Kipor Sinemaster IG3000, Sinemaster IG4000 Operation Manuals

Preface

Thank you for purchasing KIPOR diesel generator set.

This instruction includes the operations and maintenance of IG3000 and IG4000.

This instruction is written according to the newly developed products.

KIPOR has the right to modify this instruction without further notice.

No duplicating without written approval.

As a part of the generator, this instruction should be transferred accompanying the

generator.

Please pay particular attention to the following signs:

Failure to properly follow these precautions may result in

property damage, serious injury or DEATH!

Read all labels and the owner's manual before operating

this generator.

Operate only in well ventilated areas. Exhaust gas contains

poisonous carbon monoxide, and can be deadly. Always

stop engine before refueling. Wait 5 minutes before

restarting.

Check for spilled fuel or leaks. Clean and/or repair before

use.

Keep any sources of ignition away from fuel tank, at all

times.

Indicates a strong possibility of severe personal injury or

death if instructions are not followed

Indicates a possibility of personal injury or equipment

damage if instructions are not followed

NOTE: Gives helpful information.

If a problem should arise, or if you have any questions

about the generator, consult an authorized dealer.

Our generators are designed to give safe and dependable

service if operated according to instructions. Read and

understand the Owner's Manual before operating the

generator. Failure to do so could result in personal injury or

equipment damage.

Content

1. Safe use instruction ···························································································1

2. Parts identification ····························································································3

3. PRE-OPERATION CHECK················································································8

4. Starting engine ································································································· 12

5. Generator use·································································································· 15

6. Stop the Engine ·······························································································19

7. Maintenance ····································································································20

8. Transportation/Storage·····················································································25

9. Troubleshooting ·······························································································26

10. Basic parameters··························································································· 28

11. Electric schematic diagram ············································································30

12. Castor Assembly···························································································· 33

13. Appendix ········································································································35

1

1. Safe use instruction

Operate carefully and make sure users and others safety.

WARNING

■ Our generators are designed to give safe and

dependable service if operated according to instructions.

Read and understand the Owner's Manual before operating

the generator. Failure to do so could result in personal injury

or equipment damage.

WARNING

■ Never run the generator in an enclosed area for exhaust

gas contains poisonous carbon monoxide. Be sure to

provide adequate ventilation.

WARNING

■ The muffler becomes very hot during operation and

remains hot for a while after stopping the engine.

Be careful not to touch the muffler while it is hot.

■ To prevent scalding, please pay attention to the warning

marks attached to the generator.

2

WARNING

■ Gasoline is extremely flammable and explosive under certain conditions. Refuel

in a well ventilated area with the engine stopped.

■ Keep away from cigarette, smoke and sparks when refueling the generator.

Always refuel in a well-ventilated location.

■ Wipe up spilled gasoline at once.

■ Restrict application of generator in high-hazard risk to causing fire area.

WARNING

■ Connections of communication base station standby power and its electrical

system must be made by a qualified electrician and must comply with all applicable

laws and electrical codes.

WARNING

■ Always make a pre-operation inspection before you start the engine. You may

prevent an accident or equipment damage.

■ Please operate the generator at outdoor or under good ventilation condition.

■ Operate the generator on a level surface. If the generator is tiled, fuel spillage

may result.

■ Know how to stop the generator quickly and understand operation of all the

controls. Never permit anyone to operate the generator without proper

instructions.

■ Keep children and pets away from the generator when it is in operation.

■ Keep away from the exhaust outlet while the generator is running.

■ The generator is a potential source of electrical shocks when misused; do not

operate with wet hands.

■ Do not operate the generator in rain or snow and do not let it get wet.

3

2. Parts identification

2.1 Outside overview

See Fig.1.

Fig.1 Outside view

4

Oil level switch

2.2 Control panel

2.2.1 IG3000 Control panel

See Fig. 2

Fig.2 IG3000 Control panel

油开关

空滤盖

IG4000 oil level
switch

A

ir filter cove

r

5

2.2.2 IG4000 Control panel

See Fig.3 and Fig.4

(1) IG4000 single-voltage control panel

Fig.3 IG4000 single-voltage control panel

(2)IG4000 dual-voltage control panel

Fig. 4 IG4000 dual-voltage control panel

6

2.3 SMART Energy-saving switch
ON：

Generator would be at idle state if electrical appliance is disconnected from engine;

Engine would return to normal speed once connected with appliance. This equipment

is to reduce oil consumption in running.

CAUTION

■ (SMART) energy saving switch cannot run effectively when greater instant

power is needed.

■ Shut down energy saving switch to reduce voltage variation when generator is

connected with high electrical load.

■ Close energy saving switch during DC operation.

OFF：

Indicates that smart energy saving switch is closed and engine is at high rotation

speed.

2.4 LCD parameters display

2.4.1 Single-voltage LCD－230V

LCD will display the following parameters in cycle

after powered on:

No. Parameters Unit Note

1 Genset voltage 1 V V

1 A

2 Genset current

0.1 A

A

3 Genset frequency 0.1 Hz Hz

4 Battery voltage 0.1 V V

5 Accumulated running time 0.1 Hour Hr

CAUTION

■ LCD back light lights for 10 seconds then goes out automatically once pushed

button.

■ When the current displayed parameter is not “genset voltage”, displayed

parameter will switch to “genset voltage” automatically after 30 seconds.

7

2.4.2 Dual-voltage LCD－120/240V

After the system is powered on, self-check indicator lights and buttons are pushed

continually, the following parameters will be displayed in cycle:

(1) Displayed parameters in series connection：（120/240V simultaneous output）

No. Parameters Unit Note

1 Genset AB-Phase voltage 1 V V

2 Genset A-Phase voltage 1V V

3 Genset B-Phase voltage 1V V

1 A

4 Genset A-Phase current

0.1 A

A

1 A

5 Genset B-Phase current

0.1 A

A

6 Genset frequency 0.1 Hz Hz

7 Battery voltage 0.1 V V

8 Accumulated running time 0.1 Hour Hr

(2) Displayed parameters in parallel connection:（120V output）

No. Parameters Unit Note

1 Genset voltage 1 V V

1 A

4 Genset current

0.1 A

A

6 Genset frequency 0.1 Hz Hz

7 Battery voltage 0.1 V V

8 Accumulated running time 0.1 Hour Hr

CAUTION

■ LCD back light lights for 10 seconds then goes out automatically once pushed

button.

■ When the current displayed parameter is not “genset voltage”, displayed

parameter will switch to No.1 listed parameters after 30 seconds.

■ Parameter will be displayed as“――――――” when voltage selection switch is at

incorrect position.