Kipor K DE12000E3, K DE8000EA, K DE12000EA3, K DE8000E3, K DE8000EA3 Operation Manual

DIESEL
GENERATOR

OPEN FRAME:

K DE8000E/EA
K DE12000E/EA
K DE8000E3/EA3
K DE12000E3/EA3

K DE8000T/TA
K DE12000T/TA
K DE8000T3/TA3
K DE12000T3/TA3

SINGLE PHASE:

THREE PHASES:

SINGLE PHASE:

THREE PHASES:

SILENT:

WUXI KIPOR POWER CO., LTD.

R

PREFACE

Thank you for purchasing Kipor diesel generators.

This operation manual will tell you how to operate and service your KIPOR
generator set correctly. Please read this manual before using the generator set
to ensure the proper operation.Follow the instructions to keep your generator set
in the best working condition and extend the life of it .If you have any commends
or problem, please contact with our sales company or the authorized agent.

This manual deals with the general items of the KIPOR diesel generation set.
However, the manual may vary with the development of the products in the future.
Please give special attentions to warnings and cautions.

Indicates that the severe personal injury even death will
result if the instructions are not followed.

Indicates that the serious personal injury or equipment
damage will result if the instructions are not followed.

KIPOR diesel generator set will meet your requirement if you operate it according
to the manual instruction. Otherwise serious personal injury and equipment
damage will result.

So, KIPOR reconfirms that you must to read and understand this manual before
operating the generator set.

WARNING

CAUTION

24

23

22

21

20

19

18

17

16

15

14

13

121110

987654321

SA

TC

GB

AVR (Digital)

L1

SB

W3

W2

W1

BX2011C

BX2011C

FU2 FU3

FU1 FU4

YV

KM1 KM2

K1,K2,K3

QF

1111111

121231111

BeiYu electric appliance

Remark

Code name

Name

Quantity

Material

Ignition switch

Transformer

Charging adjustor

Battery

Automatic voltage adjustor

Current transformer

Emergency stop button

Flywheel generator winding

Exciting winding

Generating/Sampling winding

Fuse link

Fuse link

Four line fuse box

Fuse (extend 6X30 10A

Throttle electric magnet

AC contactor

Relay

ATS module

Digital display

Digital module

Breaker

JK427

220V/15V 40A

35Ah

6-QW-36 12V 36Ah 310A

50/5mA

LAY37-11ZS

10A

20A

BX2041C

BX201C

A26-40-00

HFV4 12V 20A

PLY-MB-ATS-S1

PLY-MB-D

PLY-MB3-ATS-C

D50/1620 25A

OFF

ON

START

Three phases
KDE8000EA3/TA3
KDE12000EA3/TA3

ON/OFF Table for electric starting key

Red20#

Yellow green20#

KM1

Brown white20#

TC

DC charging output

~220V

~15V

Blue white20#

AC charging input

Red white20#

Black white20#

Black20#

Red20#

Yellow10#

Green10#

Red10#

Black10#

U

V

W

N

KM2

Yellow10#

Green10#

Red10#

Black10#

Yellow10#

Green10#

Red10#

Black10#

Yellow10#

Green10#

Red10#

Black10#

Yellow10#

Green10#

Red10#

Black10#

Yellow20#

Green20#

Red20#
Black20#

Red black20#

Brown black20#

Yellow black20#

U

V

W

N

E

ATS

controlling module

Brown Blue20#

KM2

Orange blue20#

KM1

Citizen AC input

Generator AC signal input

Generator supplying output

Purple gray20#

Yellow blue20#

KM1

Pink blue20#

KM2

Generator supplying output

Purple black20#

Controlling signal

Citizen input

W2 Red18#

F+

F-

50HZ
60H

6 3
7 4

Green18#

Yellow18#

L1

L1

L1

Blue18#

Red16#

K2

Brown16#

Blue20#

YV

A0

K1

W3

K2

FU3

Blue20#

Yellow16#

Green16#

Adjustor

Battery

Red18#

Red18

Red14#

Green14#

K3

Fu2

Fu1

Starting electric magnet

Starting
motor

Pink 20#

K3

Gray18#

Starting signal output

White18#

Orange18#

Operation signal output

Voltage sample

SB

Purple20#

Current sample

SA

+12V

ST

ON
+12V

Digital panel display

OV

AC voltage

sample for flywheel

Low oil
pressure
switch

Digital panel
display

Starting signal input

Yellow green18#

Purple orange18#

ATS options

KM1

Jerk signal input

24

23

22

21

20

19

18

17

16

15

14

13

121110

987654321

X1 X2

SA

TC

GB

AVR (Digital)

L1

SB

W4

W3

W2

W1

BX2011C

BX2011C

FU2 FU3

FU1 FU4

YV

KM1 KM2

K1,K2,K3

QF

2111111

1

121231111

BeiYu electric appliance

Remark

Code name

Name

Quantity

Material

Receptacle

Ignition switch

Transformer

Charging adjustor

Battery

Automatic voltage adjustor

Current transformer

Emergency stop button

Flywheel generator winding

Secondary winding

Exciting winding

Generating/Sampling winding

Fuse link

Fuse link

Four line fuse box

Fuse (extend 6X30 10A

Throttle electric magnet

AC contactor

Relay

ATS module

Digital display

Digital module

Breaker

Honda or European style

JK427

220V/15V 40A

35Ah

6-QW-36 12V 36Ah 310A

50/5mA

LAY37-11ZS

10A

20A

BX2041C

BX201C

A26-40-00

HFV4 12V 20A

PLY-MB-ATS-S2

PLY-MB-D

PLY-MB-ATS-C

D50/1620 25A

WARING

1. TO PREVENT THE FIRE
Never add fuel to the fuel tank while the engine is running.
Wipe off the overflowed fuel with a clean cloth. Keep explosives and other
flammable products away from the generator set.

To prevent the fire and to provide adequate ventilation, keep the generator set
at least one meter away from buildings and other equipment during operation.
Operate the generator set on a level surface.
Do not put the generator set indoors while the engine is hot.

2. TO PREVENT FROM INHALING THE EXHAUST
Exhaust gas contains poisonous carbon monoxide, which is harmful to the
health. Never use the generator set at the confined places or poor ventilated
locations. If it's necessary to run the generator set indoors, be sure to provide
the adequate ventilation.

3.BE CARE NOT TO BE SCALDED
The muffler and the engine body are very hot while the engine is running or
just after running, do not touch these parts to prevent from being scalded.

4. ELECTRIC SHOCKS, SHORT CIRCUITS
To avoid electric shocks or short circuits, do not touch the generator set when
your hands are wet. This generator set is not waterproof, so it should not be
used in a place exposed to rain snow or water sprays. Use the generator set in
a wet place can cause short circuits and electric shocks during operation.

The generator set should be grounded to prevent electrical shocks from faulty

appliances. Connect a length of heavy wires between the generator sets
ground terminal and an external ground source.

Do not hook up tools or other apparatus to generator set before it has been

started. If equipment is attached, generator starting may cause sudden
movements of the equipment and result in injuries and accidents. Be sure to
disconnect any apparatus from the generator set or prior to starting.

Safety Information

Most appliance motors require more than their rated

wattage for start-up.

Do not exceed the specified current limit of any socket.

Do not connect the generator set to a household
circuit. This could cause damage to the generator set
and to electrical appliances in the house.

5. WHEN CHARGING THE BATTERY

Battery electrolyte contains sulfuric acid. Protect your eyes, skin and clothing.
In case of contact, flush thoroughly with water and get prompt medical attention,
especially if your eyes are affected.
Batteries generate hydrogen gas, which can be highly explosive. Do not smoke
or allow flames or sparks near a battery, especially during charging.
Charge the battery in a fully ventilated place.

CAUTION

OFF

ON

START

KDE12000E/EA Double voltage output

ON/OFF Table for electric starting key

Red20#

20#Yellow green

KM1

~220V

~15V Blue white AC charging input

TC

DC charging output

Citizen AC input

ATS

controlling

module

ATS options

Generator AC signal input

Orange white20#

Red white20#

Black white 20#

Black 20#

Red 20#

Brown blue20# Orange blue20#

Yellow blue20# Pink blue20#

KM2

KM1

KM2

KM1

Citizen supplying output

Generator supplying output

Purple gray20#

Purple black20#

Controlling
signal

Red10#

Black10#

Red10#

Red10#

Black10#

Red10#

N

U

Red12#

X3
240V

X1

120V

Blue12#

X2

120V

Black12#

Yellow green12#

Voltage sample

Current sample

Digital
panel
display

Digital

panel

controller

Starting signal output

AC voltage
sample for

flywheel

OV

Low oil

pressure

switch

Brown20#

Starting signal output

Gray18#

ST

K3

ON
+12V

+12V

White18#

SA

Blue white20#

Brown white20#

Blue black20#

Brown black20#

Purple20#

Green18#

Operation signal output

Orange18#

White18#

Purple orange18#

Yellow green18#

M

Starting
motor

Starting
electric
magnet

Red18#

Red18#

Red14# Green14#

FU1

FU2

K3

Pink20#

Adjustor

Battery

Green16#

W4

Yellow16#

FU3

K1

Blue20#

Blue20#

YV

K2

A0

K1

Blue18#

Red16#

Brown16#

K2

Blue20#

SB

Red18#

Green18#

W2

Yellow
18#

Blue10#

Brown10#

Black10#

Yellow green12#

F+
F-

6

7

3

4

50H
60

W1

L1

W1

Citizen input~240V

KM2

Black10#

Jerk signal input

Output connection column

KM1