Kipor SINEMASTER IG1000, SINEMASTER IG1000s Operation Manual

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PREFACE

Thank you for purchasing a Kipor generator.

This manual covers the operation and maintenance of the Coast Distribution model IG1000 and
IG1000s generators.

All information in this publication is based on the latest product information available at the time of
approval for printing.

We reserve the right to make changes at any time without notice and without incurring any
obligation.

No part of this publication may be reproduced without written permission.

This manual should be considered a permanent part of the generator and should remain with it if it
is resold.

Pay special attention to statements preceded by the following words;

Failure to properly follow these precautions can result in property damage,
serious injury or DEATH!
Read all labels and the owner's manual before operating this generator.
Generators produce carbon monoxide, a poisonous, colorless, odorless
gas that can cause death or serious injury.
Indoor use of a generator can kill quickly. Generators should be used
outdoors only
Generators should be used outdoors only and away from garages and
open windows and protected from rain and snow.
Check for spilled fuel or leaks. Clean and/or repair before use.
Always stop engine before refueling. Wait 5 minutes before restarting.
Keep any source of ignition away from fuel tank, at all times.
The portable generator is not meant to be used as a permanent back-up
power system for the home. A permanently installed stationary generator is
designed to be safely used for this specific purpose.

Indicates a strong possibility of severe personal injury or death if
instructions are not followed.

Indicates a possibility of personal injury or equipment damage if
Instructions are not followed.

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NOTE: Gives helpful information.

If a problem should arise or if you have any questions about the generator, consult an authorized
dealer.

Our generators are designed to give safe and dependable service if operated according to
instructions. Read and understand the Owner's Manual before operating the generator. Failure to
do so could result in personal injury or equipment damage.

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CONTENTS

1. SAFETY INSTRUCTIONS.......................................................................................................... 4

2. SAFETY LABEL LOCATIONS.................................................................................................... 6

3. COMPONENT INDENTIFICACTION.........................................................................................7

4. PRE-OPERATION CHECK........................................................................................................ 9

5. STARTING THE ENGINE......................................................................................................... 13

6. GENERATOR USE................................................................................................................... 16

7. STOPPING THE ENGINE........................................................................................................24

8. MAINTENANCE .......................................................................................................................26

9. TRANSPORTING/STORAGE..................................................................................................33

10. TROUBLESHOOTING ........................................................................................................... 35

11. SPECIFICATIONS.................................................................................................................. 39

12. LIGHT KIT............................................................................................................................... 38

13. COAST DISTRIBUTION WARRANTY................................................................................... 39

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1. SAFETY INSTRUCTIONS

■Our generators are designed to give safe and depend-able service if
operated according to instructions.
Read and understand the Owner's Manual before operating the
generator. Failure to do so could result in personal injury or equipment
damage.

■Exhaust gas contains poisonous carbon monoxide.
Never run the generator in an enclosed area.
Be sure to provide adequate ventilation.
When installed in ventilated protections are to be observed.

■The muffler becomes very hot during operation and remains hot for
a while after stopping the engine.
Be careful not to touch the muffler while it is hot.
Let the engine cool before storing the generator indoors.
The engine exhaust system will be heated during operation and
remain hot immediately after stopping the engine.
To prevent burns, pay attention to the warning marks attached to the
generator.

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To ensure safe operation—

■ Gasoline is extremely flammable and explosive under certain
conditions. Refuel in a well ventilated area with the engine stopped.

■Keep away from cigarette, smoke and sparks when re-fueling the
generator. Always refuel in a well-ventilated location.

■ Wipe up spilled gasoline at once.

■Connections for standby power to a building's electrical system must

be made by a qualified electrician and must comply with all applicable
laws and electrical codes. Improper connections can allow electrical
current from the generator to back feed into the utility lines. Such back
feed may electrocute utility company workers or others who contact
the lines during a power outage, and when utility power is restored, the
generator may explode, burn, or cause fires in the building's electrical
system.

■ Always make a pre-operation inspection before you start the
engine. You may prevent an accident or equipment damage.

■ Place the generator at least 3 ft (1 m) away from buildings or other
equipment during operation.

■ Operate the generator on a level surface.
If the generator is tiled, fuel spillage may result.

■ Know how to stop the generator quickly and understand operation
of all the controls. Never permit anyone to operate the generator
without proper instructions.

■ Keep children and pets away from the generator when it is in
operation.

■ Keep away from rotating parts while the generator is running.

■ The generator is a potential source of electrical shocks when

misused; do not operate with wet hands.

■ Do not operate the generator in rain or snow and do not let it get
wet.

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2. SAFETY LABEL LOCATIONS

These labels warn you of potential hazards that can cause serious injury. Read the labels and
safety notes and precautions described in this manual carefully.
If a label comes off or becomes hard to read, contact your dealer for a replacement.

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3. COMPONENT IDENTIFICATION

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Serial number and bar code identification and location

The generator serial number identifies your particular unit and is important when
ordering parts and accessories. The bar code is used by your dealer and Coast
Distribution for warranty administration.

The serial number can be found
stamped on the engine block above
oil dipstick. It is visible when the
service access door is removed.

The bar code label is found in
three locations: on the bottom of

the generator, on the packing

carton, and in the owner’s manual
inside cover.

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4. PRE-OPERATION CHECK

■ Be sure to check the generator on a level surface with the engine
stopped.

1. Check the engine oil level.

■ Using non detergent oil or 2-stroke engine oil could shorten the
engine's service life.

Use high-detergent, premium quality 4-stroke engine oil, certified to meet or exceed
U.S.automobile manufacturer's requirements for API Service Classification SG,SF.

Select the appropriate viscosity for the average temperature in your area.

Loosen the cover screw and remove the left side maintenance cover. Remove the oil filler cap, and
wipe the dipstick with a clean rag. Check the oil level by inserting the dipstick in the filler hole
without screwing it in.
If the oil level is below the end of the dipstick, refill the recommended oil up to the top of the oil filler
neck.

■ Running the engine with insufficient oil can cause serious engine

damage.

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The Low Oil Alarm System will automatically stop the engine before the oil level falls
below the safe limit. However, to avoid the inconvenience of an unexpected shutdown, it is still
advisable to visually inspect the oil level regularly.

2. Check the fuel level.

Use automotive gasoline (Unleaded or low leaded is preferred to minimize combustion chamber
deposits).

If the fuel level is low, refuel the fuel tank until the level as specified.
Never use an oil/gasoline mixture or dirty gasoline.
Avoid getting dirt, dust or water in the fuel tank.
After refueling, tighten the fuel filler cap securely.

■Gasoline is extremely flammable and is explosive und-er certain
conditions.

■Refuel in a well-ventilated area with the engine stopped.
Do not smoke or allow flames or sparks in the area where the
engine is refueled or where gasoline is stored.

■Do not overfill the fuel tank (there should be no fuel above the upper
limit mark). After refueling, make sure the tank cap is closed
properly and securely.

■Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor
may ignite, if any fuel is spilled, make sure the area is dry before
starting the engine.

■Avoid repeated or prolonged contact with skin or breathing of vapor,
KEEP OUT OF REACH OF CHILDREN.

NOTE:

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Gasoline containing alternate fuels

If you decide to use a gasoline containing ethanol, be sure its octane rating is equal to the
specification. Do not use a blend that contains more than 15% ethanol. Do not use gasoline
containing methanol.

■ Fuel system damage or engine performance problems resulting from the use of fuels that
contain an improper alcohol blend are not covered under warranty.

■ Before buying fuel from an unfamiliar station, determine if the fuel contains alcohol and if it
does, confirm the type and percentage of alcohol used. If you notice any undesirable
operating symptoms while using a gasoline that contains alcohol or one that you think
contains alcohol, replace it by a gasoline that you know has the proper blend.

3. Check the air cleaner.

Check the air cleaner element to be sure it is clean and in good condition.
Loosen the cover screw and remove the left side maintenance cover. Press the latch tab on the
top of the air cleaner body, remove the air cleaner cover, and check the element. Clean or replace
the element if necessary.

■Never run the engine without the air cleaner. Rapid engine wear will
result from contaminants such as dust and dirt being drawn through
the carburetor into the engine.