®
New Water
Chlorine Pool Care System
Models 400/430 for pools up to 40,000 gallons
Model 120 for pools up to 25,000 gallons
The New Water® Cyclers and Replacement Cycler Pacs
Customer Service 800-222-0169
www.kingtechnology.com
1
TABLE OF CONTENTS
Introducing New Water® 3
Swimming Pool Tips 3
New Water® Cyclers 4
Parts List Above Ground Model 5
Parts List In Ground Models 6
Base Installation Model 120 7
Filter Installation Model 120 8
In-Line Installation Model 400 9
Off-Line Installation Model 430 10-11
Troubleshooting 12
Replacing a Cycler Pac 13
Setting Control Dial 14
Replacing Control Dial O-rings 15
Replacing Cap O-rings & Knobs 16
Winterizing 16
For Proper Performance 17
Warranty 18
For information on King Technology’s entire product
line, visit our website at www.kingtechnology.com
2
New Water
®
Thank you for choosing New Water®. This system will maintain a clean, clear swimming pool while
you spend less time on maintenance and more time having fun!
For In Ground Pools For Above Ground Pools
New Water® Cycler
The New Water® Cycler is on constant watch dispensing chlorine to control bacteria and provide a protective bank of
sanitizer for your pool.
Swimming Pool Tips
Water Balance Guidelines
Free Chlorine: 1.0 - 3.0 ppm
pH: 7.2 – 7.8
Total Alkalinity: 60 – 120 ppm
Calcium Hardness: 150 – 400
Total Dissolved Solids: <1500
Stabilizer: 20 – 80 ppm
1. Before beginning with any
pool care program, you must
first balance your pool water.
Take a water sample to your
local pool professional or
use a complete test kit that
will test for the following
important elements.
2. If your fill water is high in
metals, use a sequestering
agent or metal-out product
at start-up only before inserting a Pac. See your local
dealer for details on using
these products and always
follow manufacturer’s directions carefully.
3. After your pool is up and
running smoothly, continue
to test your water for pH,
total alkalinity and chlorine
and maintain its balance by
adding any necessary adjustment products (see your
dealer for details).
4. Add a stabilizer or conditioner to the pool at the
beginning of the season if
the stabilizer level is below
20 ppm. This will prevent
chlorine burn off. Follow
manufacturer’s directions
carefully.
5. Shock the pool with
chlorine to rid water of all
contaminants before beginning. Follow manufacturer’s
directions carefully. This
step is very important to
start-up. Use chlorine shock
only.
Do not add shock
in or near the
skimmer or into
the New Water®
Cycler as it could
damage equipment, risk potential explosion or
discolor your pool
surface.
3
7
"
New Water® Cycler
Installation
The New Water® Cycler comes in several different
models. Please review this list, determine which
model you have and follow the appropriate installation
instructions for that model only.
ABOVE GROUND POOLS
®
1/4"
2" MPT/
1 1/2" FPT
3/16
Cycler Model #120
In-line for above ground
pools ranging from 5,000
to 25,000 gallons. Uses
a pre-filled chlorine pac,
model 105C. Installation
instructions are on pages 7
and 8.
Replacement Cycler Pac
Model 105C for use in the
New Water® Cycler Model
120.
IN GROUND - Off-line
Cycler Model #430
Off-line for in ground pools
ranging from 5,000 to
®
Installation Tips
• Do not plumb into copper pipe as corrosion will occur.
• By installing a ow indicating device on the inlet line
you can monitor the gallons per minute.
See manufacturer’s directions for the installation of the
ow indicating device.
25,000 gallons. Uses
a pre-filled chlorine pac,
model 407C. Installation
instructions are on pages
10 and 11.
IN GROUND POOLS
17"
2" FPT
Cycler Model #400
In-line for in ground pools
ranging from 5,000 to
40,000 gallons. Uses
a pre-filled chlorine pac,
model 407C. Installation
instructions are on page 9.
4
®
7"
Before installing any of these Cyclers, make
sure that:
• You have all the supplies.
• The pump is turned off.
Replacement Cycler Pac
Model 407C for use in the
New Water® Cycler Models
400 and 430.
• The plumbing lines are dry.
Parts List • Model 120
1
2
8 & 9
3
12
10
4
7
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Included with New Water® 120
REF. # DESCRIPTION QTY. INCLUDED
1 & 2 Cap w/O-Ring 1
3 Body 1
4 Pressure Relief Valve 1
5, 6, 7 Control Dial with O-Rings
& Locking Pin 1
8 & 9 Knob with O-Ring 2
11 Mounting Base 1
12 Silicone Lubricant 1
Replacement Parts for New Water® 120
REF. # PART NO. DESCRIPTION
1 & 2 01-22-1418 Cap w/O-Ring
2 01-22-1920 Cap O-Ring
4 01-22-9480 Pressure Relief Valve
5, 6, 7 01-22-1443 Control Dial with O-Rings
& Locking Pin
6 01-22-1450 Control Dial O-Ring Set
8 & 9 01-22-9940 Knob with O-Ring
10 01-22-1710 Nipple Kit
11 01-22-1485 Mounting Base
12 01-22-9971 Silicone Lubricant
5
Parts List • Models 400 and 430
INCLUDED WITH • Model 400 and 430
REF. # DESCRIPTION QTY. INCLUDED
1 & 2 Cap w/O-Ring 1
3 Body 1
4 Pressure Relief Valve 1
5, 6, 7 Control Dial with O-Rings 1
8 & 9 Knob with O-Ring 2
18 Cap/Control Dial Tool 1
19 Silicone Lubricant 1
18
1
3
2
8
9
REPLACEMENT PARTS • Model 400 and 430
REF. # PART NUMBER DESCRIPTION
1 & 2 01-22-9417 Cap w/O-Ring
2 01-22-9920 Cap O-Ring
4 01-22-9480 Pressure Relief Valve
5, 6, 7 01-22-9440 Control Dial with O-Rings
6 & 7 01-22-9450 Control Dial O-Ring Kit
8 & 9 01-22-9940 Knob with O-Ring
10 01-22-9490 2” Male Adapter
18 01-22-8870 Cap/Control Dial Tool
19 01-22-9971 Silicone Lubricant
INCLUDED WITH OFF-LINE Model 430
REF. # DESCRIPTION QTY. INCLUDED
10 2” Male Adapter 2
11 2” X 1/2” Bushing 2
12 90 Degree Elbow 2
13 Small Clamp 4
14 6’ PVC Tubing 1
15 Scoop Gasket 2
16 Venturi Scoop 2
17 Scoop Clamp 2
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6
Off-line
installation parts
included with
model 430
4
9
8
5
10
11
12
13
14
13
REPLACEMENT PARTS • Model 430
REF. # PART NUMBER DESCRIPTION
10 01-22-9490 2” Male Adapter
11 01-22-8620 2” X 1/2” Bushing
12 01-22-7800 90 Degree Elbow
13 01-22-7690 Small Clamp
14 01-22-7700 6’ PVC Tubing
15 01-22-7850 Scoop Gasket
16 01-22-7790 Venturi Scoop
17 01-22-7910 Scoop Clamp
6
2” to 36” apart on straight pipe
15
16
17
OUTLET
After filter
and
heater
INLET
Between
pump
and filter
TOOLS NEEDED
Screwdriver
Pipe Wrench
Materials Needed
Above Ground, Base Installation - Model 120
• Install after all equipment and
PUMP
FILTER
®
TO POOL
as far as possible from heater.
• Any additional sanitizing
equipment that is installed with New
Water® Cycler must be installed after
New Water® Cycler (never before) on
the return line to the pool.
Pipe Thread Tape
or Sealant
Two hose adapters
1 1/2” x 1 1/2” x 1 1/4”
Two Sections of 1 1/2”
Flex Hose (one provided
with filter)
Two
Hose
Clamps
Recommended
Corrosion Resistant
Check Valve
4-8 psi Back Pressure
To avoid over or under chlorination,
replace eye ball fittings in the return
jets to a smaller or larger size to
adjust back pressure.
10 x 1 1/4” Phillips
Pan Head Screws with
Washers
The New Water® Cycler should always be
installed between the filter and pool (or
between heater and pool if applicable).
Apply pipe thread tape or
1.
sealant to the threaded end of
both hose adapters.
Attach the filter section of flex hose to one hose
3.
adapter and the return section of flex hose to the other
hose adapter with clamps and tighten with screwdriver.
Bi-flow valve design allows water flow in either direction.
HOSE
CLAMP
1 1/2" X 1 1/2" X 1 1/4"
HOSE ADAPTER
FILTER &
PUMP
Isolating the New Water® Cycler by installing a
4.
corrosion resistant check valve is recommended.
1 1/2" OR 1 1/4"
FLEX HOSE
HOSE
ADAPTER
HOSE
CLAMP
®
HOSE
ADAPTER
HOSE
CLAMP
For better stability, the
5.
New Water® Cycler may be
mounted on a base using
Phillips pan head screws.
One in front and two in
back.
2.
TO POOL
®
Screw adapters into each end of New
Water® Cycler. Hand tighten. Finish
tightening by turning 1 to 2 revolutions
with wrench. DO NOT OVER TIGHTEN.
®
Option
1 1/2” Male Adapter
(slip x MPT)
or
2” Female Adapter
(slip x FPT)
When installing with hard
PVC pipe, use either a female
adapter on the outside port
threads or a male adapter on
the inside port threads.
7
TOOLS NEEDED
Screwdriver
Pipe Wrench
MATERIALS NEEDED
Above Ground, Filter Installation - Model 120
1.
2.
®
Pipe Thread Tape
or Sealant
One 6” x 1 1/2” TBE PVC
Nipple
One Hose Adapter
1 1/2” x 1 1/2” x 1 1/4”
One Section of
1 1/2” Flex Hose
(provided with filter)
Apply pipe thread tape or
sealant to each threaded end
of nipple.
Apply pipe thread tape or
4.
sealant to threaded end
of hose adapter.
Screw one end of nipple
into the filter return.
Hand tighten. Finish tightening
by turning 1 to 2 revolutions
with wrench.
DO NOT OVER TIGHTEN.
Screw adapter into the other
5.
side of New Water® Cycler.
Hand tighten. Finish
tightening by turning
1 to 2 revolutions
with wrench.
DO NOT OVER TIGHTEN.
®
Screw either side of
3.
New Water® Cycler on
to open nipple end until
upright and secure.
®
One
Hose Clamp
RECOMMENDED
Corrosion Resistant
Check Valve
4-8 psi Back Pressure
To avoid over or under chlorination,
replace eye ball fittings in the return
jets to a smaller or larger size to
adjust back pressure.
8
®
HOSE ADAPTER
6.
Attach return section of hose
to the adapter with clamp.
Tighten clamp with screwdriver.
7.
Installing a corrosion resistant
check valve is recommended.
TOOLS NEEDED
In Ground, In-line Installation - Model 400
Pipe Wrench
Hacksaw
Tape Measure
MATERIALS NEEDED
Pipe Thread
Sealant
Primer and
PVC Cement
PVC
CEMENT
Do NOT install in copper pipe
as chemical corrosion occurs.
®
Do NOT install an in-line
Cycler off-line.
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1.
OR
Bi-flow valve design allows
water flow in either direction.
2.
• Install after all equipment and
as far as possible from heater.
• Any additional sanitizing
equipment that is installed with New
Water® Cycler must be installed after
New Water® Cycler (never before) on
the return line to the pool.
12" to 15"
®
Leave 12” to
15” above and
around New
®
Water® Cycler to
allow room for
easy replacement
12" to 15"
of New Water®
Cycler Pac.
3.
Two 2” Threaded
x 2” or 1 1/2” Slip
male adapters
(not Included)
RECOMMENDED
Corrosion Resistant
Check Valve
#10 x 1 1/4” Phillips
Pan Head Screws with
Washers
Following pipe thread sealant
directions, brush sealant
onto New Water® Cycler
threads in both ports and
both male adapters.
DO NOT USE
PIPE THREAD TAPE
Screw a male adapter
into each port of New Water®
Cycler. Hand tighten. Finish
tightening by turning
1 to 2 revolutions
with wrench.
DO NOT
OVER
TIGHTEN.
PUMP
Measure the distance
between New Water® Cycler
male adapters and cut out a
section of pipe 3” less than
that dimension.
*CHECK
FILTER
HEATER
Installed)
VALVE
(If
Use Phillips pan head
screws through the
mounting holes at the
New Water® Cycler base
to secure the New Water®
Cycler into a treated
wood base.
PVC
CEMENT
4. 5.
Following Primer directions,
brush Primer on the inside of
the male adapters and to ends
of pipe. Repeat this process
with PVC cement following
directions on that product.
Insert PVC pipe into male
adapters with a twisting
action. Hold in place
5 to 10 seconds to bond.
6.
Isolating the New Water®
Cycler by installing a
corrosion resistant check
valve is recommended.
9
TOOLS NEEDED
Screwdriver
Pipe Wrench
Battery
Operated Drill
with 5/8” or 19/32”
Bit
MATERIALS NEEDED
Pipe Thread
Sealant
Primer and
PVC Cement
OFF-LINE KIT
Included with the
New Water® Cycler
PVC
CEMENT
In Ground, Off-line Installation - Model 430
SCOOPS
2” – 36” APART
®
When insufficient room for an in-line application, install off-line in
straight pipe with scoops between 2” - 36” apart. Install as far
from the heater as possible.
®
Do NOT install an off-line Cycler
Bi-flow valve design allows water flow in either direction.
®
in-line as this Cycler is different
than an in-line unit.
OR
• Install after all
equipment and as far as
possible from heater.
• Any additional sanitizing
equipment that is installed
with New Water® Cycler must
be installed after New Water®
Cycler (never before) on the
return line to the pool.
®
Two Male
Adapters
Two Reducer
Bushings
Two 90
Degree Elbows
Four Hose
Clamps
6’ of Tubing
Two
Scoops
Two Scoop
Gaskets
Two Scoop Clamps
1.
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Following pipe thread sealant
directions, brush sealant
onto New Water® Cycler
2.
threads in both ports and on
both male adapters.
DO NOT USE PIPE THREAD
TAPE as the threads
on these units are
not suitable for
this use and
leaking or fitting
failure could result.
Screw a male adapter
into each port of New Water®
Cycler. Hand tighten. Finish
tightening by turning 1 to 2
revolutions with wrench.
DO NOT
OVER
TIGHTEN.
RECOMMENDED
Corrosion Resistant
Check Valve
#10 x 1 1/4” Phillips
Pan Head Screws with
Washers
10
PVC
CEMENT
3. 4. 5.
Following Primer directions,
brush Primer on reducer
bushings and inside of male
adapters. Repeat this process
with PVC cement following
directions on that product.
Insert reducer bushing
into male adapter on both
sides with a twisting action.
Hold in place 5 to 10 seconds
to bond.
Following pipe thread sealant
directions, brush sealant onto
elbow threads.
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6. 7. 8. 9.
Screw elbow into reducer
bushings on both sides.
10.
Attach a gasket to
each scoop.
Cut tubing
to size for
each New
Water®
Cycler
connection
and attach
one to
each
elbow with
clamps.
Tighten clamps
with a screwdriver.
2” – 36” apart on straight pipe
When pipe is
totally dry, drill two
19/32” or 5/8”
holes, between
2” - 36” apart, on
the return line. Be
careful not to go
through other side
of pipe.
11. 12.
Place scoops inside
holes so the inlet
scoop faces the water
flow and the outlet
scoop faces away
from the water flow.
Scoop arrows should
be facing each other
when correct.
Arrows on scoops must face
each other.
Attach scoop clamps
over the scoops and
around the pipe.
13.
Tighten scoop clamps
with a screwdriver.
16.
14.
SCOOPS
2” – 36” APART
ON STRAIGHT PIPE
Attach each hose to venturi
scoop male nipple with a
small clamp and tighten with
screwdriver.
Isolating the New Water® Cycler by installing a corrosion
resistant check valve is recommended.
15.
For best results use Phillips
pan head screws through the
mounting holes in the New
Water® Cycler base to secure
the New Water® Cycler into a
treated wood base.
11
Troubleshooting
For more in-depth troubleshooting, go to www.kingtechnology.com
Problem Remedy
What do I do
1.
if the water looks
cloudy?
What do I do
2.
if the water turns
color?
What do I do
3.
if algae forms in or
on my pool?
What do I do
4.
if I am under
chlorinating with
the New Water®
Chlorine Pac?
1. Make sure your filtration
system is working properly
(i.e. clean filter, skimmer and
pump basket).
2. Make sure circulation time
is adequate – increase pump
1. Metals in the fill water may
have been oxidized. Have the
pool tested. Shock the pool
and clean the filter until water
clarity returns.
1. Use an algaecide per the
directions on the bottle and
brush the sides of the pool
often.
1. If you are unable to maintain
at least 1.0 ppm, first make
sure there are chlorine tablets
in the tower areas of the New
Water® Pac and it is installed
properly. If a correction was
made, test the water in 24
hours.
2. If still low, turn the dial up
one setting and test the water
again in 24 hours. Continue
raising the setting by one
increment each day until the
proper reading is achieved.
time if not.
3. Make sure the pool is
properly balanced
4. Shock the water to
eliminate build up of any
organic matter.
2. Algae may be trying to
form – shock the pool,
increase circulation time if
needed and clean the filter.
2. Clean the filter and shock
the pool with chlorine daily
until water clarity returns
3. Shock the pool if the
reading has been lower than
1.0 ppm for more than one
day.
4. Make sure pump run time
is at least 6 hours on high
speed (40 gpm or higher) or
if not, bleed the air from the
cap knob (see page 17 for
directions).
5. Contact your dealer to have
your back pressure tested to
ensure it is at least 4 psi.
(see page 3).
5. Make sure pool has a
free chlorine reading of
1.0 to 3.0 ppm.
6. Check with your dealer
for more information.
3. Check with your dealer for
more information.
3. Check with your dealer for
more information.
6. Check for a suction side
leak by looking for air bubbles
in your pump basket or at the
return jet. Contact dealer for
help in correcting this situation.
7. Contact King Technology’s
Customer Service
Department at
800-222-0169.
12
What do I do
5.
if I am over
chlorinating with
the New Water®
Chlorine Pac?
1. If the chlorine reading is
over 3.0 ppm, remove the
Chlorine Pac from the New
Water® Cycler and test the
water daily until the reading
is down to 1.0 ppm.
2. Reinsert the New Water®
Pac, lower the dial one
setting and test the water
again in 24 hours. If the
reading has risen, lower
the dial one setting again.
Continue this process until
proper reading is achieved.
3. If over-chlorinating at the
lowest possible setting,
consider decreasing the
circulation time. Depending
on your pump size, you may
be circulating the water
more than is necessary.
4. Contact your dealer to
have your back pressure
tested. If over 8 psi consider
a larger eye-ball fitting in the
return jet.
5. Check to see if the
pressure relief valve is loose
or missing and replace.
It is a clear plastic piece
approximately 1” long
installed inside near the base.
If loose or missing, it can
provide another avenue for
water to reach the chlorine.
6. Contact King Technology’s
Customer Service Department
at 800-222-0169.
Replacing a Cycler Pac
USE ONLY the factory recommended replacement New Water® Cycler Pac. (See label.)
DO NOT USE any other pack or bulk chemical tablets in the New Water® Cycler. Use
of any other product could result in over chlorination, bleached liners, unsafe pool
conditions, fire or explosion. Warranty will be void if the correct New Water® Cycler Pac
is not used.
1.
MIN.
Model 400
MAX
Model 120
Turn off pump. Turn dial to
Minimum or 0. This reduces the
flow of water into the unit when
the cap is open.
4.
Cut handle from New Water® Cycler Pac using a PVC cutting tool or a hacksaw (KEEP OUT OF REACH OF CHILDREN)
Indent in plastic
A. Find the
indent in
the plastic.
Finished cut ends
2.
Open the cap. For in ground pools use the
Model 400
cap tool included with cycler to loosen cap by
hitting the handle with the flat of your hand
counter clockwise. Stand back upon removing
cap to avoid inhaling fumes.
PVC cutting tool
available at local
hardware stores.
B. If using a cutting tool, place
curved section of tool around
the narrow end of one pac tower
and line up blade on indent
Model 120
C. Squeeze the handles
together. Repeat for other
side.
3.
The chlorine pacs are made
of HDPE plastic. Non-refillable
container. Do not reuse or
refill this container. Offer for
recycling if available. Rinse
thoroughly before recycling or
discarding in trash.
D. If using a hacksaw to cut
the pac, line up hacksaw
blade on indent and cut with
a smooth sawing action.
E. Whether using a cutting
tool or a hacksaw, make sure
the blade comes straight
across on the indent line for
a clean cut.
®
6.
®
Opening
in Pac
Key in
Cycler
Avoid a
pinched
opening.
A correct
oval
opening
F. If openings are pinched
together, open with fingers or
re-cut closer to the colored
screens inside pac. Leave
at least 1/4” of plastic to fit
into cycler base.
Insert pac into cycler, lining
up the openings in pac with
keys in cycler.
NOTE: Openings are a
different shape than keys.
Avoid sparks, open flame or
smoking when handling the
pac.
5.
Pac
towers
7.
New
®
W ater
Model 400
CYCLER
Metered Pool Purifier
Replace cap by hand only.
DO NOT OVERTIGHTEN.
400 SERIES
USE ONLY CYCLER PAC 400 SERIES
Pac
towers
Model 120
Turn pac over and shake
slightly until tablets fall into
tower areas.
DO NOT USE CAP TOOL TO
TIGHTEN CAP.
FOR REMOVAL ONLY.
13
Setting Control Dial
This system is designed to work effectively with a variety of pool equipment as long as the following basic procedures are
followed.
Set control dial on New Water® Cycler by matching up the parameters of your pool on the chart below. THIS IS A STARTING
1.
POINT ONLY and may need to be adjusted to fit your individual pool needs. See #2 below for adjusting directions.
Above Ground
POOL SIZE
Gallons Diameter
7,000 (18’) 4.5
9,000 (21’) 5.0
12,000 (24’) 5.5
18,000 NR
20,000 NR
25,000 NR
1/2 hp 3/4 hp 1 hp 1 1/2 hp
8 HOUR PUMP RUN TIME
PUMP SIZE
1/2 hp 3/4 hp 1 hp 1 1/2 hp
4.0 3.5 3.0 2.5 2.0 1.0 3.0* 1.5 1.0 1.0 2.0*
4.5 4.0 3.5 3.0 2.5 2.0 3.5* 2.0 1.5 1.0 2.5*
5.0 4.5 4.0 3.5 3.0 2.5 2.0 2.5 2.0 1.5 3.0*
5.5 5.0 4.5 4.0 3.5 3.0 2.5 3.0 2.5 2.0 1.5
NR 5.5 5.0 4.5 4.0 3.5 3.0 3.5 3.0 2.5 2.0
NR 6.0 5.5 5.0 4.5 4.0 3.5 4.0 3.5 3.0 2.5
12 HOUR PUMP RUN TIME
PUMP SIZE
1/2 hp 3/4 hp 1 hp 1 1/2 hp
24 HOUR PUMP RUN TIME
PUMP SIZE
IMPORTANT: For in ground pools, pump run times of at least 6 hours per day at high speed are recommended for proper
performance. If running the pump at low speed only or on high speed less than 6 hours, please follow the 24 hour low speed
directions below.
SINGLE-SPEED PUMP OR HIGH-SPEED PUMP RUN TIME
In Ground
POOL SIZE
Gallons
7,000 3.5
9,000 4.0
12,000 4.5
18,000 NR
25,000 NR
30,000 NR
3/4 hp 1 hp 1 1/2 hp 2 hp
6 HOUR PUMP RUN TIME
PUMP SIZE
3/4 hp 1 hp 1 1/2 hp 2 hp
3.0 2.5 2.5* 2.5 2.0 3.5* 3.0* 1.0 3.0* 2.5* 2.0*
3.5 3.0 2.5 3.0 2.5 2.0 3.5* 2.0 3.5* 3.0* 2.5*
4.0 3.5 3.0 3.5 3.0 2.5 2.0 2.5 2.0 1.0 3.0*
4.5 4.0 3.5 4.5 3.5 3.0 2.5 3.0 2.5 2.0 1.5
NR 4.5 3.5 NR 4.5 3.5 3.0 3.5 3.0 2.5 2.0
NR 5.5 4.5 NR 5.0 4.5 3.5 NR 3.5 3.0 2.5
12 HOUR PUMP RUN TIME
PUMP SIZE
3/4 hp 1 hp 1 1/2 hp 2 hp
24 HOUR PUMP RUN TIME
PUMP SIZE
Dial settings based on 1.5 ppm *Bypass installation recommended. See “For Proper Performance” on page 17 NR- This pump size is not recommended for this size pool.
24 HOUR, LOW-SPEED PUMP RUN TIME
In order to ensure proper performance when running the pump on low speed for 24 hours per day or high speed less than 6
hours per day, bleed the air while the pump is on by unscrewing the cap knob until water appears. Then screw the knob back on.
Repeat this process each time the cap is removed for any reason. Set the control dial at 6 and follow the adjustment directions
in Step 2 to determine the correct setting for your pool.
2.
For the first week or so, test the
water daily for free chlorine.
3.
Use the handle end of cap tool if
the dial is hard to turn.
After day one, adjust the dial up by 1/2
14
increment if the free chlorine reading has
dropped or down by 1/2 increment if the
reading has risen. Continue this process
each day until the reading stabilizes
at your desired level between 1.0- 3.0
ppm. Remember to adjust dial by 1/2
increments only. Higher than suggested
settings could result in over chlorination
and/or bleached pool surfaces.
4.
Shock pool every week or as needed
to maintain water quality. Follow label
directions on the shock treatment used.
Do not add shock in or near
the skimmer or into the New
Water
® Cycler as it could damage
equipment, risk potential explosion
or discolor your pool surface.
Center of locking pin
Replacing Control Dial O-Rings
Model 120 Models 400/430
Center of locking pin
Back
o-ring
S
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C
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L
U
T
B
N
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R
A
1. In the back of the New
Water® Cycler depress
center of locking pin with
a finger and pull pin out of
dial.
2. Turn control dial back
and forth as you pull it out
of the housing.
3. Replace both o-rings.
Apply silicone lubricant that
came with your New Water®
Cycler on o-rings.
1. Using a needle nose pliers,
find the snap ring tail located
at approximately the 5 o’clock
position under the control dial.
2. Pull down and out of the
groove.
3. Using a large screwdriver,
loosen the control dial. Carefully
pry the dial until it pulls out.
4. Carefully insert control
dial back into housing.
5. Replace locking pin by
pushing it through the slots
on the dial until it locks into
place.
O
T
H
Y?
P
E
R
O
C
S
I
E
L
I
N
C
O
L
U
T
B
N
R
A
I
C
C
O
P
Y
C
O
P
Y
C
O
P
Y
C
O
Y
P
4. Carefully replace the rubber
o-ring without stretching it. Apply
silicone lubricant that came with
your New Water® Cycler on o-ring.
5. Push control dial completely
into the housing and turn the dial
to setting 2.
6. Insert the non-lipped end of
snap ring into the groove opening
beginning at the 5 o’clock
position and push it up so that it
threads itself around the control
dial.
7. Using a small screwdriver
or pointed tool to help guide it,
make sure the snap ring stays in
the groove as it is inserted.
15
Replacing Cap O-ring
S
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C
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U
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B
N
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R
A
1. Hold cap in front of you
upside down with the o-ring
groove facing up. Place one
end of o-ring into cap groove
at the point closest to you.
Hold o-ring down with the
thumb and index finger of one
hand.
2. Take hold of the far end
of the o-ring with the thumb
and index finger of the other
hand. Roll o-ring slightly back
towards you as you stretch
the o-ring into the remainder
of the cap groove.
3. Lubricate o-ring often with
silicone lubricant that came
with your New Water® Cycler.
DO NOT USE petroleum based
lubricants.
Winterizing
MIN.
MAX
Models
400/430
Models
400/430
Model 120Models 400/430
Model 120
Model 120
1. Turn dial to minimum
or 0. Turn pump off.
Unscrew back knob of
Model 120 to relieve
pressure.
2. Remove cap.
3. Unscrew knob in back
of Models 400/430 or
from the front of Model
120. Allow all water to
drain.
Replacing Knobs
16
• To replace, simply unscrew old knob
and replace with the new one.
• Front of 120 Cycler
• Back of 120 Cycler
• Back of 400/430 Cyclers
and Cap of 400/430 Cyclers
®
Models
400/430
4. Remove Pac.
5. Replace the cap and
knobs loosely.
Model 120
6. If Pac still contains
chlorine wrap in
plastic bag and store
in shed or cool wellventilated location away
from children, pets,
motorcycles, cars or
anything metal that can
rust, pit, etc. Make sure
the Pac is away from
open flame.
9
For Proper Performance
1) If using a multi-speed pump, run pump for at
least 6 hours per day at high speed (at least 40
gpm).
If the pump will run on low speed 24
hours per day or less than 6 hours per
day on high speed, you must bleed the
air while the pump is on by unscrewing
the cap knob until water appears. Then
screw the knob back on. Repeat this
process each time the cap is removed
for any reason.
2) Install system with 4-8 psi back pressure.
Lower back pressures could result
in under chlorination. Adjust eye ball
fittings in the return jets to a smaller
size to increase back pressure. Contact
King Technology at 800-222-0169 for
a cap tapped for a pressure gauge to
determine back pressure at pool start-up.
A. With High GPMS
Install T-ttings exactly as shown.
CHECK
VALVE
SUCTION
FROM
POOL/SPA
CYCLER
TO POOL
B. With In-Floor Cleaner - TWO OPTIONS
OPTION 1- A Two-Line Installation
The best option is to have two lines. One line with pump, filter, heater
and cycler and a second line with a separate pump for the in-floor cleaning system (filter optional).
New Water®
CYCLER
POOL RETURN
Line 1
Flow
PUMP
✙
✙
✙
HEATER
3) Special installation:
• If water ow is higher than 80 gpm, see
diagram A.
• If an in-oor cleaner is included with pool,
see diagram B, with two options. Preferred
installation is Option 1 with two separate lines.
• If set-up is a pool and spa combination with
common equipment, see diagram C.
• Any additional sanitizing equipment that is installed
with New Water® must be installed after New
Water® (never before) on the return line to the pool.
NOTE: Over chlorination or damage to the New
Water® Cycler or other equipment could result if these
special installations are not used in these situations.
POOL WATER LEVEL
POOL WATER LEVEL
Line 2
Flow
PUMP
POOL WATER LEVEL
OPTION 2 - A 3-Way Valve Installation
3-way manual valve or 3-way motor valve plus controls
PUMP
New Water®
CYCLER
9
9
9
9
9
9
POOL WATER LEVEL
9
IN-FLOOR
CLEANER VALVE
9
C. Pool and Spillover Spa Combination
PUMP
CHECK VALVE
T O POOL
SUCTION
FROM
POOL/SPA
✙
IN-FLOOR
CLEANER VALVE
3-WAY VALVE
T O SP A
CYCLER
17
Limited One-Year Warranty
King Technology, Inc. warrants to the original purchaser this
unit will be free from any defects in workmanship and/or
material, for a period of one (1) year from the date of original
purchase. This warranty covers body, cap and control dial, but
specically excludes o-rings. King Technology at its option may
replace any defective parts or the entire unit without charge
after it is determined what is needed to correct any deciency.
Replacement parts with the exception of o-rings are warranted
for the remainder of the original warranty.
1. To obtain warranty service, you must deliver the unit to King
Technology or its nearest authorized dealer. Shipping expenses
are the purchaser’s responsibility. The name of the nearest
authorized dealer can be obtained by writing or calling King
Technology at the address and telephone number provided
below. Proof of purchase is required when requesting warranty
service. Purchaser must present the sales receipt or other
documentation verifying proof of purchase.
2. This warranty does not cover defects caused by:
Modification, alteration, repair or service of the unit contrary
to the accompanying instructions; physical abuse to or misuse
of the product or operation or installation in a manner contrary
to the accompanying instructions. This warranty also excludes
all costs arising from the installation, adjustment, removal or
replacement of defective units or parts. This warranty also
excludes any and all claims arising out of the chemicals used
in the product or their characteristics.
discharged into the pool. This can result in bleaching or
discoloration of areas around the pool inlet or in some cases
bleaching or discoloration of the entire pool liner or paint.
C. Excess trichlor in the pool can create health hazards to
bathers. Consult each chemical manufacturer’s warnings and
cautions for specics.
D. Misuse or failure to use the proper chlorine Pac for New
Water® as directed in the instruction manual may cause
damage to equipment or personal injury. This warranty will be
null and void if this unit is not used with the recommended
chlorine Pac or trichlor tablets.
4. This warranty is the exclusive warranty for the New Water®
Cycler. This warranty is not transferable. KING TECHNOLOGY
MAKES NO REPRESENTATION OR WARRANTY OF ANY KIND,
EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FITNESS
FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER
CONCERNING THE NEW WATER® CYCLER. Any express
warranty not provided herein, and any remedy for breach of
contract but which for this provision might arise by implication
or operation of law is hereby excluded and disclaimed. THE
EXCLUSIVE REMEDY FOR ANY CUSTOMER IS THE REPAIR
OR REPLACEMENT OF THE UNIT, AND THE RECOVERY OF
DAMAGES WILL NOT EXCEED THE PURCHASE PRICE OF THE
UNIT. IN NO EVENT WILL KING TECHNOLOGY BE LIABLE FOR
ANY INCIDENTAL, CONSEQUENTIAL, SPECIAL OR PUNITIVE
DAMAGES FROM ANY CAUSE.
3. CAUTION - Read carefully – Failure to follow these
instructions will void the warranty. Do not add shock in or
near skimmer.
A. This unit is not designed for shock treatment of pools.
See your pool dealer or distributor for further information
concerning shock treatments.
B. Control dial settings in excess of the recommended
setting levels for trichlor can result in excess sanitizers being
Manufactured by: King Technology, Inc.
530 11th Ave S, Hopkins, MN 55343 U.S.A.
952-933-6118 • 800-222-0169 • FAX 952-933-2206
www.kingtechnology.com
New Water® is a registered trademark of King Technology, Inc.
18
5. Under no circumstance shall King Technology be liable to
purchaser or any other person for any damage or loss incurred
because of any chemicals used in the product or their physical
characteristics, or interruption of service of the product, or
any resulting special, incidental or consequential damages or
losses. Some states do not allow the exclusion or limitation of
incidental consequential damages, so the above limitation or
exclusion may not apply to you.
Made in U.S.A.
Covered by one or more of the following U. S. Patent Numbers:
4,662,387; 5,076,315; 5,218,983; D540,906; D551,971
and other U.S. and Foreign Patents Pending
20-48-0149E
553031343R5N
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