KIP Fold 1000 Offline User Manual

KIP Fold 1000 – Offline

User Manual

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y Instr

ctions

In order to out by trai

For your p machine a precaution

guarantee ha

ed personnel.

WARNING

CAUTION:

NOTE:

Indi

WARNING

the power sw

otection, plea nd keep this s and instructi

ard-free oper

Ignoring this

ates additiona

Stop using th

itch and disco

e read these

anual for futur

ns on the ma

tions it is stro

arning could

l important inf

e machine if a

nect the supp

afety instructi

reference cl

hine or the on

gly recomme

- Symbol

ause serious

ause injury or

rmation.

- General

cover was da

ly line. Then c

ns and the m

se to the mac

es described i

ded that any

-

injury or even

damage to pr

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aged or the

ll an authoriz

nual complet ine. Carefully

n the operatin

aintenance o

death.

perty.

achine was d

d service part

ly before ope observe all w instructions.

repair work is

opped. Imme

er.

ating the

rnings,

only carried

iately turn off

CAUTION:

respective m emitting unu authorized s

WARNING

power cord a

NOTE:

WARNING

Make sure th on an unstab

Set the adjus

Switch the ma

chine. Materi

ual sounds. I

rvice partner.

Move the ma

d other cable

Che

k the docume

t the machin

e or tilted ben able feet on t

chine off befo

ls not approv mediately tur

- Mo

hine carefully

before you

ntation for the

is placed on

h.

e ground whe

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d can cause f off the power

ing the m

and slowly us ove the machi

space require

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Installati

level, horizon

the machine

cover. Alway

ults in your m

switch and di

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ne.

ents before

n -

tal surface of

is in the desir

use materials achine. Do no connect the s

s. Make sure

ou move the

ufficient stren

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recommende

use the mach

pply line. The

hat you disco

achine.

th. Do not pla

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WARNING

which could avoid any ris

Do

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Do not remo ause serious i , only properl

achine in a lo

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Maintena

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jury. Do not

qualified and

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achine contai

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s moving part ock or fire. To

hine.

CAUTION:

mentioned in the machine.

WARNING

voltage netw that is equip machine. Do not use an e

CAUTION:

marking label

NOTE:

WARNING

Do not carry the user man

This machin

rk in which th ed with a grou not use a dam

tension lead t

Do not conne

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If co

nnection to a

Do not break

ut maintenanc

al. Use maint

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neutral wire i

nding terminal

ged power c

connect the

t the machine

ifferent mains

any mechanic

activities for

nance materi

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not connecte Only use the rd (e.g. expos

achine.

to a mains vol

voltage is req

Electrica

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other machine

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age that diffe

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components

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Set Up

Installation

The folder should be set up by an engineer, who has been trained.

Environment

The room in which the folder is to be placed should be dry and dust free. Humidity should be about 20- 80% with room temperature of 15° C to 35° C (59°- 95°F). The folder must stand horizontally aligned and very stable without shaking. Make sure that the folder to place the folder in a way that does not block exits and allows an ergonomic workflow.

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lease use onl

e mains supp

o not use m

hese cords wi

he power sup

he main switc

the connectin y voltage is id

lti plug exten

l not stand the

ly connection

is at the fold

g cable delive

ntical with yo

ion cords!

power consu

is at the right

r’s front side.

ed with the fol

r supply.

ption of a pri

ottom side of

der. Make sur

ter and the fo

the folder.

that

lder.

he display sh riefly shown in eep signal will

p of the displ

I

case an erro

i

the display.

he message c

t

p of the displ

fter clearing t

here are three

he green LED

he red LED is

he yellow LE

ws a short me

the display.

sound. At the y illuminate.

is detected d

ntains error

y will be blinki

e jam press b

LEDs on top

indicates the blinking in cas indicates that

ssage as indi

hen the folde

same instanc

ou will see th

ring the self t

nd localizatio

ng. Refer to th

tton in or

f the folder's

older being re e of any error.

the folder is b

ated. The Fir has complete

, you will noti folding progr

st phase, a m

code. Further

e .

er to restart th

isplay:

dy for safe a

usy folding.

ware versions

y started a do

e the green L

m last used di

ssage will be

more, a red L

e folder.

d normal oper

are

ble

D on

splayed.

shown

D on

tion.

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Displ

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olding progra

rmatio

previo

pres

1. Folding

2. Progra

3. Binding

4. Panel si

5. Cross f

6. Status (

7. Status

s folding pro

this button in

tyle

number

margin

e

ld panel size

achine type)

ED

ram

case the LED

is blinking red

ED

1

. green: re

2

. yellow: bu

3

. red: err

in order to get

dy

y

r

detailed information about the error.

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Medi

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& Fo

mats

Fan F

All docum copies will

Cross

All fan-fol

Reco

Best perfo

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lder

nts with lengt

be folded in s

Fold

ed sheets unt

mende

mance with 2

from 420 m gments of 28

l a length of 1

media

# or 75 - 90 g

NOTE:

Film

up to 28 folds

olds, to be fini

00mm can b

/m²

s, plastics or

(20# / 80 gr.

shed manuall

folded as cro

aterials with g

aper) and wid

.

s fold.

lossy / shiny s

th up to max.

urfaces are no

30 mm. Long

t suitable.

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Prog

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ams

There are The select

The cente

In Order t

Buttons Selected i

Pressing b

Press agai

All folding

binding m panel widt

Press Selected i

folding progr d program nu

of the display

change the st

and move

ons blink freq

uttons and

n within th

rograms can

rgin: 0-50 mm

: 160-210 m

he cursor will ons blink freq

mber will app

shows an ima

atus of the cro

he cursor fro

ently.

ee seconds to

tart to blink. ently.

ms available.

edit the blin

e edited in in

Through the

ar on the left

e of the sele

s folder or th

icon to icon.

king setting.

save the cha

rements of 1

uttons and

eys and

and side of th

ted fold style.

rotation unit

ges

m within the f

move the c

you select the

display.

ress the c

llowing range

rsor from ico

desired foldin

rsor will start

:

to icon.

program.

to blink.

Pressing b

uttons and

edit the blin

king settings.

E

ample:

Pr

gram 1 shoul

wit

a filing margi

Sel

ect folding pro

ss button

Pr

ss button u

pa

kage icon blin ss buttons

to

85 mm

Mo

e the cursor f

the

margin width

process pack

n of 25 mm.

ram 1 with b

ntil the numbe ks

in order to set

rward to the

ges 185 mm

tton or

r below the fol

the package

igure represe

ide

idth

ting

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Wit

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a420PrePre

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T

h buttons

ss button

Pr sto

e the new val

hange the val

ithin three se

es

e to 25 mm onds in order

to

Please no range of a

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ice that the ad

justment of th

ustable width

e margin is 0 -

f the packag

50 mm. Ther

must be at le fore a packag

Ch

st 160 mm u of 155/65 is

nge the cros

mm.

ss or to ss

to a maximu

ot adjustable.

fold length fr

change the va

of 230 mm.

m 200mm to

lue

he

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Foldi

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Foldin

Program 1

Foldin

Required

progra

4 are presets

styles

tyle

s

(noted below i

Icon a

metric)

the display

Se

lect the progra

De

cription

m by pressing

or

Pa

kage folding

Pa

kage folding

rgin

Pa

kage folding

ith intermedia

ithout interm

te fold

te fold and bin

diate fold

ing

Free

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2

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A

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Style P

rogra

s A, B,

C & D

This new layer com size, so thi

Explanati

"100 to 4 "-" means "<" mean

Exam

nnovation ope letely free. Th

s program will

n of signs a

0" means: tw

the folding en : one more fol

le

ns the potenti

s program will not work for a

d numbers i

full panel of t

ds here – the l

– the last pa

l of the folder not calculate t

other format.

the display:

e indicated si

ast page is to

e is to the left

o nearly all po

he folding, tha

e are folded.

he right upper

lower exit

In

Order to chan

bl

ink. Buttons

lected icons

S th

e blinking setti

ssible folding

means: you

exit

ge values pre

and move

link frequentl

ngs.

tyles, since y

efine a progra

s - the cu

the cursor fro

. Pressing but

u can define

m for a given

sor will start t

icon to icon.

ons and

very

aper

edit

Program of 30 mm

Select fold Press butt

Press butt Press butt Press butt Press butt

Move the With butto

Press butt

The dyna

should proce for A1 sized p

ing program A

n n until the ns or in n until the ns or in

ursor forward

s or sel n within t

ic icon on the

s packages o

per).

with button

irst number b order to set th

econd numb

order to set th

o the next fig

ct < (last pag

ree seconds

left shows the

135 mm and

or

side the fold

e package wid

r beside the f

e package wid

re

to the left)

folding style.

80mm wide –

ackage icon b

th to 135 mm.

ld package ic

th to 180 mm.

the rest of pa

links.

n blinks.

er will determ

ne a filing ma

gin

Additional Examples

S

n

First

Seco

tep

d Step

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Feed

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b

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d

n

d

ng Prints

Th

recommend

fee

ing the prints

Pla

ce the left han

the

print into the f

guide. Long,

rail to t

he trailing edg

In

ny case the ti

lea

ing edge of t

(on

the right hand

d position is ri

with the left h

near to the r lder, force it

mall prints ne

.

le block (lege

e document e

side of the le

ht from the ta

nd.

il guide and f lso slightly to d to be guide

d) has to be o

tering the fol

ding edge).

ble,

ed

he

up

n the

er

Th

fan folded co

the

n fed into the f

folder will au

It i

proves the fo

flat

ened by hand

Fol

ed copies wil

py must be tur

lder again.

omatically swi

ding quality if before the cro

be laid out in

ned by 90° an

ch to cross fol

he copy is

ss fold.

the basket.

d.

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Trou

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c

oRes

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p

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j

d

lesho

ting

The LED

bove the dis

lay is blinkin

red

Pr

ss in orde

er to the or re

In

ase of a jam i

aut

matically by

tart the folder

to get the err

ort the code t

the fan unit:

ressing

after a jam ha

r code

the support.

ry to clear the

been cleane

jam

Clearing

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jam in the fa

folder

Tu

n rollers by ha

nd

Over

v

r

iew

Senso

positions

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Dime

Metric

nsions

Inch

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Error Codes

Code Description

21 Error on stepper control boards

21:01 Error on starting stepper control board 21:02 Error on stopping stepper control board

22 Sensor errors on start-up

22:00 Sensor LB0 cut 22:01 Sensor LB1 cut 22:02 Sensor LB2 cut 22:03 Sensor LB3 cut 22:04 Sensor LB4 cut

23 Sensor sends high level permanently

23:00 Sensor LB0 23:01 Sensor LB1 23:02 Sensor LB2 23:03 Sensor LB3 23:04 Sensor LB4

24 Processing errors on stepper control boards

24:01 Error while calculating the step 24:02 Error while counting the steps

25 hardware errors

25:01 Lack of 5 Volts external 25:02 Lack of 38 Volts in FF or CF door open 25:03 Cover open

26 Time out errors

26:01 No ready signal after paper cut 26:02 No paper at sensor LB1 after paper cut 26:03 No paper at sensor LB1 without cut signal 26:04 Jam between sensors LB0 and LB1 26:05 No trailing edge of the paper at sensor LB1 26:06 Too many folds, document is too long 26:07 No trailing edge of the paper at sensor LB0 26:08 Unexpected paper at sensor LB4 in Online-Mode 26:09 Unexpected paper at “no fold” switch LB5 in Online-Mode

Code Description

10 Communication errors

10:01 No communication 10:02 Checksum error 10:03 Bad quality of the data stream 10:04 bad quality of bytes

11 Communication errors

11:01 No communication 11:02 Checksum error 11:03 Bad quality of the data stream 11:04 bad quality of bytes

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