Kipor KGE2500X, KGE4000, KGE6500E, KGE6500X, KGE6500E3 Operation Manual

OPEN-FRAME GASOLINE
GENERATING SET

SINGLE-PHASE:

THREE-PHASE:
WELDING & GENERATING SET:

KGE2500X
KGE4000X
KGE6500X/E
KGE6500X3/E3

KGE6500XW/EW

1. Safety information

2. Identification of components

3. Pre-operation check

4. Starting the generating set

5. Usage of the generating set

CONTENTS

1. SAFETY INFORMATION

In order to operate this generating set safely and reliably, please follow the below

1

2

3

5

6

requirements.
1-1 Do operate it at well ventilated place, for the exhaust contains poisonous carbon
monoxide. Do not operate it at unventilated place! (see fig.1)
1-2 Do not operate it under wet condition.(see fig.2)
1-3 Do not connect it to household circuit without guidance.(see fig.3)
1-4 The set must be kept away from the flammable materials at least one meter. (see
fig.4)
1-5 Smoking and igniting and sparking are not allowed while refilling. (see fig.5)
1-6 Stop the generating set while refilling. (see fig.6)

6. Stopping the generating set

7. Maintenance

8. Storage

9. Troubleshooting

10. Main technical specifications and data

11. Description of accumulator unit

12. Description of castor unit

13. Wiring diagram

14. Appendix

10

14

15

16

22

23

24

30

9

Fig.1 Fig.2 Fig.3

Fig.4 Fig.5 Fig.6

Fig.7

1-7 Do not overflow the fuel oil while refilling. Otherwise, wipe off the overflowed fuel
oil if happened. (see fig.7)
1-8 Keep the set in level position while running.
1-9 Keep the children and pets away from the set while running.
1-10 Do not touch the muffler or any over-hot parts to prevent injuring when the set is
running or just stopped.

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2. IDENTIFICATION OF COMPONENTS 3. PRE-OPERATION CHECKS

Be sure to perform the following checks before starting the generating set.

3-1 Check whether the generating set is on a level surface.

3-2 Check the level of engine oil

(1) Take out the oil filler cap and clean the measure mark with a clean rag. (see

fig.8)

(2) Insert the oil filler cap without rotating it.

(3) If the oil level is below the lower level, refill the oil till the upper level.

(4) Tighten the oil filler cap.

3-3 Check fuel level

(1). Fuel tank (9). Starter handle

(2). Engine swith (10). Air cleaner

(3). AC breaker (11). Fuel valve

(4). Fusible cut-out (12). Carburetor valve

(5). DC terminal (13). Fuel tank cap

(6). AC receptacle (14). Framework

(7). Grounding terminal (15). Exhaust muffler

(8). Oil filler cap (16). Spark plug

(1) Open the fuel tank.(see fig.9)

(2) Check fuel level, refuel if the level is too low.

(3) Refuel till the shoulder of the fuel filter.

(4) Tighten the fuel tank cap.

Fig.9

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3-4 Check the air cleaner

(1) Remove the clip and dismount the case of air cleaner. Loose the nut and re-

move the cover of air cleaner.

4. STARTING THE GENERATING SET

(2) Clean the air cleaner.

(1) Disconnect any load from AC
receptacleand switch off AC breaker.

(3). Set the choke lever to CHOKE
position.

(5). Pull the starter handle slowly until
you feel the resistance, then pull it by
force.

(2) Set the fuel oil valve to ON
position.

(4) Turn the engine switch to ON
position.

(6).When the engine is warm, set the
choke lever to OFF position.

(3) Refix the air cleaner.

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5. USAGE OF THE GENERATING SET

5-1 In order to keep the generating set

in best mechanical and electrical

condition, please follow the blow items.

(1) Please ground the grounding

terminal of the set to prevent any false

operating. Regarding C type set,

grounding can be performed from the

grounding tap hole which on the

front(back) cover of the engine.

(2) Check whether AC output voltage and frequency meet the technical

specifications.

(3) If the generating set will be connected with more than two loads, please

connect them from that required higher starting current.

(4) Concerning connecting the set to the household circuit, which must be

performed by the professional. Check whether the connection is right after the

load is connected to prevent the generating set from damage or fire.

5-2 Application of AC

1. Starting the generating set

2. Connecting the load

Good

Forbidden

3. Switch on the AC breaker

Good

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5-3 Electrical apparatus particularly motor-driven equipment will produce

very high current while starting, the below table provides the reference for

connecting these apparatus to the set.

6. STOPPING THE GENERATING SET

6-1 Switch off the AC breaker

6-2 Switch off the engine switch

(X Type) (E Type)

6-3 Close the fuel valve

(X/E Type)

Note: If you want to stop the engine in emergency, please set the engine switch

on OFF position.

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