Kingsman ZRB46, ZRB46N, ZRB46NE, ZRB46LP, ZRB46LPE Installation Instructions Manual

Installation Instructions

Model Number ZRB46

Zero Clearance Vented Gas Fireplace Heater

Stock #’s: ZRB46N, ZRB46NE, ZRB46LP, ZRB46LPE

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

These instructions must be kept with the unit for future reference.

!WARNING: If the information in these instructions is not followed exactly, a fire or explosion may

result causing property damage, personal injury or loss of life.

Certified to: ANSI Z21.88-2009, CSA 2.33-2009, CGA 2.17-M91

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

Read this complete manual before beginning installation.

FOR YOUR SAFETY

!Warning: Improper installation, adjustment, alteration, service or maintenance can cause property

damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by a qualified installer, service agency or the gas supplier.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

What To Do If You Smell Gas

 Do not try to light any appliance.  Extinguish any open flame.  Do not touch any electrical switch.  Do not use any phone in your building.  Immediately call your gas supplier from a neighbor’s phone.  If you can not reach your gas supplier, call the fire department.

This Appliance Is Only Approved With Kingsman Flex Vent System, Except When Using The Power Venting Option.

A Division of R-Co. Inc. 2340 Logan Avenue Winnipeg, Manitoba, Canada R2R 2V3

Printed in Canada July 2, 2013 Part # 46ZRB-MAN

Table of Contents

Table of Contents…………………………………………………………….......................................... 2-3

Pre-installation Questions and Answers…………………………………........................................... 4

Operating Instructions……………………………………………………….......................................... 4

Recommendations for Finishing of Clean View Linear Products..................................................... 5

Mobile Home/Manufactured Housing Installation……………………............................................... 6

Warnings, Installations, and Operations…………………………………........................................... 7-8

Installation Requirements for the Commonwealth of Massachusetts….......................................... 8

Nailing Tab Guide............................................................................................................................ 9

Framing Your Gas Fireplace............................................................................................................ 10

Locating your Appliance.................................................................................................................. 11

Fireplace Dimensions...................................................................................................................... 11

Framing Dimensions........................................................................................................................ 12

Facing Requirements....................................................................................................................... 13

Mantel Clearances / Mantel Leg Clearances................................................................................... 14

Clearance to Combustibles.............................................................................................................. 15

Surround Dimensions...................................................................................................................... 16

Surround Clearances....................................................................................................................... 16

Surround Installation........................................................................................................................ 17

UHS Box.......................................................................................................................................... 18

Component Locations...................................................................................................................... 18

Fan Kit Installation........................................................................................................................... 19

Split Receptacle- Fan Speed Control Outside of Fireplace............................................................. 20

Door and Glass Information............................................................................................................. 21

Valve Access Cover Removal......................................................................................................... 22

Removable Lower Face Panel......................................................................................................... 22

Porcelain Liner Installation Guide………………………………………………………………………... 23

Child Safety Screen......................................................................................................................... 24

Gas Line Installation………………………………………………………………………………………. 25

Millivolt System, Lighting, & Burner Control..................................................................................... 26

Trouble Shooting The Gas Control System..................................................................................... 27

Burner System Maintenance........................................................................................................... 28

Gas Conversion Part A.................................................................................................................... 29

Gas Conversion Kit For Top Convertible Pilot PART B................................................................... 30

Gas Conversion for Modulator – PART C........................................................................................ 31

Burner Tube Removal...................................................................................................................... 32

Burner System Removal/Installation Guide..................................................................................... 32

ULK2 Universal Light Kit (Optional Accent Lighting Kit).................................................................. 33-34

RBCB1 -Cannonballs- Installation Instructions................................................................................ 35

MQ Dealer Accessories for ZRB46.................................................................................................. 36-37

- IPI Electronic Ignition System -

IPI Electronic Ignition System.......................................................................................................... 38

Remote Control Operation............................................................................................................... 39

IPI Electronic Ignition Parts List – Standard System....................................................................... 40

Configuration #1: Basic System...................................................................................................... 41

Configuration #2: Remote On/Off.................................................................................................... 42

EGTM / GTM System -No Batteries................................................................................................ 43

Configuration #3: Remote ON/OFF, variable HI/LO, and fan.......................................................... 44

IPI Lighting Instructions................................................................................................................... 45

-Venting Section-

Vent Termination............................................................................................................................. 46

General Vent Installation Information.............................................................................................. 47

Installation Of Side Wall Venting..................................................................................................... 47

Venting Table.................................................................................................................................. 48

Horizontal Snorkel Terminations...................................................................................................... 49

Vertical Venting................................................................................................................................ 50-51

Glass Safety / Termination Cap Safety -All Units-.......................................................................... 52

-PVH58 Power Vent Section-

PVH58 Dimensions ……………………………………………………………………………………….. 53

Installation Overview........................................................................................................................ 54

Termination Installation.................................................................................................................... 54

Venting Clearances......................................................................................................................... 55

Hard Pipe or Flex............................................................................................................................. 56-57

Venting Configurations.................................................................................................................... 58

Wall Thimble Installation.................................................................................................................. 59

Power Vent Mounting...................................................................................................................... 59

Wiring Harness Connections........................................................................................................... 60

Millivolt System Connections........................................................................................................... 61-62

PVCM Schematic – Millivolt............................................................................................................. 63

IPI System Connections.................................................................................................................. 64

Basic IPI System Connections......................................................................................................... 65

All IPI System Connections............................................................................................................. 66

PVCM Schematic – IPI ................................................................................................................... 67-68

Air Intake Adjustment....................................................................................................................... 69

PVH58 Troubleshooting................................................................................................................... 70

-Parts Lists-

PVH58 Parts List............................................................................................................................. 71

ZRB46 Parts List.............................................................................................................................. 72-73

Limited Lifetime Warranty................................................................................................................ 74

Pre-installation Questions and Answers

About curing of the paint

Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the paint fully hard and durable.

Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important to remove this white deposit from the glass doors using a commercial fireplace glass cleaner.

• Babies, small children, pregnant women and pets should leave the area during the cure phase.

• Ventilate well, open doors and windows.

• Do not touch during curing.

Why does my fireplace or stove give off odour?

It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).

It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off (if a fan is present) after the curing of the paint has been completed. These odours can last upward to 40 hours of burn time; keep burning at a minimum of four hours per use until odours dissipate.

Noise coming from the fireplace?

Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace.

Operating Instructions

1. Be sure to read and understand all the instructions in this manual before operation of appliance.

2. Ensure all wiring is correct and properly enclosed to prevent possible shock.

3. Check for gas leaks.

4. Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door removed.

5. Make sure venting and termination cap are installed and unobstructed.

6. If brick or porcelain liners are used, ensure they are installed.

7. Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect.

8. If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it.

Recommendations for Finishing of Clean View Linear Products

When finishing the wall around the fireplace, it is critical that the wall covering be fastened properly. It is acceptable to pre-drill holes and use self-tapping screws which may be used to fasten a backer for tile, marble, etc. Screws being installed through non-combustible board should be self-tapping type with a maximum length of 2 inches. Wall covering fasteners, such as screws or nails, are not permitted in some locations. Do not drill or install longer screws which may penetrate into the lower cover panel area as this may damage internal components.

 Only non-combustible materials may be used over the face of the appliance.  We recommend that DUROCK (non-combustible material) be tied in to the entire perimeter of the fireplace for durability.

Finishing Recommendations (Obtained from professional construction contractors and finishers):

 Minimum of 1/2” DUROCK cement board (this non-combustible panel is ULC li sted as a wall shield/floor protector) and

fasten to the entire perimeter framing.

 Use fiberglass (mesh) tape for all joints in area of the fireplace.  Use Yellow joint mud (contains high amounts of glue) – two coats, finishing with one coat of green topping mud, sand

and prep for painting.

 If not using a surround, a metal “L” Trim may be used to finish perimeter of DUROCK.  Refer to the following website for more information on using DUROCK Cement Board: www.cgcinc.com

OTHER NOTES:

-A full single sheet of non-combustible board (no joints) above the unit is recommended if possi ble.

-It is preferred to attach the non-combustible board to framing only and not directly to the unit to allow for expansion and contraction during normal operation.

-Lighter colored painted surfaces may discolor due to heat exposure.

Mobile Home/Manufactured Housing Installation

This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for F ire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.

Appliance Must Be Secured To Structure Using Supplied Nailing Tabs And Or Fastened To Floor.

Serrated Or Star Washer

Use Existing Hole Or Remove

Existing Screw To Mount Ground

Wire (Nailing Tab Screw).

Ground Wire From Appliance To Steel

Chassis Of Mobile Home. USE 8GA

COPPER WIRE.

THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88-2009) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED

(MOBILE) HOMES AFTER FIRST SALE IN THE USA.

THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88-2009) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED

(MOBILE) HOMES IN CANADA.

Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in Canada.

An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding. Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.

Warning: Do not compromise the structural integrity of the manufactured home wall, floor

For required venting components see venting installation in appropriate section of this man u al.

Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat. In USA see local codes.

or ceiling, during installation of appliance or venting.

Warnings, Installations and Operations

Installation Regulations

This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CSA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1-

This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the National Electrical Code; ANSI/NFPA 70 when installed in the United States.

In the U.S.A

. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-Decorative).

WARNING

FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:

1. Do not clean when the glass is hot.

2. Do not use abrasive cleaners.

3. Using a substitute glass will void all product warranties.

4. For safe operation, glass doors must be closed.

5. When purging the gas line, the glass front must be removed.

6. Do not strike or abuse glass. Take care to avoid breakage.

7. Do not alter gas orifice.

8. No substitute materials may be used other than factory supplied components.

9. This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and draperies.

10. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.

11. Young children should be carefully supervised when they ar e in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

12. Under no circumstances should any solid fuels (wood, paper) be used in this appliance.

13. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing shoul d be replaced prior to operating this appliance.

14. Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.

15. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be requir ed due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.

16. Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a drying rack for clothing nor should Christmas stockings or decorations be hung from it.

17. Do not use this heater if any part has been under water. Immediately call a qualified serv ice technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.

18. Do not operate appliance unless completely installed as per installation instructions.

19. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.

20. Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.

21. The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of the unit.

22. Ensure that power to the Fireplace is turned off before servicing.

23. Do not operate this Fireplace without the glass front or with a broken glass.

24. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional inform ation consult a qualified installer, service agency, or the gas supplier.

25. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.

26. This appliance is equipped with a three-prong (grounding) p lug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

WARNING

NFPA 54 when installed in the United States.

HOT GLASS WILL

CAUSE BURNS

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

• Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they

provide a primary heat source.

• This appliance must not be connected to a chimney flue serving a separate solid-fuel burning ap pliance. NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms an d on all levels of your home.

Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.

Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat.

In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-Decorative).

In USA see local codes.

Operations and Maintenance Instructions

For safe installation and operation note the following:

• Venting systems should be periodically examined by a qualified agency.

• The flow of combustion and ventilation air must not be obstructed.

• The Burner/Log Assembly has been engineered and permanently adjusted for proper fla me control.

• Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas. See Log Placement page to remove logs. Vacuum burner parts and replace logs.

• Never use your gas fireplace as a cooking device.

• Label all wires prior to disconnection when servicing controls. Wiring errors can cause im proper and dangerous operation. Verify proper operation after servicing.

Installation Requirements for the Commonwealth of Massachusetts

In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Common wealth. When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the

requirements listed below.

1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent terminal and the air intake is installed below four feet above grade the following requirements must be satisfied:

A. If there is not one already present, on each floor level where there are bedroom(s), a carbon mon oxide detector and alarm

shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720.

B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:

• Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services both the appliance and the carbon monoxide detector;

• Have battery back-up power;

• Meet ANSI./UL 2034 Standards and comply with NFPA 720; and

• Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR.

C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.

Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.

D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of

vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent Directly Below”.

2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent terminal and the air intake is installed above four feet above grade the following requirements must be satisfied:

A. If there is not one already present, on each floor level where there are bedroom(s), a carbon mon oxide detector and alarm

shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720.

B. A carbon monoxide detector shall:

• Be located in the room that houses the appliance or equipment;

• Be either hard-wired or battery powered or both; and

• Shall comply with NFPA 720.

A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equ ipment at the completion of the installation.

For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.

ZRB46 Nailing Tab Guide

[Qty]2 Nailing Tabs are located on each side of the fireplace front frame.

These Nailing Tabs can be used in two ways:

1/2” Drywall Flush with Face of Fireplace –Fireplace

and Combustible Wall to be covered with NonCombustible Materials (e.g. Stone around Fireplace).

Framing Flush with Face of Fireplace

-Fireplace to be covered with

Non-Combustibles (e.g. Concrete Board) for Flat Wall appearance.

ZRB46 Framing Your Gas Fireplace

This section is intended for qualified installers only. Before beginning, make note of where the gas and electrical accesses are located on the unit. This will streamline the construction process. Furthermore, familiarize yourself with the venting and clearance requirements (see Venting section) for this appliance. Failure to comply with those requir ements can seriously compromise the safety and operation of the fireplace.

Specifications

1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase, it is recommended that the outer walls be insulated to conform to applicable insulation codes. Drywall & vapor barrier must be installed over insulation to prevent contact of insulation and unit.

2. Choose fireplace location and frame in accordance with the fireplace framing dimensions specified (view diagrams).

3. Drywall or other combustible material can extend up to the Drywall Stops located on the sides of the unit, and up to the bottom and top.

4. A Hearth is not required for this unit.

Vertical Venting in Cold Climates

In cold climate conditions where temperatures go below -10 degrees Celsius or 14 degrees Fahrenheit, we recommend that the chase be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an insulated Mylar sleeve. This will increase the temperature of the vent and h elp the a pp liance to vent properly in cold weather conditions. It is also important in vertical vented direct vent appliances that the appliance be operated daily during the winter months as this will help stop the termination from freezing up. We recommend using a thermostat (Not permitted for decorative vented gas fireplaces installed in the U.S.A.) set at room temperature to allow the unit to cycle. For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to startup.

Certified for installation in a bedroom or bedsitting room. In Canada must be installed

with listed millivolt thermostat (Not permitted for decorative vented gas fireplaces installed

Stand-off Locations

Make note of where the stand-off locations are. These stand-offs are provided as indicators to illustrate the boundaries for framing. Therefore, no framing material is permitted to extend beyond these stand-offs.

in the U.S.A.). In USA see local codes.

Caution: Standoffs on top of the unit must be folded into position & screwed down Prior

to installation.

Holes are provided in bottom of unit to secure appliance to floor after installation.

Nailing Tabs

ZRB46 Locating Your Appliance

LOCATION KEY:

A. Flat on Wall B. Across the Corner C. As an Island D. As a Room Divider E. Flat on Wall Corner F. Exterior Wall

See Mantel Leg Clearances Instruction for the proper placement of fireplace.

Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).

ZRB46 Fireplace Dimensions

ZRB46 Framing Dimensions

Determine whether face of fireplace will be:

 flush with finished wall (e.g., for surround, cultured stone or other non combustible covering).  flush with framing (to be covered with concrete board for a Flat Wall appearance).

Refer to Nailing Tab Guide section also.

MIN 64”

Ceiling &

Enclosure

These structures are not

load bearing.

MIN 64”

Ceiling &

Enclosure

43-3/4”

HEADER

Fig. 1

52” MIN

Plus Rise of 1/4”

Per Foot

Note: If using optional surround, maximum thickness for non-combustible material is 3/4”.

Vertical Venting MUST maintain 1” clearance to combustibles.

33-3/4” To Face Framing

Fig.1

Framing for Horizontal Vent

Termination

(See Installation of Side

Wall Venting Section)

Shown flush

with framing.

Note: If using Optional

Surround, See

Surround Clearances

Section.

Recommended Non-

Combustible (i.e. Concrete

Board) 45-14” x 48”

Screwed to Framing

Bottom of Fireplace

Note: Do not drive excessively long screws into the face of the unit as internal parts may be damaged.

ZRB46 Facing Requirements

Required Non-Combustible Areas

Required Non-

Combustible (i.e. Concrete

Board, Tile, Brick, etc.)

28-3/4” x 48”

This area can have

a combustible

surface (i.e. hearth)

Required Non-

Combustible (i.e.

Concrete Board,

Tile, Brick, etc.)

This area can have

a combustible

surface (i.e. hearth)

Combustible (i.e.

Drywall) Screwed

to Framin

Bottom of Fireplace

Recommended Non-

Combustible (i.e.

Concrete Board)

Screwed to Framing

46ZRB Mantel Clearances

Before installing any mantels it is important to determine the combustibility of its material(s). There are two types of mantels to consider: Combustible and Non-Combustible.

A Combustible Mantel is one that consists of material(s) that may discolor, combust, or lose its integrity in the presence of heat. These types of mantels must strictly conform to the dimensional requirements shown.

Conversely, a Non-Combustible Mantel is one that is constructed with material(s) that will not combust. Check your local codes and regulations to determine whether your mantel is Combustible or NonCombustible.

The advantage to Non-Combustible Mantels is that it may extend right up to the tile lip of the fireplace. Combustible mantels must adhere to the dimensional restrictions shown.

-Combustible Objects on Non-

Combustible Mantel Warning-

Combustible objects must not be placed on a Non-combustible Mantel unless the

mantel meets the dimensional

requirements for a Combustible Mantel.

Determine whether your mantel

conforms to the requirements of a

Combustible Mantel.

Mantel Dimensions

are from front face

or Non-Combustible

Facing Materials

covering fireplace.

Mantel Leg Clearances

Adjacent Wall

Top View

Adjacent Wall

ZRB46 Clearance to Combustibles

Clearance to Combustibles ZRB46

Front 36” [92cm] Back (from Stand-offs) 0” [0cm] Side (from Stand-offs) 0” [0cm] Floor* Minimum Ceiling Height (from bottom of fireplace) 64” [162.5cm] Top (from Stand-offs) 0” [0cm] Top of 90° Bend in minimum Enclosure of 64” Top of 90° Bend in Enclosure over 64” 4” [10.2cm]

VENTING SYSTEMS

Top of Horizontal Pipe 1/1/2” [3.8cm] Side & Bottom of Horizontal Pipe 1” [2.5cm] All Vent Systems Vertical Vent Pipe 1” [2.5cm] All Vent Systems

0” [0cm]

8-1/2” [21.6cm]

ZRB46 Surround Dimensions

Surround Frame

Z46S1

Surround Frame

Z46S2

• The Surround Frames are 1” thick, with a 3/4” space behind the frame.

• When using Surrounds, Maximum Thickness for Non-Combustible Facing Materials is 3/4”.

• The Fireplace may be covered up to within 1/8” of the Fireplace Opening with non-combustible mater ials.

ZRB46 Surround Clearances

1/8” Clearance

around opening

Maximum Depth for Facing

Materials is 3/4” When Using

Surround

ZRB46 Surround Installation

(Qty-8)

Small Surrounds:

(44-5/8”W x 17-7/8”) ZRB46S1BL ZRB46S1SS

Large Surrounds:

(50-1/2”W x 22-1/2”) ZRB46S2BL ZRB46S2SS

The Surround Frames are 1” thick, with a 3/4” space behind the frame. The Fireplace may be covered up to within 1/8” of the opening with noncombustible materials.

Each kit contains:

(Qty-1) Surround Frame (Qty-2) Surround Side Fillers (Qty-1) Surround Access Cover – SS Only

#6 Self Tapping Screws

Surround Frame

Side Filler

(Left and Right)

Access Panel

(SS Surround Kits Only)

2. 3a. 3b.

1. Hook lower ledge of Surround Frame onto the Lower Front Face Panel of the fireplace. With top of Frame tilted outward, slide Side Fillers behind Surround Frame.

2. Push Surround Frame into place and install using the existing screw holes in the tile lip. Front Edge of the Side Filler must rest between Surround Frame and Fireplace.

3. Fasten the Side Fillers to the fireplace using the two [2] existing holes on either side of the firebox opening.

NOTE:

Cotton gloves must be worn to protect the finish during

installation and handling.

All hand and finger marks must be cleaned off with a soft cloth and light detergent prior to applying heat to the unit.

Stainless panels may discolour a little during normal operation.

This is normal and should not be considered a defect.

4. Replace the Glass Door. Put Access Cover in place.

ZRB46 51UHS Box

Included with base model.

The 51-UHS is designed for millivolt and IPI units for in-unit installation of the Remote Receiver, Fan Control Module, and the IPI Module.

NOTE: When using a remote control, the 51-UHS must be used.

Remote Receiver

IPI Module

Fan Control Module

BATTERIES

51-UHS can be inserted & removed from beneath

Batteries for Remote Receiver can be changed by lifting 51-UHS

up through opening.

fireplace through access panel opening

(Remove glass door first).

COMPONENT LOCATIONS (See Each Section For Connections & Wiring)

NOTE: The gas line

connection may be made

of 1/2” rigid pipe or an

Approved Kingsman

Flex Connector, such

as FP15GC. Since some

municipalities have

additional local codes, it

is always best to consult

your local authorities

and the current

CAN/CGA - B149.1 or .2

installation code in

Canada or the National

Fuel Gas code ANSI

Z223.1 in the U.S.A

51-UHS

VALVE

ULK TRANSFORMER ASSEMBLY WHEN PLUGGED INTO FAN CONTROL MODULE

Z46 FAN

POWER

VENT

CONTROL

MODULE

120 VAC

ULK

TRANSFORMER

ASSEMBLY

51-UHS MUST BE ACCESSIBLE

GAS LINE ROUTING OPTIONS

ZRB46 Z46FK Fan Kit Installation

Fan Kit should be installed before facing material is applied or surround is installed. To remove fan for service, the burner pan must be removed and work done through the opening (See Burner System Removal section).

Fan Speed Control

(Locate Outside of Fireplace)

THERMODISC

Thermodisc

Located under

VALVE

Burner pan

1. Remove Lower Face Panel

(See Removable Lower Face Panel Section in manual).

2. Lift UHS Box out of Unit 3. Insert fan and place at right rear corner of unit. See Component Locations Section in manual.

NOTE: Do not allow cords or wires to come into contact

with the firebox or the underside of the burner pan.

TAB

4. Mount fan on tabs 5. Connect fan as per wiring diagram above. Replace UHS Box and Lower Face Panel.

WARNING

Electrical Grounding Instructions

This appliance is equipped with a three prong (grounding) plug for your protectio n against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this.

Before Servicing

1. Ensure all power supply is shut off.

2. Label all wires prior to disconnecting when servicing control. Wiring errors can cause improper and dangerous operation.

3. For fan servicing: Vacuum and clean lint/dirt build-up on the fan blades and motor.

4. When resealing the Burner Pan, use Millpac.

Split Receptacle- Fan Speed Control Outside of Fireplace

If you plan to locate the variable speed control switch for the fan outside of the fireplace and you require a constant source of AC power inside the unit for another accessory such as lights or an IPI valve system, follow one of the procedures below.

WARNING WARNING WARNING

A qualified electrician must connect electrical wiring to junction outlet for built-in installation.

Follow all codes.

Caution: Electrical installation to be done by a qualified installer. All wires must be connected and grounded in accordance with

CSA Standard C22.1- Canadian Electrical Code part 1 or with the National Electrical Code, ANSI /NFPA 70 (latest edition) and /or in accordance with local codes.

Switch Controlled Split Receptacle With Switch At START Of Cable Run

Electrical Grounding Instructions – This appliance is equipped with a three – pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle.

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation and servicing.

Switch Controlled Split Receptacle With Switch At END Of Cable Run

Glass

Cleaning

It will be up, glass Also, initial is or cleansers cleaned stances.

necessary

condensation, which

and

causes dust,

paint

therefore recommended

three times

with

and

warm water. After that,

two or

three times a season depending

clean

the

glass periodically. During

normal, forms

lint

etc.

cling

curing

can

deposit a slight

that

non-abrasive common household

initially

Door and

on the

to the

the

glass

the

glass should

Warning and

•

Do not clean when the glass is

•

Do not use abrasive

•

Using a substitute glass will void all product warranties.

•

Do not strike or abuse glass. Care must

Cautions.

taken to avoid breakage of the

•

Do not operate this fireplace without the front or with a broken

Glass

Replacement

REPLACEMENT GLASS FOR DIRECT VENT

Model Series ZRB46 glass. Must

replace glass, clean

door

frame.

metal.

Using ture-resistant tinuous bead sides

of gasket. with a

small amount

silicone.

into minutes . The reversing Steps removing gloves.

UNITS

5mm

Scrape

a high to

500°F (260°C) apply

approximately 1/4”

frame

and

Frame should

Let dry

door

1 & 2. Use

broken or damaged glass. Wear

must use

thick.

all

materials

off old

silicone down

heat silicone

insert glass

be on flat surface,

weight pressing glass

approximately

can be re-installed by

caution

cleaners.

glass.

tempered

from

tempera-

a con-

to all four

with new

15 to 20

when

hot.

glass.

Glass

start-

inside

glass

film on the glass. It

of the

surface.

cleaned

on the circum-

two

glass

Information

Removal of the

Remove place 2 fingers upwards

Once and lift

When re-installing first and

Spring

*Over time, spring

1. To it in

Once place.

There the lock nut until 2 ical for

SPRING PART #

33IDV-123

the

slightly.

the top of the

upwards

secure with

Replacement:

remove

place. They

all the

is 1 lock n ut per

proper

Glass

Door

door

unlatching

in the

grooves,

door

unlatch

the

may

the top

latch, remove

are

screws

threads

tension.

FINGER GROOVES

2.625”

unlatched, simply

the bottom.

door place

Top

Latch assembly

ZRB46

need

to be

located

in the firebox.

are

removed

latch. When replacing a spring,

are

ZRB46

the 2 top

pull

towards

the

replaced

the 2 hex

the

beyond

latches.

you and lift

bottom

to the door.

screws

latches

the

locknut.

Simply

pull

outwards

of the

door

tension

will

is lost.

that secure

slide

out of

tighten

This is crit-

2 HEX SCREWS

ZRB46 Valve Access Cover Removal

Remove Valve Access Cover in order to access igniter and valve controls. To remove Valve Access Cover, simply insert fingers into holes in Access Panel and lift out. When replacing Access Panel, engage Tabs into Slots in Bracket.

Access Cover

ZRB46 Removable Lower Face Panel

Installers Note:

The Lower Face Panel is removable. This allows all necessary gas line and electrical connections to be made easily. Once the installation is complete attach the Lower Face Panel with the supplied screws. The Lower Face Panel must be on the unit Before Facing Materials are applied.

Note: Once Facing Materials are applied, removal of the Lower Face Panel will not be possible.

Lower Face

Panel

ZRB46PL Liner Installation

Warning: Failure to position the parts in accordance with these diagrams or failure to use only parts

specifically approved with this appliance may result in property damage or personal injury.

ZRB46P [1] – Back Liner [1] – Left Sid [1] – Right Side Liner

RL consists of:

e Liner

Remove [2]

Screws from

Firebox Sides

False Bottom

Upper Baffle

Pilot

Cover

Remove False Bottom, Pilot Cover, and Upper Baffle.

Insert Back Liner. Tilt Side Liners into place and attach to firebox with Screws removed from sides of firebox.

Note: Warping and Discoloration of Porcelain or Painted Metal Liners Is Not Covered Under Warranty .

Both Porcelain and Painted Metal Liners may discolour and warp during normal operation of your appliance. This is

Replace all components.

normal, and not considered a defect.

+ 51 hidden pages

Kingsman ZRB46, ZRB46N, ZRB46NE, ZRB46LP, ZRB46LPE Installation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual