King Tony 9CCF31-1AA-B, 9CCF41AA-B User Manual

NO.9CCF

MULTIFUNCTIONAL IGBT INVERTER

MULTIFUNCTIONAL IGBT INVERTER

SPOT WELDING MACHINE

SPOT WELDING MACHINE

Read this manual and follow all the safety rules and
operating instructions before using this product.

http://www.kingtony.com

Enjoy your work

Contents

1. Safety Precautions Symbols

2. Symbols and Definitions

3. Accessories and Spare Parts List

4. Installation

1. Specifications

2. Duty Cycle and Overheating

3. Machine Installation

4. Selecting a Location

5. Connecting Input Power

5.

Operation

1. Controls

2. Welding Gun and Adaptors

3. Various Operations

a. Spot Welding

b. Washer Welding

c. Triangle Washer Welding

1

2

3

4

4

5

5

6

7

8

9

10
11

d. Carbon Rod Heating

e. Wriggle Form Wire Welding

f. Cupules

6. Maintenance

1. Troubleshooting

12

13

14

15

Safety Precautions Symbols

Protect yourself and others from injury,read and
follow these precautions before installation and operation

Read instructions

1.Read owners Manual before using or servicing unit

2.Use only manufacturer’s supplied replacement

Exploding parts can injureAlways wear a face shield
and long sleeves

Static can damage PC boards

1.Put on grounded wrist strap before handing boards or parts

2.Use proper static-proof bags and boxes to storemoveor
ship PC boards

1.Wear approved face shield or safety goggles with side shields

2.Wear proper body protection to protect skin

Flying metal can injure eyes

1.Wear safety glasses with side shields or face shield

1.Magnetic fields can affect pacemakers Pacemaker
wearers keep away

2.Wearers should consult their doctor before going near
plasma arc cutting operations

Electric shock can kill

1.Do not touch live electrical parts

2.Wear dry,hole-free insulating gloves and body protection

3.Do not wrap electrical cable aroundyour body

4.Ground the workpiece with a good electr- ical ground

Fumes and gases can be hazardous welding produces fumes and gases
Breathing these fumes and gases can be hazardous to your health
If inside,ventilate the area
Do not weld in a confined space only if it is well ventilated

Eye protection for welding
Current level in amperage Minimum shade number
30-150A---------------------------#8
150-300A-------------------------#10
300-500A-------------------------#12

Moving parts can cause injury

Keep away from moving parts such as fans

The heat from the workpiece can cause serious burns

.

.

Overuse can cause overheating
Allow cooling period ,follow rated duty cycle before startingto
weld again.

Cylinders can explode if damaged
Gas cylinders contain gas under high pressure
If damaged,a cylinder can explode Be sure to treat them carefully

Do not weld in the height !

Fire or explosion hazard
Do not locate unit on,over,or near combustibe surfaces
Do not install unit near flammables

Protect yourself

Warn others

Keep away from the torch tip

Remove all flammables of the welding area

Falling unit can cause injury

Never cut on pressurized cylinder

Factory safety

Maintenance regularly

1

Symbols and Definitions

A

V

I

2

S

1

HZ

U

1

U

0

U

2

Amperes

Volts

Ra te d we ld in g

cu rr en t

Power rating,

productof voltage

and current(KVA)

Hertz

Pr im ar y vo lt ag e

Rated no load

voltage(Aaverage)

Conventional

load voltage

I

1m a x

I

1eff

IP

1

~

X

Rated maximum

supply current

Maximum effective

supply current

Degree of protection

Si ng le p ha se

Du ty c yc le

Direct current

Constant crrent

Temperature

I

O

S

V

On

Of f

Protective earth

(Ground)

Do not do this

Suitable for some

hazardous locations

In pu t

Vo lt ag e in pu t

Low air pressure

light

%

＋ －

Pe rc en t

In cr ea se

Li ne c on ne ct io n

Lo os e sh ie ld c up

Adjust air/gas

pressure

Au to ma ti c

Ma nu al

2

Accessories and Spare Parts List

KT NO. Product Descripon 9CCF31-1AA-B 9CCF41AA-B

KT001 Pneumac vacuum cupule

KT002 Pull hammer

KT003 Dent pulling spot hammer

KT006 Wavy wire

KT007 Carbon rod

KT008 Spot welding electrode p

KT009 Carbon and connector

KT010 Wavy wire electrode p

KT011

Washer connect

X

1 Set

1 Set

15 PCS

3 PCS 3 PCS

1 PCS

1 PCS

1 PCS

1 PCS

X

1 Set

X

X

X

1 PCS

X

1 PCS

KT013 Triangle washer connect

KT014 Claw

KT015 Triangle washer

KT016 Stud

KT017 Ø12mm washer

KT017-1 Ø10mm washer

KT018 Earth clamp

KT019 Manual cupule

KT030 OT washer

X

1 PCS

10 PCS

X

15 PCS

15 PCS

1 PCS

1 PCS

X

1 PCS

1 PCS

10 PCS

X

15 PCS

15 PCS

1 PCS

1 PCS

X

KT033 W

KT034 Stud connect

rench

or

3

1 PCS

X

1 PCS

X

Installation

1. Specifications

Model 9CCF31-1AA-B 9CCF41AA-B

Input voltage

220V / 380V

50/60Hz

Input power 6.5 KVA 6.3 KVA

Input current 42A/14A 40A/12A

Max instant current 2600A 2500A

Output power 1-13V 1-13V

Electronic

Operaon way

mer connuously

Welding me 0-99 s 0-99 s

Dimensions 370 * 230 *280 mm 370 * 230 *280 mm

Weight 9.5 kg 9.0 kg

220V / 380V

50/60Hz

Electronic

mer connuously

2. Duty Cycle and Overheating

Duty cycle is percentage of 10 minutes that unit can weld at rated load

without overheating.

If unit overheat, output stops, and cooling fan runs. Wait 15 minutes for

unit to cool. Reduce amperage or duty cycle before welding.

0

A

15

Overheating

Stop working Wait fifteen minutes

for unit to cool

Reduce amperage
or reduce duty cycle

Weld again

4