator for this system should be cleaned on
a daily basis. NOTE: be careful not to damage cooling fins on radiator when using compressed air
to blow out radiator. You should periodically physically check the fans to ensure they are working
when the hydraulic fluid temperature is above 120 degrees. DO NOT use water for cleaning the
hydraulic cooler.

Your unit is also equipped with a low volume hydraulic sensor in the hydraulic fluid reservoir. If for
any reason there is a loss of hydraulic fluid in the system the unit will automatically shut down. For
truck mounted units with front mounted pumps, the truck engine must not be started. SEVERE

DAMAGE will occur to the hydraulic system if you run the truck engine after the hydraulic
system has automatically shut down.

A check of the system should be made to determine the cause of the low volume shut-down. If for
whatever reason, your unit is not equipped with the “automatic shut-down” feature and you have a
major loss of hydraulic fluid in the system, you must shut down the truck engine immediately or
the hydraulic system will be severely damaged.

VI-MMXII Page 28

GENERAL CHECK LIST

7.1 Observe all fittings, pipes, tubes, and hoses for leakage. Tighten as needed.

7.2 Observe oil level in main tank. On truck mount or stationary units the dipstick capacity allowed

is 95 liters. (25 gallons)

7.3 On tractors, the maximum pump capacity required to operate the mixer is 53 liters per minute

(14 gpm) @ 2200 P.S.I.. The minimum pump capacity required to operate the mixer is 46 liters
per minute (12 gpm) @ 2200 P.S.I..

7.4 Manifold block specification is 53 liters per minute (14 gpm) @ 3000 P.S.I. Caution: do not

exceed these limits.

7.5 Manifold relief valve is factory set @ 2200 P.S.I. for maximum safety to the system.

7.6 Manifold needle valve controls the speed at which the door opens. It may be adjusted as needed.

7.7 Discharge conveyor motor specification, maximum 57 liters per minute (15 gpm) @ 1700 P.S.I.

7.8 Discharge conveyor motor under normal operation requires a minimum of 46 liters per minute

(12 gpm) to a maximum of 53 liters per minute (14 gpm) to provide adequate unload speed. The
speed is controlled through the crossfeed flow control valve located on the mixer.

7.9 Stalling of the discharge conveyor motor may be caused by the loss of oil pressure (P.S.I.) to the

motor, due to incorrect adjustment of relief valve, or worn pump/ motor.

7.10 Slow speed of discharge conveyor motor may be caused by the loss of oil flow from the pump

source to the motor, due to worn pump or restricted flow in the tractor hydraulic system/hydraulic
hoses.

7.11 Truck mount and Stationary mixers have 12-volt solenoid valves to operate conveyor motor and

hydraulic door. Solenoids may be shifted manually by inserting 1/8” shaft into the hole at each
end of solenoid. This method will determine if the 12-volt power supply or the switches are
defective. This method can also be used to determine if the solenoid is struck or otherwise
defective resulting in a problem with the operation of the discharge.

7.12 For service see preventive maintenance and lubrication schedule in Section 8.

VI-MMXII Page 29

8.0 LUBRICATION AND PREVENTATIVE MAINTENANCE

8.1 Main auger bearings.

(I) Each planetary gearbox (located under the augers) has a top bearing that need lubrication.

Lubricate these bearings from the grease bank zerks located on the sides of the mixer.
Lubricate these bearings every 140 hours!

(II) Check to see that all grease lines and grease zerks are in place and in good working order,

not plugged, loose or kinked.

(III) Pump grease using a standard hand pump one (1) pump for each bearing. Always be sure

the machine is operating and the bearings are rotating to ensure that they take grease.

CAUTION: DO NOT OVER GREASE. THIS SHOULD BE A TWO MAN
OPERATION. ENSURE ALL SAFETY PRECAUTIONS ARE TAKEN.

1.BEWARE OF ALL MOVING PARTS.

2.DO NOT WEAR LOOSE FITTING CLOTHING

3.BEWARE OF THE PTO

8.2 Discharge conveyor bearings.

(I) There are two take-up bearings on the discharge end of the crossfeed conveyor
(II) There are also two flange bearings on the opposite side of the discharge
(III) Both have grease zerk that need greasing once a week
(IV) Check that all grease lines and grease zerks are in place and in good working order, not

plugged, loose or kinked.

(V) Pump grease using a standard hand pump grease gun 3 to 4 times for each bearing.

Always be sure the machine is operating and the bearings are rotating to ensure that they
take grease. Caution: Excessive grease will blow out the bearing seals. DO NOT

OVER GREASE. THIS SHOULD BE A TWO MAN OPERATION. ENSURE ALL
SAFETY PRECAUTIONS ARE TAKEN

1.BEWARE OF ALL MOVING PARTS.

2.DO NOT WEAR LOOSE CLOTHING

3.BEWARE OF THE PTO

8.3 Power takeoff. U-joints and slip sleeves.

(I) Follow safety procedures. DO NOT service while the tractor is running or the PTO is

engaged or in motion.

(II) Key should be removed from tractor or truck before attempting to grease the PTO, U-

Joints & Yokes.

(III) U-joints (crosses and yokes) must be tight in the bearing cups.
(II) Bearings are greased through zerk grease fittings. Pump grease using a standard hand

pump grease gun until you observe grease coming out of ALL FOUR CUPS OF THE
U-JOINT bearings.

8.4 Check all safety shields and ensure that all are in place.

VI-MMXII Page 30

LUBRICATION SCHEDULE

(Unless stated differently in this manual use the below chart as a general lubrication
schedule/guideline when performing preventative maintenance on your equipment)

PM

SERVICE

1

st

50

Hours

Every

140

Hours

Every

200

Hours

Every

500

Hours

Every
1000

Hours

Every 3
Months

Every 6
Months

Every

12

Months

Change oil in

All gearboxes

X X

(2)

X

(2)

(1)

Pull gearbox oil

sample for analysis

X X

(2)

X

(2)

Change hyd. Oil &

Send in samples

X

(1)

Pull hydraulic oil

sample for analysis

X

X

(3)

X

(3)

Grease top

Planetary Bearing

X

Change hydraulic

oil filters

X

X

(3)

X

(3)

Grease all

Mixer bearings

X

Grease PTO, Drive

Line & Slip Sleeve

X

Check out

Mixer

X

Repack

Wheel bearings

X

NOTE: For a more detailed Preventative Maintenance (PM) Schedule refer to the
“Maintenance Schedule Checklist” located at the end of this chapter.

(1)

If you have opted for the three (3) year “Extended Warranty Policy” on all major components, it

is required that you sample oils on the frequencies stated in the “Extended Warranty Policy” section
of this manual. This is necessary to not void the “Extended Warranty Policy” (see the “warranty

section” of this manual for more details). Even if you have not chosen the “Extended Warranty
Policy”, it is “best practices” to perform regular oils sampling and analysis for proper maintenance

of the equipment.

(2)

1,000hrs or 6 months whichever comes first.

(3)

500hrs or 3 months whichever comes first.

VI-MMXII Page 31

LUBRICANT TYPES:

COMPONENTS

LUBRICATE

NAME

LUBRICATE

TYPE

LUBRICATE

GRADE

PLANETARY

GEARBOX OIL

(IMPORTANT!!)

SEE CHOICES

A: 1,2, or 3

BELOW

SEE CHOICES

A: 1,2, or 3

BELOW

SEE CHOICES

A: 1,2, or 3

BELOW

PLANETARY

GEARBOX TOP

BEARING GREASE

SEE CHOICE

B:

BELOW

SEE CHOICE

B:

BELOW

SEE CHOICE

B:

BELOW

BEARINGS AND

DRIVE LINE YOKES

GREASE

PENNZOIL

AW

NLGI #2

TWO SPEED

SHIFTABLE

GEARBOX OIL

SEE CHOICES

A: 1,2, or 3

BELOW

SEE CHOICES

A: 1,2, or 3

BELOW

SEE CHOICES

A: 1,2, or 3

BELOW

HYDRAULIC
SYSTEM OIL

(TRUCK ONLY)

PENNZOIL

AW

68

HYDRAULIC MOTOR

SPLINES

(TRUCK ONLY)

SEE CHOICE

C:

BELOW

SEE CHOICE

C:

BELOW

SEE CHOICE

C:

BELOW

A. PLANETARY GEARBOX OIL CHOICES:

(ALSO, USE THIS GEAR OIL IN RIGHT ANGLE, TEE AND
TWO SPEED GEARBOXES)

1.) Mobil ........Mobilube SHC 75W-90

2.) Chevron.....Chevron RPM Synthetic Gear Lubricant SAE 75W-90

3.) Texaco......Texaco Syn-Star GL 75W-90

4.) Texaco …Texaco multigear EP SAE 85W-140

* IMPORTANT !!: All gearbox oils MUST have an EP (“Extreme Pressure”) additive.

B. PLANETARY GEARBOX TOP BEARING GREASE:
** Use an NLGI Grade 2 grease with an EP (“Extreme Pressure”) additive.

C. COUPLING GREASE:

Texaco Coupling grease, CPS number 221912
Use when mating male and female splined shafts and coupling to reduce “fretting” of spline
material.
Areas of application:

- between PTO spline connections

- between hydraulic motor splines and planetary input splines

PROCEDURE FOR SAMPLING AND CHANGING OILS:

The following information pertains to changing and sampling the oils in both the gearboxes and the
hydraulic circuit (trucks only) on the mixer.

VI-MMXII Page 32

Note: Always make sure to change and sample oil immediately after the equipment has been in
operation. This will ensure that the oils are warm which will allow them to flow more freely when
being drained. Also, this will ensure that any particles that are in the oil will be in suspension while
pulling an oil sample. ALWAYS PARK EQUIPMENT ON A LEVEL SURFACE WHEN

CHANGING OIL AND CHECKING OIL LEVELS.

I. GEARBOXES:
A. Planetary Gearboxes, (truck and trailer):
Draining gearbox:

1. Locate gearbox oil reservoir on outside of unit.

2. Wipe hose end and fitting clean below oil

reservoir.

3. Place drain pan on the ground under oil

reservoir.

4. Remove cap at end of the high-level fill hose

hanging down beside gearbox.

5. Remove hose from bottom of reservoir and

drain, (this hose is used for draining and
filling).

6. While oil is draining out, 30 seconds, then

capture a sample in the cleaning sample bottle.

7. Cap sampling bottle and completely fill out information sheet.

Filling gearbox:

1. Fill gearbox via the reservoir hose. Note: Since

gear oil is thick and doesn’t flow freely, an oil

dispensing pump system is needed when re­filling oil. Dispensing pump pressure should
never exceed 10 psi, so seals are not damaged.

2. IMPORTANT: gearbox is full only when oil

starts to flow from the “high level” fill hose, do
not run mixer until oil is seen coming out of

“high level” fill hose.

3. At this point, stop adding oil to the reservoir and

observe “high level” fill hose.

4. When the excess oil has stop flowing from the “high level” fill hose SECURELY replace

cap.

5. Reconnect hose to bottom of reservoir.

6. Check oil level on gearbox reservoir, (the oil level in the reservoir should be located at

approximately the middle of the reservoir, add oil if needed).

7. Run equipment, recheck oil levels and check for leaks.

8. You have now successfully completed the oil changing process.

9. IMPORTANT: Recheck oil levels daily in reservoirs over the next week period to ensure

proper oil levels are maintained.

cap @ end of “high
level” fill hose

Gearbox Reservoir

Reservoir
Fill level

planetary
gearbox

VI-MMXII Page 33

B. Two Speed Manual Shift Gearbox, (optional on trailer only):

Draining gearbox:
Step

1. Locate drain plug on bottom of gearbox

2. Wipe area clean around drain plug

3. Place drain pan under gearbox drain plug

4. Remove drain plug from bottom of gearbox.

5. While oil is draining out capture sample in clean

sampling bottle

6. Cap sampling bottle and completely fill-out

information sheet

7. SECURELY replace plug when last of oil has

drained from gearbox

C. Two Speed Manual Shift Gearbox, (optional on trailer only):

Filling gearbox:
Step

1. Remove fill plug on side of gear box, (this plug is in

the middle of the gearbox).

2. Fill gearbox through the fill plug hole, (Note:

warm oil will flow quicker).

3. Continue filling until oil starts to flow from fill

hole.

4. Replace plug and wipe excess oil from area.

5. Run equipment and recheck oil levels and check for

leaks.

Drain plug

Fill plug

VI-MMXII Page 34

II. HYDRAULIC SYSTEM, (truck mount only):

BOTTLE SAMPLING PROCEDURE :

1.

A representative oil sample should be
drawn directly after the shut down before
the filter.

2.

Check whether the thread of the pump (1)
is clean, if not please use a lint- free cloth.

3.

The sample can be taken quickly through
the dip-stick opening. Please estimate the
required tube length (use the dip-stick) and
cut the end to an angle of approximately
45°.

4.

Release the aluminum knurled screw (2) on
the pump (1) so that you can insert the tube
through the whole of the knurled screw.

5.

Tighten the knurled screw (2). So the tube
(6) will be fixed to the seal (3). The system
is sealed now.

6.

Screw the open sampling bottle (5) on the
"VAMPIRE" pump (1).

7.

Carefully clean the sample taking tube to
avoid sample contamination.

8.

Insert the end of the sampling tube through
the inlet into the oil. The tube should not
touch the bottom of the oil tank or oil pan.

9.

Always hold the sampling bottle in a
vertical position (see picture).

10.

Start pumping the oil into the bottle. Stop pumping early enough to prevent
contamination of the pump by overflowing the bottle. Leave 1 cm of the
bottle unfilled to allow the oil being shaken.

11.

Loose the knurled screw to release the vacuum and remove the tube from
the pump.

12.

Unscrew the bottle and close it with the cap (4).

VI-MMXII Page 35

Maintenance Schedule; (for trailer mounted vertical mixer)

Maintenance Schedule

equipment: vertical mixer (trailer mount)

frequency:

100 hours, (approximately 1 week intervals); (UNLESS STATED OTHERWISE BELOW)

MAJOR AREAS

1. CUSTOMER INFO.

minor areas item description check-off

follow-up
required
(y/n)

general 1 speak with equipment operators

2 speak with maintenance technicians

2. HYDRAULIC SYSTEM

minor areas item description check-off

follow-up
required
(y/n)

general 1 check for leaks; (hoses, fittings, seals, etc)

2 check oil levels, fill if needed (after pulling samples)
3

check pressure bypass settings & record (where applicable)

4 check for worn hoses & loose fittings
5 start mixer and check general operating parameters
6 check operations of hydraulic cylinders & motors

3. MECHANICAL SYSTEM

minor areas item description check-off

follow-up
required
(y/n)

general 1

are all guards in place, (notify customer if not)

2 start mixer and listen for unusual noises
3 look for worn/broken parts
4 lubricate all grease zert fittings and/or points of lubrication
5 check drive line shear pin

planetary gearbox 1

check oil levels (daily), fill if needed; (pull oil sample and

change oil every 1000 hrs, 1st oil change at 50 hrs)

2 pull and identify oil samples, (send out for testing)
3 is oil clear and free of contamination
4 grease top bearing every 140 hours

90 degree &
"Tee" gearbox

1

check oil levels, fill if needed; (pull oil sample and

change oil every 1000 hrs, 1st oil change at 50 hrs)

2 grease bearings; (2 locations per gear box)

augers 1 check backlash & tightness, (rotate auger back & forth)

2 check for damage & wear on flighting
3 check knives for wear & tightness

main tub 1 check wear on inside of tub, (floor & walls)

2 check stainless seams and wear (where applicable)
3 check door operations, adjust if needed & lubricate

VI-MMXII Page 36

Maintenance Schedule; (for trailer mounted vertical mixer), con’t

NOTE: It is suggested to make copies of this “Maintenance Schedule” form to assist with
performing routine maintenance inspection of the equipment. This will also serve as a
retention record of all safety and maintenance inspections.

4 check hay brake operations

cross conveyor 1 check for wear on chain assembly

2 check for wear on flooring
3 check drive system
4 check conveyor take-ups and adjust if needed
5 check operations of cross conveyor slide

two speed gear box

1 check yokes for tightness, (check set screws)
2 check oil levels, fill if needed (after pulling sample)
3 check shift pressures & record (where applicable)
4 check shift linkage adjustment & tighten (where applicable)
5 check tightness of gearbox mounting bolts

PTO 1 check and grease shaft, (check set screws & locking collar)

4. WEIGH SYSTEM

minor areas item description check-off

follow-up
required
(y/n)

general 1 check operations of scales

2 check for rotation of load ceils
3 check for damaged wiring

. 4 check and clean load ceil mounting "V" brackets

5 check local support/truck frames for cracks
6 check to see if load cells are loose (i.e. not carrying the load)

5. TEST MIXER'S OPERATIONS

minor areas item description check-off

follow-up
required
(y/n)

general 1 "run-in" mixer for a period of time (15min+) to insure smooth

operations. Walk around equipment and inspect all
components for smooth operations

ADDITIONAL NOTES AND COMMENTS:

AFTER SERVICE IS COMPLETED; WRITE SERVICED DATE WITH YOUR INITIALS ON A STICKER AND
PLACE ON UNIT NEXT TO SERIAL NUMBER ID PLATE.

VI-MMXII Page 37

Maintenance Schedule; (for truck mounted vertical mixer)

Maintenance Schedule

equipment: vertical mixer (truck mount)

frequency:

100 hours; approximately 1 week intervals; (UNLESS STATED OTHERWISE BELOW)

Customer ___________________________ Location

__________________

Date service performed Hours on truck

___________________________ Hours on unit

__________________

Equipment ser. no. ___________________________ Service technician

__________________

MAJOR AREAS

1. CUSTOMER INFO.

minor areas item description check-off

follow-up
required
(y/n)

general 1 speak with equipment operators

2 speak with maintenance technicians

2. HYDRAULIC SYSTEM

minor areas item description check-off

follow-up
required
(y/n)

general 1 check for leaks; (hoses, fittings, seals, etc)

2

pull and identify oil samples, (every 500 hrs )

3 check oil levels, fill if needed
4

change all oil filters, (every 500 hrs )

5

change hydraulic oil, (every 4000 hrs.; approx. 1 year)

6

check pressure bypass (relief) settings & record

7 check for worn hoses
8 start mixer and listen for unusual noises
9 start mixer and check general operating parameters

10

check driveline to pumps; (lubricate yokes every 8 hrs)

( a needle lube gun fitting is needed)
11 check operations of hydraulic actuators
12 check and record pressures on pump (w/ load & w/o load)
13 check and record pressures on motor (w/ load & w/o load)
14

clean heat exchanger (radiator) on hydraulic system (daily)

3. MECHANICAL SYSTEM

minor areas item description check-off

follow-up
required
(y/n)

general 1 are all guards in place, (notify customer if not)

2 start mixer and listen for unusual noises
3 look for worn/broken parts
4 lubricate all grease zert fittings and/or points of lubrication

planetary gearbox 1

check oil levels (daily), fill if needed; (pull oil sample and

change oil every 1000 hrs, 1st oil change at 50 hrs)

2 if applicable, identify oil samples; (send out for testing)
3 is oil clear
4 grease top bearing every 140 hours

VI-MMXII Page 38

Maintenance Schedule; (for truck mounted vertical mixer), con’t

NOTE: It is suggested to make copies of this “Maintenance Schedule” form to assist with
performing routine maintenance inspection of the equipment. This will also serve as a
retention record of all safety and maintenance inspections.

augers 1 check backlash & tightness, (rotate auger back & forth)

3 check for damage & wear on flighting
4 check knives for wear & tightness

main tub 1 check wear on inside of tub, (floor & walls)

2 check stainless seams and wear
3 check door operations, adjust if needed & lubricate
4 check hay brake operations

cross conveyor 1 check for wear on chain assembly

2 check for wear on flooring
3 check drive system
4 check conveyor take-ups and adjust if needed
5 check operations of cross conveyor slide

4. WEIGH SYSTEM

(mechanical)

minor areas item description check-off

follow-up
required
(y/n)

1 check operations of scales
2 check for rotation of load cells and tighten locking screw
3 check for damaged wiring

. 4 check and clean load cell mounting "V" brackets

5 check local support/truck frames for cracks
6 make sure 7/8" bolt in load mounting bracket is loose

ADDITIONAL NOTES AND COMMENTS:

AFTER SERVICE IS COMPLETED; WRITE SERVICED DATE WITH YOUR INITIALS ON A STICKER
AND PLACE STICKER ON UNIT NEXT TO SERIAL NUMBER ID PLATE.

NOTE: The above maintenance program covers the operation of the mixer and does not include truck maintenance checks
or safety checks, (other than guarding).

VI-MMXII Page 39

9.0 ELECTRONIC SCALES AND LOADCELLS

CAUTION: DO NOT WELD ON EQUIPMENT. Scales must be disconnected from power

source and/or battery before welding to prevent damage to micro-processor and strain gauges.

Observe (4) bolts on each load cell stabilizer bracket. They should move freely. Battery or 12 volt
power supply must have a minimum of 12 volt-15volt for satisfactory operation of scale. SEE
SCALE MANUAL FOR PROPER OPERATION.

Battery terminals, connections must be clean and corrosion free and kept tightened.

Loose connection to power or ground will interfere with scale.

Observe J-Box, load cell cables, and power cords for cuts, hanging loose or pulled too tight at the
terminals and for loose connections. Correct these conditions.

CAUTION: DO NOT EXPOSE OPEN WIRES, J-BOX OR SCALE INSTRUMENTS TO
DIRECT FORCE OF WATER. All entry points are water resistant, but must not be subjected to

direct force of water.
Scale instruments are very dependable, but microprocessors are sensitive to electrical interference.

(I) For stationary mixer operated from commercial power, be sure to confirm that the power

source is stable.

(II) Check to eliminate the power supply as the source of a scale problem. To do this connect

the scale directly to a separate charged 12 volt vehicle battery. If the scale problem goes
away, the power source is the problem.

(III) This method may also be used to trace or isolate many other glitches from unknown

sources.

CAUTION: SCALE REPAIRS ARE BEST ACCOMPLISHED BY TRAINED AND
QUALIFIED SCALE REPAIR PERSONNEL.

CAUTION: ELECTRICAL MOTORS, POWER SUPPLIES, AND CONTROL CABINETS
MUST BE REPAIRED BY QUALIFIED SERVICE ELECTRICANS.

** NOTE: SEE APPENDIX FOR ADDITIONAL INFORMATION

VI-MMXII Page 40

10.0 EQUIPMENT OPERATIONS

Pre-Startup Check List (Ensure key is out of ignition and unit is not running)

Before operating your Kirby Mixer, make sure the following have been checked: Take appropriate
action to correct any deficiencies.

Truck Mount

• Check that all guards are in place and secure

• Visually inspect all hydraulic lines for wear, fitting tightness and any leaks

• Check hydraulic fluid level in hydraulic tank

• Visually inspect inside of mixer chamber for loose or missing blades, clear of any

foreign objects. If lined with stainless steel liners, check for wear

• Oil levels on planetary gearbox are at the proper levels

• Hydraulic tank filter gauge reads green

• Charge pump filter glass ball at top reads green

• Front discharge door is closed

• Rear door that it is closed

• Check if hay stops are fully out, or at proper insertion

Trailer Mount

• Check that all guards are in place and secure

• PTO lock collar of the mixer is properly locked into place on the output PTO of the

tractor

• PTO guard is installed, PTO is on and shows no signs of damage

• Hydraulic lines are installed to the tractor’s hydraulic remotes

• Visual inspect inside of mixer chamber for loose or missing blades, clear of any

foreign objects. If lined with stainless steel liners, check for wear

• Oil levels on planetary gearbox are at the proper levels

• Visually inspect for any leaks from gearboxes

• Tires have proper inflation (fill to maximum pressure rating shown on side of tire)

• Front discharge door is closed

• Rear door is closed

• Check if hay stops are fully out, or at proper insertion

Loading/Discharging Instructions

IMPORTANT - Idle engine speed down before engaging the Power Take Off (P.T.O) or engaging

hydraulic augers by switch or T lever. Failure to do so could result in damage to the drive system.

Check operation of the following:

• Front door opens and closes

• Rear door (if equipped) opens and closes

• “Discharge Conveyor” chain turns on and off

• “Conveyor Slide” (if so equipped) slides in and out

• Turn on scales and “0” balance or check procedure appropriate for your scale type and

model (scale owner’s manual)

VI-MMXII Page 41

• Trailer mount: ensure that the two speed shifts from high to low and ensure you are in low

gear (slowest auger speed) to mix the ration (see section in this manual on two speed
shifting procedure)

• WHEN MIXING WITH A TRAILER MOUNT MIXER ALWAYS MIX IN LOW SPEED

SETTING ON THE GEARBOX.

The average mixing cycle is from 3 to 5 minutes with normal rations for a thorough and accurate
mix. If possible, some mixing time can occur while traveling from the loading/mixing area to the
feeding area. The correct length of time for your application will be found by experimentation.

The length cut of the hay you put into the mixer will be determined primarily by the following:

• Quality and type of hay

• Hay stops in or out

• How many and the sharpness of the cutting blades on your augers

• The speed of the augers (direct relationship with Engine RPM )

• Length of mixing time

Recommended RPM of mixer in a stationary position for mixing of ration (ensure all brakes are set
when loading mixer)

Truck mount: 1,500 to 1,800 RPM truck engine speed
Trailer mount: 1,600 to 1,800 RPM tractor engine speed

- PTO speed 900 RPM; for tractors with the larger“1000 RPM PTOs”

- PTO speed 540 RPM; for tractors with the smaller“540 RPM PTOs”

Load hay first with mixer running at recommended RPM. If after a load you have determined that
you hay needs to be cut shorter, you may want to check the hay stops and start with pushing in one
hay stop for a finer cut. If you are not satisfied with the cut length push in the second hay stop and
check the RPM of the power source.

Always remove all twine, wire or wrappings from the bales before loading into the mixer.

NEVER THROW HAY BY HAND FROM THE STACK OR A PLATFORM INTO THE
MIXER! The possibility of falling into the Mixer could result in serious injury or death.

Always use a loading device for all commodities loaded into the mixer.

You may continue to add the commodities with the recommendation of the following:

• Balance of grains or commodities keeping fragile commodities towards the end of the mix

• Concentrates or other dry ingredients of small quantity should be added to the middle of the

loading sequence

• Silage, green chop, or other high moisture commodities

• Add wet ingredients last (water, whey, animal fat, molasses, liquid supplements )

Inspection of the mix may be made on the platform or ladder of the mixer. Caution should be taken
that only one person at a time is viewing the load. Only stand on mixer platform or ladder while

mixer is stationary, (Never climb higher than the platform or ladder allow). Never stand/ride
on the platform or ladder while mixer is being moved.

VI-MMXII Page 42

NOTE: Whenever possible, leave augers running while traveling from the loading/mixing area to
the feeding area. This will minimize packing of the feed mixture.
On trucks mounted mixers, this can be done by not pulling the speed control handle all the way to
the “OFF” position and leaving it a little forward of the “OFF” position.
On trailer mounted mixers, this can be done by finding the best gear that will give you the desired
ground speed you want, while at the same time allowing you to leave the PTO running at the slowest
speed possible with 2 speed gearbox in low speed.

Discharging Instructions

The discharge rate of your mixers ration is controlled by three items:

- the amount that the discharge door is opened

- auger speed

- conveyor speed.

The conveyor should be running any time that the discharge door is opened to dispense the load.
You may vary the speed of the discharge conveyor with the one-to-ten flow control. Adjustment of
discharge speed setting will allow an even discharge of your ration.

On truck mounted units, the truck engine should be operated between 1500 and 1800 RPM to provide
adequate hydraulic oil to operate the conveyor and door controls, and for the most effective mixer
operation.

After you have engaged the tractor PTO when starting to discharge a full load, the engine of the
tractor should be operating at 1800 RPM and the mixer should be in low gear. When 6,000 lbs. of
mix or less are in your mixer, shift two speed gear box on mixer into high speed for a quicker clean
out, (maintain 1800 RPM on tractor’s engine).

TWO SPEED SHIFTING PROCEDURE, (TRAILER MOUNTS ONLY)

ALWAYS STOP THE PTO WHEN SHIFTING THE TWO-SPEED GEARBOX

The shift feature of this two-speed reducer is accomplished by sliding splines in and out of mesh.
For this reason the reducer must be shifted while in the static or non-rotating mode (PTO off ). An
isolator spring is incorporated in the design to act as a cushion should splines meet head to head in
the static mode. The spring allows the piston to complete its travel without overloading the spline
tips and also provides the acceleration necessary to engage the splines once slight rotation is
accomplished. For this reason the lower the PTO shaft acceleration or start up speed, the better the
chance for a completed shift will be.

• To make a shift you should first lower the engine speed to low idle speed and

disengage the PTO shaft.

• Activate the toggle switch in the cab of the tractor or shift the manual cable lever to

initiate a shift with the engine at low idle and PTO off.

• Engage the PTO slowly and look for a complete shift.

If a ratcheting sound is heard, then a shift was not completed. No harm will be done to the
box because the spring controls the forces seen by the splines.

VI-MMXII Page 43

Retry the shift sequence following the instructions above maintaining a low engine speed and
insuring PTO is off. When the shift is completed then increase the engine speed until the
desired speed is reached.

TWO SPEED SHIFTING, (TRUCK MOUNTED MIXER AND STATIONARY MIXER)

Your Kirby truck mount / stationary hydraulic drive mixer has a two speed hydraulic motor coupled
to each of the planetary gearbox drive of your mixing augers.

The speed of the auger is determined by two factors, one is rpm of the truck and the other is pressure
required by the hydraulic system to keep the augers turning.

Once you have discharged the load to a weight that produces less than 3,125psi in the hydraulic
circuit the augers will automatically shift back to high speed to assist with a faster clean-out.

If your truck is mixing at a RPM of 1800 rpm, your augers will be turning approximately 40 RPM.
This is with an empty load and minimum pressure needed to turn the augers. If you were to load
your hay first into the mixer the augers would be turning at approximately 40 RPM for faster cutting
action. Once your load reaches a predetermined pressure (3,125psi) the augers will shift down to
half the speed, (approximately 20 RPM). The above pressure is the pressure that the hydraulic circuit
experiences while in operation. This will reduce your power requirements and still give you an
excellent mix.

VI-MMXII Page 44

DRAWING NO

DESCRIPTION

LP-001

LINERS, STAINLESS STEEL

LP-002A

AUGER DRIVE ASSEMBLY, LP800 TRAILER

LP-002B

AUGER DRIVE ASSEMBLY, LP1000-LP1400 TRAILER

LP-002C

AUGER DRIVE ASSEMBLY, TRUCK

LP-002D

AUGER & GEARBOX SELECTION

LP-003A

MIXER BODY OPTIONS

LP-003B

MIXER BODY OPTIONS - I

LP-003C

MIXER BODY OPTIONS - II

LP-004A

CROSSFEED. 36” HYDRAULIC CHAIN

LP-004B

CROSSFEED TAKE-UP COMPONENTS

LP-005

CROSSFEED, DUAL, 36” HYDRAULIC CHAIN

LP-006

CHAIN, 36” CROSSFEED w/ FLATBAR

LP-007

CRADLE, CORSSFEED

LP-008A

TRAILER, TANDEM AXLE

LP-008B

SUSPENSION, TANDEM RUNNING GEAR

LP-009A

TRAILER, SINGLE POINT TANDEM AXLE

LP-009B

SUSPENSION, 900 SERIES SINGLE POINT, 50K

LP-010A

TRAILER, SINGLE AXLE

LP-010B

AXLE ASSEMBLY, 10-HOLE ON 11 ¼” BC

LP-011

TRAILER, LP STEERABLE AXLE

LP-012

AXLE ASSEMBLY, 8-HOLE ON 8 ¾” BC

LP-013

HITCH ASSEMBLY OPTIONS

LP-014

SUBFRAME, TRUCK MOUNT

LP-015A

DRIVE ASSEMBLY, 2-SPEED TRAILER

LP-015B

GEARBOX, 2-SPEED OPTIONS-I

LP-015C

GEARBOX, 2-SPEED OPTIONS-II

VI-MMXII Page 45

DRAWING NO

DESCRIPTION

LP-016

DIRECT DRIVE ASSEMBLY, TRAILER

LP-017

DRIVELINE, HYDRAULIC TRUCK, PUMP

LP-018A

LADDER OPTIONS

LP-018B

COLLER ASSEMBLY

LP-019A

HRDRAULIC CIRCUIT, TRUCK SIDE DOOR

LP-019B

HYDRAULIC CIRCUIT, TRUCK CROSSFEED

LP-020

TANK, HRDRAULIC 65 GALLON

LP-021

COOLER & TANK ASSEMBLY

LP-022

COOLER MOTOR ASSEMBLY

LP-023A

SOLENOID MANIFOLD ASSEMBLY, TRUCK

LP-023B

HRDRAULIC SET-UP, TRAILER

LP-024A

PUMP & MOTOR ASSEMBLY, FRONT MOUNT

LP-024B

PUMP ASSEMBLY, FRONT MOUNT

LP-025A

PUMP & MOTOR ASSEMBLY, REAR MOUNT

LP-025B

PUMP ASSEMBLY, REAR MOUNT

LP-026

FOLDING SPOUT, HYDRAULICS

LP-027A

ELECTRICAL SCHEMATIC, VERTICAL TRUCK – I

LP-027B

ELECTRICAL SCHEMATIC, VERTICAL TRUCK – II

LP-027C

ELECTRICAL SCHEMATIC, VERTICAL TRUCK – III

LP-028

TRUCK CAB COMPONENTS

8

7

6

5

4

3

2

1

ITEM NO.

F

E

QTY.

1 2

6 2

3 2

4 2

PART NUMBER

391068L-SDR

391068R-SDR

392106L-SSTL

392106R-SSTL

5 1 391018

6 1

391018-24IN

DESCRIPTION

SIDE DOOR, SIDE & END WALL - LH

SIDE DOOR, SIDE & END WALL - RH

SEPARATOR, SIDE DOOR - LH

SEPARATOR, SIDE DOOR - RH

FLOOR LINER, 20" AUGER PIPE

FLOOR LINER, 24" AUGER PIPE

LP - VERTICAL SIDE DOOR

ITEM NO.

6 2

2 2

3 2

4 2

QTY.

PART NUMBER

391068R

391068L

391089L

391089R

5 1 391018

6 1

391018-24IN

LP - VERTICAL END DOOR

DESCRIPTION

END DOOR, SIDE & END WALL - RH

END DOOR, SIDE & END WALL - LH

SEPARATOR, END DOOR - LH

SEPARATOR, END DOOR - RH

FLOOR LINER, 20" AUGER PIPE

FLOOR LINER, 24" AUGER PIPE

F

E

6

5 6

56

4

3

D

1

6

3

4

D

2

2

C

1

C

4

3

4

3

6

6

B

B

NOTES:

UNLESS OTHERWISE SPECIFIED

1 - ON SIDE DOOR UNITS, SPECIFY NUMBER OF DOORS AND LOCATION ON UNIT.

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

6

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

LINERS, STAINLESS STEEL

PART NUMBER

SIZE

C

SCALE: 1:24

WEIGHT:

LP-001

1196.005 lbs

1

A

REV.

SHEET 1 OF 1

8

7

6

5

4

3

2

1

ITEM NO.

1 2

2 2 7423

3 2

4 2 9612

F

5 2 9605

6 2 9614

7 2

8 2 9250

9 2 11310

10

11

12

NOTE: AUGER FLIGHTS NOT SHOWN

13

14

E

15

QTY.

2

4

2

2

2

2

PART NUMBER

SEE NOTES

6 PNTX-S

9669A

7964A

10643-8-8

10643-6-6

1_2 GG-S

8-8 VTX-S

7291S

DESCRIPTION

AUGER ASSEMBLY

GEARBOX, PLANETARY, COMER

3/8" MJIC PLUG

UNION 1/4" COMP

TUBE, COPPER, 1/4"OD x 20" LG.

FITTING, TUBE CONNECTOR- 1/4" OD x 1/8" M NPTF

1/4" POLYPROPYLENE TUBING

COUPLER, STRT. 1/8" NPTF

GREASE ZERK, STR. 1/8" M NPTF

OIL RESERVOIR, GEARBOX

HOSE END, STRT. 1/2" FM JIC, SWIVEL

HOSE END, STRT. 3/8" x 3/8" FM JIC SWIVEL

FITTING, COUPLING, STRT. 1/2" FM NPTF

FITTING, 45° ELBOW, 1/2" M JIC x 1/2" M NPTF

AIR BREATHER- 3/8" NPTF

F

E

16

17

18

19

1

20 26

21 26

22

23

24

25

D

30 29

26

27

28

29 56

30 30

31

31153332

31 15 33 32

2

32

33

34

17 16 18

171618

35

2

4 G6X-S

2 9611

2

2

4F42EDMXS

8-8 CTX-S

10550

10592

8 10742

8 10762

2 391211

2

2

2

2

13943-6-6

6-8 FTX-S

7429D

7421F

10553

7421A

2

2

6-6 GTX-S

6-6 F4OMXS

2 8766

2

2

451TC-6-RL

451TC-8-RL

FITTING, STRT, 1/8" FM NPTF x 1/4" FM JIC, SWIVEL

UNION, 90°, 1/4" COMP x 1/8" NPTF

FITTING, 1/4" M JIC x 1/8" M BSPP

FITTING, 90°, 1/2" M JIC x 1/2" M NPTF

NUT, 5/8" NC

BOLT- 5/8" NC GR8 x 4" LG.

NUT, NYLOCK- 7/8" NF

BOLT- 7/8" NF GRD.8 x 3" LG.

COMER MOUNTING AND SPACER ASSEMBLY

HOSE END, 90°, 3/8" x 3/8" FM JIC, SWIVEL

FITTING, STR, 3/8" MJIC x 1/2" MNPTF

OIL SEAL, COMER, FRONT

OIL SEAL, COMER, REAR

WASHER- 5/8" LOCK

BOLT, M16-2.0 x 60MM, 10.9 COMER

FITTING, STRT, 3/8" M JIC x FM NPTF

FITTING, STRT, 3/8" M JIC x 3/8" M BSPP

TUBE ASSY, 90°, 3/8" TUBE

HOSE, HYDRAULIC, 3/8" (CUT TO LENGTH)

HOSE, HYDRAULIC, 1/2" (CUT TO LENGTH)

D

C

21 20 29

C

212029

252625 26

NOTES:

7

6

9

4 5

45

7

6

9

1 - SEE TABLES ON DRAWING NO. LP-002D FOR
AUGER AND GEARBOX SELECTION.

UNLESS OTHERWISE SPECIFIED

24 24

8

B

23 22 2322

10

13

27

28

14

34 34

27

28

14

8

B

10

13

11

A

35 11 19

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

19

11 35

3

11

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

AUGER DRIVE ASSEMBLY,

LP800 TRAILER

PART NUMBER

SIZE

C

SCALE: 1:32

WEIGHT:

LP-002A

1141.836149 lbs

1

SHEET 1 OF 1

A

REV.

8

7

6

5

4

3

2

1

ITEM NO.

1 2

2 2

3 2

4 2 9612

F

5 2 9605

6 2 9614

7 2

8 2 9250

9 2 11310

10

11

12

NOTE: AUGER FLIGHTS NOT SHOWN

13

14

E

15

QTY.

2

4

2

2

2

2

PART NUMBER

SEE NOTES

7429/7430

6 PNTX-S

9669A

7964A

10643-8-8

10643-6-6

1_2 GG-S

8-8 VTX-S

7291S

DESCRIPTION

AUGER ASSEMBLY

GEARBOX, PLANETARY, COMER

3/8" MJIC PLUG

UNION 1/4" COMP

TUBE, COPPER, 1/4"OD x 20" LG.

FITTING, TUBE CONNECTOR- 1/4" OD x 1/8" M NPTF

1/4" POLYPROPYLENE TUBING

COUPLER, STRT. 1/8" NPTF

GREASE ZERK, STR. 1/8" M NPTF

OIL RESERVOIR, GEARBOX

HOSE END, STRT. 1/2" FM JIC, SWIVEL

HOSE END, STRT. 3/8" x 3/8" FM JIC SWIVEL

FITTING, COUPLING, STRT. 1/2" FM NPTF

FITTING, 45° ELBOW, 1/2" M JIC x 1/2" M NPTF

AIR BREATHER- 3/8" NPTF

F

E

16

17

18

19

1

20

21

22

23

30 31

24

25

D

26 12

27 12

28 24

29 24

30 24

31 24

32

2

2

1_2 x 3_8 PTR-S

4 G6X-S

2 9611

2

2

2

2

2

2

4F42EDMXS

8-8 CTX-S

13943-6-6

6-8 FTX-S

7429D

7421F

2 392029

10820A

10802

7429C

7429B

7429A

10748

2

451TC-6-RL

FITTING, REDUCER, 1/2" M NPTF x 3/8" F NPTF

FITTING, STRT, 1/8" FM NPTF x 1/4" FM JIC, SWIVEL

UNION, 90°, 1/4" COMP x 1/8" NPTF

FITTING, 1/4" M JIC x 1/8" M BSPP

FITTING, 90°, 1/2" M JIC x 1/2" M NPTF

HOSE END, 90°, 3/8" x 3/8" FM JIC, SWIVEL

FITTING, STR, 3/8" MJIC x 1/2" MNPTF

OIL SEAL, COMER, FRONT

OIL SEAL, COMER, REAR

MOUNTING PLATE ASSEMBLY

BOLT, 1" NC GR8 x 3" LG.

NUT, 1" NC NYLON LOCK

NUT, NYLOCK, M24 x 3.0

BOLT, SHCS, M24 x 3.0 x 90 MM LG.

BOLT, M22 x 1.5 x 60 MM LG.

WASHER, LOCK- 7/8"

HOSE, HYDRAULIC, 3/8" (CUT TO LENGTH)

D

2

33

2

451TC-8-RL

HOSE, HYDRAULIC, 1/2" (CUT TO LENGTH)

18 17 19

181719

15 16

1516

C

2928

29 28

NOTES:

UNLESS OTHERWISE SPECIFIED

C

212221 22

1 - SEE TABLES ON DRAWING NO. LP-002D FOR

7

6

9

4 5

45

25 25

8

B

27

26

27

26

10

32 32

13

23

24

23

24

14

11

33 11 20

12

12

20

11 33

3

7

11

14

6

13

AUGER AND GEARBOX SELECTION.

9

8

B

10

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

AUGER DRIVE ASSEMBLY,

LP1000 - LP1400 TRAILER

PART NUMBER

SIZE

C

SCALE: 1:32

WEIGHT:

LP-002B

1770.065583 lbs

1

SHEET 1 OF 1

A

REV.

8

7

6

5

4

3

2

1

ITEM NO.

1 2

2 2

3 2 7433

4 2 392252

F

5 2

6 4

7 2

8 2

9 2

10

11

12

NOTE: AUGER FLIGHTS NOT SHOWN

13

14

E

15

QTY.

PART NUMBER

SEE NOTES

192043COM-TRK

7964A

10643-8-8

1_2 GG-S

8-8 VTX-S

1_2 x 3_8 PTR-S

2

2

7291S

8 CTX-S

2 192059

2

2

7422F

8 FTX-S

8 10552

DESCRIPTION

AUGER ASSEMBLY

MOUNT, PLANETARY G.B. AUGER

GEARBOX, COMER, 53.1:1

COMER TRUCK PLANETARY MOUNT

OIL RESERVOIR, GEARBOX

HOSE END, STRT. 1/2" FM JIC, SWIVEL

FITTING, COUPLING, STRT. 1/2" FM NPTF

FITTING, 45° ELBOW, 1/2" M JIC x 1/2" M NPTF

FITTING, REDUCER, 1/2" M NPTF x 3/8" F NPTF

AIR BREATHER- 3/8" NPTF

FITTING, 90°, 1/2" M JIC x 3/8" M NPTF

HOLD DOWN PLATE

DRAIN TUBE, 1/2" x 90° x 40" LG.

FITTING, STRT, 1/2" M JIC x 3/8" M NPTF

WASHER, FLAT- 5/8"

F

E

2524

25 24

12 12

16

17

18 46

19 46

20

21

1

22 12

23 12

171615

D

2

17 16 15

2

24

25

26

8 10553

8 10579

10618

10556

2

2

8 XHBU-S

8 FNTX-S

10820A

10802

2 10808

2

2

NOTES:

7433E

451TC-8-RL

UNLESS OTHERWISE SPECIFIED

WASHER- 5/8" LOCK

BOLT 5/8" NC GR-8 X 2 1/2"

BOLT, SHCS, 5/8" NC x 8" LG.

NUT, NYLOCK- 5/8" NC

FITTING, STRT, 1/2" M JIC x 1/2" TUBE

END CAP, 1/2" FM JIC

BOLT, 1" NC GR8 x 3" LG.

NUT, 1" NC NYLON LOCK

WASHER 1" LOCK

BOLT, HEX, M24 x 3.0 x 50 MM LG.

HOSE, HYDRAULIC, 1/2" (CUT TO LENGTH)

D

10

10

9

9

1 - SEE TABLES ON DRAWING NO. LP-002D FOR
AUGER AND GEARBOX SELECTION.

18 19

1819

C

14 14

C

33

13

11

6

B

11

6

B

5

4

26

22 23 2223

7

8

6

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

20

21

4

5

26

7

8

6

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

Notes:

DRAWN BY:

DESIGNED BY:

APPROVED BY:

8-11-17

8-11-17

DATE

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

AUGER DRIVE ASSEMBLY,

TRUCK

PART NUMBER

SIZE

C

SCALE: 1:32

WEIGHT:

LP-002C

3936.484596 lbs

1

SHEET 1 OF 1

A

REV.

8

7

6

5

4

3

2

1

ITEM NO.

AUGER BLADES SOLD SEPARATELY

1 7774

2 10647

3 10730

F

PART NUMBER

DESCRIPTION

BLADE, VERTICAL AUGER

NUT, 3/4" NC, NYLOCK

BOLT, FLTHD SOCKET, 3/4" NC X 3" LG.

F

3

E

E

1

AUGER, SEE NOTE-1

D

D

DETAIL A

2

A

C

C

GEARBOX, SEE NOTE-1

B

B

NOTES:

UNLESS OTHERWISE SPECIFIED

1 - SEE TABLE ABOVE FOR AUGER AND GEARBOX SELECTION,
OTHER VARIATIONS MAY EXIST.

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

AUGER AND

GEARBOX SELECTION

PART NUMBER

SIZE

C

SCALE: 1:12

WEIGHT:

LP-002D

2790.041763 lbs

1

A

REV.

SHEET 1 OF 1

8

7

6

5

4

3

2

1

ITEM

NO.

QTY.

1 2

FRONT

11

2 1 8267

3 4 7928

F

REAR

4 8 7929

5 2

6 2

7 1 192021

8 1

9 1

B

FRONT

E

10

11

12

3

1 6536

4

PART

NUMBER

392007R1

SEE NOTE-1

7964A

SEE NOTE-1

SEE NOTE-1

4719L

SEE NOTE-1

DESCRIPTION

DISCHARGE DOOR ASSEMBLY

CYLINDER, 3" x 30"

CLEVIS PIN, CYLINDER

CLIP, CLEVIS PIN

CHOP GATE

OIL RESERVOIR, GEARBOX

INDICATOR, DISCHARGE DOOR

REMOTE DISPLAY, RD 2500V

REMOTE DISPLAY, LED, RD 4000

FEED LIGHT, LED

BELTING, RUBBER- 9/16" x 10" x ?" LG.

DEFLECTOR LIGHT ASSEMBLY

F

E

REAR

13

2

SEE NOTE-1

TAIL LIGHT ASSEMBLY

A

11

7

9

8

D

D

4 3

2

10

C

C

1

13

12

5

10

6

B

B

DETAIL B

DETAIL A

NOTES:

1 - SEE DRAWING NO. LP-003B AND LP-003C FOR OPTIONS AND PART NUMBERS.

UNLESS OTHERWISE SPECIFIED

Notes:

A

NOTE: UNIT SERIAL # NEEDED

NAME

MCCLURE

2

FOR ALL PART ORDERS

8

7

6

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

PART NUMBER

SIZE

C

SCALE: 1:50

MIXER BODY

OPTIONS

LP-003A

WEIGHT:

9226.760 lbs

1

A

REV.

-

SHEET 1 OF 1

8

7

6

5

4

3

2

1

ITEM NO.

F

E

QTY.

PART NUMBER

1 1 21204

2 1

SEE NOTES

3 1 10175

4 2 9080

5 2 9084

DESCRIPTION

BRACKET, REMOTE DISPLAY MOUNTING

REMOTE DISPLAY, RD 2500V

THUMB SCREW, 3/8" NC x 1" LG.

SCREW, RD HD MACH. 12-24NC x 3/4" LG.

NUT, HEX, MACH. 12-24 NC

2

1

ITEM NO.

QTY.

PART NUMBER

1 1 5317

2 1 5319

3 1 5316

4 4 10110

5 4 10098

6 4 10090

7 4 10099

DESCRIPTION

REMOTE DISPLAY, LED, RD 4000

CABLE, RD4000 REMOTE, 33 FT. LG.

VISOR, SST, W/SREWS, RD4000

BOLT- 5/16" NC GRD.5 x 1" LG.

WASHER, LOCK- 5/16"

NUT, HEX, 5/16" NC

WASHER, FLAT, 5/16"

ITEM NO.

1 1

2 1 191065

3 1

4 1 10578

5 1 10556

NOTES:

QTY.

PART NUMBER

392014-1

5935C

CLIP, HAIR PIN, 1/8" x 1 3/4"

BOLT- 5/8" NC GR5 x 2 1/2" LG.

UNLESS OTHERWISE SPECIFIED

DESCRIPTION

CHOP GATE ASSEMBLY

CHOP GATE PIN

NUT, NYLOCK- 5/8" NC

1 - TO ORDER COMPLETE ASSEMBLY, USE PART NO. 392014.

3

F

E

NOTES:

UNLESS OTHERWISE SPECIFIED

5

1 - TO ORDER COMPLETE ASSEMBLY WITH DISPLAY,

2

CABLE AND VISOR, USE PART NO. 5314.
2 - TO ORDER COMPLETE ASSEMBLY WITH DISPLAY,
CABLE, XMTR, RCVR AND VISOR, USE PART NO. 5315.

4

D

6547

4

1

D

3

5

C

NOTES:

UNLESS OTHERWISE SPECIFIED

C

1 - TO ORDER COMPLETE ASSEMBLY WITH DISPLAY
AND CABLE, USE PART NO. 5204.
2 - TO ORDER COMPLETE ASSEMBLY WITH DISPLAY,
CABLE, XMTR AND RCVR, USE PART NO. 5205.

3

B

B

1

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

2

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

PART NUMBER

SIZE

C

SCALE: 3:8

MIXER BODY

OPTIONS - I

LP-003B

WEIGHT:

41.445 lbs

1

A

REV.

-

SHEET 1 OF 1

8

7

6

5

4

3

2

1

ITEM NO.

F

E

QTY.

PART NUMBER

1 1 391110

2 1 4680

3 1

4 1

4682A

4688A

5 1 4703

6 1 4681

7 2 10032

DESCRIPTION

MOUNT PLATE, CLEARANCE LIGHT

LIGHT, CLEARANCE, 2" RND RED, 12V

GROMMET, RUBBER, 2" RND LIGHT

DEFLECTOR MOUNT, 2" RND LIGHT

CONNECTOR PLUG, 2-WIRE PRONG

LIGHT, CLEARANCE, 2" RND AMBER, 12V

SCREW, PH, SELF TAP, #10 x 3/4" LG.

5

ITEM NO.

1 1 21248

2 1 4704

3 1 4695

4 1 4690

1

QTY.

PART NUMBER

DESCRIPTION

LIGHT BRACKET, 4" ROUND

TAIL LIGHT,4" RND RED, 12V

CONNECTOR PLUG, 3-WIRE PRONG

GROMMET, RUBBER, 4" RND LIGHT

F

E

4

1

3

7

D

D

C

C

3

2

6

OPTIONAL LIGHT COLOR

B

4

B

DEFLECTOR LIGHT

2

TAIL LIGHT

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-15-17

8-15-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

PART NUMBER

SIZE

C

SCALE: 3:4

MIXER BODY

OPTIONS - II

LP-003C

WEIGHT:

2.496 lbs

1

A

REV.

-

SHEET 1 OF 1

8

7

6

5

4

3

2

1

ITEM NO.

F

E

QTY.

1 1

PART NUMBER

392027Mc

2 1 391055

3 1 391056

4 2 2073

5 1 391051

6 1 391121

7 1 391200

8 1 392030

9 1 5654

10

11

2 4125

2 3693

DESCRIPTION

RAM MOUNT PLATE

DRIVE SHAFT

IDLER SHAFT

BEARING, 4-HOLE FLANGE, 1-1/4" I.D.

RAM MOUNT

TAKE-UP PLATE

EXCESS WIPER

CHAIN ASSEMBLY

PIANO HINGE, 31" LG.

GUARD PIN

KEY, SQ. 3/8" x 2 1/2" LG.

26

11

ITEM NO.

12

13

14

15

16

17 10

18

19

20

21

22

13

14

QTY.

PART NUMBER

2 3687

2 2105

2 7925

1

7879B

1 3694

10398

2 10416

1 7965

1 2742

1 2746

1 6704

24 28

DESCRIPTION

KEY, SQ. 1/4" x 2" LG.

BEARING, TAKE-UP 1-1/2"

CYLINDER, HYDRAULIC, 2" x 6"

KEY, WOODRUFF- 1/4" x 1"

KEY, SQ. 3/8" x 1 1/4" LG.

WASHER, LOCK- 1/2"

BOLT- 1/2" NC GRD.5 x 1 3/4" LG.

MOTOR, HYDRAULIC

SPROCKET, 50-B-18 x 1.00" I.D.

SPROCKET, 50-B-18 x 1.50" ID

CHAIN, #50-2 CON-LINK

ITEM NO.

23

24

25

26

27

28

29

30

31

32

33 10

QTY.

PART NUMBER

1 6703

4 7928

1 8245

2 27048

2 27080

8 11215

9 10181

9 10178

5 10170

8 10412

10390

DESCRIPTION

CHAIN, 50-2 DRIVE (.95 FT LG.)

CLEVIS PIN, CYLINDER

CYLINDER, HYDRAULIC 2" x 18"

SPROCKET, FLOOR DRIVE - D667X

SPROCKET, 1-1/4" ID - D667X

COTTER PIN, 3/16" x 2 1/2" LG.

BOLT- 3/8"-16 NC GRD.5 x 1"

WASHER, 3/8" LOCK

NUT- 3/8" NC

BOLT, CARRIAGE- 1/2" NC x 1 3/4" LG.

NUT 1/2" NC

F

E

26

2116

13

2

6

29 30

1 5

2322

25

2015

D

D

14

24 28

19

2428

7

18 17 33

C

4

33 17 32

C

29 30 31

B

8

313029

9

B

3

12

27

10

NOTES:

UNLESS OTHERWISE SPECIFIED

331732

4

1 -SEE DRAWING NO. LP-004B FOR CROSSFEED TAKE-UP COMPONENTS.

Notes:

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

6

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

CROSSFEED, 36"

HYDRAULIC CHAIN

PART NUMBER

SIZE

C

SCALE: 1:12

WEIGHT:

LP-004A

950.613 lbs

1

A

REV.

-

SHEET 1 OF 1

8

7

6

5

4

3

2

1

ITEM NO.

F

E

QTY.

PART NUMBER

1 1 8074

2 1 7892

3 2

4 1

5 1

6 2

1_4 HP-S

1/2 x 1/8 PTR-S

6-8 FTX-S

10643-6-6

7 1 11312

8 1

9 3

10

2

1_2 x 3_8 PTR-S

7296BB

6-6 CTX-S

DESCRIPTION

RELIEF VALVE BODY

RELIEF VALVE, 1/2"

FITTING, PLUG, HEX HEAD, 1/4" NPTF

FITTING, REDUCER, 1/2" M NPTF x 1/8" FM NPTF

FITTING, STR, 3/8" MJIC x 1/2" MNPTF

HOSE END, STRT. 3/8" x 3/8" FM JIC SWIVEL

ZERK, GREASE, 90° x 1/8" NPTF

FITTING, REDUCER, 1/2" M NPTF x 3/8" F NPTF

BREATHER, 3/8" NPTF

FITTING, 90°, 3/8" M JIC x 3/8" M NPTF

ITEM NO.

11

12

13

14

15

16

2

17

18

1

5 13

19

20

QTY.

2

PART NUMBER

13743-6-6

3 8684

2

1

2

2

2

13943-6-6

6 JTX-S

6-6 F6X-S

7897A

6-6 FTX-S

2 10017

2 10009

3

451TC-6-RL

DESCRIPTION

HOSE END, 45°, 3/8" FM JIC x 3/8" HOSE, SWIVEL

CLAMP, SINGLE HOSE, 3/8"

HOSE END, 90°, 3/8" x 3/8" FM JIC, SWIVEL

FITTING, TEE, 3/8" MALE JIC

FITTING STR SWIVEL, 3/8" FJIC X 3/8" MNPTF

CHECK VALVE 3/8" C600S

FITTING, STRT. 3/8" MNPTF x 3/8" MJIC

BOLT, HEX, 1/4" NC x 3/4"

WASHER, LOCK- 1/4"

HOSE, HYDRAULIC, 3/8" (CUT TO LENGTH)

F

E

10

11

89

74

20 12

3

D

16 15 17 6

D

931819

14

CROSSFEED SHOWN

16

FOR REFERENCE

12

6

20

12

C

13

15

C

17

20

9 11 10

B

B

NOTES:

UNLESS OTHERWISE SPECIFIED

1 - TAKE-UP COMPONENTS USED ON ALL CROSSFEEDS.

Notes:

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

6

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

9-18-17

9-18-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

CROSSFEED TAKE-UP

COMPONENTS

PART NUMBER

SIZE

C

SCALE: 1:8

WEIGHT:

LP-004B

324.342 lbs

1

A

REV.

-

SHEET 1 OF 1

8

7

6

5

4

3

2

1

ITEM

NO.

1 1

2 1 391056

3 2 2073

4 2 3693

F

5 2 3687

6 1 391051

7 1 391121

8 2 391200

9 2 27080

10

E

QTY.

PART NUMBER

392027Mc

2 27048

F

RAM MOUNT PLATE

IDLER SHAFT

BEARING, 4-HOLE FLANGE, 1-1/4" I.D.

KEY, SQ. 3/8" x 2 1/2" LG.

KEY, SQ. 1/4" x 2" LG.

RAM MOUNT

TAKE-UP PLATE

EXCESS WIPER

IDLER SPROCKET, D667X

DRIVE SPROCKET, D667X

ITEM

NO.

11

12

13

14

15

16

17

18

19

20

QTY.

PART NUMBER

1 392030

2 2105

2 7925

1

7879B

1 3694

1 7965

1 2742

1 2746

1 6704

1 6703

12 13

F

CHAIN ASSEMBLY

BEARING, TAKE-UP 1-1/2"

CYLINDER, HYDRAULIC, 2" x 6"

KEY, WOODRUFF- 1/4" x 1"

KEY, SQ. 3/8" x 1 1/4" LG.

MOTOR, HYDRAULIC

SPROCKET, 50-B-18 x 1.00" I.D.

SPROCKET, 50-B-18 x 1.50" ID

CHAIN, #50-2 CON-LINK

CHAIN, 50-2 DRIVE (.95 FT LG.)

21 24

ITEM

NO.

21

22

23

24

25 10

26 10

27

28

29

30

QTY.

PART NUMBER

4 7928

1 391055

1 8245

8 11215

10398

10390

2 10416

4 10181

4 10178

8 10412

F

CLEVIS PIN, CYLINDER

DRIVE SHAFT, 36" CROSSFEED

CYLINDER, HYDRAULIC, 2" x 18"

COTTER PIN, 3/16" x 2 1/2" LG.

WASHER, LOCK- 1/2"

NUT 1/2" NC

BOLT- 1/2" NC GRD.5 x 1 3/4" LG.

BOLT- 3/8"-16 NC GRD.5 x 1"

WASHER, 3/8" LOCK

BOLT, CARRIAGE- 1/2" NC x 1 3/4" LG.

F

E

10

4

28 29

7

22

1 6

1815

12

23

2019

D

1714

13

21 24

D

8

16

27 25 26

C

C

262530

3

B

11

23

B

262530

NOTES:

UNLESS OTHERWISE SPECIFIED

1 -SEE DRAWING NO. LP-004B FOR CROSSFEED TAKE-UP COMPONENTS.

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

6

9 5

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

CROSSFEED, DUAL, 36"

HYDRAULIC CHAIN

PART NUMBER

SIZE

C

SCALE: 1:12

WEIGHT:

LP-005

lbs

1

A

REV.

-

SHEET 1 OF 1

8

7

6

5

4

3

2

1

ITEM NO.

QTY.

1 2 6762

2 1 392030

F

E

2

PART

NUMBER

DESCRIPTION

C-77 CHAIN - PIN & KEY

CHAIN ASSEMBLY

F

E

D

D

1

C

C

CROSSFEED CHAIN

W / FLATBAR

B

NOTES:

UNLESS OTHERWISE SPECIFIED

B

1 - CROSSFEED CHAIN TYPE IS C-77 CHAIN.

Notes:

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

6

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

CHAIN, 36" CROSSFEED

W/FLATBAR

PART NUMBER

SIZE

C

SCALE: 1:4

WEIGHT:

LP-006

41.28 lbs

1

A

REV.

-

SHEET 1 OF 1

8

7

6

5

4

3

2

1

ITEM NO.

1 2 7797

2 2 10025

3 2 391051

F

E

QTY.

PART NUMBER

DESCRIPTION

CHAN., UHMW- 1/4" x 2" x 1 3/8" x 61 1/4" LG.

SCREW, TORQUE SELF TAP, 1/4" NC x 1 1/4" LG.

RAM MNT. LOW PROFILE CROSSFEED

ITEM NO.

QTY.

PART NUMBER

1 1 7797

2 1 7797

3 2 10025

4 2 391051

DESCRIPTION

CHAN., UHMW- 1/4" x 2" x 1 3/8" x 54 3/4" LG.

CHAN., UHMW- 1/4" x 2" x 1 3/8" x 61 1/4" LG.

SCREW, TORQUE SELF TAP, 1/4" NC x 1 1/4" LG.

RAM MNT. LOW PROFILE CROSSFEED

F

E

3

4

1

2

D

D

1

1

3

4

C

C

3

2

3

2

B

NOTES:

1 - FOR A LEFT OR RIGHT HAND CROSSFEED,
TO ORDER COMPLETE CRADLE ASSEMBLY, USE PART NO. LP-6002.

UNLESS OTHERWISE SPECIFIED

NOTES:

UNLESS OTHERWISE SPECIFIED

1 - FOR A DUAL DIRECTION CROSSFEED,
TO ORDER COMPLETE CRADLE ASSEMBLY, USE PART NO. LP-6005.

B

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-10-17

8-10-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

CRADLE, CROSSFEED

PART NUMBER

SIZE

C

SCALE: 1:10

WEIGHT:

LP-007

266.428 lbs

1

A

REV.

-

SHEET 1 OF 1

8

7

6

5

4

3

2

1

ITEM NO.

F

E

QTY.

PART

NUMBER

1 1 5863

2 4 5864

3 8 6435

4 4

5299-50k

5 8 5332

6 1 5573

7 1 5574

8 1

SEE NOTE-2

9 1 10211

10

11

12

13

14

15

2 10179

1 10173

4 10742

4 10762

1 21272

1

6530B

DESCRIPTION

SUSPENSION, TANDEM RUNNING GEAR

SPRING, 3-LEAF, 11,000 LBS

TIRE & WHEEL ASSEMBLY

LOAD CELL

LOADCELL PAD

JACK STAND

JACK CRANK

HITCH ASSEMBLY

BOLT, 3/8" NC, GRD-5 x 2-1/2" LG.

WASHER, 3/8" FLAT

NUT, NYLOCK- 3/8" NC

NUT, NYLOCK- 7/8" NF

BOLT- 7/8" NF GRD.8 x 3" LG.

BATTERY HOLD DOWN PLATE

WEATHER STRIP, (4-3/4" LG.)

15

18

DETAIL C

17 16

14

19

F

5

4

5

21

2024

E

16

17

18

19

20

21

22

23

24

25 13

D

1 10178

1 10181

1 22041

4 21313

4 10015

4

21313-2

4 21257

2

SEE NOTE-3

4 10002

5496

WASHER, 3/8" LOCK

BOLT- 3/8"-16 NC GRD.5 x 1"

BATTERY TRAY

MOUNTING PIPE, LOAD CELL, UPPER

SCREW, SET- 1/4" NC GRD.5 x 1" LG.

MOUNTING PIPE, LOAD CELL, LOWER

SPACER, LOADCELL BRACKET

AXLE ASSEMBLY

NUT, NYLOCK- 1/4" NC

STEEL CONDUIT CLAMP- 1/2"

A

25

2

D

3

1

B

C

23

6

C

C

18

8

7

B

6

12

22

B

NOTES:

UNLESS OTHERWISE SPECIFIED

1 - TO ORDER COMPLETE TRAILER ASSEMBLY, USE PART NO. 393004.
2 - SEE DRAWING NO. LP-013 FOR HITCH OPTIONS AND PARTS.
3 - SEE DRAWING NO. LP-012 FOR AXLE ASSEMBLY PARTS.

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

13

11109

DETAIL A

DETAIL B

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

TRAILER, TANDEM AXLE

PART NUMBER

SIZE

C

SCALE: 1:16

WEIGHT:

LP-008A

lbs

1

A

REV.

-

SHEET 1 OF 1

8

7

6

5

4

3

2

1

ITEM NO.

F

E

QTY.

PART

NUMBER

1 2 5852

2 2 5853

3 4

4 4

5864A

5864D

5 4 5855

6 8

7 8

8

16

9 8

10 16

5863C

5852B

5863E

5852A

5863D

DESCRIPTION

TORQUE ARM, ADJUSTABLE

TORQUE ARM, NON-ADJUST

SPRING SEAT, 5" RND x 3/4" HT.

PLATE, BOTTOM, 5" RND AXLE

TOP PLATE HALF RND

U-BOLT- 7/8" NF x 4" CTRS x 10-3/4" LG.

NUT, FLANGED, 1" NF

WASHER, FLAT, 15/16 ID x 1-3/4" OD

BOLT, GRD-8, 1" NF x 5" LG.

NUT, 7/8" NF x 1.156 TALL

RIGHT

SIDE

9 7

TRAILER

REAR

F

E

97

5

9 7

D

2

D

6

3

97

C

4

C

97

TRAILER

10 8

FRONT

LEFT

SIDE

B

B

NOTES:

UNLESS OTHERWISE SPECIFIED

1 - TO ORDER COMPLETE SUSPENSION ASSEMBLY, USE PART NO. 5863.

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

97

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

1

4

9 7

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

Notes:

DRAWN BY:

DESIGNED BY:

APPROVED BY:

8-11-17

8-11-17

DATE

MCCLURE

NAME

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

2

Kirby Mfg Inc.

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

SUSPENSION, TANDEM

RUNNING GEAR

PART NUMBER

SIZE

C

SCALE: 1:7

WEIGHT:

LP-008B

368.324 lbs

1

A

REV.

-

SHEET 1 OF 1

8

7

6

5

4

3

2

1

ITEM NO.

F

E

QTY.

1

13

PART

NUMBER

5496

2 8 6435

3 1 5869

4 1 5573

5 1 5574

6 1 10211

7 1 10173

8 2 10179

9 4 21257

10

11

12

13

14

15

4 21313

4

4

21313-2

5299-50k

8 5332

1 21272

1

6530B

DESCRIPTION

CONDUIT CLAMP- 1/2"

TIRE & WHEEL ASSEMBLY

SUSPENSION, SINGLE POINT, 50K

JACK STAND

JACK CRANK

BOLT, 3/8" NC, GRD-5 x 2-1/2" LG.

NUT, NYLOCK- 3/8" NC

WASHER, 3/8" FLAT

SPACER, LOADCELL BRACKET

MOUNTING PIPE, LOAD CELL, UPPER

MOUNTING PIPE, LOAD CELL, LOWER

LOAD CELL

LOADCELL PAD

BATTERY HOLD DOWN

WEATHER STRIP, (4-3/4" LG.)

15

21

DETAIL A

19 18

14

10

12

11

F

13

13

20 22

E

16

17

18

19

20

21

22

23

24

D

4 10762

4 10742

1 10178

1 10181

4 10015

1 22041

4 10002

2

1

SEE NOTE-3

SEE NOTE-2

BOLT- 7/8" NF GRD.8 x 3" LG.

NUT, NYLOCK- 7/8" NF

WASHER, 3/8" LOCK

BOLT- 3/8"-16 NC GRD.5 x 1"

SCREW, SET- 1/4" NC GRD.5 x 1" LG.

BATTERY TRAY

NUT, NYLOCK- 1/4" NC

AXLE ASSEMBLY

HITCH ASSEMBLY

1

C

D

2

3

B

C

4

A

23

21

24

17

5

B

9

C

B

4

16

NOTES:

1 - TO ORDER COMPLETE TRAILER ASSEMBLY, USE PART NO. 393009.
2 - SEE DRAWING NO. LP-013 FOR HITCH OPTIONS AND PARTS.

UNLESS OTHERWISE SPECIFIED

DETAIL C

768

DETAIL B

3 - SEE DRAWING NO. LP-012 FOR AXLE ASSEMBLY PARTS.

Notes:

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

6

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

NAME

MCCLURE

----

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

TRAILER, SINGLE POINT

TANDEM AXLE

PART NUMBER

SIZE

C

SCALE: 1:18

WEIGHT:

LP-009A

5118.769 lbs

1

A

REV.

-

SHEET 1 OF 1

8

7

6

5

4

3

2

1

ITEM NO.

F

E

QTY.

1 8

2 4

3 8

4 8

5 2

6 2

7 8

8

16

PART

NUMBER

814-00

835-04

836-00

837 00

890-00

TRA-2744

10064-02

10562-00

9 8 10701

10 16

24

8 10648

10400

DESCRIPTION

END PAD, NO HOLE

U-BOLT, CENTER, 1-1/8"-NF, 7" CTRS

NUT, 1-1/8 - 12NF

WASHER, 1-1/8" FLAT

BUSHING, CENTER, 4" I.D.

SPRING ASSEMBLY

U-BOLT, END, 1"-NF, 6" CTRS

NUT, FLANGED, 1"-NF

BOLT, 3/4" NC, GRD-8 x 5" LG.

WASHER, FLAT, 3/4" THRU-HARDENED

NUT, 3/4" NC STEEL LOCK NUT

F

2

5

E

7

24109

D

D

1

C

C

8

34

B

B

6

NOTES:

UNLESS OTHERWISE SPECIFIED

1 - TO ORDER COMPLETE SUSPENSION ASSEMBLY, USE PART NO. 5869.
2 - ALL PARTS LISTED ARE SPECIAL ORDER, ALLOW 3 TO 5 DAYS TO ORDER.

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

NAME

MCCLURE

----

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

SUSPENSION, 900 SERIES

SINGLE POINT, 50K

PART NUMBER

SIZE

C

SCALE: 1:6

WEIGHT:

LP-009B

1273.179 lbs

1

A

REV.

-

SHEET 1 OF 1

8

7

6

5

4

3

2

1

ITEM NO.

F

E

QTY.

PART

NUMBER

1 4 6468

2 4 10015

3 4

5299-50k

4 8 5332

5 4

21313-2

6 4 21313

7 1 10178

8 1 10181

9 1

10

11

1 21272

1 22041

12 13

13

14

15

16

1

1 5573

1 5574

1 10211

6530B

5496

SEE NOTE-2

DESCRIPTION

TIRE & WHEEL

SCREW, SET- 1/4" NC GRD.5 x 1" LG.

LOAD CELL

LOADCELL PAD

MOUNTING PIPE, LOAD CELL, LOWER

MOUNTING PIPE, LOAD CELL, UPPER

WASHER, 3/8" LOCK

BOLT- 3/8"-16 NC GRD.5 x 1"

WEATHER STRIP, (4-3/4" LG.)

BATTERY HOLD DOWN

BATTERY TRAY

CONDUIT CLAMP

HITCH ASSEMBLY

JACK STAND

JACK CRANK

BOLT, 3/8" NC, GRD-5 x 2-1/2" LG.

F

4

6

3

11

8 7

4

5

227

9

10

E

DETAIL A

17

18

19

20

21

22

23

1 10173

2 10179

8 10698

8 10650

8 10658

4 10762

4 21257

NUT, NYLOCK- 3/8" NC

WASHER, 3/8" FLAT

BOLT, 3/4" NC GRD-5 x 5 1/2" LG.

NUT 3/4" NC

WASHER, LOCK- 3/4"

BOLT- 7/8" NF GRD.8 x 3" LG.

SPACER, LOADCELL BRACKET

12

C

24

25

D

26

27

4 10742

8 10659

1

SEE NOTE-3

4 10002

NUT, NYLOCK- 7/8" NF

WASHER, FLAT- 3/4"

AXLE ASSEMBLY

NUT, NYLOCK- 1/4" NC

19 25 20 21

D

1

B

26

C

14

C

A

11

13

15

B

14

24

23

B

22

NOTES:

UNLESS OTHERWISE SPECIFIED

1 - TO ORDER COMPLETE TRAILER ASSEMBLY, USE PART NO. 393007.
2 - SEE DRAWING NO. LP-013 FOR HITCH OPTIONS AND PARTS.
3 - SEE DRAWING NO. LP-010B FOR AXLE ASSEMBLY PARTS.

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

DETAIL C

171816

DETAIL B

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

NAME

MCCLURE

----

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

TRAILER, SINGLE AXLE

PART NUMBER

SIZE

C

SCALE: 1:18

WEIGHT:

LP-010A

3619.002 lbs

1

A

REV.

-

SHEET 1 OF 1

8

7

6

5

4

3

2

1

PART

NUMBER

6215a

SEE NOTE-3

6215B

6215C

10102

10098

DESCRIPTION

SEAL, 10-BOLT HUB

RACE, BEARING, 10-HOLE HUB

BEARING, TAPPERED, 2-3/4" ID, OUTER

GASKET- 10 HOLE HUB OIL CAP

DUST CAP, HUB

CAP, OIL WINDOW

PLUG, OIL CAP WINDOW

BOLT- 5/16' NC GRD.5 x 3/4" LG.

WASHER, LOCK- 5/16"

ITEM NO.

10 10

11 10

12

13

14 10

15 10

16

17

18

19

QTY.

2 6213

2 6214

2

2

2

2

14 15

SEE NOTE-2

ITEM NO.

1 2 6216

2 2 6212

QTY.

3 2 6211

F

4 2

5 2

6 2

7 2

8

9

E

12

12

PART

NUMBER

6069

6067

6070

6068

6210a

6210b

6210c

6210D

DESCRIPTION

SPACER NUT, LH DUAL WHEEL - INNER

NUT, LH DUAL WHEEL - OUTER

BEARING, TAPPERED, 3-1/2" ID - INNER

RACE, BEARING, INNER, 10 HOLE HUB

SPACER NUT, RH DUAL WHEEL - INNER

NUT, RH DUAL WHEEL - OUTER

SPINDLE NUT- INNER

SPINDLE WASHER

SPINDLE NUT- OUTER

WASHER, TAB LOCK, 2-5/8" ID

F

E

D

D

13

SEE NOTE-2

10 11

12

1

C

16

C

19

4

B

NOTES:

UNLESS OTHERWISE SPECIFIED

1 - TO ORDER COMPLETE AXLE ASSEMBLY, USE PART NO. 6219.
2 - FOR HUB ASSEMBLIES, USE PART NO. 6228 AND 6229, PARTS INCLUDED
ARE HUB, BEARINGS, RACES, SEAL, WHEEL BOLTS, AND DUST CAP.
3 - TO ORDER COMPLETE DUST CAP ASSEMBLY, USE PART NO. 6215.

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

2

3

8 9

17

18

B

5

6

7

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

NAME

MCCLURE

----

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

AXLE ASSEMBLY, 10-HOLE

ON 11 1/4" B.C.

PART NUMBER

SIZE

C

SCALE: 1:6

WEIGHT:

LP-010B

604.569 lbs

1

SHEET 1 OF 1

A

REV.

-

8

7

6

5

4

3

2

1

ITEM NO.

F

E

QTY.

PART NUMBER

1 1 22041

2

3 1

11

5496

SEE NOTE-2

4 2 10860

5 2 10802

6 1 5573

7 1 5574

8 1 10211

9 1 10170

10

11

12

13

14

15

2 10179

4 21257

4 21313

4

4

21313-2

5299-50k

8 5332

DESCRIPTION

BATTERY TRAY

STEEL CONDUIT CLAMP- 1/2"

HITCH ASSEMBLY

BOLT- 1" NC GRD.8 x 7" LG.

NUT, 1" NC NYLON LOCK

JACK STAND

JACK CRANK

BOLT, 3/8" NC, GRD-5 x 2-1/2" LG.

NUT- 3/8" NC

WASHER, 3/8" FLAT

BRACKET SPACER

LOAD CELL MOUNTING PIPE (UPPER)

LOAD CELL MOUNTING PIPE (LOWER)

LOAD CELL

LOADCELL PAD

1

17

DETAIL C

23 22

16

12

13

F

15

1514

25 24

E

16

17

18

19

20

21

22

23

24

25

D

1 21272

1

6530B

1 5881

8 6472

4 10762

4 10742

1 10178

1 10181

4 10002

4 10015

BATTERY HOLD DOWN PLATE

WEATHER STRIP, (4-3/4" LG.)

SUSPENSION, STEERABLE AXLE

TIRE & WHEEL, 275/70R-22.5 x 8.25

BOLT- 7/8" NF GRD.8 x 3" LG.

NUT, NYLOCK- 7/8" NF

WASHER, 3/8" LOCK

BOLT- 3/8"-16 NC GRD.5 x 1"

NUT, NYLOCK- 1/4" NC

SCREW, SET- 1/4" NC GRD.5 x 1" LG.

2

A

D

19

18

B

C

6

45

1

C

21

3

B

11

7

C

B

NOTES:

UNLESS OTHERWISE SPECIFIED

1 - TO ORDER COMPLETE TRAILER ASSEMBLY, USE PART NO. LP-9002.
2 - SEE DRAWING NO. LP-013 FOR HITCH OPTIONS AND PARTS.

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

20

6

DETAIL A

9108

Notes:

DETAIL B

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

PART NUMBER

SIZE

C

SCALE: 1:16

TRAILER, LP

STEERABLE AXLE

LP-011

WEIGHT:

6107.862 lbs

1

A

REV.

-

SHEET 1 OF 1

8

7

6

5

4

3

2

1

PART

NUMBER

6215a

SEE NOTE-2

6215B

6215C

10102

10098

6069

DESCRIPTION

SEAL, 10-BOLT HUB

RACE, BEARING, 10-HOLE HUB

BEARING, TAPPERED, 2-3/4" ID, OUTER

GASKET- 10 HOLE HUB OIL CAP

DUST CAP, HUB 10-HOLE

CAP, OIL WINDOW

PLUG, OIL CAP WINDOW

BOLT- 5/16' NC GRD.5 x 3/4" LG.

WASHER, LOCK- 5/16"

SPACER NUT, LH DUAL WHEEL - INNER

ITEM NO.

11 10

12

13

14

15 10

16 10

17

18

19

20

21

QTY.

2 6213

2 6214

1 6209

2

2

2

2

1 6208

15 16

ITEM NO.

1 2 6216

QTY.

2 2 6212

14

F

3 2 6211

4 2

5 2

6 2

7 2

8

9

12

12

10 10

E

PART

NUMBER

6067

6070

6068

6210a

6210b

6210c

6210D

DESCRIPTION

NUT, LH DUAL WHEEL - OUTER

BEARING, TAPPERED, 3-1/2" ID - INNER

RACE, BEARING, INNER, 10 HOLE HUB

HUB, 10-HOLE, 8.75 B.C. RH

SPACER NUT, RH DUAL WHEEL - INNER

NUT, RH DUAL WHEEL - OUTER

SPINDLE NUT- INNER

SPINDLE WASHER

SPINDLE NUT- OUTER

WASHER, TAB LOCK, 2-5/8" ID

HUB, 10-HOLE, 8.75 B.C. LH

F

E

D

1

D

13

21

10 11

12

C

C

17

20

4

2

3

8 9

18

B

B

19

NOTES:

UNLESS OTHERWISE SPECIFIED

1 - TO ORDER COMPLETE AXLE ASSEMBLY, USE PART NO. 6219A.

5

6

2 - TO ORDER COMPLETE DUST CAP ASSEMBLY, USE PART NO. 6215.

7

Notes:

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

6

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

AXLE ASSEMBLY, 10-HOLE

ON 8 3/4" B.C.

PART NUMBER

SIZE

C

SCALE: 1:6

WEIGHT:

LP-012

334.873 lbs

1

SHEET 1 OF 1

A

REV.

-

8

7

6

5

4

3

2

1

ITEM NO.

F

E

QTY.

1 1

2 1

PART

NUMBER

5590B

5590A

3 2 10860

4 2 10802

5 1

6 1

5590D

5590E

DESCRIPTION

CLEVIS, HITCH

HITCH BASE

BOLT- 1" NC GRD.8 x 7" LG.

NUT, 1" NC NYLON LOCK

BOLT, 3/4" NC GRD-8 x 6" LG.

NUT, LOCK- .750-10UNC HEX GR8

56

ITEM NO.

QTY.

1 1

2 1

3 1

4 1 10676

5 2 10860

6 2 10802

7 1

PART

NUMBER

5590G

5590G

5590G

5590A

DESCRIPTION

HITCH CUSHION, NEOPRENE

HITCH V-BLOCK

HITCH, TOP PLATE

BOLT - 3/4" NC GR-5 x 3" LG.

BOLT- 1" NC GRD.8 x 7" LG.

NUT, 1" NC NYLON LOCK

HITCH BASE

ITEM NO.

QTY.

1 1

2 2 11300

3 1

4 1

5 1

6 2 10860

7 2 10802

PART

NUMBER

5591A

5591B

5591F

5591E

DESCRIPTION

HITCH BALL

ZERK, GREASE- 1/4"-28 NF, STRAIGHT

HITCH BUSHING, 1-1/2" Ø PIN

SNAP RING, PULL BULL HITCH

HITCH BUSHING, 1-1/4" Ø PIN

BOLT- 1" NC GRD.8 x 7" LG.

NUT, 1" NC NYLON LOCK

4

F

E

OPTIONAL

5

67

OPTIONAL

4

34

2

D

3

D

56

1

7

2

C

C

1

2 3 1

TO ORDER COMPLETE HITCH ASSEMBLY,

USE PART NO. 5590.

B

OPTIONAL

TO ORDER COMPLETE HITCH ASSEMBLY,

USE PART NO. 5591.

B

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

NAME

MCCLURE

----

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

HITCH ASSEMBLY OPTIONS

PART NUMBER

SIZE

C

SCALE: 1:4

WEIGHT:

LP-013

49.284 lbs

1

SHEET 1 OF 1

A

REV.

-

8

7

6

5

4

3

2

1

ITEM NO.

F

E

QTY.

PART

NUMBER

1 8 5332

2 4

5299-50k

3 8 10553

4 8 10550

5 4 10015

6 4 10002

7 8 10578

8 4 21257

9 4 10762

10

11

12

4 10742

4

21313-2

4 21313

DESCRIPTION

LOADCELL PAD

LOAD CELL

WASHER- 5/8" LOCK

NUT, 5/8" NC

SCREW, SET- 1/4" NC GRD.5 x 1" LG.

NUT, NYLOCK- 1/4" NC

BOLT- 5/8" NC GR5 x 2 1/2" LG.

MIXER UNIT MNT. BRACKET SPACER

BOLT- 7/8" NF GRD.8 x 3" LG.

NUT, NYLOCK- 7/8" NF

LOAD CELL MOUNTING PIPE, LOWER

LOAD CELL MOUNTING PIPE, UPPER

F

E

1

12

2

9

8

D

10

1

11

6 5

D

C

B

C

B

3 4

7

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

PART NUMBER

SIZE

C

SCALE: 1:7

SUBFRAME,

TRUCK MOUNT

LP-014

WEIGHT:

982.319246 lbs

1

A

REV.

SHEET 1 OF 1

8

7

6

5

4

3

2

1

ITEM

NO.

1 2 7429

2 2 3980

QTY.

PART NUMBER

DESCRIPTION

GEARBOX, PLANETARY, COMER

CROSS, U-JOINT, 35R

FRONT

3 2 3941

F

4 1

5 2

40-10060

4105A

YOKE, 55, 20TH-SPLINE 1 3/4" (BALL SHEAR)

YOKE, 35N, 20TH-SPLINE 1 3/4"

YOKE, 55, 20TH-SPLINE 1 3/4"

GEARBOX

F

REAR

6 3 4104

7 5 11311

8 1

9 1

10

11

E

1

1

SEE TABLE

SEE NOTE-1

SEE NOTE-2

SEE NOTE-3

CROSS, U-JOINT, 55R

ZERK, GREASE, 1/8" NPTF x 45°

PTO DRIVELINE, 55CV

DRIVELINE, LP TRAILER REAR

DRIVELINE, LP TRAILER FRONT

GEARBOX, 2-SPEED

GEARBOX

1

1

E

5

7

5

6

6

SEE OPTION

D

TABLE

8

2

10

7

11

3

7

7

D

C

C

2

6

9

4

7

PTO DRIVELINE OPTIONS

B

3

ITEM NO.

QTY.

PART NUMBER

8 1 4100

8 1

8 1

8 1

4100-58"

4100B

4100B-58"

DESCRIPTION

PTO DRIVELINE, 55CV, 1-3/8" x 21 SPLINE, 48" LG.

PTO DRIVELINE, 55CV, 1-3/8" x 21 SPLINE, 58" LG.

PTO DRIVELINE, 55CV, 1-3/4" x 20 SPLINE, 48" LG.

PTO DRIVELINE, 55CV, 1-3/4" x 20 SPLINE, 58" LG.

B

NOTES:

UNLESS OTHERWISE SPECIFIED

1 - TO ORDER COMPLETE DRIVELINE ASSEMBLY, USE PART NO. 242-24474.
2 - TO ORDER COMPLETE DRIVELINE ASSEMBLY, USE PART NO. 262-23261.
3 - SEE DRAWING NO. LP-015B AND LP-015C FOR GEARBOX OPTIONS AND PARTS.

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

8 1

8 1

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

4100C

4100C-58"

DATE

8-11-17

8-11-17

MCCLURE

PTO DRIVELINE, 55CV, 1-3/8" x 6 SPLINE, 48" LG.

PTO DRIVELINE, 55CV, 1-3/8" x 6 SPLINE, 58" LG.

Kirby Mfg Inc.

P.O. BOX 989

MERCED CA 95340

PH [phone]

FINISH:

FX [phone]

SEE BOM

DESCRIPTION

PART NUMBER

SIZE

C

SCALE: 1:8

DRIVE ASSEMBLY,

2-SPEED TRAILER

LP-015A

WEIGHT:

429.344610 lbs

1

NAME

JOB #:

MATERIAL:

MATERIAL P/N:

VENDOR:

VENDOR P/N:

2

A

REV.

SHEET 1 OF 1

8

7

6

5

4

3

2

1

ITEM NO.

F

E

QTY.

PART

NUMBER

1 1 7585

2 1

3 1

4169A

4178A

4 1 4169

5 2

7586G

6 1 10548

7 8 10553

8 1

9 4

10

4

7585C

7586c

7586D

DESCRIPTION

GEARBOX, 2-SPEED

HANDLE, SHIFT CONTROL

CLEVIS, 5/16" PIN

CABLE, 14 FT. PUSH PULL, 2-SPEED SHIFT

OIL SEAL, SHAFT, 2-SPEED

WASHER, 9/16" LOCK

WASHER- 5/8" LOCK

BOLT, M14 x 2.0 x 25MM LG.

BOLT- 16mm-2.0 x 30mm 8.8

BOLT- 16mm-2.0 x 35mm 8.8

ITEM NO.

QTY.

PART NUMBER

1 1 7585

2 1

3 1

4 1

5 2 10181

6 2 10178

7 2 10170

8 4

9 4

10

11

12

13

14

15

2 10031

2 10002

8 10553

1 10548

1

2

LT 50-1-100

ELP-172043

4717A

7586c

7586D

7585C

7586G

DESCRIPTION

GEARBOX, 2-SPEED, MECHANICAL

LINEAR ACTUATOR, 3.9" STROKE

SHIFT ACTUATOR MOUNT ASSEMBLY

SWITCH, DPDT TOGGLE, MOM/OFF/MOM

BOLT- 3/8"-16 NC GRD.5 x 1"

WASHER, 3/8" LOCK

NUT- 3/8" NC

BOLT- 16mm-2.0 x 30mm 8.8

BOLT- 16mm-2.0 x 35mm 8.8

BOLT- 1/4" NC GRD.5 x 1 1/2" LG.

NUT, NYLOCK- 1/4" NC

WASHER- 5/8" LOCK

WASHER, 9/16" LOCK

BOLT, M14 x 2.0 x 25MM LG.

OIL SEAL, SHAFT, 2-SPEED

F

E

16

1 70163921

SWITCH BOX

2

4

4

D

576

3

16

8 12

D

1011

9 7

15

C

2

C

5

1110

15

1413

3

B

86

5

B

1

1

107

912

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

2-23-17

2-23-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

GEARBOX 2-SPEED

OPTIONS - I

PART NUMBER

SIZE

C

SCALE: 1:6

WEIGHT:

LP-015B

90.591987 lbs

1

A

REV.

SHEET 1 OF 1

8

7

6

5

4

3

2

1

ITEM NO.

F

E

QTY.

PART NUMBER

1 1 7597

2 7

3 7

7433A

7433B

DESCRIPTION

GEARBOX, 2-SPEED, SHIFT UNDER LOAD

WASHER, M20 LOCK

BOLT, M20-2.5 x 55 MM LG.

ITEM NO.

1 1 7596

2 1

3 1

4 1

5 2

6 1

7 4 10553

8 4

QTY.

PART NUMBER

7586G

7586M

7596A

7586H

7593B

7586D

DESCRIPTION

GEARBOX, 2-SPEED HYDRAULIC

OIL SEAL, SHAFT, 2-SPEED

OIL SEAL, SHAFT, 2-SPEED

OIL CAP, 2-SPEED

OIL CAP, 2-SPEED

OIL CAP, 2-SPEED

WASHER- 5/8" LOCK

BOLT- 16mm-2.0 x 35mm 8.8

F

32

9 1

7596B

CYLINDER, HYDRAULIC SHIFT

E

5

1

5

D

D

3

2

1

9

6

C

C

4

B

32

87

B

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

GEARBOX 2-SPEED

OPTIONS - II

PART NUMBER

SIZE

C

SCALE: 1:4

WEIGHT:

LP-015C

103.423 lbs

1

A

REV.

SHEET 1 OF 1

8

7

6

5

4

3

2

1

ITEM

NO.

1 2 7430

2 2 3980

3 2 3941

4 1

F

5 3 4104

6 5 11311

7 2 4113

8 2 2161

9 8 10430

10

11

12

13

14

E

15

QTY.

PART NUMBER

40-10060

8 10398

4 10565

8 10390

4 10553

4 10550

2 10016

DESCRIPTION

GEARBOX, PLANETARY, COMER

CROSS, U-JOINT, 35R

YOKE, 35N, 20TH-SPLINE 1 3/4"

YOKE, 55, 20TH-SPLINE 1 3/4" (BALL SHEAR)

CROSS, U-JOINT, 55R

ZERK, GREASE, 1/8" NPTF x 45°

YOKE, 55R, 1-3/4" BORE

BEARING, 4-HOLE FLANGE, 1-1/2" BORE

BOLT- 1/2" NC GR5 x 2 1/2" LG.

WASHER, LOCK- 1/2"

BOLT- 5/8" NC GRD.5 x 1 1/2" LG.

NUT 1/2" NC

WASHER- 5/8" LOCK

NUT, 5/8" NC

SCREW, RD HD, 1/4" NC x 3/4" LG.

ITEM

NO.

16

17

18

19

20

21

22

23

24

25

26

27

28

QTY.

PART NUMBER

2 10009

2 10001

2 3693

4 10183

4 10178

2 10010

1 392165

1

392060c

4 10177

1

1

1

1

SEE NOTE-1

SEE NOTE-2

SEE NOTE-3

SEE TABLE

19

DESCRIPTION

WASHER, LOCK- 1/4"

NUT- 1/4" NC

KEY, SQ. 3/8" x 2 1/2" LG.

SET SCREW, 3/8" NC x 3/8" LG.

WASHER, 3/8" LOCK

WASHER, FLAT- 1/4"

GUARD ASSEMBLY, FRONT DRIVELINE

SHAFT, THRU SHAFT

BOLT 3/8 NC GR5 x 3/4"

DRIVELINE, LP TRAILER REAR

DRIVELINE, LP TRAILER FRONT

THRU SHAFT ASSEMBLY

PTO DRIVELINE, 55CV

FRONT

GEARBOX

1

F

REAR

1

GEARBOX

E

7

6

5

22

SEE OPTION

TABLE

28

D

4

2

2420

6

15 21 16 17

5

D

7

19

3

8

6

C

18

26

C

5

823

6

2

25

18

12 10 9

B

6

3

ITEM NO.

28

28

QTY.

PART NUMBER

1 4100

1

4100-58"

PTO DRIVELINE OPTIONS

DESCRIPTION

PTO DRIVELINE, 55CV, 1-3/8" x 21 SPLINE, 48" LG.

PTO DRIVELINE, 55CV, 1-3/8" x 21 SPLINE, 58" LG.

B

27

NOTES:

UNLESS OTHERWISE SPECIFIED

1 - TO ORDER COMPLETE DRIVELINE ASSEMBLY, USE PART NO. 242-24474.
2 - TO ORDER COMPLETE DRIVELINE ASSEMBLY, USE PART NO. 262-23261.
3 - TO ORDER COMPLETE THRU SHAFT ASSEMBLY, USE PART NO. 392060-R.

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

14 13 11

6

28

28

28

28

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

1

1

1

1

Notes:

DRAWN BY:

DESIGNED BY:

APPROVED BY:

4100B

4100B-58"

4100C

4100C-58"

DATE

8-11-17

8-11-17

MCCLURE

PTO DRIVELINE, 55CV, 1-3/4" x 20 SPLINE, 48" LG.

PTO DRIVELINE, 55CV, 1-3/4" x 20 SPLINE, 58" LG.

PTO DRIVELINE, 55CV, 1-3/8" x 6 SPLINE, 48" LG.

PTO DRIVELINE, 55CV, 1-3/8" x 6 SPLINE, 58" LG.

Kirby Mfg Inc.

P.O. BOX 989

MERCED CA 95340

PH [phone]

FINISH:

FX [phone]

SEE BOM

DESCRIPTION

DIRECT DRIVE

ASSEMBLY, TRAILER

PART NUMBER

SIZE

C

SCALE: 1:8

WEIGHT:

415.194393 lbs

1

LP-016

NAME

JOB #:

MATERIAL:

MATERIAL P/N:

VENDOR:

VENDOR P/N:

2

A

REV.

SHEET 1 OF 1

8

7

6

5

4

3

2

1

ITEM NO.

QTY.

1 1

2 2

4

F

3 3 11300

4 1 4045

5 1 4055

6 2 10183

PART

NUMBER

SEE NOTE-1

SEE DETAIL-A

DESCRIPTION

DRIVELINE, BALANCED, HEAVY DUTY

CROSS, U-JOINT, 5-178X, HEAVY DUTY

ZERK, GREASE- 1/4"-28 NF, STRAIGHT

YOKE, 4H FLANGE- EXTRA HD

YOKE, 1-1/4" x 14 SPLINE

SET SCREW, 3/8" NC x 3/8" LG.

F

TO TRUCK

MOTOR

3

E

E

3

2

6

1

D

2

TO HYDRAULIC

D

PUMP

5

C

C

DETAIL-A

OPTIONAL U-JOINT CROSS

PART NO. 4037

B

B

PART NO. 4039

NOTES:

1 - TO ORDER COMPLETE DRIVELINE ASSEMBLY, USE PART NO. 4049.
SPECIAL ORDER BY LENGTH, ALLOW LONGER LEAD TIME FOR ORDER.

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

UNLESS OTHERWISE SPECIFIED

8

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

7

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

DRIVELINE, HYDRAULIC

TRUCK PUMP

PART NUMBER

SIZE

C

SCALE: 1:2

WEIGHT:

LP-017

25.528 lbs

1

A

REV.

SHEET 1 OF 1

8

7

6

5

4

3

2

1

ITEM NO.

4

1 1 393200

2 1 393025

3

F

3 1 393201

4 1

QTY.

PART NUMBER

SEE NOTE-1

DESCRIPTION

LADDER ASSEMBLY, VERTICAL TRAILER

LADDER w/ COOLER, VERTICAL TRUCK

LADDER ASSEMBLY, VERTICAL TRUCK

COOLER ASSEMBLY

F

1

E

E

D

C

2

D

C

B

NOTES:

UNLESS OTHERWISE SPECIFIED

1 - SEE DRAWING NO. LP-018B FOR COOLER COMPONENT PART NUMBERS.

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

6

B

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

DESCRIPTION

PART NUMBER

SIZE

C

SCALE: 1:10

LADDER OPTIONS

LP-018A

WEIGHT:

lbs

1

SHEET 1 OF 1

A

REV.

-

8

7

6

5

4

3

2

1

ITEM NO.

F

E

QTY.

1 1

2 1

3 1

4 1

5 2

PART NUMBER

SEE NOTE-1

8013A

8013C

8013B

16-20F42EDMXS

6 4 10411

7 4 10398

8 4 10390

9 4 10399

10

11

12 10

13 10

2 5625

6 10181

10170

10178

DESCRIPTION

EMMEGI COOLER

COOLER FAN, MOTOR & GUARD ASSEMBLY

FAN, EMMEGI COOLER

MOTOR, HYDRAULIC

FITTING, STRT. 1" M JIC x 1-1/4" BSPP

BOLT- 1/2" NC GRD.5 x 1 1/2" LG.

WASHER, LOCK- 1/2"

NUT 1/2" NC

WASHER- 1/2" FLAT

DRAWER SLIDE, LITE-DUTY

BOLT- 3/8"-16 NC GRD.5 x 1"

NUT- 3/8" NC

WASHER, 3/8" LOCK

ITEM NO.

17

18

19

20

21

22

23

24

QTY.

PART NUMBER

4 10090

1 9650

1 9651

1 9652

2 10186

2 10191

1 393023

1

SEE NOTE-2

DESCRIPTION

NUT, HEX, 5/16" NC

AIR LINE HOSE, 1/4" NPTF

AIR NOZZLE, 1/4" NPTF

FITTING, AIR LINE HOSE, 1/4" NPTF

BOLT, 3/8" NC x 1-1/4" LG.

BOLT, 3/8" NC GR5 x 1 1/2" LG.

SCREEN ASSEMBLY

COOLER COVER ASSEMBLY

24

211213

10

23

F

E

14

15

16

4 10110

4 10099

4 10098

BOLT- 5/16" NC GRD.5 x 1" LG.

WASHER, FLAT, 5/16"

WASHER, LOCK- 5/16"

14

15

17161514

1

16

19

D

18

17

11 12 13

D

20

5

2

12 13 11

22 12 13

C

C

4

5

3

B

B

8 7 6 9

NOTES:

UNLESS OTHERWISE SPECIFIED

1 - TO ORDER THE COMPLETE EMMEGI COOLER, USE PART NO. 8013.
2 - TO ORDER THE COMPLETE COOLER COVER ASSEMBLY, USE PART NO. 393021.

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

6

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

10-4-17

10-4-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

COOLER ASSEMBLY

PART NUMBER

SIZE

C

SCALE: 1:6

WEIGHT:

LP-018B

lbs

1

A

REV.

-

SHEET 1 OF 1

NOTE: UNIT SERIAL # NEEDED

FOR ALL PART ORDERS

NOTE: UNIT SERIAL # NEEDED

FOR ALL PART ORDERS

8

7

6

5

4

3

2

1

ITEM NO.

1 1 7947

17

2 1 9286

3 2 10191

F

4 2 10173

QTY.

PART NUMBER

DESCRIPTION

CAP FILLER/BREATHER ASSEMBLY

FITTING, NIPPLE, 1-1/4" NPTF

BOLT, 3/8" NC GR5 x 1 1/2" LG.

NUT, NYLOCK- 3/8" NC

F

14

SEE NOTE-5

5 1 5501

6 1

7 1

8 1

7951B

SEE NOTE-2

7963A

SCREW PLUG HEATER- 120v,1 1/4" NPTF

GAUGE, FLUID LEVEL , 5" TUBE

FILTER, CORELESS SPIN-ON

FILTER ELEMENT, HYDRAULIC

16

9 1

10

7

E

15

11

12

1 7969

3

5

3_4 X 3_8 PTR-S

1 HP-S

3_4 HP-S

FITTING, 3/4" M NPTF x 3/8" FM NPTF

TEMP. SWITCH, OIL, 190°

FITTING, PLUG, HEX HEAD, 1" NPTF

FITTING, PLUG, HEX HEAD, 3/4" NPTF

E

4 3

1

2

13

14

15

16

17

2

1

1

1

1

1_2 HP-S

SEE NOTE-3

7961C

7961D

7961B

FITTING, PLUG, HEX HEAD, 1/2" NPTF

TANK LID, 12" HYDRAULIC ASSEMBLY

ADAPTER, HYD. COVER & BAFFLE

GASKET, 12" HYD. END COVER

BOLT, HEX, 5/8" NC x 1 3/8" LG.

8

D

D

10

9

C

C

13

5

SEE NOTE-5

NOTES:

B

12

1 - TO ORDER COMPLETE TANK ASSEMBLY, USE PART NO. 193003.

UNLESS OTHERWISE SPECIFIED

B

2 - TO ORDER FILTER ASSEMBLY, USE PART NO. 7963.

6

3 - TO ORDER TANK LID ASSEMBLY, USE PART NO. 7961.
4 - HYDRAULIC FITTINGS MAY VARY DEPENDING
ON TRUCK CONFIGURATION.

11

5 - HEATER IS OPTIONAL PER CUSTOMER ORDER.

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

PART NUMBER

SIZE

C

SCALE: 1:5

TANK, HYDRAULIC,

65 GALLON

LP-020

WEIGHT:

lbs

1

SHEET 1 OF 1

A

REV.

8

7

6

5

4

3

2

1

ITEM NO.

F

E

QTY.

PART NUMBER

1 1 193003

2 5

3 3

4 7

12 CTX-S

13943-16-16

10643-12-12

5 1 8013

6 2

7 1

16-20F42EDMXS

RI1_2EDX1_8CF

8 1 7968

9 4

10

11

4

1

16 CTX-S

10643-16-16

16-20 FTX-S

DESCRIPTION

TANK, HYDRAULIC, 65 GALLON

FITTING, 90°, 3/4" M JIC x 3/4" M NPTF

HOSE END, 90°, 1" x 1" FM JIC, SWVL

HOSE END, 3/4" x 3/4" FM JIC, SWIVEL

EMMEGI COOLER

FITTING,1" M JIC x 1-1/4" BSPP

FITTING,1/2" M BSPP x 1/8" FM NPTF

TEMP. SWITCH, OIL, 120°

FITTING, 90°, 1" M JIC x 1" M NPTF

HOSE END,1" x 1" FM JIC , SWIVEL

FITTING,1" MJIC x 1-1/4" MNPTF

ITEM NO.

12

13

14

15

16

17

18

19

20

2 4 25

21

22

1

(BB)

LP-024A

& LP-025A

23

24

25

26

QTY.

PART NUMBER

3 9527

1

1

1

1

1

3_4 HP-S

6-8 CTX-S

10643-6-6

8-8 CTX-S

10643-8-8

3 9284

1

ATM2542

1 392031

1 393021

1 393023

--

--

--

--

451TC-6-RL

451TC-8-RL

451TC-12-RL

451TC-16-RL

DESCRIPTION

VALVE, GATE, 1" BALL, 1"F/F NPTF

FITTING, PLUG, HEX HEAD, 3/4" NPTF

FITTING, 90°, 3/8" M JIC x 1/2" M NPTF

HOSE END, 3/8" x 3/8" FM JIC SWIVEL

FITTING, 90°, 1/2" M JIC x 1/2" M NPTF

HOSE END, 1/2" FM JIC, SWIVEL

FITTING, NIPPLE, 1" NPTF

GAUGE, OIL TEMP. W/SENDER

MANIFOLD

COOLER COVER

SCREEN FRAME w/ COVER

HOSE, HYDRAULIC, 3/8" (CUT TO LENGTH)

HOSE, HYDRAULIC, 1/2" (CUT TO LENGTH)

HOSE, HYDRAULIC, 3/4" (CUT TO LENGTH)

HOSE, HYDRAULIC, 1" (CUT TO LENGTH)

F

E

12

16

9

17 24

19

10

D

(LL)

LP-023

21

22

7

D

26

18

3

5

(DD)

(EE)

(FF)

3

6

LP-024A

& LP-025A

2

11

4

C

(AA)

LP-024A

& LP-025A

25

(HH)

LP-022

(JJ)

14

15

23

C

8

26

3

6

LP-022

10

20

B

9

B

(EX)

LP-022

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

(GG)

LP-023

6

2

NOTES:

UNLESS OTHERWISE SPECIFIED

4

13

1 - HYDRAULIC FITTINGS MAY VARY DEPENDING

25

4

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

ON TRUCK CONFIGURATION.

Notes:

DRAWN BY:

DESIGNED BY:

APPROVED BY:

8-11-17

8-11-17

DATE

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

COOLER AND TANK

ASSEMBLY

PART NUMBER

SIZE

C

SCALE: 1:7

WEIGHT:

LP-021

652.531962 lbs

1

A

REV.

-

SHEET 1 OF 1

8

7

6

5

4

3

2

1

ITEM NO.

F

E

QTY.

PART NUMBER

1 1 8061

2 1 8013

3 1

4 2

12 R6X-S

1_4 HP-S

5 1 8071

6 1 8004

7 4 10030

8 2

9 2

10

11

12

4

3

1

13 10

14

1

6-8 F5OX-S

8 F5OX-S

10643-6-6

10643-8-8

13943-12-8

10643-12-12

6 C5OX-S

DESCRIPTION

VALVE PRIORITY DIVIDER

EMMEGI COOLER

FITTING, TEE, 3/4" M JIC x 3/4" M JIC x 3/4" FM JIC SWIVEL

FITTING, PLUG, HEX HEAD, 1/4" NPTF

SOLENOID BLOCK

VAVLE 4-WAY SOLENIOD MOTOR SPOOL

SCREW, SOCKET HEAD CAP- 1/4" NC GRD.5 x 1 1/2" LG.

FITTING, 3/8" M JIC x 1/2" M O-RING

FITTING, 1/2" M JIC x 1/2" M O-RING

HOSE END, 3/8" x 3/8" FM JIC SWIVEL

HOSE END, 1/2" FM JIC, SWIVEL

HOSE END, 90°, 1/2" x 3/4" FM JIC, SWIVEL

HOSE END, 3/4" x 3/4" FM JIC, SWIVEL

FITTING, 90°, 3/8" M JIC x 3/8" M O-RING

ITEM NO.

15

16

17

18

19

20

2

21

22

23

24

25

26

27

28

QTY.

1

2

PART NUMBER

8-8 CTX-S

10643-8-6

1 8048

1 8049

1 8055

2

2

2

1

1

2

--

--

--

12 CTX-S

12 FTX-S

12 C5OX-S

12 F5OX-S

12 F6X-S

8-10 C5OX-S

451TC-6-RL

451TC-8-RL

451TC-12-RL

DESCRIPTION

FITTING, 90°, 1/2" M JIC x 1/2" M NPTF

HOSE END, 3/8" x 1/2" FM JIC

VALVE 3/4" CED BLOCK

VALVE RPGC-JAN 3/4" & 1"

VALVE, FLOW CONTROL WITHOUT RELIEF, 5/8"

FITTING, 90°, 3/4" M JIC x 3/4" M NPTF

FITTING, 3/4" M JIC X 3/4" M NPTF

FITTING, 90°, 3/4" M JIC x 3/4" M O-RING

FITTING, 3/4" MJIC x 3/4" M O-RING

FITTING, 3/4" FM JIC x 3/4" M NPTF, SWIVEL

FITTING, 90° 1/2" MJIC x 5/8" M O-RING

HOSE, HYDRAULIC, 3/8" (CUT TO LENGTH)

HOSE, HYDRAULIC, 1/2" (CUT TO LENGTH)

HOSE, HYDRAULIC, 3/4" (CUT TO LENGTH)

F

E

14 10

25 16

7

10

(EX)

LP-021

D

13 28

15

(JJ)

LP-021

D

1

22

13

19

22

1625

6

26

26

5

21

4

11

8

9

20

26

C

28

23

123

27

10

11

10

C

13

(KK)

B

LP-023

A

2813

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

11

27

B

13

28

NOTES:

UNLESS OTHERWISE SPECIFIED

(CC)

132117241820

28

13

LP-024A

& LP-025A

1 - HYDRAULIC FITTINGS MAY VARY DEPENDING
ON TRUCK CONFIGURATION.

(HH)

LP-021

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

PART NUMBER

SIZE

C

SCALE: 1:5

COOLER MOTOR

ASSEMBLY

LP-022

WEIGHT:

lbs

1

SHEET 1 OF 1

A

REV.

-

8

7

6

5

4

3

2

1

ITEM NO.

F

E

QTY.

1 1

PART NUMBER

7943-07

2 1 7965

3 2 8267

4 1 8245

5 4 7894

6 1

7 1

8 4

3_8 CR-S

6-6 CTX-S

6-8 CTX-S

9 1 7896

10

11

12

13

14

15

1

2

2

2

6

6

6-6 FTX-S

8-8 VTX-S

8 F5OX-S

PD6-285

6-8 F5OX-S

10643-8-8

DESCRIPTION

MANIFOLD, HYDRAULIC

MOTOR, HYDRAULIC

CYLINDER, 3" x 30"

CYLINDER, 2" x 18"

VAVLE 4-WAY SOLENIOD

FITTING, 90°, 3/8" M NPTF x 3/8" M NPTF

FITTING, 90°, 3/8" M JIC x 3/8" M NPTF

FITTING, 90°, 3/8" M JIC x 1/2" M NPTF

NEEDLE VALVE, 3/8" NPTF

FITTING, 3/8" MNPTF x 3/8" MJIC

FITTING, 45° ELBOW, 1/2" M JIC x 1/2" M NPTF

FITTING, 1/2" M JIC x 1/2" M O-RING

DUST CAP

FITTING, 3/8" M JIC x 1/2" M O-RING

HOSE END, 1/2" FM JIC, SWIVEL

ITEM NO.

16 12

15

21

17

18

19

26

20

272524

20

21

22

23

24

QTY.

PART NUMBER

10643-6-6

2

4

1

12 C5OX-S

10643-12-12

PD361

1 8074

1 7892

1

1

3

1_4 HP-S

PD343

10643-8-6

DESCRIPTION

HOSE END, 3/8" x 3/8" FM JIC SWIVEL

FITTING, 90°, 3/4" M JIC x 3/4" M O-RING

HOSE END, 3/4" x 3/4" FM JIC, SWIVEL

TEST PORT, 3/8" M O-RING

RELIEF VALVE BODY, FEC HYD.

RELIEF VALVE, 1/2"

FITTING, PLUG, HEX HEAD, 1/4" NPTF

TEST PORT, 1/4" NPTF

HOSE END, 3/8" x 1/2" FM JIC

F

24 25

25

26

27

28 16

29

30

2

1

1

--

--

8-8-8 RTX-S

8-8 CTX-S

13943-8-6

10030

451TC-6-RL

451TC-8-RL

FITTING, TEE, 1/2" M JIC x 1/2" M JIC x 1/2" M NPTF

FITTING, 90°, 1/2" M JIC x 1/2" M NPTF

HOSE END, 90°, 3/8" x 1/2" FM JIC, SWIVEL

SCREW, SOCKET HEAD CAP- 1/4" NC GRD.5 x 1 1/2" LG.

HOSE, HYDRAULIC, 3/8" (CUT TO LENGTH)

HOSE, HYDRAULIC, 1/2" (CUT TO LENGTH)

E

31

--

451TC-12-RL

HOSE, HYDRAULIC, 3/4" (CUT TO LENGTH)

22

DETAIL A

1323

31

28

(KK)

LP-022

16 8

D

DOOR RAM

3

29

(LL)

LP-021

17

30

14

16

A

29

29

18

5

D

18

31

18

(GG)

LP-021

C

29

8 16

DOOR RAM

B

3

8

CROSSFEED

16

4

RAM

6

9

1610

16 8

C

17

1

12

15

2

19 13

29

B

30

29

CROSSFEED

716

MOTOR

11

15

NOTES:

UNLESS OTHERWISE SPECIFIED

1 - HYDRAULIC FITTINGS MAY VARY DEPENDING
ON DOOR CONFIGURATION.

Notes:

A

NOTE: UNIT SERIAL # NEEDED

NAME

MCCLURE

2

FOR ALL PART ORDERS

8

7

6

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

SOLENOID MANIFOLD

ASSEMBLY, TRUCK

PART NUMBER

SIZE

C

SCALE: 1:7

WEIGHT:

LP-023A

lbs

1

A

REV.

-

SHEET 1 OF 1

8

7

6

5

4

3

2

1

ITEM NO.

1 2 8267

2 1 8245

3 2

8 9 7

F

4 8

5 1 15101

6 2 8048

6

7 2 8049

8 2

DOOR RAM

13

E

12

QTY.

PART NUMBER

6-6 CTX-S

10643-6-6

8-8 F6X-S

DESCRIPTION

CYLINDER, 3" x 30"

CYLINDER, 2" x 18"

FITTING, 90°, 3/8" M JIC x 3/8" M NPTF

HOSE END, 3/8" x 3/8" FM JIC SWIVEL

SPRING, EXTENSION, C-251

VALVE 3/4" CED BLOCK

VALVE, RELIEF, RPGC-JAN 3/4" & 1"

FITTING, 1/2" FM JIC SWIVEL x 1/2" M NPTF

25

ITEM NO.

9 2

10

11

12

13

14

15

16

17

18

19

20

21

22

23

QTY.

PART NUMBER

8-12 FTX-S

2

4

2

4

8-8-8 RTX-S

10643-8-8

8-12 CTX-S

1_4 HP-S

6 8731

3 8685

8

2

2

2

6

3

13743-6-6

3_4 X 1_2 PTR-S

6-8 FTX-S

13943-8-6

6 WTX-WLN-S

6-6 F6X-S

3 7896

3

6-6 FTX-S

DESCRIPTION

FITTING, 1/2" MJIC X 3/4" MNPTF

FITTING, TEE, 1/2" M JIC x 1/2" M JIC x 1/2" M NPTF

HOSE END, STRT. 1/2" FM JIC, SWIVEL

FITTING, 90°, 1/2" M JIC x 3/4" M NPTF

FITTING, PLUG, HEX HEAD, 1/4" NPTF

FITTING, COUPLER TIP, 1/2" F NPTF

HOSE CLAMP, 3/8" DOUBLE

HOSE END, 45°, 3/8" FM JIC x 3/8" HOSE, SWIVEL

FITTING, REDUCER, 3/4" M NPTF x 1/2" M NPTF

FITTING, 3/8" MJIC x 1/2" MNPTF

HOSE END, 90°, 3/8" x 1/2" FM JIC, SWIVEL

FITTING, UNION W/NUT, 3/8" MJIC x 3/8" MJIC

FITTING, 3/8" FM JIC SWIVEL x 3/8" M NPTF

NEEDLE VALVE, 3/8" NPTF

FITTING, 3/8" MNPTF x 3/8" MJIC

F

E

11

17

18

16

24

25

26

6

--

--

10143-8-6

451TC-6-RL

451TC-8-RL

HOSE END, 3/8" x 1/2" M NPTF

HOSE, HYDRAULIC, 3/8" (CUT TO LENGTH)

HOSE, HYDRAULIC, 1/2" (CUT TO LENGTH)

16

16

26

1718

7

1

6 13

D

20

D

9

21

8

1211

191011

5

DOOR RAM

25

C

22

26

23

4

1

15

3

4

14

B

25

2

CROSSFEED

19

C

B

TO

24

TRACTOR

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

RAM

4

3

NOTES:

UNLESS OTHERWISE SPECIFIED

1 - HYDRAULIC FITTINGS MAY VARY DEPENDING
ON DOOR CONFIGURATION.

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

1011

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

Notes:

DRAWN BY:

DESIGNED BY:

APPROVED BY:

10-17-17

10-17-17

DATE

MCCLURE

NAME

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

2

Kirby Mfg Inc.

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

PART NUMBER

SIZE

C

SCALE: 1:6

HYDRAULIC SET-UP,

TRAILER

LP-023B

WEIGHT:

lbs

1

SHEET 1 OF 1

A

REV.

-

8

7

6

5

4

3

2

1

ITEM NO.

F

E

QTY.

PART NUMBER

1 2 7907

2 1

3 4

4 4

5 3

6 2

7 2

8 4

9 2

10

11

12

13

14

15

2

4

2

5

2

3

16 16

SEE NOTE-2

20G5Q2BSX

SFH-16HK

10643-16-16

16N77-16-16

507-16-16S

711510-4

16-20 F5OX-S

8765A

711510-3

16-20 V5OLO-S

10643-12-12

10343-16-16

12 V5OX-S

10425A

DESCRIPTION

MOTOR, HYDRAULIC

PUMP ASSEMBLY, FRONT MOUNT

BLOCK ADAPTER, 1-1/4"

FLANGE, 1" SPLIT, CODE 62

HOSE END, 1" x 1" FM JIC , SWIVEL

HOSE END, 90°, 1" x 1" FLANGE CODE 62

FLANGE ADAPTER, 90°, 1" x 1" M JIC, 6000 PSI

O-RING, FLANGE-16

FITTING, 1" M JIC x 1 1/4" M O-RING

TUBE ASSY, 90° HYDRAULIC, 1"

O-RING, FLANGE-20

FITTING, 45°, 1" M FLAT FACE x 1-1/4" O-RING

HOSE END, 3/4" x 3/4" FM JIC, SWIVEL

HOSE END, 1" M JIC x 1" CRIMP

FITTING, 45°, 3/4" M JIC x 3/4" M O-RING

WASHER, 1/2" LOCK, HI-COLLAR

26

20

ITEM NO.

19 16

20

21

22

23

24

25

26

27

QTY.

2

8

8

2

2

2

--

--

PART NUMBER

10325

7417A

7433A

7433B

16-20 FSOLO

1JC43-16-16

1JS77-16-16

451TC-12-RL

451TC-16-RL

DESCRIPTION

BOLT- 7/16" NC x 2" LG.

O-RING, GEARBOX ADAPTER

WASHER, M20 LOCK

BOLT, M20-2.5 x 55 MM LG.

FITTING, STRT. 1" M FLAT FACE x 1 1/4" O-RING

HOSE END, 1" FM SEAL LOCK , SWIVEL

HOSE END, 1" FM FLAT FACE , SWIVEL

HOSE, HYDRAULIC, 3/4" (CUT TO LENGTH)

HOSE, HYDRAULIC, 1" (CUT TO LENGTH)

F

1513

20

E

17 16

18 16

10425

10298

BOLT, SKTHD, 1/2"-13 x 2" LG.

WASHER, LOCK, 7/16"

1716

11

21 221513

2325

HIGH PRESSURE
HYDRAULIC HOSE

2

D

(BB)

LP-021

26

13

TO

TRUCK

MOTOR

3 3

24 23

27

REAR

MOTOR

1225

1

11

FRONT

1

D

15 13

26

MOTOR

4

HIGH PRESSURE
HYDRAULIC HOSE

C

17 16

C

(AA)

75

24 12

13

26

5

8

27

4

B

10 14 9

61918

LP-021

B

(CC)

LP-022

(DD)

LP-021

27

10149

27

(FF)

LP-021

27

NOTES:

UNLESS OTHERWISE SPECIFIED

1 - HYDRAULIC FITTINGS MAY VARY DEPENDING
ON TRUCK CONFIGURATION.
2 - FOR PUMP ASSEMBLY, SEE DRAWING NO. LP-024B.

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

Notes:

(EE)

LP-021

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

PUMP & MOTOR ASSEMBLY,

FRONT MOUNT

PART NUMBER

SIZE

C

SCALE: 1:6

WEIGHT:

LP-024A

541.486449 lbs

1

SHEET 1 OF 1

A

REV.

-

8

7

6

5

4

3

2

1

ITEM NO.

1 1 8011

2 1 8012

3 1 7917

4 4

F

5 4

6 2

7 4

8 2 7956

11

9 2

10

11

12

13

10

E

14

15

QTY.

PART NUMBER

PD361

PD6-285

SEE NOTE-2

7955B

12-10 F5OX-S

3

12 C5OX-S

2 192054

1 192055

2

1

1

12 F65OX-S

12 S5OX-S

12-16 C5OX-S

DESCRIPTION

PUMP, 90L100KP-CDSPL

PUMP, 90L100KP-BCSPL

MOTOR, HYDRAULIC PUMP

TEST PORT, 3/8" M O-RING

DUST CAP FOR PARKER TIPS

FILTER, HYDRAULIC INLINE

O-RING, INLINE FILTER

FILTER ELEMENT

FITTING, 3/4" M JIC x 5/8" M O-RING

FITTING, 90°, 3/4" M JIC x 3/4" M O-RING

TUBE, 3/4" FILTER TUBE

TUBE, 3/4" PUMP CASE DRAIN

FITTING, 3/4" FM JIC SWVL. x 3/4" M O-RING

FITTING, TEE, 3/4" M JIC x 3/4" M JIC X 3/4" O-RING

FITTING, 90°, 3/4" M JIC x 1" M O-RING

F

E

13

9

16

17

18

1

19

20

1

2

16 C5OX-S

12-10 C5OX-S

2 10406

6 10398

4 10411

FITTING, 90°, 1" M JIC x 1" M O-RING

FITTING, 90°, 3/4" M JIC x 5/8" M O-RING

BOLT- 1/2" NC GRD.5 x 1 1/4" LG.

WASHER, LOCK- 1/2"

BOLT- 1/2" NC GRD.5 x 1 1/2" LG.

6

6

D

D

10

7

8

C

45

C

15

12

14

20 19

B

NOTES:

3

2

UNLESS OTHERWISE SPECIFIED

B

1 - HYDRAULIC FITTINGS MAY VARY DEPENDING
ON TRUCK CONFIGURATION.

1819

2 - TO ORDER A COMPLETE FILTER ASSEMBLY, USE PART NO. 7955.

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

16

6

5

5 4

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

Notes:

DRAWN BY:

DESIGNED BY:

APPROVED BY:

8-11-17

8-11-17

DATE

MCCLURE

NAME

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

2

Kirby Mfg Inc.

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

PART NUMBER

SIZE

C

SCALE: 3:8

PUMP ASSEMBLY,

FRONT MOUNT

LP-024B

WEIGHT:

219.913184 lbs

1

SHEET 1 OF 1

A

REV.

-

8

7

6

5

4

3

2

1

ITEM NO.

F

E

QTY.

PART NUMBER

1 2 7907

2 1

3 4

4 4

5 3

6 2

7 2

8 4

9 2

10

11

12

13

2

4

2

2

SEE NOTE-2

20G5Q2BSX

SFH-16HK

10643-16-16

16N77-16-16

507-16-16S

711510-4

16-20 F5OX-S

8765A

711510-3

16-20 V5OLO-S

16 C6X-S

DESCRIPTION

MOTOR, HYDRAULIC

PUMP ASSEMBLY, REAR MOUNT

BLOCK, ADAPTER, 1-1/4"

FLANGE, 1" SPLIT, CODE 62

HOSE END, 1" x 1" FM JIC , SWIVEL

HOSE END, 90°, 1" x 1" FLANGE CODE 62

FLANGE ADAPTER, 90°, 1" x 1" M JIC, 6000 PSI

O-RING, FLANGE-16

FITTING, 1" M JIC x 1 1/4" M O-RING

TUBE, 90° HYDRAULIC, 1"

O-RING, FLANGE-20

FITTING, 45°, 1" M FLAT FACE x 1-1/4" O-RING

FITTING, 90°, 1" M JIC x 1" FM JIC

20

ITEM NO.

14

15

16

17

18

19

20

21

22

23 16

24 16

25 16

26 16

27

28

QTY.

5

2

2

2

3

2

2

8

8

--

--

PART NUMBER

10643-12-12

1JC43-16-16

1JS77-16-16

10343-16-16

12 V5OX-S

16-20 FSOLO

7417A

7433A

7433B

10425A

10425

10298

10325

451TC-12-RL

451TC-16-RL

DESCRIPTION

HOSE END, 3/4" x 3/4" FM JIC, SWIVEL

HOSE END, 1" FM SEAL LOCK , SWIVEL

HOSE END, 1" FM FLAT FACE , SWIVEL

HOSE END, 1" M JIC x 1" CRIMP

FITTING, 45°, 3/4" M JIC x 3/4" M O-RING

FITTING, 1" M FLAT FACE x 1 1/4" O-RING

O-RING, GEARBOX ADAPTER

WASHER, M20 LOCK

BOLT, M20-2.5 x 55 MM LG.

WASHER, 1/2" LOCK, HI-COLLAR

BOLT, SKTHD, 1/2"-13 x 2" LG.

WASHER, LOCK, 7/16"

BOLT- 7/16" NC x 2" LG.

HOSE, HYDRAULIC, 3/4" (CUT TO LENGTH)

HOSE, HYDRAULIC, 1" (CUT TO LENGTH)

F

E

1

1418

22 21

(DD)

27

20

LP-021

FRONT

28

MOTOR

11

3

1

D

27

1418

24 23

12 15

(CC)

LP-022

27

28

(BB)

14

(EE)

LP-021

LP-021

5

D

(FF)

LP-021

(AA)

LP-021

28

14 18

28

1216

14

19 15

C

REAR

28

28

C

MOTOR

11

3

2423

B

NOTES:

UNLESS OTHERWISE SPECIFIED

16 19

HIGH PRESSURE
HYDRAULIC HOSE

HIGH PRESSURE
HYDRAULIC HOSE

TO

TRUCK

MOTOR

B

98

57

6

4

2

1 - HYDRAULIC FITTINGS MAY VARY DEPENDING
ON TRUCK CONFIGURATION.
2 - FOR PUMP ASSEMBLY, SEE DRAWING NO. LP-025B.

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

101317

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

2625

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

Notes:

DRAWN BY:

DESIGNED BY:

APPROVED BY:

8-11-17

8-11-17

DATE

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

PUMP & MOTOR ASSEMBLY,

REAR MOUNT

PART NUMBER

SIZE

C

SCALE: 1:6

WEIGHT:

LP-025A

544.126053 lbs

1

SHEET 1 OF 1

A

REV.

-

8

7

6

5

4

3

2

1

ITEM NO.

1 1 8009

13

15

2 1 8010

3 1 7917

4 4

F

5 4

6 2

17

7 4

8 2 7956

2

3

20 18

9 2

10

11

12

16

10

E

13

14

15

QTY.

PART NUMBER

PD361

PD6-285

SEE NOTE-2

7955B

12-10 F5OX-S

3

2

12 C5OX-S

12-10 C5OX-S

2 192054

1 192055

2

1

12 F65OX-S

12 S5OX-S

DESCRIPTION

PUMP, 90R100KP-CDSPL

PUMP, 90R100KP-BCSPL

MOTOR, HYDRAULIC PUMP

TEST PORT, 3/8" M O-RING

DUST CAP FOR PARKER TIPS

FILTER, HYDRAULIC INLINE

O-RING, INLINE FILTER

FILTER ELEMENT

FITTING, 3/4" M JIC x 5/8" M O-RING

FITTING, 90°, 3/4" M JIC x 3/4" M O-RING

FITTING, 90°, 3/4" M JIC x 5/8" M O-RING

TUBE, 3/4" FILTER TUBE

TUBE, 3/4" PUMP CASE DRAIN

FITTING, 3/4" FM JIC SWVL. x 3/4" M O-RING

FITTING, TEE, 3/4" M JIC x 3/4" M JIC X 3/4" O-RING

F

E

16

5

17

18

19

20

1

1

16 F5OX-S

12-16 C5OX-S

6 10398

4 10411

2 10406

FITTING, 1" M JIC x 1" M O-RING

FITTING, 90°, 3/4" M JIC x 1" M O-RING

WASHER, LOCK- 1/2"

BOLT- 1/2" NC GRD.5 x 1 1/2" LG.

BOLT- 1/2" NC GRD.5 x 1 1/4" LG.

4

11

D

D

6

19 18

14

10

9

1

C

C

12

7

8

54

B

NOTES:

UNLESS OTHERWISE SPECIFIED

B

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

1 - HYDRAULIC FITTINGS MAY VARY DEPENDING
ON TRUCK CONFIGURATION.
2 - TO ORDER A COMPLETE FILTER ASSEMBLY, USE PART NO. 7955.

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

8-11-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

PART NUMBER

SIZE

C

SCALE: 5:16

PUMP ASSEMBLY,

REAR MOUNT

LP-025B

WEIGHT:

219.847063 lbs

1

SHEET 1 OF 1

A

REV.

-

8

7

6

5

4

3

2

1

ITEM NO.

F

E

QTY.

PART NUMBER

1 1 8071

2 2

3 2

4 1

5 2

10643-6-6

13943-6-6

6-6 FTX-S

6-8 F5OX-S

6 1 7894

7 1 7896

8 1 7925

DESCRIPTION

SOLENOID BLOCK

HOSE END, 3/8" x 3/8" FM JIC SWIVEL

HOSE END, 90°, 3/8" x 3/8" FM JIC, SWIVEL

FITTING, 3/8" MNPTF x 3/8" MJIC

FITTING, 3/8" M JIC x 1/2" M O-RING

VAVLE 4-WAY SOLENIOD

NEEDLE VALVE, 3/8" NPTF

CYLINDER, HYD. 2" X 6" STROKE

13

ITEM NO.

9 2

10

11

12

13

14

15

QTY.

PART NUMBER

13943-8-8

2

1

1

8 F5OX-S

3_8 CR-S

6-6 CTX-S

4 10030

2

--

10643-12-8

451TC-6-RL

DESCRIPTION

HOSE END, 90°, 1/2", x 1/2" FM JIC, SWIVEL

FITTING, 1/2" M JIC x 1/2" M O-RING

FITTING, 90°, 3/8" M NPTF x 3/8" M NPTF

FITTING, 90°, 3/8" M JIC x 3/8" M NPTF

SCREW, SOCKET HEAD CAP- 1/4" NC GRD.5 x 1 1/2" LG.

HOSE END, 1/2" x 3/4" FM JIC, SWIVEL

HOSE, HYDRAULIC, 3/8" (CUT TO LENGTH)

F

6

16

--

451TC-8-RL

HOSE, HYDRAULIC, 1/2" (CUT TO LENGTH)

E

1

14

D

16

10

D

5

9

9

15

C

16

C

8

2

3

12

14

15

B

B

2

4

NOTES:

UNLESS OTHERWISE SPECIFIED

7

1 - HYDRAULIC FITTINGS MAY VARY DEPENDING

11

A

NOTE: UNIT SERIAL # NEEDED

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

FOR ALL PART ORDERS

8

7

6

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

5

PROPRIETARY AND CONFIDENTIAL

4

ON TRUCK CONFIGURATION.

Notes:

DATE

DRAWN BY:

DESIGNED BY:

APPROVED BY:

3

8-11-17

8-11-17

NAME

MCCLURE

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

2

Kirby Mfg Inc.

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

SEE BOM

DESCRIPTION

PART NUMBER

SIZE

C

SCALE: 11:32

FOLDING SPOUT,

HYDRAULICS

LP-026

WEIGHT:

lbs

1

SHEET 1 OF 1

A

REV.

-

8

7

6

5

4

3

2

1

REMOTE DISPLAY
SEE NOTE-1 AND 2

F

F

E

D

E

D

JOYSTICK CONTROLLER
SEE NOTE-3

C

C

COMMON SPARE PARTS FOR JOYSTICK CONTROLLER

ITEM NO.

1 1 5306

2 1 5307

3 1 4750

4 1 4745

5 1 4748

B

NOTES:

UNLESS OTHERWISE SPECIFIED

6 1 4746

7 1 4747

1 - TO ORDER COMPLETE ASSEMBLY WITH DISPLAY

8 2

AND CABLE, USE PART NO. 5204.
2 - TO ORDER COMPLETE ASSEMBLY WITH DISPLAY,
CABLE, XMTR AND RCVR, USE PART NO. 5205.
3 - TO ORDER COMPLETE JOYSTICK CONTROLLER ASSEMBLY,

9 1

10

11

USE PART NO. 22078V. FOR INDIVIDUAL COMPONENTS,
USE SPARE PARTS LIST SHOWN ON DRAWING..

QTY.

PART NUMBER

5484A

5485A

2 73980

1

ATM4347

DESCRIPTION

LED, RED, 12V

LED, AMBER, 12V

CIRCUIT BREAKER, 5-AMP

CIRCUIT BREAKER, 10-AMP

CIRCUIT BREAKER, 15-AMP

SWITCH, RED, DUCK BILL

SWITCH, AMBER, DUCK BILL

PUMP DRIVER CARD

JOYSTICK

RELAY, 12V

GAUGE, OIL TEMP

ITEM NO.

12

13

14

15

16

17

18

19

20

21

QTY.

PART NUMBER

1

1

1

1

1

676-3000

676-3010

676-3025

22102F

5485A1

3 70185514

1 70089073

2 70089081

1

1

226-1034-ND

D381N10K-ND

DESCRIPTION

ARMREST, JOYSTICK BOX

MICRO SWITCH

SWITCH, SPDT, ON/NONE/ON

SWITCH, SPDT, MOM/OFF/MOM

SWITCH, DPDT, ON/OFF

B

RELAY SOCKET, 8-PIN

TIMER, CYCLE REPEAT

TIMER, ON DELAY

KNOB, POTENTIOMETER

POTENTIOMETER, DUAL 10K OHM

A

NOTE: UNIT SERIAL # NEEDED
FOR ALL PART ORDERS

8

7

Notes:

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
KIRBY MANUFACTURING INCORPORATED. ANY REPRODUCTION IN PART OR AS
A WHOLE WITHOUT THE WRITTEN PERMISSION OF KIRBY MANUFACTURING
INCORPORATED IS STRICTLY PROHIBITED.

6

5

PROPRIETARY AND CONFIDENTIAL

4

DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
TWO PLACE DECIMAL
THREE PLACE DECIMAL

BEND

3

DRAWN BY:

DESIGNED BY:

APPROVED BY:

DATE

8-11-17

NAME

MCCLURE

2

Kirby Mfg Inc.

JOB #:

MATERIAL:

MATERIAL P/N:

FINISH:

VENDOR:

VENDOR P/N:

P.O. BOX 989

MERCED CA 95340

PH [phone]
FX [phone]

DESCRIPTION

PART NUMBER

SIZE

C

SCALE: 1:2

TRUCK CAB

COMPONENTS

LP-028

WEIGHT:

lbs

1

A

REV.

SHEET 1 OF 1