Kipor KGE4000X, KGE2500X, KGE6500X, KGE6500E Owner's Manual

All information, illustrations, directions and specifications included in this publication are

based on the latest product information available at the time of approval for printing.

KIPOR POWER CO., LTD, reserves the right to make changes without incurring any obligation.

No part of this publication may be reproduced without written permission.

SERVICE MANUAL

www.kipor.com.au

For more information contact Customer Service on 1300 555 197

Distributed by

PRIMUS AUSTRALIA PTY LTD

Bundoora VIC 3083

www.primusaustralia.com.au

PREFACE

Thank you for purchasing a Kipor generator.

This manual covers the operation and maintenance of models KGE2500X, KGE4000X, KGE6500X
and KGE6500E Open Frame single phase petrol generators.
All information in this publication is based on the latest product information available at the time
of approval for printing.
We reserve the right to make changes at any time without notice and/or incurring any obligation.
No part of this publication may be reproduced without written permission.
This manual should be considered a permanent part of the generator and should remain with it if
it is resold.
Pay special attention to statements preceded by the following words;

Failure to properly follow these precautions can result in property
damage, serious injury or DEATH!
Read all labels and the Owner's Manual before operating this generator.
Generators produce carbon monoxide, a poisonous, colourless and
odourless gas that can cause death or serious injury.
Indoor use of a generator can kill quickly. This generator should only be
used outdoors in a well ventilated area, protected from rain and snow.
Check for spilled fuel or leaks. Clean and/or repair before use.
Always stop engine before refuelling. Wait 5 minutes before restarting.
Keep any source of ignition away from fuel tank at all times.
This portable generator is not to be used as a permanent back-up
power system for the home or any building electrical circuits.

Indicates a strong possibility of severe personal injury or death if
instructions are not followed.

Indicates a possibility of personal injury or equipment damage if
instructions are not followed.

If a problem should arise, or if you have any questions about the generator, consult an authorised
dealer.
Our generators are designed to give safe and dependable service if operated according to the
instructions. Read and understand the Owner's Manual before operating the generator.
Failure to do so could result in personal injury or equipment damage.

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CONTENTS

1. SAFETY INSTRUCTIONS 3

2. IDENTIFICATION OF COMPONENTS 5

3. PRE-OPERATION CHECK 6

4. STARTING THE GENERATOR 9

5. GENERATOR USE 10

6. STOPPING THE GENERATOR 14

7. MAINTENANCE 15

8. TRANSPORTING AND STORAGE 20

9. TROUBLESHOOTING 22

10. SPECIFICATIONS 23

11. WARRANTY 24

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1. SAFETY INSTRUCTIONS

To ensure safe operation -

•

This generator is designed to give safe and dependable service if
operated according to instructions.
Read and understand the Owner's Manual before operating the
generator. Failure to do so could result in personal injury or
equipment damage.

•

Exhaust gas contains poisonous carbon monoxide. Never run the
generator in an enclosed area.
Use Outdoors only – in a well ventilated area.

•

The muffler becomes very hot during operation and remains hot for
several minutes after stopping the engine.
Be careful not to touch the muffler or exhaust system while it is hot.
Let the engine cool before storing or transporting the generator.

•

To prevent burns, pay attention to the warning marks attached to
the generator.

3

SAFETY INSTRUCTIONS cont.

To ensure safe operation -

•

Petrol is extremely flammable and explosive under certain conditions. Stop the engine before
refuelling – Do not overfill.

•

Keep away from cigarette smoke, sparks and other flammable materials when refuelling or
operating the generator. Always refuel in a well-ventilated location.

•

Wipe up spilled petrol immediately.

•

Do not connect the outlet/s of the generator to any household or building electrical circuits.

•

Always complete a pre-operation check (page 7) before you start the engine. You may prevent
an accident or equipment damage.

•

Read the Owner’s Manual before use and understand the operation of all controls especially
how to stop the generator quickly. Never allow anyone to operate the generator without
proper instruction.

•

Place the generator at least 1m (3 ft) away from any buildings or other equipment
during operation.

•

Only operate the generator on a clean and dry level surface to prevent fuel spillage or oil
starvation. If the generator is tilted, a fuel spillage may result.

•

Keep children and pets away from the generator when it is in operation.

•

Keep away from rotating parts while the generator is running.

•

The generator is a potential source of electrical shock when misused; do not operate with
wet hands.

•

Do not operate the generator in rain or snow or wet conditions and do not let it get wet.

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2. IDENTIFICATION OF COMPONENTS

Read all labels, safety instructions and precautions described in this Owner’s Manual carefully.
These labels warn you of potential hazards that can cause serious injury.
If a label comes off or becomes hard to read, contact your authorised dealer for a replacement.

1/ Fuel tank 10/ Starter handle
2/ Engine starter switch 11/ Air cleaner
3/ AC breaker 12/ Fuel tap
4/ Fusible cut-out 13/ Choke level
5/ DC terminal 14/ Fuel tank cap
6/ AC receptacle 15/ Framework
7/ Grounding terminal 16/ Exhaust muffler
8/ Oil filler dipstick 17/ Spark plug
9/ Oil drain plug

Serial Number Location

The serial number identifies the particular generator and is important when ordering spare parts
for any warranty or service maintenance.

The serial number can be found
stamped on the engine block
below the oil filler dipstick.

5

KGE2500X / KGE4000X / KGE6500X / KGE6500E

Serial Number

Oil Filler Dipstick

3. PRE-OPERATION CHECK

•

Be sure to check the generator is on a level and dry surface with the engine stopped.

STEP 1

. Check the engine oil level.

•

Using a non-detergent oil or 2-stroke engine oil could shorten the engine's service life.

It is recommended to use SAE 10W-30 Grade engine oil.

Only use a high-detergent, premium quality 4-stroke engine oil, certified to meet or exceed U.S.
automobile manufacturer's requirements for API Service Classification SG/SF.

To Check Oil Level

Remove the oil filler dipstick, and wipe the dipstick with a clean rag.
Insert the oil filler dipstick into the filler hole without rotating it.
If the oil level is below or at the lower end of the dipstick, refill with the recommended oil up to the
upper level mark. Tighten the oil filler dipstick.

Oil Capacity:

KGE2500X 0.6Lt
KGE4000X 1.1Lt
KGE6500X/E 1.1Lt

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3. PRE-OPERATION CHECK cont.

•

Running the engine with insufficient oil can cause serious engine damage.

NOTE:

The Low Oil System will automatically stop the engine before the oil level falls below the
safe limit. However, to avoid the inconvenience of an unexpected shutdown, it is still advisable to
visually inspect the oil level on a daily and regularly basis.

STEP 2.

Check the fuel level.

Use ONLY Unleaded Petrol.

Remove fuel tank cap (anti-clockwise). If the fuel level is low, refill the fuel tank until the level
reaches the upper limit mark at the top of the fuel filter.
Do not use an oil/petrol mixture or dirty or contaminated petrol.
Avoid getting dirt, dust or water in the fuel tank.
After refuelling, tighten the fuel tank cap securely.

•

Petrol is extremely flammable and is explosive under certain conditions.

•

Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks
in the area where the generator is being refuelled.

•

Do not overfill the fuel tank - there should be no fuel above the upper limit mark. After refuelling,
make sure the fuel filler cap is tightened securely.

•

Be careful not to spill fuel when refuelling. Spilled fuel or fuel vapour may ignite. If any fuel is
spilled, make sure the area is dry before starting the engine.

•

Avoid repeated or prolonged contact of petrol with skin or breathing of petrol vapour.

•

KEEP OUT OF REACH OF CHILDREN.

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