Kingsman ZDV3620 Installation Instructions Manual
Installation Instructions
Listed Certified for USA. and Canada
The ZDV3620 may be installed in an aftermarket permanently located, manufactured (mobile home),
where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate.
This appliance is not convertible for use with other gases, unless a certified kit is used.
Model Number ZDV3620
Stock #’s: ZDV3620N and ZDV3620LP are Certified to:
ANSI Z21.88b-2003, CSA-2.33b-2003, CSA
2.17-M91,
CSA P.4.1-02
Read this complete manual before beginning installation.
These instructions must be kept with the unit for future reference.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour’s phone.
If you can not reach your gas supplier, call the fire department.
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962
Warning: Improper installation, alteration, service or maintenance can cause property damage, personal
injury or losses of life. Refer to this manual. Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
Printed in Canada August 27, 2008 Part # 3620-MAN
“Zero Clearance”
Direct Vent Gas Fireplace
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
2
Why does my fireplace or stove give off odour?
It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives,
silicones and any undetected oil from the manufacturing process as well as the finishing materials used
with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can
react with heat and cause odours).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time
with the fan off after the curing of the paint has been completed. These odours can last upward to 40
hours of burn time, keep burning at a minimum of four hours per use until odours dissipate.
About curing of the paint
Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries
quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used.
The following information applies to the curing process to get the paint fully hard and durable.
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between
each. Be aware during log and firebox paint curing that a white deposit may be developing on the
inside of the glass doors. It is important to remove this white deposit from the glass doors with an
appropriate cleaner to prevent build-up (such as Windex or a commercial fireplace glass cleaner).
• Babies, small children, pregnant women and pets should leave the area during the cure phase.
• Ventilate well, open doors and windows.
• Do not touch during curing.
Noise coming from the fireplace?
• Noise caused by metal expanding and contracting as it heats up and cools down, similar to the
sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace.
PRE-INSTALLATION QUESTIONS and ANSWERS
Mobile Home/Manufactured Housing Installation . . . . . . . . . . . . . . . .4
Installation and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installation Requirements for the Commonwealth of Massachusetts . . .6
Locating your appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Framing your gas fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8,9
Mantels and Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Gas Line Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
General glass information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Log assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Fan kit installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Millivolt system, lighting, & burner control . . . . . . . . . . . . . . . . . . . . .13
Vent termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Venting graph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
General vent installation information . . . . . . . . . . . . . . . . . . . . . . . . . .16
Installation of side wall venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Venting vertical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Repair parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Valve System Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Kingsman Fireplace Part Numbers & Specifications Options . . . . . . .18
Kingsman Fireplace accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Kingsman Fireplace options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Trouble shooting the gas control system . . . . . . . . . . . . . . . . . . . . . . .20
Kingsman Industries Gas Fireplace - Limited Warranty . . . . . . . . . . .21
Table of Contents
4
Mobile Home/Manufactured Housing Installation
This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home
Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites,
and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.
THE ZDV3620N AND ZDV3620LP MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES AFTER FIRST SALE .
Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in Canada.
An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to penetrate paint or protective
coating to insure grounding.
Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.
Warning: Do not compromise the structural integrity of the manufactured home wall, floor or
ceiling, during installation of appliance or venting.
For required venting components see venting installation in appropriate section of this manual.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed milli volt thermostat. In USA see local
codes.
APPLIANCE MUST BE SECURED TO STRUCTURE
USING SUPPLIED NAIL TABS AND OR FASTEN TO
FLOOR
USE EXISTING HOLE OR REMOVE
EXISTING SCREW TO MOUNT GROUND
WIRE
(FAN MOUNT HOLE OR OUTER WRAP SCREW)
GROUND WIRE FROM APPLIANCE
TO STEEL CHASSIS OF MOBILE
HOME. USE 8 GA COPPER WIRE.
SERRATED OR
STAR WASHER
5
Installation and Operation & Maintenance
Installation Regulations
This gas appliance must be installed by a qualified installer in
accordance with local building codes, or in the absence of local
codes, with the current CAN/CGA-B149.1 or .2 Installation Code
(in Canada) or the current National Fuel Gas Code Z223.1 when
installed in the United States.
This appliance, when installed, must be electrically connected and
grounded in accordance with local codes, or in the absence of local
codes, with the current CSA C22.1 Canadian Electrical Code or
with the national Electrical Code; ANSI/NFPA 70-1987 when
installed in the United States.
FOR SAFE INSTALLATION AND OPERATION OF
YOUR GAS FIREPLACE PLEASE NOTE THE
FOLLOWING:
1. This appliance gives off high temperatures and should be
located out of heavy traffic areas and away from furniture
and draperies.
2. Children and adults should be alerted to the hazards of the
high surface temperatures of this appliance and should stay
away to avoid burns or ignition of clothing.
3. Children should be carefully supervised when they are in
the same room as your fireplace appliance.
4. Under no circumstances should this appliance be modified.
Any parts that have to be removed for servicing should be
replaced prior to operating this appliance.
5. Installation and repair should be done by a qualified service
person. The appliance should be inspected before use and
at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from
carpeting, bedding material, etcetera. It is imperative that
control compartments, burners and circulating air passageways of the appliance be kept clean.
6. Control compartments, burners and air passages in this
appliance should be kept clean and free of dust and lint.
Make sure that the gas valve and pilot light are turned off
before you attempt to clean this unit.
7. The venting system (chimney) of this appliance should be
inspected at least once a year and if needed, your venting
system should be cleaned.
8. Keep the area around your appliance clear of combustible
materials, gasoline and other flammable vapors and liquids.
This appliance should not be used as a drying rack for
clothing nor should Christmas stockings or decorations be
hung from it.
9. Under no circumstances should any solid fuels (wood, paper)
be used in this appliance.
10. For safe operation, glass doors must be closed.
11. Do not use this heater if any part has been under water.
Immediately call a qualified service technician to inspect the
heater and to replace any part of the control system and any gas
control which has been under water.
12. WARNING: Do not operate appliance with the glass front
removed, cracked or broken. Replacement of glass should
be done by a licensed or qualified service person.
13. Do not operate appliance unless completely installed as per
installation instructions.
14. Gas fired appliances may be used only for supplemental heat
and/or decorative purposes and under no circumstances shall
they provide a primary heat source.
This gas appliance should be installed by a qualified installer in
accordance with local building codes and with current CAN/CGA B149 (.1 or .2) installation codes for Gas Burning Appliances and
Equipment.
Never use your gas fireplace as a cooking device.
The Burner/Log Assembly has been engineered and permanently
adjusted for proper flame control.
Periodically remove the logs from the grate assembly and vacuum
any loose particles from the grate and burner areas.
Note: It is normal for your gas fireplace to give off some odor
the first time it is burned. This is due to the curing of the paint
and any undetected oil from the manufacturing process.
Please ensure that your room is well ventilated - open all windows.
It is recommended that you burn your gas fireplace for at least four
(4) hours the first time you use it without the fan on.
Make adequate accessibility clearances for servicing and proper
operation.
This appliance must not be connected to a chimney flue serving a
separate solid fuel burning appliance.
Be sure that the flow of combustion and ventilation air not be
obstructed.
Warning: When purging the gas line, the glass front must be
removed.
Do not alter gas orifice.
Vertical Venting in Cold Climates
In cold climate conditions where temperatures go below -10 degrees
Celsius or 14 degrees Fahrenheit, we recommend that the chase be insulated and where the vent pipe enters into the attic space that the pipe be
wrapped with an insulated mylar sleeve. This will increase the temperature of the vent and help the appliance to vent properly in cold weather
conditions.
It is also important in vertical vented direct vent appliances that the appliance be operated daily during the winter months as this will help stop the
Termination from freezing up. We recommend using a thermostat set at
room temperature to allow the unit to cycle.
NOTE: It is recommended that a Carbon Monoxide (CO)
Detector be installed in or near bedrooms and on all levels of your
home. Place a detector about 15 feet (4.5 meters) outside the room
that houses your gas appliance.
6
Installation Requirements for the Commonwealth of Massachusetts
In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth.
When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the
requirements listed below.
1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent terminal
and the air intake is installed below four feet above grade the following requirements must be satisfied:
A If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm shall be placed in the
living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720 (2005 Edition).
B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:
a. Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services both the appliance and
the carbon monoxide detector;
b. Have battery back-up power;
c. Meet ANSI./UL 2034 Standards and comply with NFPA 720 (2005 Edition); and
d. Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR.
C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in strict
compliance with the manufacturer’s instructions. A copy of the installation instructions shall remain with the appliance or equipment at the
completion of the installation.
D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of vent terminal. The
plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent Directly Below”.
2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent terminal and the air
intake is installed above four feet above grade the following requirements must be satisfied:
A If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm shall be placed in the
living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720 (2005 Edition).
B. A carbon monoxide detector shall:
a. Be located in the room that houses the appliance or equipment;
b. Be either hard-wired or battery powered or both; and
c. Shall comply with NFPA 720 (2005 Edition).
C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in strict
compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.
7
Locating your Appliance
(above or below grade)
Installing with Top Vent
Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1m). When you install
your fireplace as in position ‘B’, ‘D’ or ‘E’, a minimum of 6 inches
(153mm) clearance must be maintained from the perpendicular wall and
the front of the appliance.
A - Flat on a wall D - As a room divider
B - Across the corner E - Flat on wall corner
C - As an island F - Exterior wall
251⁄4”
7”
4”
153⁄4”
34”
4”
611⁄16”
153⁄4”
36”
337⁄16”
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